US4148771A - Method of making novel rubbery block copolymers and pressure-sensitive adhesives - Google Patents
Method of making novel rubbery block copolymers and pressure-sensitive adhesives Download PDFInfo
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- US4148771A US4148771A US05/809,491 US80949177A US4148771A US 4148771 A US4148771 A US 4148771A US 80949177 A US80949177 A US 80949177A US 4148771 A US4148771 A US 4148771A
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- United States
- Prior art keywords
- adhesive composition
- composition according
- monovinyl
- substituted aromatic
- aromatic hydrocarbon
- Prior art date
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- Expired - Lifetime
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- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 239000004820 Pressure-sensitive adhesive Substances 0.000 title abstract description 6
- 229920001400 block copolymer Polymers 0.000 title description 5
- 229920001577 copolymer Polymers 0.000 claims abstract description 51
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims abstract description 37
- 239000003999 initiator Chemical class 0.000 claims abstract description 26
- 150000001993 dienes Chemical class 0.000 claims abstract description 20
- 230000001070 adhesive effect Effects 0.000 claims description 45
- 239000000853 adhesive Substances 0.000 claims description 41
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 40
- 238000006116 polymerization reaction Methods 0.000 claims description 35
- 239000000203 mixture Substances 0.000 claims description 33
- KAKZBPTYRLMSJV-UHFFFAOYSA-N butadiene group Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 32
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical group [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 claims description 23
- 229920000642 polymer Polymers 0.000 claims description 20
- 239000007822 coupling agent Substances 0.000 claims description 16
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 9
- 239000003085 diluting agent Substances 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 239000003381 stabilizer Substances 0.000 claims description 7
- 239000004014 plasticizer Substances 0.000 claims description 6
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 6
- 239000004215 Carbon black (E152) Substances 0.000 claims description 5
- 229930195733 hydrocarbon Natural products 0.000 claims description 5
- 150000002430 hydrocarbons Chemical class 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 229920002959 polymer blend Polymers 0.000 claims 4
- 239000003505 polymerization initiator Substances 0.000 claims 1
- 230000000379 polymerizing effect Effects 0.000 claims 1
- 238000009472 formulation Methods 0.000 description 13
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 9
- 239000000178 monomer Substances 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 239000011541 reaction mixture Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 241000411998 Gliricidia Species 0.000 description 5
- 235000009664 Gliricidia sepium Nutrition 0.000 description 5
- VXEGSRKPIUDPQT-UHFFFAOYSA-N 4-[4-(4-methoxyphenyl)piperazin-1-yl]aniline Chemical compound C1=CC(OC)=CC=C1N1CCN(C=2C=CC(N)=CC=2)CC1 VXEGSRKPIUDPQT-UHFFFAOYSA-N 0.000 description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 4
- 229920002223 polystyrene Polymers 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000005049 silicon tetrachloride Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- -1 polyimines Polymers 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 3
- 239000003039 volatile agent Substances 0.000 description 3
- KPAPHODVWOVUJL-UHFFFAOYSA-N 1-benzofuran;1h-indene Chemical compound C1=CC=C2CC=CC2=C1.C1=CC=C2OC=CC2=C1 KPAPHODVWOVUJL-UHFFFAOYSA-N 0.000 description 2
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 125000003118 aryl group Chemical class 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000001588 bifunctional effect Effects 0.000 description 2
- 229920005605 branched copolymer Polymers 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N phthalic acid di-n-butyl ester Natural products CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- APPOKADJQUIAHP-GGWOSOGESA-N (2e,4e)-hexa-2,4-diene Chemical compound C\C=C\C=C\C APPOKADJQUIAHP-GGWOSOGESA-N 0.000 description 1
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical group C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 description 1
- QTYUSOHYEPOHLV-FNORWQNLSA-N 1,3-Octadiene Chemical compound CCCC\C=C\C=C QTYUSOHYEPOHLV-FNORWQNLSA-N 0.000 description 1
- JZHGRUMIRATHIU-UHFFFAOYSA-N 1-ethenyl-3-methylbenzene Chemical compound CC1=CC=CC(C=C)=C1 JZHGRUMIRATHIU-UHFFFAOYSA-N 0.000 description 1
- VVTGQMLRTKFKAM-UHFFFAOYSA-N 1-ethenyl-4-propylbenzene Chemical compound CCCC1=CC=C(C=C)C=C1 VVTGQMLRTKFKAM-UHFFFAOYSA-N 0.000 description 1
- QEDJMOONZLUIMC-UHFFFAOYSA-N 1-tert-butyl-4-ethenylbenzene Chemical compound CC(C)(C)C1=CC=C(C=C)C=C1 QEDJMOONZLUIMC-UHFFFAOYSA-N 0.000 description 1
- HBKBEZURJSNABK-MWJPAGEPSA-N 2,3-dihydroxypropyl (1r,4ar,4br,10ar)-1,4a-dimethyl-7-propan-2-yl-2,3,4,4b,5,6,10,10a-octahydrophenanthrene-1-carboxylate Chemical compound C([C@@H]12)CC(C(C)C)=CC1=CC[C@@H]1[C@]2(C)CCC[C@@]1(C)C(=O)OCC(O)CO HBKBEZURJSNABK-MWJPAGEPSA-N 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- GHKOFFNLGXMVNJ-UHFFFAOYSA-N Didodecyl thiobispropanoate Chemical compound CCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCC GHKOFFNLGXMVNJ-UHFFFAOYSA-N 0.000 description 1
- 239000003508 Dilauryl thiodipropionate Substances 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 239000005041 Mylar™ Substances 0.000 description 1
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229920001744 Polyaldehyde Polymers 0.000 description 1
- 229920002732 Polyanhydride Polymers 0.000 description 1
- 229910003910 SiCl4 Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- YZSKZXUDGLALTQ-UHFFFAOYSA-N [Li][C] Chemical compound [Li][C] YZSKZXUDGLALTQ-UHFFFAOYSA-N 0.000 description 1
- 125000002015 acyclic group Chemical group 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 150000004292 cyclic ethers Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 235000019304 dilauryl thiodipropionate Nutrition 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- UBJFKNSINUCEAL-UHFFFAOYSA-N lithium;2-methylpropane Chemical compound [Li+].C[C-](C)C UBJFKNSINUCEAL-UHFFFAOYSA-N 0.000 description 1
- WGOPGODQLGJZGL-UHFFFAOYSA-N lithium;butane Chemical compound [Li+].CC[CH-]C WGOPGODQLGJZGL-UHFFFAOYSA-N 0.000 description 1
- SZAVVKVUMPLRRS-UHFFFAOYSA-N lithium;propane Chemical compound [Li+].C[CH-]C SZAVVKVUMPLRRS-UHFFFAOYSA-N 0.000 description 1
- XBEREOHJDYAKDA-UHFFFAOYSA-N lithium;propane Chemical compound [Li+].CC[CH2-] XBEREOHJDYAKDA-UHFFFAOYSA-N 0.000 description 1
- DVSDBMFJEQPWNO-UHFFFAOYSA-N methyllithium Chemical compound C[Li] DVSDBMFJEQPWNO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- VYQNWZOUAUKGHI-UHFFFAOYSA-N monobenzone Chemical compound C1=CC(O)=CC=C1OCC1=CC=CC=C1 VYQNWZOUAUKGHI-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000001979 organolithium group Chemical group 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- NHKJPPKXDNZFBJ-UHFFFAOYSA-N phenyllithium Chemical compound [Li]C1=CC=CC=C1 NHKJPPKXDNZFBJ-UHFFFAOYSA-N 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920001470 polyketone Polymers 0.000 description 1
- 150000003097 polyterpenes Chemical class 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 239000012261 resinous substance Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- FDNAPBUWERUEDA-UHFFFAOYSA-N silicon tetrachloride Chemical compound Cl[Si](Cl)(Cl)Cl FDNAPBUWERUEDA-UHFFFAOYSA-N 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G81/00—Macromolecular compounds obtained by interreacting polymers in the absence of monomers, e.g. block polymers
- C08G81/02—Macromolecular compounds obtained by interreacting polymers in the absence of monomers, e.g. block polymers at least one of the polymers being obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C08G81/021—Block or graft polymers containing only sequences of polymers of C08C or C08F
- C08G81/022—Block or graft polymers containing only sequences of polymers of C08C or C08F containing sequences of polymers of conjugated dienes and of polymers of alkenyl aromatic compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J153/02—Vinyl aromatic monomers and conjugated dienes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S525/00—Synthetic resins or natural rubbers -- part of the class 520 series
- Y10S525/901—Radial block
Definitions
- This invention relates in one aspect to a new method of making conjugated diene/monovinyl-substituted aromatic hydrocarbon teleblock copolymers (either linear or radial). In another aspect it relates to the new copolymers which result. In still another aspect, this invention relates to improved pressure-sensitive adhesives.
- novel rubbery teleblock copolymers of this invention are represented by the general formula
- S represents a block of polymerized monovinyl-substituted aromatic hydrocarbon molecules
- D represents a block of polymerized conjugated diene molecules
- Y represents the residue of a polyfunctional coupling agent
- x is an integer of at least 2 and can be (ideally) equal to the number of reactive sites on the polyfunctional coupling agent
- novel copolymers can be either linear or radial although the radial (or branched) copolymers are preferred because of their superior properties in adhesives.
- the preparation of branched copolymers from monolithium-terminated polymers by coupling with agents having at least three reactive sites is broadly disclosed in Zelinski, et al, U.S. Pat. No. 3,281,383; and that patent is hereby incorporated by reference.
- the conjugated dienes useful with the monovinyl-substituted aromatic hydrocarbon in preparation of the novel teleblock copolymers are those having 4 to 8 carbon atoms.
- Examples of these C 4 -C 8 conjugated dienes are: 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, piperylene, 2,4-hexadiene, 1,3-octadiene, and the like.
- Especially preferred are butadiene and isoprene.
- the monovinyl-substituted aromatic hydrocarbons which can be used in the preparation of the novel copolymer have 8-12 carbon atoms per molecule.
- Examples are styrene, 3-methylstyrene, 4-n-propylstyrene, 4-t-butylstyrene and the like. Especially preferred is styrene.
- novel teleblock copolymers will generally contain conjugated diene and monovinyl-substituted aromatic hydrocarbon in amounts within the range of about 90:10 to about 60:40 parts by weight of conjugated diene:monovinyl-substituted aromatic hydrocarbon. About 85:15 to about 70:30 parts by weight of conjugated diene:monovinyl-substituted aromatic hydrocarbon is the especially preferred range for best adhesive properties.
- any organomonolithium initiator known in the art can be used to initiate polymerization of the conjugated diene and monovinyl-substituted aromatic hydrocarbon to produce the teleblock copolymers in this invention.
- Those hydrocarbyllithium compounds containing from 1 to about 20 carbon atoms are generally useful.
- examples of such initiators include methyllithium, n-propyllithium, isopropyllithium, n-butyllithium, sec-butyllithium, tert-butyllithium, n-decyllithium, n-eicosyllithium, phenyllithium, p-tolyllithium, cyclohexyllithium and the like.
- the n-alkyllithium compounds give polymers which result in adhesives with especially good creep resistance, and n-butyllithium is the especially preferred initiator.
- the amount of initiator used will be varied, depending upon the desired molecular weight of the resultant copolymer.
- the teleblock copolymers of this invention can vary from relatively low molecular weight rubbers up to those having a molecular weight of 500,000 or more.
- the initiator levels useful in preparing the inventive copolymers for the inventive adhesives are generally in the range of about 0.25 to about 40 gram millimoles per 100 grams of total monomers.
- a polar compound such as acyclic or cyclic ethers or tertiary amines
- a polar compound is preferably employed in the polymerization of the conjugated diene and monovinyl-substituted aromatic hydrocarbon in order to increase the rate of polymerization.
- the reaction will proceed without the polar compound not only at a very slow rate. If a sec- or tert-alkyllithium initiator were used, the reaction rate would be faster; but a polar compound would still be preferred.
- Diethyl ether, tetrahydrofuran and tetramethylethylenediamine are among those frequently used in amounts ranging from about 0.01 to about 100 and usually from about 0.2 to about 10 gram millimoles per 100 grams of monomer.
- hydrocarbon diluent Use of a hydrocarbon diluent is much to be preferred in the polymerization process for ease in mixing and for temperature control.
- Common diluents which are well known in the art to be useful in solution polymerization processes include n-hexane, n-heptane, cyclohexane, benzene, toluene, and the like and mixtures thereof.
- a reasonable range of amount of diluent that can be used is about 50-2000 parts by weight per 100 parts by weight of monomer.
- the polymerization process of this invention involves the incremental addition of both organomonolithium initiator and monovinyl-substituted aromatic hydrocarbon.
- a portion of the total monovinyl-substituted aromatic hydrocarbon monomer and a portion of the organolithium initiator are mixed with the diluent in the reactor.
- the remainder of monovinyl-substituted aromatic hydrocarbon and initiator is added to the reactor in at least one more increment and in as many increments as desired. This incremental addition of both initiator and first monomer provides much greater control over the reaction than could be obtained by incremental addition of only the initiator.
- the polymerization process is generally carried out at temperatures in the range of about -25° to about 150° C., preferably about 25° to about 125° C. It is especially convenient to employ a process in which essentially adiabatic conditions are maintained; i.e., the heat liberated by the polymerization reaction is not removed by use of internal or external cooling devices, but the temperature of the polymerization system is allowed to rise until the polymerization reaction is essentially complete and the temperature of the system then decreases.
- reaction system can be maintained under positive pressure, which pressure can be applied either by the addition of an inert gas, such as nitrogen, or by only the vapor pressures of the components of the reaction system.
- Convenient pressures can be in the range of about 50 to about 10,000 kPa and preferably and more conveniently in the range of about 50 to about 800 kPa.
- Polymerization times will generally be determined by the temperature, as well as by the reactivities of the components. Normal polymerization times will generally be in the range of about 0.1 min to about 24 hours and preferably about 1 minute to about one hour.
- a polyfunctional coupling agent (containing at least two reactive sites) is added to the unquenched reaction mixture to produce the coupled copolymer.
- This agent must be added before any material such as water, acid or alcohol is added.
- the temperature of the coupling reaction can vary over a wide range and is conveniently the same as that used for polymerization. At normal polymerization temperatures, i.e., above about 25° C., the coupling reaction occurs rapidly, i.e., in the range of several seconds to about 1 hour.
- the polyfunctional coupling agents which are added to the polymerization mixture after completion of the polymerization reaction include those polyepoxides, polyisocyanates, polyimines, polyaldehydes, polyketones, polyanhydrides, polyesters, polyhalides and the like which are described fully in U.S. Pat. No. 3,281,383.
- the polyhalides, especially the silicon tetrahalides, such as silicon tetrachloride, are the preferred coupling agents.
- the optimum amount of polyfunctional coupling agent to be employed will be that amount of coupling agent which contains one gram-equivalent of coupling agent for each gram-equivalent of lithium-terminated polymer molecules.
- each reactive functional site in the coupling agent will react with one carbon-lithium bond in the living polymer. Any given agent may demonstrate an effective functionality which is less than theoretical, but it is the actual reacting sites which are considered in determining functionality.
- the resulting final product is either a linear polymer when using a difunctional agent or a radial polymer (in which three or more polymer chains extend radially from the centralized coupling agent residue) when using an agent having 3 or more functional groups. It may sometimes be desirable to employ a slight excess of coupling agent such as up to 25 mole percent in excess of the stoichiometric amount of coupling agent.
- a currently convenient process for preparing the teleblock copolymers of the invention is as follows. Care must be taken to exclude moisture or oxygen from the polymerization system. A portion of the monovinyl-substituted aromatic hydrocarbon and the diluent in a suitable reactor are maintained at the desired temperature for initiation of polymerization. Introduction of a portion of the organomonolithium compound initiates the polymerization of the monovinyl-substituted aromatic hydrocarbon monomer. At least one more portion of both the monovinyl-substituted aromatic hydrocarbon and initiator are added to the reaction vessel, and polymerization is allowed to proceed.
- conjugated diene monomer is introduced into the unquenched polymerization system.
- the bifunctional or polyfunctional coupling agent is added.
- the coupling reaction is complete, if any carbon-lithium remains it can be inactivated by addition of water, alcohol or acid.
- the resultant teleblock copolymer is then isolated by any suitable means well known in the art, such as coagulation by alochol or steam-stripping of volatiles, followed by appropriate drying procedures.
- the range of heterogeneity index of the monovinyl-substituted aromatic hydrocarbon portion of the copolymer which would be within the scope of the invention is about 1.4 to about 3.0; and the preferred range is about 1.4 to about 2.0.
- the heterogeneity index of the total copolymer in this invention will generally lie within the range of about 1.1 to about 1.4; and this range is defined to be "regular”.
- the heterogeneity index of the monovinyl-substituted aromatic hydrocarbon portion of the copolymer is substantially larger than the heterogeneity index of the total copolymer, substantially larger being defined in this invention as at least about 0.1 units larger.
- reaction mixture of the first increment of monovinyl-substituted aromatic compound, polar compound, and hydrocarbon diluent (if present) it is desirable to allow the reaction mixture of the first increment of monovinyl-substituted aromatic compound, polar compound, and hydrocarbon diluent (if present) to reach the optimal polymerization temperature before the first increment of initiator is added. Also, for control of the reaction, it is desirable that the second and other remaining increments of initiator be put into the reactor either prior to or simultaneous with the second or other remaining increments of monovinyl-substituted aromatic hydrocarbon.
- inventive adhesive formulations of this invention include, in addition to the teleblock copolymers, a tackifier or tackifiers. Plasticizers, stabilizers, and diluent may be included, if desired.
- Suitable tackifiers include any of the resinous substances known in the art for enhancing tack of adhesive compositions.
- useful tackifiers include rosin, rosin derivatives, polyterpene resins, phenolic resins, coumarone-indene resins and the like.
- plasticizers well known in the adhesives art can be employed in the inventive formulations.
- plasticizers include the well known extender oils, aromatic, paraffinic or naphthenic, as well as a wide variety of liquid polymers.
- Stabilizers are generally employed in the inventive adhesive formulations to inhibit degradation of the adhesive by exposure to heat, light, oxygen, ozone, etc.
- Examples of common stabilizers which are useful in the inventive formulations include the well-known hindered phenols, phosphites, phenolic phosphites, thiodicarboxylate esters and the like, as well as mixtures thereof.
- the adhesives of this invention can be applied to substrates as solutions, emulsions, dispersions or hot-melts.
- the formulations can contain hydrocarbon solvents such as n-hexane, cyclohexane, benzene, toluene, etc.
- suitable carriers such as water and suitable emulsifiers are present in the formulations.
- the adhesive formulations will preferably contain the various ingredients in amounts given in the following recipe.
- Runs 2 and 3 were carried out according to this invention to prepare 80/20 butadiene/styrene radial teleblock copolymers employing incremental addition of both styrene and n-butyllithium.
- the polymers made in Runs 1, 2 and 3 were employed in hot melt pressure sensitive adhesives.
- the adhesives were formulated according to the following recipe. Evaluations of the adhesives are recorded in Table III and are labeled Runs 4, 5 and 6.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Graft Or Block Polymers (AREA)
Priority Applications (10)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US05/809,491 US4148771A (en) | 1977-06-23 | 1977-06-23 | Method of making novel rubbery block copolymers and pressure-sensitive adhesives |
| AU35715/78A AU502743B1 (en) | 1977-06-23 | 1978-05-03 | Rubbery block copolymers |
| JP6215078A JPS5410396A (en) | 1977-06-23 | 1978-05-24 | Rubbery block copolymer* preparation and adhesive composition thereof |
| FR7818303A FR2395283A1 (fr) | 1977-06-23 | 1978-06-19 | Procede de fabrication de copolymeres sequences caoutchouteux et adhesifs sensibles a la pression, prepares a partir de ces copolymeres |
| ES470980A ES470980A1 (es) | 1977-06-23 | 1978-06-21 | Procedimiento para la obtencion de copolimeros cauchotosos acoplados de hidrocarburos aromaticos monovinil sustituidosndieno conjugado |
| DE19782827284 DE2827284A1 (de) | 1977-06-23 | 1978-06-21 | Blockpolymere mit vom gesamtmolekuel unterschiedlichem heterogenitaetsindex und verfahren zu deren herstellung |
| CA306,013A CA1108794A (fr) | 1977-06-23 | 1978-06-22 | Procede d'obtention de nouveaux copolymeres sequences, caoutchoutes et d'adhesifs par pression |
| IT24872/78A IT1096792B (it) | 1977-06-23 | 1978-06-22 | Metodo per la preparazione di copolimeri a blocchi a carattere di gomma e adesivi sensibili alla pressione |
| IT7824942A IT7824942A0 (it) | 1977-06-23 | 1978-06-23 | Metodo per la preparazione di copolimeri a blocchi a carattere di gomma elastica e adesivi sensibili alla pressione. |
| BE188800A BE868401A (fr) | 1977-06-23 | 1978-06-23 | Procede de fabrication de copolymeres sequences, caoutchouteux et adhesifs sensibles a la pression, prepares a partir de ces copolymeres |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US05/809,491 US4148771A (en) | 1977-06-23 | 1977-06-23 | Method of making novel rubbery block copolymers and pressure-sensitive adhesives |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US4148771A true US4148771A (en) | 1979-04-10 |
Family
ID=25201466
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US05/809,491 Expired - Lifetime US4148771A (en) | 1977-06-23 | 1977-06-23 | Method of making novel rubbery block copolymers and pressure-sensitive adhesives |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US4148771A (fr) |
| JP (1) | JPS5410396A (fr) |
| AU (1) | AU502743B1 (fr) |
| BE (1) | BE868401A (fr) |
| CA (1) | CA1108794A (fr) |
| DE (1) | DE2827284A1 (fr) |
| ES (1) | ES470980A1 (fr) |
| FR (1) | FR2395283A1 (fr) |
| IT (2) | IT1096792B (fr) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4244855A (en) * | 1978-09-26 | 1981-01-13 | Abbott Laboratories | Liquid golf ball center |
| US4256853A (en) * | 1979-09-11 | 1981-03-17 | Phillips Petroleum Company | Nonlaminating polyphenylene ether blends |
| US4409369A (en) * | 1980-03-03 | 1983-10-11 | The Dow Chemical Company | Transparent impact resin and process for the preparation thereof |
| JPS58213010A (ja) * | 1982-06-07 | 1983-12-10 | Japan Synthetic Rubber Co Ltd | 分岐状ブロック共重合体 |
| US4464504A (en) * | 1982-02-22 | 1984-08-07 | Muanyagipari Kutato Intezet and Hutogepgyar | Freon-corrosion, impact and cold resistant flame-retardant polystyrene blend containing zeolites having cation(s) of Mg, Co, Sb, or Mo |
| US4554324A (en) * | 1982-09-16 | 1985-11-19 | Minnesota Mining And Manufacturing Co. | Acrylate copolymer pressure-sensitive adhesive composition and sheet materials coated therewith |
| US4780367A (en) * | 1983-06-27 | 1988-10-25 | Minnesota Mining And Manufacturing Company | Tackified star block copolymer pressure-sensitive adhesive composition and the sheet materials coated therewith |
| US4914248A (en) * | 1986-03-13 | 1990-04-03 | Asahi Kasei Kogyo Kabushiki Kaisha | Diene polymers, process for production, thereof, and rubber compositions containing same |
| US5057366A (en) * | 1982-09-16 | 1991-10-15 | Minnesota Mining And Manufacturing Company | Acrylate copolymer pressure-sensitive adhesive coated sheet material |
| US5118762A (en) * | 1990-04-11 | 1992-06-02 | Shell Oil Company | Styrene-isoprene-styrene block copolymer composition for low viscosity low temperature hot melt adhesives |
| US5296547A (en) * | 1993-01-28 | 1994-03-22 | Minnesota Mining And Manufacturing Company | Block copolymer having mixed molecular weight endblocks |
| US5399627A (en) * | 1989-08-11 | 1995-03-21 | The Dow Chemical Company | Radial styrene-isoprene-butadiene multi-armed block copolymers and compositions and articles containing block copolymers |
| US6288159B1 (en) | 1996-08-12 | 2001-09-11 | Tactyl Technologies, Inc. | S-EB-S block copolymer/oil aqueous dispersion and its use in forming articles |
| US6630531B1 (en) | 2000-02-02 | 2003-10-07 | 3M Innovative Properties Company | Adhesive for bonding to low surface energy surfaces |
| US20030211308A1 (en) * | 2001-02-02 | 2003-11-13 | Khandpur Ashish K | Adhesive for bonding to low surface energy surfaces |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5158781A (en) * | 1974-11-19 | 1976-05-22 | Tahara Shoei Kiko Kk | Kyokuzahyokei niokeru naraiseigyohoshiki |
| JPS5169284A (en) * | 1974-11-19 | 1976-06-15 | Tahara Shoei Kiko Kk | Jidonaraikensakuseigyosochi |
| JPS58141269A (ja) * | 1982-02-16 | 1983-08-22 | Asahi Chem Ind Co Ltd | 熱溶融型粘着剤組成物 |
| US5037411A (en) * | 1988-11-09 | 1991-08-06 | H. B. Fuller Company | Disposable article multi-line construction adhesive |
| JP2553766Y2 (ja) * | 1988-12-29 | 1997-11-12 | 旭電化工業株式会社 | 自動車内配線のシール構造 |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3281383A (en) * | 1962-08-09 | 1966-10-25 | Phillips Petroleum Co | Branched polymers prepared from monolithium-terminated polymers and compounds having at least three reactive sites |
| US3637554A (en) * | 1966-11-07 | 1972-01-25 | Phillips Petroleum Co | Polystyrene compositions |
| US3639517A (en) * | 1969-09-22 | 1972-02-01 | Phillips Petroleum Co | Resinous branched block copolymers |
| US3658740A (en) * | 1969-12-05 | 1972-04-25 | Phillips Petroleum Co | Pressure sensitive adhesives |
| US3753936A (en) * | 1970-02-18 | 1973-08-21 | Phillips Petroleum Co | Branched rubbery block copolymer adhesive |
| US3950291A (en) * | 1974-06-03 | 1976-04-13 | Phillips Petroleum Company | Hot-melt adhesive composition |
| CA997889A (en) | 1970-05-22 | 1976-09-28 | Shell Internationale Research Maatschappij, N.V. | Unsymmetrical branched non-linear block copolymers |
| US3993613A (en) * | 1975-02-24 | 1976-11-23 | Phillips Petroleum Company | Adhesive composition |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3984369A (en) * | 1975-05-15 | 1976-10-05 | Shell Oil Company | Sealant |
-
1977
- 1977-06-23 US US05/809,491 patent/US4148771A/en not_active Expired - Lifetime
-
1978
- 1978-05-03 AU AU35715/78A patent/AU502743B1/en not_active Expired
- 1978-05-24 JP JP6215078A patent/JPS5410396A/ja active Granted
- 1978-06-19 FR FR7818303A patent/FR2395283A1/fr active Granted
- 1978-06-21 ES ES470980A patent/ES470980A1/es not_active Expired
- 1978-06-21 DE DE19782827284 patent/DE2827284A1/de not_active Withdrawn
- 1978-06-22 CA CA306,013A patent/CA1108794A/fr not_active Expired
- 1978-06-22 IT IT24872/78A patent/IT1096792B/it active
- 1978-06-23 BE BE188800A patent/BE868401A/fr unknown
- 1978-06-23 IT IT7824942A patent/IT7824942A0/it unknown
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3281383A (en) * | 1962-08-09 | 1966-10-25 | Phillips Petroleum Co | Branched polymers prepared from monolithium-terminated polymers and compounds having at least three reactive sites |
| US3637554A (en) * | 1966-11-07 | 1972-01-25 | Phillips Petroleum Co | Polystyrene compositions |
| US3639517A (en) * | 1969-09-22 | 1972-02-01 | Phillips Petroleum Co | Resinous branched block copolymers |
| US3658740A (en) * | 1969-12-05 | 1972-04-25 | Phillips Petroleum Co | Pressure sensitive adhesives |
| US3753936A (en) * | 1970-02-18 | 1973-08-21 | Phillips Petroleum Co | Branched rubbery block copolymer adhesive |
| CA997889A (en) | 1970-05-22 | 1976-09-28 | Shell Internationale Research Maatschappij, N.V. | Unsymmetrical branched non-linear block copolymers |
| US3950291A (en) * | 1974-06-03 | 1976-04-13 | Phillips Petroleum Company | Hot-melt adhesive composition |
| US3993613A (en) * | 1975-02-24 | 1976-11-23 | Phillips Petroleum Company | Adhesive composition |
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4244855A (en) * | 1978-09-26 | 1981-01-13 | Abbott Laboratories | Liquid golf ball center |
| US4256853A (en) * | 1979-09-11 | 1981-03-17 | Phillips Petroleum Company | Nonlaminating polyphenylene ether blends |
| US4409369A (en) * | 1980-03-03 | 1983-10-11 | The Dow Chemical Company | Transparent impact resin and process for the preparation thereof |
| US4464504A (en) * | 1982-02-22 | 1984-08-07 | Muanyagipari Kutato Intezet and Hutogepgyar | Freon-corrosion, impact and cold resistant flame-retardant polystyrene blend containing zeolites having cation(s) of Mg, Co, Sb, or Mo |
| JPS58213010A (ja) * | 1982-06-07 | 1983-12-10 | Japan Synthetic Rubber Co Ltd | 分岐状ブロック共重合体 |
| US4554324A (en) * | 1982-09-16 | 1985-11-19 | Minnesota Mining And Manufacturing Co. | Acrylate copolymer pressure-sensitive adhesive composition and sheet materials coated therewith |
| US5057366A (en) * | 1982-09-16 | 1991-10-15 | Minnesota Mining And Manufacturing Company | Acrylate copolymer pressure-sensitive adhesive coated sheet material |
| US4780367A (en) * | 1983-06-27 | 1988-10-25 | Minnesota Mining And Manufacturing Company | Tackified star block copolymer pressure-sensitive adhesive composition and the sheet materials coated therewith |
| US4914248A (en) * | 1986-03-13 | 1990-04-03 | Asahi Kasei Kogyo Kabushiki Kaisha | Diene polymers, process for production, thereof, and rubber compositions containing same |
| US5399627A (en) * | 1989-08-11 | 1995-03-21 | The Dow Chemical Company | Radial styrene-isoprene-butadiene multi-armed block copolymers and compositions and articles containing block copolymers |
| US5118762A (en) * | 1990-04-11 | 1992-06-02 | Shell Oil Company | Styrene-isoprene-styrene block copolymer composition for low viscosity low temperature hot melt adhesives |
| US5296547A (en) * | 1993-01-28 | 1994-03-22 | Minnesota Mining And Manufacturing Company | Block copolymer having mixed molecular weight endblocks |
| US5393787A (en) * | 1993-01-28 | 1995-02-28 | Minnesota Mining And Manufacturing Company | Block copolymer having mixed molecular weight endblocks |
| US6288159B1 (en) | 1996-08-12 | 2001-09-11 | Tactyl Technologies, Inc. | S-EB-S block copolymer/oil aqueous dispersion and its use in forming articles |
| US6414083B2 (en) | 1996-08-12 | 2002-07-02 | Tactyl Technologies, Inc. | S-EB-S block copolymer/oil aqueous dispersion and its use in forming articles |
| US6630531B1 (en) | 2000-02-02 | 2003-10-07 | 3M Innovative Properties Company | Adhesive for bonding to low surface energy surfaces |
| US20040082700A1 (en) * | 2000-02-02 | 2004-04-29 | 3M Innovative Properties Company | Adhesive for bonding to low surface energy surfaces |
| US20040229000A1 (en) * | 2000-02-02 | 2004-11-18 | 3M Innovative Properties Company | Adhesive for bonding to low surface energy surfaces |
| US7163741B2 (en) | 2000-02-02 | 2007-01-16 | 3M Innovative Properties Company | Adhesive for bonding to low surface energy surfaces |
| US7491434B2 (en) | 2000-02-02 | 2009-02-17 | 3M Innovative Properties Company | Adhesive for bonding to low surface energy surfaces |
| US20030211308A1 (en) * | 2001-02-02 | 2003-11-13 | Khandpur Ashish K | Adhesive for bonding to low surface energy surfaces |
Also Published As
| Publication number | Publication date |
|---|---|
| IT7824872A0 (it) | 1978-06-22 |
| AU502743B1 (en) | 1979-08-09 |
| JPS5410396A (en) | 1979-01-25 |
| ES470980A1 (es) | 1979-02-01 |
| IT1096792B (it) | 1985-08-26 |
| BE868401A (fr) | 1978-12-27 |
| IT7824942A0 (it) | 1978-06-23 |
| JPS5541686B2 (fr) | 1980-10-25 |
| CA1108794A (fr) | 1981-09-08 |
| FR2395283B1 (fr) | 1980-11-28 |
| DE2827284A1 (de) | 1979-04-05 |
| FR2395283A1 (fr) | 1979-01-19 |
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