US5580263A - Magnet valve connector - Google Patents

Magnet valve connector Download PDF

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Publication number
US5580263A
US5580263A US08/236,770 US23677094A US5580263A US 5580263 A US5580263 A US 5580263A US 23677094 A US23677094 A US 23677094A US 5580263 A US5580263 A US 5580263A
Authority
US
United States
Prior art keywords
assembly
connector
casing
electrical
cover
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
US08/236,770
Other languages
English (en)
Inventor
Friedrich J. A. Kourimsky
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AMP Deutschland GmbH
Whitaker LLC
Original Assignee
Whitaker LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Whitaker LLC filed Critical Whitaker LLC
Assigned to AMP DEUTSCHLAND GMBH reassignment AMP DEUTSCHLAND GMBH ASSIGNMENT OF ASSIGNORS INTEREST EFFECTIVE JUNE 28, 1993 Assignors: KOURIMSKY, FRIEDRICH JOSEF ALOIS
Assigned to WHITAKER CORPORATION, THE reassignment WHITAKER CORPORATION, THE ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: AMP DEUTSCHLAND G.M.B.H.
Application granted granted Critical
Publication of US5580263A publication Critical patent/US5580263A/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/15Pins, blades or sockets having separate spring member for producing or increasing contact pressure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2407Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means
    • H01R13/2421Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means using coil springs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/514Bases; Cases composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending

Definitions

  • This invention relates to an electrical connector assembly for electrical connection between conducting wires and an electromagnetic valve mechanism, and in particular a connector assembly that prevents fretting corrosion between terminals thereof and the terminals of an electrical device having large amplitude vibratory movements such as antilock braking system magnet valves.
  • the latter would be particularly advantageous as it would allow the connector assembly to be manufactured in a semi automated or fully automated procedure and supplied as a complete assembly to the automobile manufacturer. In such a procedure, costs would not only be reduced, but the assembly could also be made in a more reliable manner as the connector assemblies could be individually tested at their site of manufacture.
  • the objects of this invention have been achieved by providing an electrical connector for connection to an electrical device, the electrical connector mountable to the device and securely holdable thereagainst by spring means, whereby the spring force is greater than the total frictional force between mating device and connector contacts.
  • an electrical connector assembly comprising a casing to which the connectors are mounted by spring means, and a cover mounted to the casing whereby the assembly is a single unit that can be coupled to a single unit electrical device such as a magnet valve assembly comprising a casing and a corresponding number of magnet valves.
  • FIG. 1 is a cross sectional view through an electrical connector assembly connected to a partially shown magnet valve assembly
  • FIG. 2 is a cross sectional view of another embodiment of an electrical connector assembly connected to a partially shown magnet valve assembly.
  • an electrical connector assembly generally shown at 2 is assembled to a magnet valve assembly generally shown at 4.
  • the magnet valve assembly 4 comprises a casing 6 having a rim 8 with a sealing member 10 thereon, and magnet valves 12 having each a pair of electrical tab terminals 14.
  • the electrical connector assembly comprises a casing 16 having a magnet valve receiving face 18, a wire receiving face 20 and connector receiving cavities 22 extending therebetween, a sealing member 24 mounted around the periphery of the wire receiving face 20, a cover 26 fixable over the wire receiving face, and a plurality of electrical connectors 28 mounted via springs 30 in the cavities 22.
  • the electrical connector 28 comprises a housing 32 having a mating face 34, a terminal receiving face 36 and terminal receiving cavities 38 extending therebetween, and also comprising receptacle terminals 40 matable with the tab terminals 14 of the magnet valves 12.
  • the connector housing 32 also comprises a spring abutment shoulder 42 therearound and integral resilient retention lances 44.
  • the coil spring 30 is either mounted within the casing cavity 22 against a shoulder 46 thereof at the terminal receiving side 20, or around the connector housing 32 such that it abuts the shoulder 42 thereof.
  • the connector housing 22 can then be inserted into the cavity 32 with the terminal receiving face 36 of the connector housing 32 first being inserted at the mating face 18 of the casing.
  • a polarizing lug 48 on the connector housing cooperates with a slot 50 in the casing 16 to position and prevent rotation of the connector 28 therein.
  • the connector 28 is inserted until the resilient lances 44 are inserted past the shoulder 46 whereby they resiliently bias outwards therepast, thereby retaining the connector in the cavity 22, particularly in opposition to the spring 30 which in this position is slightly compressed thus pushing the lances 44 against the casing shoulder 46.
  • Terminals 40 crimped to conducting wires 52 can then be inserted into the terminal receiving cavities 38, the terminals 40 being retained by locking lances 54 abutting against shoulders 56 within the cavities.
  • the seal 24 is provided around the rim of the casing.
  • the seal 24 is provided with wire receiving (cavities) holes 58 that are joined to the cover mating side 60 of the seal via a thin slit 62 that the wire resiliently biases apart when being inserted therethrough into the wire receiving (cavities) holes 58.
  • the seal 24 is compressed in such a manner that the slits 62 compress tightly together, and the wire receiving (cavities) holes 58 compress around the wires 52 such that the connectors 28 are tightly sealed from the exterior.
  • the cover 26 is also provided with V-shaped slots 64 having a knife edge profile 66 that digs into the wires 52 for retention thereof against a pulling force on the wire 52 from the exterior.
  • the cover 26 can then be secured by some well known latching means available in the prior art such that it is pressed tightly against the sealing member 24.
  • the connector assembly 2 as described above, can thus be manufactured and assembled at a location different to that of the magnet valve assembly 4.
  • the magnet valves 12 are disposed within the casing 6 in such a manner as to receive the connector assembly 2 whereby the tab terminals 14 of the magnet valves 12 are upstanding for reception of the connector assembly receptacle terminals 40.
  • stopping means 70 of the connector housing 32 abut the magnet valves when the tab terminals 14 are fully inserted into the terminals 40, whereby further mating of the magnet valve assembly 4 towards the connector assembly 2 causes the magnet valve 12 to push against the connector housing 32 and resiliently bias the connector 28 against the spring 30, thereby further compressing the spring.
  • the valve casing 6 can be latched to the connector casing 16 via a well known latching mechanism (not shown) whilst compressing the seal member 10 that is disposed around the periphery of the casing therebetween.
  • the connector 28 thus abuts the magnet valve with a compression spring force, whereby this compression spring force must be greater than the frictional force of the mating terminals 14 and 28 so as to ensure that the connector 28 is always abutting the magnet valve 12.
  • a strong inertial force might cause the connector 28 to move away from the magnet valve 12 whereby it would not return thereagainst because the frictional force would be greater than the returning spring force. Further inertial forces however could cause the connector 28 to be pushed back against the magnet valve 12. This movement however would be undesirable and defeat the object of this invention.
  • the magnet valves 12 serve, for example, to prevent locking of an automobiles wheels during braking. If a wheel suddenly stops rotating, the magnet valves are actuated, opening and closing the valves in rapid succession to release the brake fluid pressure of the brake discs thus unlocking the wheels. This rapid succession of opening and closing the valves creates large mechanical shocks to which the magnet valves are subject, whereby the magnet valves 12 may vibrate with amplitudes of around one millimeter.
  • the terminals 40 which could be similar to those disclosed in European patent application 0492479 are designed to avoid fretting corrosion for a certain level of vibration, however the large amplitudes created by the magnet valves cannot be absorbed and might either cause fretting corrosion or fatigue rupture of the terminals 40.
  • the above connector assembly eliminates fretting corrosion and/or fatigue rupture of mating terminals that are subject to large vibratory amplitudes.
  • the connector assembly 2 can be assembled as a separate single unit at a separate location to that of the magnet valve assembly 4 and then rapidly and simply mated thereto, the assembled magnet valve assembly and connector assembly being sealed off from the exterior.
  • FIG. 2 another embodiment is shown, whereby many aspects are similar to that of the embodiment of FIG. 1 except for the terminal wire connecting construction. All similar features to those of the embodiment shown in FIG. 1 will be denoted with the same number but with a prime.
  • the terminals 40 of the embodiment of FIG. 1 are simply crimped to the conducting wires 52 and then inserted into the cavities 38 of the connector housing 32.
  • the terminals 80' comprise an insulation displacement wire contacting section 82' having an insulation displacement slot 84'.
  • the connector 28' comprises a cover 86' that is latchably received over the terminal receiving end 36' of the connector.
  • the cover 86' has wire holding clips 88' integrally molded thereon that serve to provisionally hold the conducting wires 52' and stuff them into the insulation displacement slots 84' for electrical contact therewith.
  • the wires 52' are thus electrically connected to the terminals 80' by first clipping the wires to the wires clips 88' of the cover 86' and then simply closing the cover over the connector housing 32' until the latching means 87' engage.
  • the terminals 80' can thus be mounted to the connector housing 28' separately from the wires 52' and the wires 52' can be rapidly and simply connected to the terminals by clipping them onto the cover without requiring any special preparation of the wire ends. All other features and assembly steps are similar to those described in the embodiment of FIG. 1.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
US08/236,770 1993-06-28 1994-05-02 Magnet valve connector Expired - Fee Related US5580263A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB939313283A GB9313283D0 (en) 1993-06-28 1993-06-28 Magnet valve connector
GB9313283 1993-06-28

Publications (1)

Publication Number Publication Date
US5580263A true US5580263A (en) 1996-12-03

Family

ID=10737905

Family Applications (1)

Application Number Title Priority Date Filing Date
US08/236,770 Expired - Fee Related US5580263A (en) 1993-06-28 1994-05-02 Magnet valve connector

Country Status (5)

Country Link
US (1) US5580263A (de)
EP (1) EP0632532A3 (de)
JP (1) JPH0722112A (de)
KR (1) KR950002118A (de)
GB (1) GB9313283D0 (de)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5722741A (en) * 1993-04-30 1998-03-03 Itt Automotive Europe Gmbh Electrohydraulic pressure control device
US5865636A (en) * 1996-03-27 1999-02-02 The Whitaker Corporation Seal for use with an electrical connector comprising insulation displacement type contacts
US6033247A (en) * 1998-06-24 2000-03-07 Yazaki Corporation Axially adjustable connector

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE20106747U1 (de) * 2001-04-19 2002-08-29 Robert Bosch Gmbh, 70469 Stuttgart Kleinbauender Kupplungsstecker, insbesondere für eine planare Breitband-Lambda-Sonde mit einem Staubschutz in einer Vorraststellung
DE102008009947A1 (de) * 2008-02-20 2009-08-27 Knorr-Bremse Systeme für Nutzfahrzeuge GmbH Vorrichtung zur Aufnahme eines elektrischen/elektronischen Bauteils und entsprechendes Montageverfahren sowie Abdeckung für eine solche Vorrichtung
KR102233406B1 (ko) * 2021-01-28 2021-03-30 일성보산업(주) 수평 구조의 유압식 가동보
KR102865841B1 (ko) * 2024-11-04 2025-09-30 주식회사 한가람산업 문비 처짐과 변형을 최소화한 지지대 구동형 가동보

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1455182A (en) * 1973-02-01 1976-11-10 Bunker Ramo Rack and panel electrical connector
US4545635A (en) * 1983-10-19 1985-10-08 Amp Incorporated Matrix connector
US5022717A (en) * 1988-12-12 1991-06-11 Lucas Industries Public Limited Company Pressure control unit, especially for motor vehicle brake systems
US5137455A (en) * 1989-09-09 1992-08-11 Robert Bosch Gmbh Electrical connector, particularly for braking control unit

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02502900A (ja) * 1987-12-14 1990-09-13 アルフレッド・テヴェス・ゲーエムベーハー 弁ブロックアセンブリ
US4936800A (en) * 1989-08-30 1990-06-26 Amp Incorporated Precision test connector
US5035637A (en) * 1990-05-04 1991-07-30 Navistar International Transportation Corp. Engine valve cover gasket with electrical bridge
DE59103179D1 (de) * 1991-01-15 1994-11-10 Teves Gmbh Alfred Elektrohydraulische druckregelvorrichtung.
DE4141738C1 (en) * 1991-12-13 1993-06-17 Mannesmann Ag, 4000 Duesseldorf, De Ribbon cable connector for supplying parallel magnetic valve group - has profiled guide locating ribbon cable and cooperating holder with knife contacts penetrating cable insulation to contact respective wires

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1455182A (en) * 1973-02-01 1976-11-10 Bunker Ramo Rack and panel electrical connector
US4545635A (en) * 1983-10-19 1985-10-08 Amp Incorporated Matrix connector
US5022717A (en) * 1988-12-12 1991-06-11 Lucas Industries Public Limited Company Pressure control unit, especially for motor vehicle brake systems
US5137455A (en) * 1989-09-09 1992-08-11 Robert Bosch Gmbh Electrical connector, particularly for braking control unit

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5722741A (en) * 1993-04-30 1998-03-03 Itt Automotive Europe Gmbh Electrohydraulic pressure control device
US5865636A (en) * 1996-03-27 1999-02-02 The Whitaker Corporation Seal for use with an electrical connector comprising insulation displacement type contacts
US6033247A (en) * 1998-06-24 2000-03-07 Yazaki Corporation Axially adjustable connector

Also Published As

Publication number Publication date
JPH0722112A (ja) 1995-01-24
GB9313283D0 (en) 1993-08-11
EP0632532A3 (de) 1996-06-26
KR950002118A (ko) 1995-01-04
EP0632532A2 (de) 1995-01-04

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Legal Events

Date Code Title Description
AS Assignment

Owner name: AMP DEUTSCHLAND GMBH, GERMANY

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST EFFECTIVE JUNE 28, 1993;ASSIGNOR:KOURIMSKY, FRIEDRICH JOSEF ALOIS;REEL/FRAME:006995/0511

Effective date: 19940415

AS Assignment

Owner name: WHITAKER CORPORATION, THE, DELAWARE

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:AMP DEUTSCHLAND G.M.B.H.;REEL/FRAME:008110/0252

Effective date: 19930628

REMI Maintenance fee reminder mailed
LAPS Lapse for failure to pay maintenance fees
FP Lapsed due to failure to pay maintenance fee

Effective date: 20001203

STCH Information on status: patent discontinuation

Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362