US5367146A - Method and circuit arrangement for monitoring and limiting the operating temperature of electrically heated equipment, as well as the use of the method - Google Patents

Method and circuit arrangement for monitoring and limiting the operating temperature of electrically heated equipment, as well as the use of the method Download PDF

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Publication number
US5367146A
US5367146A US07/889,679 US88967992A US5367146A US 5367146 A US5367146 A US 5367146A US 88967992 A US88967992 A US 88967992A US 5367146 A US5367146 A US 5367146A
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Prior art keywords
temperature
heater
energy
primary energy
monitoring
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US07/889,679
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English (en)
Inventor
Kurt Grunig
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Zehnder Electronic AG
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Zehnder Electronic AG
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/1951Control of temperature characterised by the use of electric means with control of the working time of a temperature controlling device
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J36/00Parts, details or accessories of cooking-vessels
    • A47J36/32Time-controlled igniting mechanisms or alarm devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00Details
    • F24C15/10Tops, e.g. hot plates; Rings
    • F24C15/102Tops, e.g. hot plates; Rings electrically heated
    • F24C15/106Tops, e.g. hot plates; Rings electrically heated electric circuits

Definitions

  • the present invention relates to a method for monitoring and limiting the operating temperature of electrically heated physical and technical equipment with variable heat capacity, the actual temperature of the equipment being measured and monitored by comparison with a nominal temperature, as well as to an apparatus for carrying out the method and the use of the method.
  • Swiss patent application Serial No. 01 828/91-7 of Jun. 20, 1991 is incorporated herein by reference.
  • Heating elements are generally used for physical equipment, technical equipment, heating devices, process technology installations, etc.
  • the operating temperature of these elements frequently increases in an impermissible manner when there is a change in the physical parameters, such as heat storage capacity, conductivity and/or cooling rate of the equipment.
  • the ability of the equipment to function can be impaired, if the intended surface temperature of the heating device is not reached.
  • the present invention in which, in the method aspect, the actual temperature of the equipment is measured. A defined amount of heating energy is then supplied during a defined time interval to the equipment heating device. After a temperature equilibration time, the actual temperature of the equipment is measured once again. In the event of deviation of the measured temperature change from a nominal value range the supply of energy to the heating device is interrupted. If the temperature rise lies within the nominal range of values, energy is again supplied to the heater during at least one further interval of time.
  • the circuit arrangement for carrying out the method is characterized in that the output of a reference temperature value setter as well as the output of a test energy generator, is provided to a gate circuit.
  • the gate permits the choice of outputs to be supplied to a first input of a comparator, while the second input of the comparator is connected to the output of the actual temperature measuring device.
  • the comparator is used to control the operation of the heating element.
  • control means direct the periodic application of the defined amount of heat energy and permits the analysis of the actual temperature of the equipment during test conditions.
  • the present method permits equipment to be checked periodically for functional reliability without having to interrupt the operation of the equipment.
  • Upper and a lower permissible nominal values can be fixed experimentally and integrated in a simple manner in the monitoring system by adjusting the switching threshold. Because a permissible limiting temperature can be assigned, overheating of the heating apparatus is prevented by the monitoring test itself.
  • Further sensors such as flow monitors, thermocouples, etc. may be included in the apparatus, permitting existing heat capacities or thermal conductivities as well as the determination of impermissible heat dissipation, to be included in the monitoring in a simple manner.
  • a preferred use of the present invention relates to the monitoring of the amount of heat transfer medium in a heater and has proven its value particularly in connection with towel radiators or heaters.
  • the monitoring of time-dependent heat dissipation is of general importance, particularly for applications in process technology, when changes in state, such as the occurrence of a vapor phase and/or leakage losses and/or mass changes, must be taken into consideration when controlling the heating device.
  • FIG. 1 shows a simplified hand towel heater with a heating element
  • FIG. 2 is a graph of a representative characteristic course of the initial operating temperature of equipment monitored pursuant to the invention
  • FIG. 3 shows a circuit arrangement for monitoring the operating temperature of the heater of FIG. 1 in accordance with the present invention
  • FIG. 4 depicts a circuit arrangement for monitoring the operating temperature of an additional element
  • FIG. 5 is a plot of the representative operational behavior of the inventive heater of FIG. 1 controlled by the present invention.
  • a heating device 1 such as may be used in a device to warm hand towels, is depicted.
  • the active portion of the heating device is a heating element or heating cartridge.
  • the cartridge is mounted co-axially in the lower region of heater unit 8 by means of a mounting nut 2 on a flange 3.
  • a heating rod 4 and a somewhat shorter parallel sensor rod 5 extend into a heat transfer medium carried within the heating unit.
  • the sensor rod 5 is supported adjacent the heating rod 4 by a bearing ring 6 and contains, as a measuring element, a conventional, commercial, temperature-dependent resistance (PTC resistance, Philips type KTY83).
  • the heat transfer medium may consist of water; a permissible, upper filling level for the heat transfer medium is labeled N1 and an example of an impermissible low level is labeled N2.
  • N1 a permissible, upper filling level for the heat transfer medium
  • N2 an impermissible low level
  • the amount of heat radiating radially into the air is characterized by the arrows Q.
  • a plot of the operating temperature of a typical piece of apparatus has a characteristic course which is represented in FIG. 2.
  • the abscissa represents the time in seconds; the ordinate represents the temperature in degrees Kelvin or the supplied heating power P in watts.
  • the temperature of the equipment may vary from nominal, as indicated by b 1 and b 2 . Such plots indicate that the equipment may become overheated in an impermissible manner upon continued operation.
  • the circuit arrangement of FIG. 3 contains the monitoring system for a heater in the presence of a heat transfer medium.
  • this circuit arrangement can additionally recognize and signal if the flow through the heater is excessive, for example, when a valve is open, or if the heater is cooled excessively.
  • the voltage applied to the heater coil of the heating rod 4 of FIG. 1 is the terminal voltage K, which is the alternating current voltage of the mains supply.
  • Switch 9 is in series with the heating rod, and is controlled by a relay coil 10.
  • the sensor rod 5 is mounted on the heating rod 4 and is thus thermally coupled to it, as symbolized by ⁇ th.
  • a PTC resistance serves as the active element of a sensor; its resistance is converted in a known manner into a voltage U IST by value setter 11.
  • the output of the value-setter 11 is compared by comparator 12 to a reference voltage developed by digital-to-analog convertor 18.
  • Convertor 18 has applied to its input either a reference value developed by nominal or reference value setter 16 or a reference value developed by test circuit 14.
  • the output of reference value setter 16 and test circuit 14 is preferably digital, representing a desired temperature value.
  • These digital representations are converted to a voltage level by converter 18 as known in the art.
  • the choice of input to the convertor is controlled by "or" gate 17, the operation of which may be controlled by test circuit 14.
  • the apparatus When the reference voltage setter 16 is connected to the convertor 18 and then to comparator 12, the apparatus functions in a conventional manner; the temperature of the heater as sensed by the sensor rod 5 is compared to a reference temperature value as set by reference value-setter 11.
  • the comparator 12 provides an output which is passed through a gate 13 to relay coil 10 which permits relay contacts 9 to be engaged, sending current to the heater element 4.
  • Such operation may be continuous, or may be in an intermittent or pulsed manner, depending on the mode of operation for gate 17.
  • comparator 12 Because in conventional operation the comparator 12 provides an output only when the reference temperature is below that of the heater, it does not provide any indication of malfunction. Accordingly, the output of value-setter 11 is also passed to test circuit 14. Through test timer 15, output 2 of the test circuit is activated on a periodic basis, "or" gate 17 permitting the output to pass to the convertor 18 and thus to comparator 12. Because the output 2 is controlled both as to magnitude and time, so long as its magnitude is above the temperature of the heater as sensed by sensor rod 5, comparator 12 will operate and allow mains energy to be passed to the heater. The amount of energy received by the heater rod 4 during a test cycle is thus known. And as the thermal load represented by the heater is known, a proper expected temperature rise resulting from the known amount of energy can be calculated.
  • test unit 14 determines whether the sensed temperature rise resulting from the applied test energy corresponds to proper operation, or indicates that system operation is not normal, e.g. that the heater bath level is below proper levels, resulting in an above normal and expected temperature rise. Such testing can be performed on a periodic basis, governed by test-timer 15, until the sensed temperature corresponds to the reference value provided to the comparator, as at that level the comparator changes state and prevents additional energy to be passed to the heater. This change of output state is sensed at test circuit terminal 3 and permits the test routine to be halted.
  • test circuit 14 If an out-of-range condition is sensed, test circuit 14 provides an interrupt or lockout signal at terminal 5 to the relay 10 to prevent the application of further energy to the heater. If a sufficiently low temperature is sensed, it may similarly apply a priority signal on line 4 through a gate 13 to the relay, to supply energy to the heater on a priority basis if comparator 12 is for some reason inoperative or if timed operation of gate 17 cannot raise the temperature as required.
  • This relatively simple circuit arrangement makes it possible to reliably detect whether the sensor rod 5, and thus the heating apparatus, has heated up impermissibly by comparing the temperature, which is detected with the PTC resistance 5', with the nominal temperature that is to be expected.
  • the circuit arrangement of FIG. 4, which has been expanded compared to that of FIG. 3, has an additional comparator 12', which is similar to comparator 12.
  • the comparator 12' compares temperature values measured at an additional sensor 5" with the appropriate reference value S k .
  • the output of the comparator is coupled to an additional input of the gate circuit 13. This allows control to be provided based on sensed temperatures at a variety of locations.
  • the sensor 5" may be a thermocouple, which can monitor the water temperature of the heating device for comparison to a specified minimum.
  • FIG. 5 illustrates performance of the present invention, and shows 64 time increments I on the abscissa; the temperature T is plotted on the ordinate in °K.
  • a controlled amount of energy W s is applied to the system, which is at temperature Ti 1 .
  • the temperature of the system rises over time ⁇ t 2 to temperature Ti 2 .
  • this temperature is within the permissible calculated temperature rise zone ⁇ T s , operation of the system is deemed normal, and normal operating energy W d is continued to be applied to heat the apparatus in the normal course of operation.
  • the energy W s used for the test can be minimized in such a way, particularly if the sensor is arranged on the heating element, that the operating behavior of the equipment which is to be monitored is not interfered with by any significant manner, even with the application of periodic tests at different temperature levels as the temperature of the heater rises to its final operating level.
  • the invention may be used to advantage in equipment of the type in which a constant heat output is designed for a maximum value, which is selected on the basis of safety consideration. It can, however, also be used in many other controlled heating devices to increase the operational safety of such devices by periodic testing during operation. By use of appropriate known microprocessor technology to control and operate the test circuit and timer, efficient supervision of such devices may be conducted.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Temperature (AREA)
  • Control Of Resistance Heating (AREA)
  • Protection Of Generators And Motors (AREA)
  • General Induction Heating (AREA)
  • Investigating Or Analyzing Materials Using Thermal Means (AREA)
  • Testing Of Individual Semiconductor Devices (AREA)
  • Toys (AREA)
  • Testing Electric Properties And Detecting Electric Faults (AREA)
US07/889,679 1991-06-20 1992-05-28 Method and circuit arrangement for monitoring and limiting the operating temperature of electrically heated equipment, as well as the use of the method Expired - Lifetime US5367146A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH828/91-7 1991-06-20
CH1828/91A CH682869A5 (de) 1991-06-20 1991-06-20 Verfahren und Schaltungsanordnung zur Ueberwachung und Begrenzung der Betriebstemperatur von elektrisch beheizten Geräten sowie Verwendung des Verfahrens.

Publications (1)

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US5367146A true US5367146A (en) 1994-11-22

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US07/889,679 Expired - Lifetime US5367146A (en) 1991-06-20 1992-05-28 Method and circuit arrangement for monitoring and limiting the operating temperature of electrically heated equipment, as well as the use of the method

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US (1) US5367146A (de)
EP (1) EP0519864B1 (de)
JP (1) JPH07200075A (de)
AT (1) ATE163234T1 (de)
CA (1) CA2070069C (de)
CH (1) CH682869A5 (de)
DE (1) DE59209192D1 (de)
DK (1) DK0519864T3 (de)
ES (1) ES2113935T3 (de)
FI (1) FI106652B (de)
GR (1) GR3026191T3 (de)
HK (1) HK1004923A1 (de)
IE (1) IE80773B1 (de)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998020710A1 (en) * 1996-11-08 1998-05-14 Micro Weiss Electronics Resettable safety circuit for ptc electric blankets and the like
US6105824A (en) * 1997-11-14 2000-08-22 Stanley Fastening Systems, L.P. Auto shut-off glue gun
GB2350734A (en) * 1999-04-29 2000-12-06 Moulinex Sa Method of controlling a heating element of an electric device for heating a liquid
ES2187372A1 (es) * 2001-10-16 2003-06-01 Fagor S Coop Metodo para el control de la coccion en una olla a presion.
US6598604B1 (en) * 1998-12-23 2003-07-29 Fisher & Paykel Limited Fault protection system for a respiratory conduit heater element
US20090107982A1 (en) * 2007-10-29 2009-04-30 Smiths Medical Asd, Inc. Heated breathing circuit detection
US20100107886A1 (en) * 2007-03-30 2010-05-06 Koninklijke Philips Electronics N.V. Method for determining the liquid level in a boiler
US20190001091A1 (en) * 2009-07-31 2019-01-03 Resmed Limited Wire heated tube with temperature control system, tube type detection, and active over temperature protection for humidifier for respiratory apparatus
US11260186B2 (en) 2013-02-01 2022-03-01 ResMed Pty Ltd Wire heated tube with temperature control system for humidifier for respiratory apparatus

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19645095A1 (de) * 1996-11-01 1998-05-07 Ego Elektro Geraetebau Gmbh Beheizung
FR2999860B1 (fr) * 2012-12-17 2017-10-20 Atlantic Industrie Sas Appareil de chauffage de type radiateur seche-serviette

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4333004A (en) * 1980-02-19 1982-06-01 Dataproducts New England, Inc. Detecting ice forming weather conditions
US4461951A (en) * 1982-08-16 1984-07-24 E. I. Du Pont De Nemours And Company Method of monitoring the temperature of a sterile docking cutting means
US4638960A (en) * 1984-10-11 1987-01-27 Licentia Patent-Verwaltungs-Gmbh Method and apparatus for determining ice boundary temperature for the de-icing system of an aircraft
US4695709A (en) * 1986-05-01 1987-09-22 The Research Foundation Of State University Of New York Method and apparatus for heating and controlling the temperature of ultra small volumes
US5075537A (en) * 1988-06-03 1991-12-24 Warme-Undeletrotechn Controlling and monitoring circuit for electrical seat heating means, especially of automotive vehicles
US5099108A (en) * 1989-01-07 1992-03-24 Paloma Kogyo Kabushiki Kaisha Electric control system for liquid heating apparatus of the pulse combustion type

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4465228A (en) * 1981-09-09 1984-08-14 Matsushita Electric Industrial Co., Ltd. Cooker with heating control system
FR2512985A1 (fr) * 1981-09-11 1983-03-18 Telemecanique Electrique Procede d'identification du modele d'une enceinte thermique et application a la regulation d'une enceinte thermique
JPH0755192B2 (ja) * 1986-05-12 1995-06-14 株式会社東芝 被煮炊物の量検出方法
FR2633481B1 (fr) * 1988-06-22 1996-04-26 Seb Sa Procede de regulation thermique d'un appareil chauffant, dispositif pour sa mise en oeuvre et appareil chauffant comportant ce dispositif
AU633042B2 (en) * 1989-01-26 1993-01-21 Otter Controls Limited Controls for electrically powered heating elements

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4333004A (en) * 1980-02-19 1982-06-01 Dataproducts New England, Inc. Detecting ice forming weather conditions
US4461951A (en) * 1982-08-16 1984-07-24 E. I. Du Pont De Nemours And Company Method of monitoring the temperature of a sterile docking cutting means
US4638960A (en) * 1984-10-11 1987-01-27 Licentia Patent-Verwaltungs-Gmbh Method and apparatus for determining ice boundary temperature for the de-icing system of an aircraft
US4695709A (en) * 1986-05-01 1987-09-22 The Research Foundation Of State University Of New York Method and apparatus for heating and controlling the temperature of ultra small volumes
US5075537A (en) * 1988-06-03 1991-12-24 Warme-Undeletrotechn Controlling and monitoring circuit for electrical seat heating means, especially of automotive vehicles
US5099108A (en) * 1989-01-07 1992-03-24 Paloma Kogyo Kabushiki Kaisha Electric control system for liquid heating apparatus of the pulse combustion type

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5770836A (en) * 1996-11-08 1998-06-23 Micro Weiss Electronics Resettable safety circuit for PTC electric blankets and the like
WO1998020710A1 (en) * 1996-11-08 1998-05-14 Micro Weiss Electronics Resettable safety circuit for ptc electric blankets and the like
US6105824A (en) * 1997-11-14 2000-08-22 Stanley Fastening Systems, L.P. Auto shut-off glue gun
US6598604B1 (en) * 1998-12-23 2003-07-29 Fisher & Paykel Limited Fault protection system for a respiratory conduit heater element
GB2350734A (en) * 1999-04-29 2000-12-06 Moulinex Sa Method of controlling a heating element of an electric device for heating a liquid
GB2350734B (en) * 1999-04-29 2003-11-05 Moulinex Sa Method of controlling a heating element of an electrical device for heating liquid
ES2187372A1 (es) * 2001-10-16 2003-06-01 Fagor S Coop Metodo para el control de la coccion en una olla a presion.
ES2187372B1 (es) * 2001-10-16 2004-09-16 Fagor, S. Coop. Metodo para el control de la coccion en una olla a presion.
US9593975B2 (en) * 2007-03-30 2017-03-14 Koninklijke Philips N.V. Method for determining the liquid level in a boiler
US20100107886A1 (en) * 2007-03-30 2010-05-06 Koninklijke Philips Electronics N.V. Method for determining the liquid level in a boiler
US20090107982A1 (en) * 2007-10-29 2009-04-30 Smiths Medical Asd, Inc. Heated breathing circuit detection
US8063343B2 (en) * 2007-10-29 2011-11-22 Smiths Medical Asd, Inc. Heated breathing circuit detection
US20190001091A1 (en) * 2009-07-31 2019-01-03 Resmed Limited Wire heated tube with temperature control system, tube type detection, and active over temperature protection for humidifier for respiratory apparatus
US11033698B2 (en) * 2009-07-31 2021-06-15 ResMed Pty Ltd Wire heated tube with temperature control system, tube type detection, and active over temperature protection for humidifier for respiratory apparatus
US11607512B2 (en) 2009-07-31 2023-03-21 ResMed Pty Ltd Wire heated tube with temperature control system, tube type detection, and active over temperature protection for humidifier for respiratory apparatus
US11707587B2 (en) 2009-07-31 2023-07-25 ResMed Pty Ltd Wire heated tube with temperature control system, tube type detection, and active over temperature protection for humidifier for respiratory apparatus
US12201768B2 (en) 2009-07-31 2025-01-21 ResMed Pty Ltd Wire heated tube with temperature control system, tube type detection, and active over temperature protection for humidifier for respiratory apparatus
US11260186B2 (en) 2013-02-01 2022-03-01 ResMed Pty Ltd Wire heated tube with temperature control system for humidifier for respiratory apparatus
US11779719B2 (en) 2013-02-01 2023-10-10 ResMed Pty Ltd Wire heated tube with temperature control system for humidifier for respiratory apparatus

Also Published As

Publication number Publication date
FI106652B (fi) 2001-03-15
FI922828A0 (fi) 1992-06-17
DK0519864T3 (da) 1998-03-30
CA2070069A1 (en) 1992-12-21
GR3026191T3 (en) 1998-05-29
EP0519864A1 (de) 1992-12-23
DE59209192D1 (de) 1998-03-19
EP0519864B1 (de) 1998-02-11
HK1004923A1 (en) 1998-12-11
ATE163234T1 (de) 1998-02-15
JPH07200075A (ja) 1995-08-04
FI922828A7 (fi) 1992-12-21
IE80773B1 (en) 1999-02-10
CH682869A5 (de) 1993-11-30
IE921979A1 (en) 1992-12-30
CA2070069C (en) 2000-05-16
ES2113935T3 (es) 1998-05-16

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