WO1994011908A1 - Ameliorations apportees a des batteries - Google Patents

Ameliorations apportees a des batteries Download PDF

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Publication number
WO1994011908A1
WO1994011908A1 PCT/GB1993/002326 GB9302326W WO9411908A1 WO 1994011908 A1 WO1994011908 A1 WO 1994011908A1 GB 9302326 W GB9302326 W GB 9302326W WO 9411908 A1 WO9411908 A1 WO 9411908A1
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WO
WIPO (PCT)
Prior art keywords
cells
strings
accordance
battery
refractory
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/GB1993/002326
Other languages
English (en)
Inventor
Peter Bindin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Silent Power fur Energiespeichertechnik GmbH
Silent Power GmbH fur Energiespeichertechnik
Original Assignee
Silent Power fur Energiespeichertechnik GmbH
Silent Power GmbH fur Energiespeichertechnik
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Silent Power fur Energiespeichertechnik GmbH, Silent Power GmbH fur Energiespeichertechnik filed Critical Silent Power fur Energiespeichertechnik GmbH
Publication of WO1994011908A1 publication Critical patent/WO1994011908A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/528—Fixed electrical connections, i.e. not intended for disconnection
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/213—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for cells having curved cross-section, e.g. round or elliptic
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/289—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
    • H01M50/293—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs characterised by the material
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/36—Accumulators not provided for in groups H01M10/05-H01M10/34
    • H01M10/39—Accumulators not provided for in groups H01M10/05-H01M10/34 working at high temperature
    • H01M10/3909—Sodium-sulfur cells
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00—Primary cells; Manufacture thereof
    • H01M6/42—Grouping of primary cells into batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

Definitions

  • the present invention relates to batteries of electric cells and to methods of their construction. Many forms of battery are known from a single cell to arrangements comprising a plurality of as many interconnected cells as are necessary to give a required energy storage capacity and/or output potential.
  • Batteries can be categorised into two main types; primary batteries which have a relatively short life and which are discarded when exhausted; and secondary batteries which are rechargable when exhausted and which therefore can have a relatively long life. This difference is reflected in the uses to which the two categories of battery are put.
  • Primary batteries are used in torches, radios and toys whereas secondary batteries are used for starting automobiles, powering electric vehicles and providing standby power for buildings and telephone exchange equipment.
  • Both primary and secondary batteries of dry alkaline type are known, as are secondary batteries of lead acid type.
  • Recently secondary batteries of sodium sulphur type have been developed posessing the advantages of light weight, high storage capacity and rapid rechargability. Batteries of this type also have the advantage that the constituent materials of sodium and sulphur are abundant and cheap.
  • a solid electrolyte of beta alumina separates two liquid electrodes respectively of sodium and sulphur respectively.
  • a typical sodium sulphur cell is shown in Figure 1 to comprise a solid electrolyte cup 10 of beta alumina surrounded by a pressed steel case 12 in the form of a right circular cylinder.
  • the cup 10 is adapted to contain the sodium electrode 14 while the space between the cup 10 and the case 12 is occupied by the sulphur electrode 16 although it will be appreciated that the two electrodes may have their locations reversed.
  • the open end of the cup 10 is closed by an insulating disk 18 of alpha alumina whereas by contrast the pase 12 is closed by an annular steel disk 20.
  • the case 12 serves as a terminal for the sulphur electrode 16 while the sodium electrode 14 surrounds an elongate metal current collector 22 disposed coaxially with the case 12 and which extends out through the insulating disk 18 to be welded to a central terminal disk 24. Since sulphur is essentially non conducting, a means of increasing the conductivity has to be provided and this is generally achieved by forming the sulphur electrode 16 as a carbon fibre mat impreganted with sulphur.
  • the cell In use, the cell is maintained at a temperature in excess of approximately 300oC so that both the sodium and sulphur electrodes 14 and 16 are in a liquid state. At this temperature the atomic structure of the still solid beta alumina is such that is acts as a selective ion filter.
  • sodium ions pass from the sodium electrode 14 through the electrolyte 10 and react with the sulphur electrode 16 to form sodium sulphide. The chemical energy of this reaction is converted directly into electrical energy.
  • sodium and sulphur are regenerated from the sodium sulphide by the conversion of electrical energy back into chemical energy.
  • WO89/00344 discloses various constructions of battery each comprising one or more arrays of single cells or series arrangements of cells disposed between a pair of mild steel bus plates.
  • the bus plates serve the dual purpose of connecting the cells or series arrangements of cells in parallel whilst at the same time providing the battery with sufficient rigidity to prevent the cases of adjacent cells from coming into contact with each other as a result of a vibration and causing unwanted short circuit paths.
  • the bus plates are clamped together by means of a plurality of tie rods.
  • UK Patent Application No. 9025525.8 (CHLORIDE SILENT POWER) describes a battery construction in which at least one of the electrically conductive structural members is made from a composite material comprising a layer of copper sandwiched between two layers of steel. Using this construction it has been possible to provide batteries having a significantly reduced weight which is of particular benefit to those batteries designed for use in cars or which are required to be portable for other reasons.
  • a battery of electric cells comprising means to separate two of said cells, wherein the separating means comprises a refractory fibrous web impregnated with a cured refractory binder.
  • the separating means may be interposed between the cells,.
  • the separating means may cement the cells together.
  • the refractory fibrous web may comprise a woven cloth and preferably may comprise alpha alumina fibre cloth, or calcia fibre cloth.
  • the cells may contain sodium and the refractory binder have a curing temperature below the melting point of sodium.
  • the refractory binder is water glass.
  • the battery may comprise two or more rows of cells or of strings of cells, adjacent rows of cells or of strings of cells being separated by said separating means.
  • the battery comprises insulating strips separating adjacent cells or strings of cells of a common row, the insulating strip preferably being formed of a refractory fibrous web impregnated with a cured refractory binder.
  • said separating means preferably comprises a single length of the refratory fibrous web interposed between successive pairs of adjacent rows.
  • said separating means may comprise separate lengths of the refractory fibrous web interposed between each pair of adjacent rows.
  • the battery may comprise means for interconnecting cells or strings of cells in parallel.
  • said parallel interconnecting means preferably comprises a lattice plate having three or more nodes each connected to a corresponding terminal of a respective cell or string of cells.
  • Each node of the lattice plate is preferably connected to each adjacent node and from which it is also preferably equally spaced.
  • the battery may comprise means for interconnecting cells or of strings of cells in series.
  • said series interconnecting means preferably comprises a conductive strip connected between two lattice plates which are themselves respectively connected to correspondingly opposite terminals of separate groups of cells or strings of cells.
  • the cells of the battery may be arranged to form a block and the block have a wrapping comprising a refractory fibrous web impregnated with a cured refractory binder.
  • the wrapping substantially encloses the block.
  • the refractory fibrous web may be interposed between the cells.
  • the impregnated refractory fibrous web may cement the cell together.
  • the refractory fibrous web may be impregnated with the refractory binder by immersion in a quantity thereof.
  • the refractory fibrous web is passed around one or more rollers while immersed in the refractory binder.
  • the refractory fibrous web is scraped after being withdrawn from the refractory binder to remove excess binder from the web.
  • the cells may be interconnected in series to form a plurality of strings of cells and the refractory fibrous web interposed between at least two of the said strings.
  • the cells or strings of cells may be arranged in two or more rows and the refractory fibrous web interposed between adjacent rows.
  • each row of cells or of strings of cells is assembled separately.
  • each row of cells or of strings of cells in assembled by interposing an insulating strip between adjacent cells or strings of cells, the insulating strips being preferably formed by impregnating a refractory fibrous web with a refractory binder which is cured during the assembly of each row of cells or strings of cells.
  • Each row of cells or of strings of cells is preferably assembled in a forming apparatus so that the assembled row has at least one predetermined dimension.
  • the cells or strings of cells are assembled from a block comprising three or more rows of cells or of strings of cells and a single length of the refractory fibrous web is interposed between successive pairs of adjacent rows.
  • the cells or strings of cells are assembled to form a block , comprising three or more rows of cells or of strings of cells, separate lengths of the refractory fibrous web may be interposed between each pair of adjacent rows.
  • the block is preferably assembled in a forming apparatus so that the assembled block has at least one predetermined dimension.
  • At least two of said cells or strings of cells may be interconnected in parallel.
  • the cells or strings of cells are interconnected in parallel by means of a lattice plate having three or more nodes each connected to a corresponding terminal of a respective cell or string of cells.
  • At least two of said cells or strings of cells may be interconnected in series.
  • the cells or strings of cells are preferably interconnected in series by means of a conductive strip connected between two lattice plates which are themselves respectively connected to correspondingly opposite terminals of separate groups of cells or of strings of cells.
  • the conductive strip is interposed between two cells or strings of cells and is separated therefrom by insulating strips.
  • the two cells or strings of cells comprise adjacent cells or strings of cells of a common row and the conductive strip is interposed between the two during the assembly of the row, the insulating strips being preferably formed by impregnating a refractory fibrous web with a refractory binder which is cured during the assembly of the row of cells or of strings of cells.
  • a length of a refractory fibrous web may be impregnated with a refractory binder, the battery wrapped in the impregnated fibrous web and the refractory binder cured.
  • a method of assembling a battery of electric cells comprising the steps of applying a cementing material to a surface of at least a first cell, subsequently bringing a second cell into contact with the cementing material applied to the first cell, and curing the cementing material so that the cells adhere together.
  • the cementing material may separate said first and second cells and, in one example, the cementing material comprises a paste including a binding agent and a coarse particulate filler, the filler being electrically insulating and effective to prevent electrical contact between said first and second cells.
  • the cells may be interconnected in series to form a plurality of strings of cells and said first and second cells comprise corresponding cells of respective strings.
  • the cells or strings of cells may be arranged in two or more rows and said first and second cells comprise corresponding cells of adjacent rows.
  • each row of cells or of strings of cells is assembled separately.
  • each row of cells or of strings of cells is assembled by interposing insulating strips between adjacent cells or strings of cells, the insulating strips preferably comprising a cementing material which is cured during the assembly of each row of cells or strings of cells.
  • Each row of cells or of strings of cells is preferably assembled in a forming apparatus so that the assembled row has at least one predetermined dimension.
  • the cells or strings of cells are assembled to form a block comprising three or more rows of cells or of strings of cells and the block is assembled in a forming apparatus so that the assembled block has at least one predetermied dimension.
  • At least two of said cells or strings of cells may be interconected in parallel.
  • the cells or strings of cells are interconnected in parallel by means of a lattice plate having three or more nodes each connected to a corresponding terminal of a respective cell or string of cells.
  • at least two of said cells or strings of cells may be interconnected in series.
  • the cells or strings of cells are preferably interconnected in series by means of a conductive strip connected between two lattice plates which are themselves respectively connected to correspondingly opposite terminals of separate groups of cells or of strings of cells.
  • the conductive strip is interposed between two cells or strings of cells and is separated therefrom by insulating strips.
  • the two cells or strings of cells comprise adjacent cells or strings of cells of a common row and the conductive strip is interposed between the two during the assembly of the row, the insulating strips preferably comprising a cementing material which is cured during the assembly of the row of cells or of strings of cells.
  • the cells or strings of cells may be coated with a cementing material which is subsequently cured.
  • a battery of electric cells comprising three or more cells or strings of cells cemented together in parallel, spaced-apart relationship and including means for interconnecting the cells or strings of cells in parallel, said parallel interconnecting means comprising a lattice plate having three or more nodes each connected to a corresponding terminal of a respective cell or string of cells.
  • each node of the lattice plate may be connected to each adjacent node from which it is also preferably equally spaced.
  • the battery may comprise means for interconnecting cells or strings of cells in series said series interconnecting means preferably comprising a conductive strip connected between two lattice plates which are themselves respectively connected to correspondingly opposite terminals of separate groups of cells or of strings of cells.
  • the invention also provides a battery of electric cells comprising three or more cells or strings of cells in parallel spaced-apart relationship, and cementing means holding the cells or strings of cells together, the cementing means comprising a cured cementing paste containing a coarse particulate filler which is electrically insulating and prevents electrical contact between adjacent cells cemented together, the cementing paste being applied only in a layer to the surfaces of the cells at least where adjacent cells are cemented together.
  • Figure 1 is a perspective view of a typical sodium sulphur cell in which part of the cell has been broken away for the sake of clarity;
  • Figure 2 is a plan view of a fully assembled battery in accordance with a first aspect of the present invention
  • Figure 3 is a lateral side view of two typical sodium sulphur cells disposed in end to end relationship;
  • Figure 4 is a perspective view of a string of four sodium sulphur cells
  • Figure 5 is a perspective view of a row of four strings of sodium sulphur cells
  • Figure 6 is a schematic view of an apparatus for use in impregnating a refractory fibrous web with a refractory binder
  • Figure 7 is a schematic view of a forming apparatus for use in the assembly of a row of cells or of strings of cells.
  • Firgure 8 is a schematic view of a forming apparatus for use in the assembly of a block of cells or of strings of cells in accordance with a first method
  • Figure 9 is a schematic view of a forming apparatus for use in the assembly of a block of cells or of strings of cells in accordance with a second method
  • Figure 10 is a plan view of a lattice plate for use in interconnecting cells or of strings of cells in parallel;
  • Figure 11 is a perspective view of a connector for use in interconnecting cells or of strings of cells in series; and Figure 12 is a schematic view of the connector of Figure 11 being incorporated during the assembly of a row of strings of cells.
  • the illustrated battery can be seen to comprise a block 80 of series arrangements of cells 42, 50, 52 and 56 of which only the uppermost cell 46 is visible.
  • the series arrangements of. cells or strings 42, 50, 52 and 56 are disposed in parallel, spaced-apart relationship and are separated from each other by means of a cementing material 58.
  • the cementing material 58 cements the strings 42, 50, 52 and 56 together and provides the b.lock 80 with its required rigidity.
  • groups of strings are connected together in parallel by means of pairs of lattice plates 92 to form an arrays 94 of parallel-connected strings. These arrays 94 are in turn connected together in series by means of a plurality of series connectors 102 and an end plate 110.
  • FIG 3 illustrates two sodium sulphur cells connected in series.
  • the two cells 26 and 28 are of the same general construction as those previously described with reference to Figure 1 and are disposed in end to end relationship with the central terminal disk 24 of the lower cell 26 adjacent a bottom surface 30 of the upper cell 28.
  • the two cells 26 and 28 are separated by an annular spacer member 32 of. insulating ceramic or porcelein material in order to prevent electrical contact from being established between their respective cases 12.
  • a conductive metal strip 34 is arranged to extend across the bottom surface 30 of the upper cell 28 to which it is welded at each of its ends 36 and 38.
  • the strip 34 is formed so as to extend downwardly through an aperture 40 in the spacer member 32 toward the lower cell 28 where it is welded to the central terminal disk 24. In this way the metal strip 34 provides the necessary electrical connection between the central terminal disk 24 of one cell and the case 12 of the other.
  • Clearly larger strings of cells can be provided by arranging the required number of cells in end to end relationship with an annular spacer member 32 interposed between each pair of adjacent cells and with electrical contact established between the two by means of a metal strip 34 welded in the manner described.
  • One such larger string 42 is shown in Figure 4 to comprise four sodium sulphur cells 26, 28, 44, and 46 disposed in end to end relationship with the uppermost cell designated by reference numeral 46.
  • An insulating strip 48 is arranged to extend parallel to the string 42 and adhere to it so that a second string 50 of a similar number of cells may be placed along side the first without the cases 12 of the corresponding cells of the two strings coming into electrical contact with each other.
  • a second insulating strip 48 may then be arranged to extend parallel to the second string 50 and adhere to it so that a third string 52 again of a similar number of cells may be placed along side the other two.
  • strings of cells in rows of any desired length.
  • One such row of strings 54 is shown in Figure 5 to comprise four strings 42,50,52 and 56 each containing four cells 26, 28, 44 and 46.
  • the insulating strip 48 used to separate adjacent strings of cells may comprise any insulating material capable of operating at the elevated temperatures of the battery.
  • the insulating material is also capable of cementing adjacent strings together.
  • the insulating strip comprises a refractory fibrous web 58 impregnated with a refractory binder 60 such as water glass. This has the advantage that once the binder 60 has been cured the insulating strips 48 provide the row of strings 54 with sufficient rigidity to enable the row to be handled as an integral unit.
  • the fibrous web 58 which may take the form of a woven cloth such as alumina fibre cloth, is preferably impregnated with the binder 60 by a process of immersion.
  • a roll of dry and as yet unimpregnated fibrous web 68 is disposed adjacent to the bath 62 and is drawn into the binder 60 to pass around the rollers 64 and 66.
  • the action of passing the web 58 around the rollers 64 and 66 ensures that the binder 60 is pressed between the fibres of the web whereafter the impregnated web is drawn out of the bath 62 to pass between the opposed blades of a scraper system 70.
  • the scraper system 70 removes any excess binder 60 from the web 58 before the web then passes over a further roller 72. Lengths may be cut from the web 58 to form the insulating strips 48.
  • a forming apparatus comprising a base plate 74 mounted for relative vertical movement between two substantially perpendicular sidewalls 76 and 78.
  • the side walls 76 and 78 are spaced apart by a distance slightly greater than the diameter of one of the strings and it is this spacing that determines the linearity of the assembled row.
  • a first string of cells 42 is placed on the base plate 74 between the two side walls 76 and 78.
  • a strip 48 of the refractory fibrous web 58 impregnated with the as yet uncured refractory binder 60 is then arranged to overlie the first string 42 in such a way that it covers the cases 12 of each of the cells 26, 29, 44 and 46 that make up the string.
  • a second string 50 is then arranged on top of the insulating strip 48 and pressed down to ensure a good adhesion between the insulating strip 48 and the two strings 42 and 50 that it separates.
  • a second insulating strip 48 is arranged to overlie the second string 50, again in such a way that it covers the cases 12 of each of the cells 26, 28, 44 and 46 that make up the string.
  • a third string 52 is then pressed down on to the second insulating strip 48 to ensure that the second insulating strip adheres to both the second string 50 and the third string 52.
  • the refractory binder 60 contained within the insulating strips 48 is allowed to cure and go hard.
  • the binder has cured the row of strings 54 is removed from the forming apparatus and possesses sufficient rigidity to enable it to be treated as an integral unit.
  • rows of strings 54 are arranged adjacent one another in mutually parallel spaced relationship separated by a layer of insulating material.
  • the insulating material may comprise any material having the appropriate properties and capable of operating at the elevated temperatures of the battery.
  • the insulating material is preferably also capable of cementing adjacent rows together.
  • the insulating material comprises a refractory fibrous web 58 impregnated with a refractory binder 60 such as water glass.
  • a second forming apparatus comprising a base plate 82 mounted for relative vertical movement between two substantially perpendicular side walls 84 and 86.
  • the space between the side walls 84 and 86 is preferably adjustable as this determines one of the external dimensions of the block 80 and, as will be readily apparent to those skilled in the art, if the spacing can be made sufficiently narrow then the same forming apparatus can be used to facilitate the assembly of blocks 80 as can be used to facilitate the assembly of rows 54.
  • a first row 54 is initially placed on the base plate 82 between the two side walls 84 and 86.
  • a layer of the refractory fibrous web 58 impregnated with the as yet uncured refractory binder 60 is then arranged to overlie the row 54 in such a way that it covers the cases 12 of each of the cells 26, 28, 44 and 46 of each of the strings 42, 50, 52 and 56 contained within the row 54.
  • a second of row of strings 88 is then arranged on top of the layer of the refractory fibrous web 58 and pressed down to ensure a good adhesion between the web 58 and the two rows 54 and 88 that it separates.
  • a second of layer of the refractory fibrous web 58 is arranged to overlie the second row 88, again in such a way that it covers the cases 12 of each of the cells 26, 28, 44 and 46 of each of the strings 42, 50, 52 and 56.
  • a third row of strings 90 is then pressed down on to the second layer of the refractory fibrous web to ensure that the web 58 adheres to both the second row 88 and the third row 90.
  • the refractory binder 60 contained within the layers of the refractory fibrous web 58 is allowed to cure and go hard.
  • the block 80 is removed from the forming apparatus and possesses sufficient rigidity to negate the use of the steel bus plates common to prior art batterys of this type.
  • FIG. 9 An alternative method of assembling a block of strings 80 is shown in Figure 9.
  • the separate layers of refractory fibrous web 58 that separate adjacent rows 54, 88 and 90 are replaced by a single length of refractory fibrous web that follows a serpentine path through the block 80.
  • the web is still used to separate adjacent rows and cement them together but is wrapped around the last string in each row before being folded back on itself to pass along the opposite side of the same row.
  • This method of assembly has the advantage that by using a single length of web the resulting block 80 has an increased rigidity.
  • the strings may be electrically interconnected by means of a plurality of lightweight connectors.
  • One such lightweight connector is shown in Figure 10 to comprise a lattice plate 92 and is used to interconnect groups of strings in parallel to form an array 94.
  • Each lattice plate 92 comprises a pattern of interconnected nodes 96 each of which is connected to its immediate neighbours by means of an individual fret 98.
  • These frets 98 are all of substantially the same length and divide the lattice plate 92 into a plurality of equilateral triangles having a node 96 at each corner.
  • the peripheral nodes 96 are each provided with a respective tab portion 100 that projects substantially perpendicularly to a line defined by alternate of the said peripheral node.
  • two lattice plates 92 are employed to interconnect a group of strings in parallel.
  • the first lattice plate is disposed so that each of its nodes 96 can be welded to the central terminal disk 24 of the uppermost cell 46 of a respective one of the strings that form part of the array 94 while the second lattice plate is disposed so that each of its nodes is welded to the bottom surface 30 of the lowermost cell 26 of the same group of strings.
  • Each connector 102 comprises a lightweight elongate metal connecting strip 104 having one of a pair of oppositely directed flanges 106 and 108 disposed at either end.
  • the connectors 102 are incorporated into the block 80 during the assembly of individual rows 54.
  • the elongate connecting strip 104 is arranged to extend parallel to the fourth string 56 of a particular row of strings and is prevented from coming into electrical contact with the cases 12 of the cells 26, 28, 44 and 46 making up the string by means of an insulating strip 48 interposed between the two.
  • a second insulating strip ,48 (not shown) is then arranged to overlie the connecting strip 104 of the connector 102 before a further string (also not shown) is pressed against the second insulating strip thereby sandwiching the connector 102 between the fourth string 56 and the said further string.
  • the series connectors 102 are used to interconnect correspondingly opposite lattice plates 92 of adjacent arrays 94 by welding the respective tab portions 100 of the lattice plates concerned to one or other of the oppositely directed flanges 106 and 108.
  • the assembled battery can be seen to comprise a plurality of series-connected strings of cells 42, 50, 52 and 56 of which only the uppermost cell 46 of each string is visible.
  • These strings are arranged in rows 54, 88, and 90 and the rows arranged to form a block 80 in which each string is separated from its neighbours by a refractory fibrous web 58 impregnated with a cured refractory binder 60.
  • groups of strings are connected together in parallel by means of lighweight lattice plates 92 to form arrays 94 and the arrays are themselves connected together in series by means of a plurality of series connectors 102.
  • An end plate 110 serves to interconnect the correspondingly opposite lattice plates 92 of two arrays of parallel-connected strings 94 disposed in a side by side relationship in a manner analogous to one of the series connectors 102. Since the rigidity of the block 80 does not depend on the rigidity of the end plate no the end plate, like the lattice plate 92, may be made of any lightweight electrically conductive material. Finally, in order to provide the block 80 with a still greater rigidity the whole may be wrapped to a greater or lesser extent in one or more sheets of the impregnated refractory fibrous web 58 and allowed to undergo a further curing process.
  • the battery has been described as an assembly of strings of a number of cells, the battery may equally comprise an arrangement in which there is only one cells in each "string".
  • the battery has been described as an assembly of sodium sulphur cells, the battery may equally comprise cells of any desired type.
  • the cells are cemented together yet insulated from one another by a cementing paste comprising a binder and a coarse particulate filler.
  • the filler is electrically insulating and serves to keep adjacent cells separate to prevent electrical contact.
  • the cementing paste is applied to a surface of at least one of the cells to be bonded together before the second of the cells is brought into contact and the paste allowed to cure. This operation conveniently takes place in a forming apparatus as described above.
  • the block of cells is built up in a fashion similar to that described above with reference to impregnated refractory fibrous web material.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Secondary Cells (AREA)

Abstract

L'invention concerne une batterie d'éléments électriques comprenant des moyens (58, 60) servant à séparer au moins deux desdits éléments, les moyens de séparation (58, 60) comprenant une âme fibreuse réfractaire (58) imprégnée d'un liant réfractaire durci (60). Elle concerne également un procédé d'assemblage d'une batterie d'éléments électriques comprenant les étapes d'imprégnation d'une âme fibreuse réfractaire (58) d'un liant réfractaire (60), de disposition de l'âme fibreuse réfractaire (58) de manière à séparer au moins deux desdits éléments et de durcissement du liant réfractaire (60). Elle concerne également un procédé d'assemblage d'une batterie d'éléments électriques comprenant les étapes d'application d'un matériau de cimentation (58, 60) sur une surface d'un premier élément, de mise en contact d'un deuxième élément avec le matériau de cimentation (58, 60) appliqué au premier élément et de durcissement du matériau de cimentation (58, 60), de manière à faire adhérer les éléments les uns aux autres. Elle concerne également une batterie d'éléments électriques comprenant au moins trois éléments ou chaînes d'éléments adhérant les uns aux autres par cimentation de façon parallèle et espacée, et comprenant des moyens (92) servant à relier les éléments ou les chaînes d'éléments entre eux et parallèlement, lesdits moyens de liaison parallèles et réciproques (92) comprenant un réseau en treillis (92) possédant au moins trois n÷uds (96) reliés chacun à une borne correspondante d'un élément ou d'une chaîne d'éléments respectifs.
PCT/GB1993/002326 1992-11-12 1993-11-12 Ameliorations apportees a des batteries Ceased WO1994011908A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB9223766.8 1992-11-12
GB929223766A GB9223766D0 (en) 1992-11-12 1992-11-12 Improvements relating to batteries

Publications (1)

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WO1994011908A1 true WO1994011908A1 (fr) 1994-05-26

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PCT/GB1993/002326 Ceased WO1994011908A1 (fr) 1992-11-12 1993-11-12 Ameliorations apportees a des batteries

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WO (1) WO1994011908A1 (fr)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0806806A1 (fr) * 1996-05-09 1997-11-12 HE HOLDINGS, INC. dba HUGHES ELECTRONICS Système de batterie comportant une enveloppe de support en deux segments et à conductivité thermique élevée
WO2002003484A1 (fr) * 2000-07-04 2002-01-10 Matsushita Electric Industrial Co., Ltd. Pile electrique, procede de fabrication de cette pile, procede de fabrication du bac de pile et bloc de piles
WO2009014070A1 (fr) 2007-07-23 2009-01-29 Toyota Jidosha Kabushiki Kaisha Ensemble batterie
WO2008104375A3 (fr) * 2007-02-27 2009-02-19 Daimler Ag Éléments de batterie et combinaison d'éléments d'une batterie
US8481191B2 (en) 2009-08-21 2013-07-09 Tesla Motors, Inc. Rigid cell separator for minimizing thermal runaway propagation within a battery pack
CN119460350A (zh) * 2024-12-12 2025-02-18 江门市睿博科技有限公司 一种锂电池包装生产线

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US2014832A (en) * 1934-01-16 1935-09-17 Burgess Battery Co Battery
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FR2305034A1 (fr) * 1975-03-17 1976-10-15 Comp Generale Electricite Batterie sodium-soufre, notamment pour traction electrique
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WO1983003796A1 (fr) * 1982-04-30 1983-11-10 Hexcel Corporation Couverture d'isolation thermique
JPH02165573A (ja) * 1988-12-16 1990-06-26 Ngk Insulators Ltd ナトリウム‐硫黄電池
EP0454015A1 (fr) * 1990-04-26 1991-10-30 ABBPATENT GmbH Batterie d'accumulateurs à haute température
WO1992002963A1 (fr) * 1990-08-07 1992-02-20 Chloride Silent Power Limited Bornes de batterie
DE4102532C1 (en) * 1991-01-29 1992-06-11 Poehlmann Anwendungstechnik Gmbh & Co Kg, 8650 Kulmbach, De Accumulator with heat insulating housing - internally evacuated and made airtight and contg. small amt. of liq. heat conductive medium

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US2014832A (en) * 1934-01-16 1935-09-17 Burgess Battery Co Battery
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US3784411A (en) * 1971-07-06 1974-01-08 Mallory & Co Inc P R Electric cell battery with plastic webbing spacer for fast and complete epoxy encapsulation
US3823037A (en) * 1972-07-20 1974-07-09 Atomic Energy Commission Implantable battery
FR2305034A1 (fr) * 1975-03-17 1976-10-15 Comp Generale Electricite Batterie sodium-soufre, notamment pour traction electrique
GB1534408A (en) * 1976-11-08 1978-12-06 Chloride Silent Power Ltd Sodium sulphur batteries comprising a plurality of separate cells within a container
DE2945013A1 (de) * 1979-11-08 1981-05-21 Brown, Boveri & Cie Ag, 6800 Mannheim Elektrochemische speicherzelle oder -batterie sowie verfahren zu deren herstellung
WO1983003796A1 (fr) * 1982-04-30 1983-11-10 Hexcel Corporation Couverture d'isolation thermique
JPH02165573A (ja) * 1988-12-16 1990-06-26 Ngk Insulators Ltd ナトリウム‐硫黄電池
EP0454015A1 (fr) * 1990-04-26 1991-10-30 ABBPATENT GmbH Batterie d'accumulateurs à haute température
WO1992002963A1 (fr) * 1990-08-07 1992-02-20 Chloride Silent Power Limited Bornes de batterie
DE4102532C1 (en) * 1991-01-29 1992-06-11 Poehlmann Anwendungstechnik Gmbh & Co Kg, 8650 Kulmbach, De Accumulator with heat insulating housing - internally evacuated and made airtight and contg. small amt. of liq. heat conductive medium

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CHEMICAL ABSTRACTS, vol. 115, no. 14, 7 October 1991, Columbus, Ohio, US; abstract no. 141216e, KISS JANOS: "MANUFACURE OF HEAT-RESISTANT SILICA-CONTAINING IMPREGNATING COMPOSITIONS FOR INORGANIC-FIBER SHEETS" *
PATENT ABSTRACTS OF JAPAN vol. 14, no. 429 (E - 978)<4372> 14 September 1990 (1990-09-14) *

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0806806A1 (fr) * 1996-05-09 1997-11-12 HE HOLDINGS, INC. dba HUGHES ELECTRONICS Système de batterie comportant une enveloppe de support en deux segments et à conductivité thermique élevée
US5763118A (en) * 1996-05-09 1998-06-09 Hughes Aircraft Company Battery system with a high-thermal-conductivity split shell structural support
WO2002003484A1 (fr) * 2000-07-04 2002-01-10 Matsushita Electric Industrial Co., Ltd. Pile electrique, procede de fabrication de cette pile, procede de fabrication du bac de pile et bloc de piles
US6849357B1 (en) 2000-07-04 2005-02-01 Matsushita Electric Industrial Co., Ltd. Battery, a process for producing the battery, a process for producing a battery case, and a battery pack
WO2008104375A3 (fr) * 2007-02-27 2009-02-19 Daimler Ag Éléments de batterie et combinaison d'éléments d'une batterie
WO2009014070A1 (fr) 2007-07-23 2009-01-29 Toyota Jidosha Kabushiki Kaisha Ensemble batterie
US20100196751A1 (en) * 2007-07-23 2010-08-05 Keiichiro Kobayashi Battery assembly
EP2169741A4 (fr) * 2007-07-23 2012-04-18 Toyota Motor Co Ltd Ensemble batterie
US9065110B2 (en) 2007-07-23 2015-06-23 Toyota Jidosha Kabushiki Kaisha Battery assembly
US8481191B2 (en) 2009-08-21 2013-07-09 Tesla Motors, Inc. Rigid cell separator for minimizing thermal runaway propagation within a battery pack
CN119460350A (zh) * 2024-12-12 2025-02-18 江门市睿博科技有限公司 一种锂电池包装生产线

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