US5066713A - Process for the preparation of aqueous, radiation-curable urethaneacrylate dispersions - Google Patents
Process for the preparation of aqueous, radiation-curable urethaneacrylate dispersions Download PDFInfo
- Publication number
- US5066713A US5066713A US07/502,692 US50269290A US5066713A US 5066713 A US5066713 A US 5066713A US 50269290 A US50269290 A US 50269290A US 5066713 A US5066713 A US 5066713A
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- United States
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- nco
- cooh
- acrylate
- weight
- anhydride
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- 239000006185 dispersion Substances 0.000 title claims abstract description 43
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims description 24
- 238000002360 preparation method Methods 0.000 title description 11
- 125000000896 monocarboxylic acid group Chemical group 0.000 claims abstract description 34
- 229920005862 polyol Polymers 0.000 claims abstract description 30
- 150000008064 anhydrides Chemical class 0.000 claims abstract description 19
- 150000003077 polyols Chemical class 0.000 claims abstract description 17
- -1 ester polyol Chemical class 0.000 claims abstract description 14
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000005058 Isophorone diisocyanate Substances 0.000 claims abstract description 13
- VBDYRRJQXUOMHF-LURJTMIESA-N (4S)-3,3,4-trimethyloxepane-2,7-dione Chemical compound C[C@H]1CCC(=O)OC(=O)C1(C)C VBDYRRJQXUOMHF-LURJTMIESA-N 0.000 claims abstract description 8
- 229940014800 succinic anhydride Drugs 0.000 claims abstract description 7
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 claims abstract description 6
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims abstract description 6
- 230000001804 emulsifying effect Effects 0.000 claims abstract description 5
- 239000002904 solvent Substances 0.000 claims description 23
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 15
- AZIQALWHRUQPHV-UHFFFAOYSA-N prop-2-eneperoxoic acid Chemical compound OOC(=O)C=C AZIQALWHRUQPHV-UHFFFAOYSA-N 0.000 claims description 11
- 239000007787 solid Substances 0.000 claims description 10
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical group OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 8
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 claims description 8
- 239000007864 aqueous solution Substances 0.000 claims description 8
- 150000003512 tertiary amines Chemical class 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000007795 chemical reaction product Substances 0.000 abstract description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 38
- 238000006243 chemical reaction Methods 0.000 description 19
- 239000000203 mixture Substances 0.000 description 19
- 239000000839 emulsion Substances 0.000 description 16
- 230000015572 biosynthetic process Effects 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 10
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 9
- 239000012975 dibutyltin dilaurate Substances 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 7
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 7
- 238000007792 addition Methods 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- PTBDIHRZYDMNKB-UHFFFAOYSA-N 2,2-Bis(hydroxymethyl)propionic acid Chemical compound OCC(C)(CO)C(O)=O PTBDIHRZYDMNKB-UHFFFAOYSA-N 0.000 description 5
- 230000008030 elimination Effects 0.000 description 5
- 238000003379 elimination reaction Methods 0.000 description 5
- 229920000909 polytetrahydrofuran Polymers 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- 239000004094 surface-active agent Substances 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000001723 curing Methods 0.000 description 4
- 238000004821 distillation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000007373 indentation Methods 0.000 description 4
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 4
- 239000012266 salt solution Substances 0.000 description 4
- 239000008096 xylene Substances 0.000 description 4
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- PSGAAPLEWMOORI-PEINSRQWSA-N medroxyprogesterone acetate Chemical group C([C@@]12C)CC(=O)C=C1[C@@H](C)C[C@@H]1[C@@H]2CC[C@]2(C)[C@@](OC(C)=O)(C(C)=O)CC[C@H]21 PSGAAPLEWMOORI-PEINSRQWSA-N 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000003847 radiation curing Methods 0.000 description 3
- 238000007086 side reaction Methods 0.000 description 3
- 159000000000 sodium salts Chemical class 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- SLXKOJJOQWFEFD-UHFFFAOYSA-N 6-aminohexanoic acid Chemical compound NCCCCCC(O)=O SLXKOJJOQWFEFD-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 229960002684 aminocaproic acid Drugs 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- IPZIVCLZBFDXTA-UHFFFAOYSA-N ethyl n-prop-2-enoylcarbamate Chemical compound CCOC(=O)NC(=O)C=C IPZIVCLZBFDXTA-UHFFFAOYSA-N 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- GBURUDXSBYGPBL-UHFFFAOYSA-N 2,2,3-trimethylhexanedioic acid Chemical compound OC(=O)C(C)(C)C(C)CCC(O)=O GBURUDXSBYGPBL-UHFFFAOYSA-N 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical class NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- AKRJQFGOFJIQMW-UHFFFAOYSA-M NC(C(=O)[O-])CCCC.[Na+] Chemical compound NC(C(=O)[O-])CCCC.[Na+] AKRJQFGOFJIQMW-UHFFFAOYSA-M 0.000 description 1
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 229960002887 deanol Drugs 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001227 electron beam curing Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005903 polyol mixture Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 229920003009 polyurethane dispersion Polymers 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000007363 ring formation reaction Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 101150035983 str1 gene Proteins 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/81—Unsaturated isocyanates or isothiocyanates
- C08G18/8141—Unsaturated isocyanates or isothiocyanates masked
- C08G18/815—Polyisocyanates or polyisothiocyanates masked with unsaturated compounds having active hydrogen
- C08G18/8158—Polyisocyanates or polyisothiocyanates masked with unsaturated compounds having active hydrogen with unsaturated compounds having only one group containing active hydrogen
- C08G18/8175—Polyisocyanates or polyisothiocyanates masked with unsaturated compounds having active hydrogen with unsaturated compounds having only one group containing active hydrogen with esters of acrylic or alkylacrylic acid having only one group containing active hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/4263—Polycondensates having carboxylic or carbonic ester groups in the main chain containing carboxylic acid groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4887—Polyethers containing carboxylic ester groups derived from carboxylic acids other than acids of higher fatty oils or other than resin acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/67—Unsaturated compounds having active hydrogen
- C08G18/68—Unsaturated polyesters
Definitions
- the present invention relates to a process for the preparation of aqueous, radiation-curable urethane-acrylate dispersions, in the absence of solvents; the dispersions prepared by this process; and cured films of these dispersions.
- Radiation-curable dispersions have been developed in recent years. Their development has resulted from the further development of emulsions initially cured merely by physical means in the direction of systems which are thermally or chemically post-cured. Now, films formed, for example, from unsaturated, aqueous dispersions can be cured and polymerized using UV, laser or electron beam curing in a few seconds or fractions of a second.
- Radiation-curable, aqueous polyurethane dispersions as described, for example, in DE-A-3,526,016 have a long shelf life, extending over several years.
- the cured films have interesting properties when applied to sheet steel and are resistant to solvents.
- the process described above for the preparation of such dispersions is unsatisfactory. Not only the reaction time and the reaction volume, but also the consumption of solvent and energy are considerable.
- the urethane-acrylate ionomers which are formed are known to be thermally and chemically sensitive, i.e., subject to premature polymerization during prepolymer formation or at least to undergoing gradual changes on standing.
- one object of the present invention is to provide a simplified process for preparing aqueous, radiation-curable, urethane-acrylate dispersions in the absence of solvent, which yields dispersions and cured films which conform to the highest quality requirements, and the dispersions and cured films thus-obtained.
- the present invention therefore relates to a process for the preparation of aqueous, radiation-curable, urethane-acrylate dispersions, in which isophorone diisocyanate is initially reacted with a hydroxyacrylate at 25° C. to 50° C. in a ratio of equivalents of NCO to OH of 3:1 to 5:1 with the formation of NCO-containing urethane-acrylates, and then the mixture is further reacted with COOH-containing ester polyols, prepared from polyols and dicarboxylic anhydrides, in the absence of solvents at 50° C. to 100° C. with the formation of substantially NCO-free, COOH-containing urethane-acrylates and the mixture is subsequently emulsified at 85° C. to 95° C. using aqueous solutions of bases.
- COOH-containing ester polyols are those made from polyols and trimethyladipic anhydride.
- urethane formation is, among other things, considerably retarded in the presence of acidic groups such as --COOH.
- acidic groups such as --COOH.
- the final result is a prepolymer low in NCO groups, having an NCO content of about 0.2%.
- the addition of dilute NaOH, or tertiary amines, and residual proportions of water initially causes a wetting or organic and aqueous components, but finally results in a tacky resin which contains water but is not water-thinnable. Since, in a solution of acetone, DMPA forms prepolymers with COOH terminal groups, albeit after long reaction times, which with bases give usable emulsions, it can be inferred that at relatively high temperatures DMPA enters into side reactions of various kinds.
- the process according to the present invention enables aqueous, radiation-curable, polyurethane emulsions to be expediently and reproducibly prepared without side reactions or malfunctions at 90° C. to 100° C. and in the absence of an organic auxiliary solvent.
- isophorone diisocyanate as starting material is initially reacted with a hydroxyacrylate, such as 2-hydroxyethyl acrylate, i.e., partially acrylated to form component (A).
- a hydroxyacrylate such as 2-hydroxyethyl acrylate
- component (A) is carried out at a temperature of 25° C. to 50° C., preferably 30° C. to 45° C., and the ratio of the NCO groups of the isophorone diisocyanate to the OH groups of the hydroxyacrylate is suitably 3:1 to 5:1.
- a polyol such as trimethylolpropane, butanediol, polyetherdiols and the like are melted with the addition of a dicarboxylic anhydride, such as 2,2,4(2,4,4)-trimethyladipic anhydride (TMAA) until the homogeneous melt has reached about 90° C. to form component (B).
- TMAA 2,2,4(2,4,4)-trimethyladipic anhydride
- component (B) 2,2,4(2,4,4)-trimethyladipic anhydride
- TMAA 2,2,4(2,4,4)-trimethyladipic anhydride
- the anhydride and the polyol are reacted in relative amounts such that the ratio of OH groups in the polyol and the anhydride groups is from 7:1 to 11:1, preferably 8:1 to 10:1.
- the melt at a temperature of about 90° C. is advantageously cooled to about 50° C. and introduced as component (B) into the preliminary mixture (A) at a rate depending on the heat of reaction, such that the reaction mixture (A) gradually is heated to a temperature of from 50° C. to 100° C., preferably from 60° C. to 95° C.
- the viscous prepolymer melt can be stirred in glass vessels with glass stirrers at 95° C. (high speed mixers are thus not required).
- Component (B) is added to Component (A) in an amount sufficient to obtain a prepolymer which is substantially free from NCO groups or has a low content of NCO groups (NCO ⁇ 0.2% by weight, preferably ⁇ 0.1% by weight) but which still has a content of 1 to 2% by weight, preferably 1.2 to 1.8% by weight of COOH relative to the solids.
- dilute sodium hydroxide solution is initially introduced and then residual hot water at 85° C. to 95° C., preferably 85° C. to 90° C., with stirring. Cooling down leaves a fine-particled, bluish dispersion with a long shelf life, which after drying by physical means and radiation-curing gives high gloss films.
- the properties of the dispersions prepared according to the present invention when applied as a film to sheet steel are equivalent to the systems prepared from a solution in acetone.
- the COOH-containing ester polyols may be reaction products of (a) polyol mixtures of, e.g., trimethylolpropane, aliphatic diols such as ethylene glycol and homologous such as polyether polyols with (b) dicarboxylic anhydrides, such as trimethyladipic anhydride (e.g., technical grade TMAA), maleic anhydride or succinic anhydride, preferably TMAA.
- TMAA trimethyladipic anhydride
- maleic anhydride or succinic anhydride preferably TMAA
- the hydroxyacrylate may be any suitable hydroxy-lower alkyl acrylate.
- 2-Hydroxyethyl acrylate is a particularly suitable hydroxyacrylate.
- Bases used for neutralizing and emulsifying the COO-containing prepolymers are NaOH, KOH, LiOH, NH 4 OH and/or tertiary amines such as triethylamine or dimethylaminoethanol, preferably NaOH.
- Trimethyladipic anhydride is a liquid anhydride of low viscosity which is formed by the thermal elimination of water from trimethyladipic acid with ring formation.
- the industrial product contains approximately equal proportions of the 2,2,4- and 2,4,4-methyl isomers.
- the acids and corresponding anhydrides are shown below. ##STR4##
- anhydrides form emulsions having a low solids content and require a large amount of dilution with water and/or impair the shelf life of the emulsions.
- the time required for preparing the emulsions is reduced from about 20 hours to 7 hours (see, e.g., Examples 1 and 4);
- Alkali-resistant coatings are produced from the emulsions prepared according to the present invention after radiation-curing.
- the coatings pass the so-called washing liquor test (exposure to 4% strength NaOH at 80° C. for 3 hours without being affected).
- washing liquor test exposure to 4% strength NaOH at 80° C. for 3 hours without being affected.
- Many conventional anionic dispersions do not meet this standard;
- the shelf life of the emulsions prepared according to the invention is excellent and the properties of the emulsions applied to sheet steel are of a high standard;
- Comparative Example 1 (Conventional Process: Method of operation employing a solvent)
- DMPA Dimethylolpropionic acid
- Viscosity of the dispersion Ford cup No. 4 (16 sec).
- the preliminary mixture of ingredients as described in Example 4 is processed until a resin is formed having a NCO content of 24.9% to 25.9% by weight (A). Then 1,585.6 g of reaction product (B) described below is introduced into the preliminary mixture (A) and the reaction temperature is brought to 90° C. to 100° C. in accordance with the viscosity and heat of reaction.
- Viscosity of the dispersion Ford cup No. 4 (25 sec).
- the preliminary mixture of ingredients as described in Example 4 are processed until a resin is formed having a NCO content of 24.9% to 25.9% by weight (A). Then 1,587.6 g of reaction product (B) described below are introduced into the preliminary mixture (A) and the reaction temperature is brought to 90° C. to 100° C. in accordance with the viscosity and heat of reaction.
- Viscosity of the dispersion Ford cup No. 4 (26 sec).
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyurethanes Or Polyureas (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3916340A DE3916340A1 (de) | 1989-05-19 | 1989-05-19 | Verfahren zur herstellung waessriger, strahlenhaertbarer urethanacrylatdispersionen |
| DE3916340 | 1989-05-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US5066713A true US5066713A (en) | 1991-11-19 |
Family
ID=6380976
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US07/502,692 Expired - Fee Related US5066713A (en) | 1989-05-19 | 1990-04-02 | Process for the preparation of aqueous, radiation-curable urethaneacrylate dispersions |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US5066713A (fr) |
| EP (1) | EP0399160B1 (fr) |
| JP (1) | JPH039918A (fr) |
| AT (1) | ATE105309T1 (fr) |
| CA (1) | CA2017013A1 (fr) |
| DE (2) | DE3916340A1 (fr) |
| ES (1) | ES2052090T3 (fr) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1013693A1 (fr) * | 1996-08-16 | 2000-06-28 | Inolex Investment Corporation | Polyol polymère avec fonctionalité acidique, polyuréthanes et leur procédé de production |
| US6103822A (en) * | 1996-08-16 | 2000-08-15 | Inolex Investment Corporation | Polymeric acid functional polyols, polyurethanes and methods for making same |
| US6335381B1 (en) * | 1998-04-23 | 2002-01-01 | Bayer Aktiengesellschaft | Aqueous coating compositions containing urethane (meth)acylates having UV-hardening isocyanate groups |
| US20040143056A1 (en) * | 2002-10-25 | 2004-07-22 | Samsung Electronics Co., Ltd | Overcoating composition and organic photoreceptor using the same |
| EP1707600A1 (fr) * | 2005-03-31 | 2006-10-04 | Cytec Surface Specialties Austria GmbH | Composition aqueuse d'un liant durcissable par irradiation |
| CN102851987A (zh) * | 2012-10-11 | 2013-01-02 | 北京理工大学 | 一种超支化水性聚氨酯涂层剂 |
| US12227614B2 (en) | 2019-12-17 | 2025-02-18 | Covestro Deutschland Ag | Process for preparing polyoxyalkylene polyester polyols |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4106121A1 (de) * | 1991-02-27 | 1992-09-03 | Bayer Ag | Hydrophile, olefinisch ungesaettigte polyurethane und ihre verwendung als reaktive emulgatoren |
| DE4119331A1 (de) * | 1991-06-12 | 1992-12-17 | Huels Chemische Werke Ag | Verfahren zur herstellung waessriger, strahlenhaertender, anionischer urethanharnstoffacrylatdispersionen |
| US5254611A (en) * | 1992-06-30 | 1993-10-19 | Henkel Corporation | Water dispersable urethane acrylate oligomer |
| JP3486234B2 (ja) * | 1993-12-09 | 2004-01-13 | ペンタックス株式会社 | 複写用変倍光学系 |
| JPH0894930A (ja) * | 1994-09-21 | 1996-04-12 | Minolta Co Ltd | 複写用変倍レンズ系 |
| EP2617748A1 (fr) | 2012-01-23 | 2013-07-24 | Basf Se | Polyesters polyols et leur procédé de fabrication |
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- 1989-05-19 DE DE3916340A patent/DE3916340A1/de not_active Withdrawn
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1990
- 1990-03-20 ES ES90105191T patent/ES2052090T3/es not_active Expired - Lifetime
- 1990-03-20 AT AT9090105191T patent/ATE105309T1/de not_active IP Right Cessation
- 1990-03-20 EP EP90105191A patent/EP0399160B1/fr not_active Expired - Lifetime
- 1990-03-20 DE DE59005583T patent/DE59005583D1/de not_active Expired - Fee Related
- 1990-04-02 US US07/502,692 patent/US5066713A/en not_active Expired - Fee Related
- 1990-05-16 JP JP2124327A patent/JPH039918A/ja active Pending
- 1990-05-17 CA CA002017013A patent/CA2017013A1/fr not_active Abandoned
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| US4094842A (en) * | 1975-09-26 | 1978-06-13 | Bayer Aktiengesellschaft | Dispersing solid polyurethane prepolymers into water |
| US4320220A (en) * | 1976-07-19 | 1982-03-16 | Vianova Kunstharz, A.G. | Cathodically depositable coating compositions and process for same |
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| US4131602A (en) * | 1977-09-29 | 1978-12-26 | Union Carbide Corporation | Radiation curable acrylated polyurethane |
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| US4277380A (en) * | 1979-03-29 | 1981-07-07 | Textron, Inc. | Water-dispersible urethane polymers and aqueous polymer dispersions |
| US4268426A (en) * | 1979-05-07 | 1981-05-19 | Textron, Inc. | Water-dispersible urethane polymers, aqueous polymer dispersions and half-esters useful therein |
| US4246391A (en) * | 1979-06-26 | 1981-01-20 | Union Carbide Corporation | Procedure for production of lower viscosity radiation-curable acrylated urethanes |
| US4339566A (en) * | 1979-09-06 | 1982-07-13 | Bayer Aktiengesellschaft | Water-dispersible, radiation-crosslinkable binding agents from urethane acrylates, a process for their production, and the use thereof in aqueous dispersions in color painting, color printing, and textile applications |
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| US4497932A (en) * | 1982-07-01 | 1985-02-05 | Resem, S.P.A. | Aqueous dispersions of polyurethanes from oligo urethanes having unsaturated terminal groups |
| US4507458A (en) * | 1983-04-14 | 1985-03-26 | Takeda Chemical Industries, Ltd. | Urethane acrylate compositions |
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| US4870152A (en) * | 1987-11-03 | 1989-09-26 | Bayer Aktiengesellschaft | Process for the production of compounds containing isocyanurate groups and olefinic double bonds and their use as binders |
| US5003026A (en) * | 1989-06-22 | 1991-03-26 | Armstrong World Industries, Inc. | UV curable no-wax coating |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1013693A1 (fr) * | 1996-08-16 | 2000-06-28 | Inolex Investment Corporation | Polyol polymère avec fonctionalité acidique, polyuréthanes et leur procédé de production |
| US6103822A (en) * | 1996-08-16 | 2000-08-15 | Inolex Investment Corporation | Polymeric acid functional polyols, polyurethanes and methods for making same |
| US6335381B1 (en) * | 1998-04-23 | 2002-01-01 | Bayer Aktiengesellschaft | Aqueous coating compositions containing urethane (meth)acylates having UV-hardening isocyanate groups |
| US20040143056A1 (en) * | 2002-10-25 | 2004-07-22 | Samsung Electronics Co., Ltd | Overcoating composition and organic photoreceptor using the same |
| EP1707600A1 (fr) * | 2005-03-31 | 2006-10-04 | Cytec Surface Specialties Austria GmbH | Composition aqueuse d'un liant durcissable par irradiation |
| WO2006103026A3 (fr) * | 2005-03-31 | 2007-08-23 | Cytec Surface Specialties At | Composition de liant aqueuse sechee par rayonnements |
| CN102851987A (zh) * | 2012-10-11 | 2013-01-02 | 北京理工大学 | 一种超支化水性聚氨酯涂层剂 |
| CN102851987B (zh) * | 2012-10-11 | 2015-01-07 | 北京理工大学 | 一种超支化水性聚氨酯涂层剂 |
| US12227614B2 (en) | 2019-12-17 | 2025-02-18 | Covestro Deutschland Ag | Process for preparing polyoxyalkylene polyester polyols |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0399160B1 (fr) | 1994-05-04 |
| EP0399160A1 (fr) | 1990-11-28 |
| DE59005583D1 (de) | 1994-06-09 |
| CA2017013A1 (fr) | 1990-11-19 |
| JPH039918A (ja) | 1991-01-17 |
| DE3916340A1 (de) | 1990-11-22 |
| ATE105309T1 (de) | 1994-05-15 |
| ES2052090T3 (es) | 1994-07-01 |
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