WO2000056544A2 - Kunststoffplatte - Google Patents
Kunststoffplatte Download PDFInfo
- Publication number
- WO2000056544A2 WO2000056544A2 PCT/DE2000/000815 DE0000815W WO0056544A2 WO 2000056544 A2 WO2000056544 A2 WO 2000056544A2 DE 0000815 W DE0000815 W DE 0000815W WO 0056544 A2 WO0056544 A2 WO 0056544A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plastic
- plastic plate
- plate according
- regrind
- colored
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0453—Ornamental plaques, e.g. decorative panels, decorative veneers produced by processes involving moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/04—Designs imitating natural patterns of stone surfaces, e.g. marble
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/70—Scrap or recycled material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/406—Bright, glossy, shiny surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/538—Roughness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2327/00—Polyvinylhalogenides
- B32B2327/06—PVC, i.e. polyvinylchloride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2451/00—Decorative or ornamental articles
Definitions
- the invention relates to a plastic plate with a stone-like appearance made of a solid-colored plastic body.
- plastic plates with a stone-like appearance are known. It is a plastic body based on acrylate or polyester with a high mineral content of 70 to 95%. Furthermore, a molded body with a natural stone-like surface is known from DE 197 33 810 A1. The molded body consists of a basic shape to which synthetic resin and glass fiber parts or glass fiber fabric are applied on the visible side. To achieve a stone-like effect, mineral particles and other effect particles are applied to the still sticky surface of the synthetic resin, and after the plastic has hardened, the surface is sealed with clear lacquer.
- a disadvantage of the known plastic plates with mineral components which are either in layer form or as mineral casting plates, is their high sensitivity to breakage and their difficult workability because of the high mineral components. In addition, the material cannot be thermoformed. The production is also relatively complex and complicated.
- the object of the present invention is therefore to provide a plastic plate with a stone-like appearance, which is simple to manufacture and easy to machine.
- the plastic body (1, 3) is formed from a shear-free pressed, largely pure granulate and / or regrind (7) of an amorphous, thermoplastic, with a surface (5) of the plastic plate being at least partially high-gloss is.
- the shear-free pressing of a granulate or a ground material made of a thermoplastic material makes it possible, on the one hand, to achieve a stoneware-like appearance of the plastic body or the plastic plate without the addition of otherwise customary mineral particles and, on the other hand, the plastic body in a simple process, for example is known from DE 43 15 014 C2 to produce inexpensively. By eliminating minerals, the processability of the plastic sheet is significantly improved.
- the plastic body or the plastic plate can also be fed to thermoforming applications.
- Advantageous the high-gloss surface creates an optically appealing plastic plate.
- the plastic body is made of polyvinyl chloride (PVC).
- PVC is a high-quality plastic that is weather-resistant.
- the surface of the plastic plate is structured, at least one raised, blunt molded surface segment of a high-gloss base surface segment projecting from the base surface segment essentially transversely to the extent of the plastic plate. This advantageously creates a plate or a high-gloss base surface, the raised mold surface segment exerting an anti-slip effect on a second body moving on the plastic plate.
- a textured surface advantageously creates a visually appealing plastic plate that can be used, for example, as a floor plate or as a floor tile in buildings.
- the granules or regrind have coordinated colors and coordinated grain sizes.
- dyes are added to the ground material or the granulate.
- the desired stone-like appearance of the plastic plate can be varied by coordinating the ground material with regard to color and grain size.
- At least one reinforcement is inserted in the plastic body and extends approximately parallel to the plate surface.
- the reinforcement has openings transverse to the plate surface, which are penetrated by the plastic of the plastic body.
- the incorporated reinforcement increases the stability and thus the area of application of the plastic panels. Overall, the following advantages result over the known mineral cast plates:
- FIG. 1 a side view of a plastic plate arranged on a carrier, in section,
- FIG. 2 a side view of a plastic body with inserted reinforcement, in section
- Figure 3 a side view of a mold with the ground material in section
- Figure 4 is a side view of a plastic body according to another embodiment.
- a plastic plate essentially consists of a plastic body 1.
- the plastic body 1 is glued, for example, as a cover plate 10 to a carrier plate 2. In principle, however, it is also possible to weld the plastic body 1 to a carrier plate 2.
- a plastic body 3 has an inserted reinforcement 4 in its interior, which extends approximately parallel to a plate surface 5.
- the reinforcement 4 has openings 6 transversely to the plate surface, which are penetrated by the plastic of the plastic body 3.
- the plastic body 1, 3 consists of a shear-free pressed, sorted granulate and / or a regrind of a thermoplastic.
- the granulate or the ground material 7 has coordinated colors and grain sizes. Dyes are added to the ground material 7 or granules.
- the regrind 7 is obtained, for example, from production waste from PVC window production and / or PVC panel production.
- polystyrene PS
- PC polycarbonate
- ABS acrylonitrile-butadiene-styrene
- SAN styrene-acrylonitrile
- the regrind is formed from approximately 45% black-colored, 45% gray-colored and 10% white-colored granules, which are well mixed together.
- the regrind consists of approximately 50% black-colored, 48% gray-colored and approximately 2% white-colored granulate to achieve a fine-grained appearance.
- a grain size between about 0.4 and 1 mm is used for a stoneware-like appearance
- a grain size between 0 and 0.4 mm is used for a stoneware-like appearance.
- a mixture of approximately 95% white-colored granules and / or ground material 7 and approximately 5% colored granules and / or ground material 7 can be provided to achieve an earthen-stone-like appearance.
- the plastic plate can be produced either exclusively from granulate or from regrind 7. However, it is also possible to mechanically to mix differently manufactured components.
- the material to be used is ground and sieved to its intended grain size.
- the individual components are mixed into the intended regrind mixture and poured into the lower part 8 of a mold 9.
- the lower part 8 is covered by a cover 11.
- the ground material 7 is then pressed into the plastic body 1 in the compression mold 9 without shear.
- a plastic plate 10 which differs from the plastic plates 1 and 3 of the previous exemplary embodiments in that it essentially has a high-gloss surface.
- the surface is formed by a high-gloss base surface element 11 that makes up most of the surface.
- the surface is formed by a blunt molded surface segment 12 that is raised relative to the base surface element 11.
- the raised mold surface segment 12 can be circular, ring-shaped or punctiform in the manner of a knob and prevents the use of the plastic plate 10 as a base plate or as a floor tile from slipping or slipping off of a body pressing on the plastic plate, for example preventing it from slipping from moving on the plastic plate People.
- the mold surface segment may be roughened to increase the slip resistance. As a result, the of the mold surface segment can be kept relatively low.
- the corresponding lower part 8 and / or the cover 11 of the press mold 9, which limits the plastic material to be pressed during the pressing have highly polished surfaces.
- the side of the cover 11 facing the plastic material to be pressed can be polished with suitable polishing agents, so that a high-gloss smooth surface is produced.
- This smooth, high-gloss surface of the cover 11 has the effect that a continuous, high-gloss surface of the plastic plate 10 is provided after the pressing process has been completed.
- the surface of the cover 11 facing the plastic material to be pressed is provided with recesses in such a way that raised surface segments of the plastic plate 10 form at these points after the pressing process.
- the cover 11 can be made of aluminum or steel, the structuring of which is produced by etching, embossing, grinding or milling.
- the structuring of the plastic plate 10 can be carried out independently of the provision of a high-gloss surface.
- the plastic plate 10 has both a structuring and a high-gloss surface.
- the side of the plastic material to be pressed Cover 11 is preferably first provided with a high-gloss polish.
- the depressions which correspond to the raised mold surface segments 12 are then produced by etching, embossing, grinding or milling.
- the plastic plate 10 has a high-gloss surface segment 11 corresponding to the elevations of the cover 11 and dull shaped surface segments 12 corresponding to the depressions of the cover 11.
- the plastic plate 10 can have the structured surface on a first flat top 13 and / or a flat bottom 14.
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19912551.1 | 1999-03-19 | ||
| DE19912551 | 1999-03-19 | ||
| DE19923359.4 | 1999-05-21 | ||
| DE19923359 | 1999-05-21 | ||
| DE10000644.2 | 2000-01-11 | ||
| DE10000644A DE10000644A1 (de) | 1999-03-19 | 2000-01-11 | Kunststoffplatte |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2000056544A2 true WO2000056544A2 (de) | 2000-09-28 |
| WO2000056544A3 WO2000056544A3 (de) | 2001-03-15 |
Family
ID=27213561
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/DE2000/000815 Ceased WO2000056544A2 (de) | 1999-03-19 | 2000-03-17 | Kunststoffplatte |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2000056544A2 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012044599A1 (en) * | 2010-09-29 | 2012-04-05 | Usg Interiors, Inc. | Panels for the interior surfaces of buildings |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1273791B (de) * | 1963-12-06 | 1968-07-25 | Svenska Cellulosa Ab | Verfahren zum Herstellen von durchgemusterten, vorzugsweise mit Granitmuster versehenen Platten |
| GB2072044A (en) * | 1980-03-20 | 1981-09-30 | Ward Bros Sherburn Ltd | Architectural panel |
| JPS6051256A (ja) * | 1983-08-30 | 1985-03-22 | 富双合成株式会社 | インレイド床材 |
| JPH0672485B2 (ja) * | 1988-11-11 | 1994-09-14 | 株式会社タジマ | 合成樹脂製床材 |
| WO1993008993A1 (en) * | 1991-11-07 | 1993-05-13 | Akbar Ghahary | Mineral-like plastics |
| JPH10676A (ja) * | 1996-06-18 | 1998-01-06 | Sekisui Chem Co Ltd | 凹凸模様を有するシートの製造方法 |
| DE19630817A1 (de) * | 1996-07-31 | 1998-02-05 | Hoechst Ag | Mehrschichtige, eingefärbte Platte aus einem kristallisierbaren Thermoplast, Verfahren zu ihrer Herstellung und Verwendung |
-
2000
- 2000-03-17 WO PCT/DE2000/000815 patent/WO2000056544A2/de not_active Ceased
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012044599A1 (en) * | 2010-09-29 | 2012-04-05 | Usg Interiors, Inc. | Panels for the interior surfaces of buildings |
| CN103228435A (zh) * | 2010-09-29 | 2013-07-31 | Usg内部有限责任公司 | 用于建筑物内表面的面板 |
| AU2011307331B2 (en) * | 2010-09-29 | 2014-11-27 | USG Interiors, LLC. | Panels for the interior surfaces of buildings |
| AU2011307331A8 (en) * | 2010-09-29 | 2015-03-26 | USG Interiors, LLC. | Panels for the interior surfaces of buildings |
| RU2585807C2 (ru) * | 2010-09-29 | 2016-06-10 | Юэсджи Интериорс, Ллс. | Панели для внутренних поверхностей зданий |
| CN103228435B (zh) * | 2010-09-29 | 2016-10-05 | Usg内部有限责任公司 | 用于建筑物内表面的面板 |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2000056544A3 (de) | 2001-03-15 |
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