WO2010131414A1 - パージ装置およびパージ方法 - Google Patents
パージ装置およびパージ方法 Download PDFInfo
- Publication number
- WO2010131414A1 WO2010131414A1 PCT/JP2010/002662 JP2010002662W WO2010131414A1 WO 2010131414 A1 WO2010131414 A1 WO 2010131414A1 JP 2010002662 W JP2010002662 W JP 2010002662W WO 2010131414 A1 WO2010131414 A1 WO 2010131414A1
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- WO
- WIPO (PCT)
- Prior art keywords
- lid
- container
- pod
- purge
- purging
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/10—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof using carriers specially adapted therefor, e.g. front opening unified pods [FOUP]
- H10P72/19—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof using carriers specially adapted therefor, e.g. front opening unified pods [FOUP] closed carriers
- H10P72/1922—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof using carriers specially adapted therefor, e.g. front opening unified pods [FOUP] closed carriers characterised by the construction of the closed carrier
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
- G03F1/68—Preparation processes not covered by groups G03F1/20 - G03F1/50
- G03F1/82—Auxiliary processes, e.g. cleaning or inspecting
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/10—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof using carriers specially adapted therefor, e.g. front opening unified pods [FOUP]
- H10P72/19—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof using carriers specially adapted therefor, e.g. front opening unified pods [FOUP] closed carriers
- H10P72/1906—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof using carriers specially adapted therefor, e.g. front opening unified pods [FOUP] closed carriers specially adapted for containing masks, reticles or pellicles
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/10—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof using carriers specially adapted therefor, e.g. front opening unified pods [FOUP]
- H10P72/19—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof using carriers specially adapted therefor, e.g. front opening unified pods [FOUP] closed carriers
- H10P72/1924—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof using carriers specially adapted therefor, e.g. front opening unified pods [FOUP] closed carriers characterised by atmosphere control
- H10P72/1926—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof using carriers specially adapted therefor, e.g. front opening unified pods [FOUP] closed carriers characterised by atmosphere control characterised by the presence of atmosphere modifying elements inside or attached to the closed carrier
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P76/00—Manufacture or treatment of masks on semiconductor bodies, e.g. by lithography or photolithography
- H10P76/20—Manufacture or treatment of masks on semiconductor bodies, e.g. by lithography or photolithography of masks comprising organic materials
- H10P76/204—Manufacture or treatment of masks on semiconductor bodies, e.g. by lithography or photolithography of masks comprising organic materials of organic photoresist masks
- H10P76/2041—Photolithographic processes
Definitions
- the present invention relates to a purging apparatus and a purging method, and more particularly to a purging apparatus and a purging method for purging by supplying and discharging a clean gas into a container having an openable / closable lid.
- SMIF Standard Mechanical Interface
- the SMIF pod has a pod cover and a lid that can be freely opened and closed. At the time of transportation / storage, the lid is closed by the pod cover, so that the SMIF pod is hermetically sealed and dust is prevented from entering inside.
- a latch mechanism is provided to secure the lid to the pod cover. Therefore, the lid is fixed by the latch mechanism when the substrate is transported and stored. When the substrate is taken out, the latch mechanism is unlocked, so that the lid can be detached from the pod cover.
- An opening / closing device is also known that automatically opens and closes a SMIF pod when a substrate is carried in and out of the SMIF pod.
- the opening / closing device has a stage on which the SMIF pod is mounted, and a lift drive mechanism for driving the stage in the vertical direction.
- the stage is provided with a pin for positioning the SMIF pod at a predetermined position.
- the opening / closing device has a latch operation mechanism for operating the latch mechanism to perform fixing / unfixing operation of the latch mechanism.
- the switchgear When the pod is mounted on the stage, the switchgear first releases the latch of the latch mechanism by the latch operation mechanism. Next, the lifting drive mechanism lowers the stage. As a result, the lid moves downward together with the substrate. When the lid is lowered to a predetermined position, the robot transports the substrate to the processing apparatus side. The processed substrate is returned to the stage by the robot. Then, the lift drive mechanism raises the stage. As a result, the lid moves upward together with the substrate. When the lid fits into the pod cover, the latch operating mechanism then latches the latch mechanism.
- the switchgear further has a purge mechanism.
- the purge mechanism is a mechanism for replacing the inside of the pod with an inert gas such as nitrogen. This suppresses the occurrence of chemical changes such as natural oxidation or organic contamination on the substrate surface. More specifically, the purge mechanism includes a gas supply tank, a supply pipe, a discharge pipe, an on-off valve, and a flow rate adjustment valve.
- the supply pipe is connected to the supply port of the pod and provides gas from the gas supply tank into the container.
- the discharge pipe is connected to the discharge port of the pod and discharges the gas in the pod to the outside.
- the opening / closing valve and the flow rate adjusting valve are provided in the supply pipe and the discharge pipe as necessary.
- the substrate When the processed substrate is mounted on the lid, the substrate is then raised together with the lid, and the lid is fitted into the pod cover. Further, latching is performed by the latch mechanism, and the lid is fixed to the pod cover. Thereafter, the purge mechanism purges the inside of the pod. Therefore, the purge operation takes a relatively long time, and there is a case where it is not possible to meet the demand for quickly transporting the pod containing the substrate to the next apparatus.
- An object of the present invention is to shorten the purge operation time.
- a purge apparatus is an apparatus for purging a container having a container main body and an openable / closable lid using clean gas, a desorption part, a moving mechanism, a fixing member, a drive mechanism, A gas supply / discharge mechanism.
- the detachable portion is detachable when the lid is attached to the container body and the lid can be detached from the container body.
- the moving mechanism moves the detachable portion with respect to the container body.
- the fixing member fixes and releases the lid from the container body.
- the drive mechanism drives the fixing member.
- the gas supply / discharge mechanism starts purging the container before the drive mechanism completes the operation of fixing the lid to the container body by the fixing member.
- the moving mechanism moves the detachable part to the container body side
- the lid is attached to the container body in due time.
- the gas supply / discharge mechanism starts purging of the container before the driving mechanism completes the operation of fixing the lid to the container body by the fixing member. Therefore, the purging in the container can be performed efficiently, and the time for purging the container is shortened.
- the gas supply / discharge mechanism may start the purge operation any time before the fixing member completes the fixing.
- the lid may be detachable from the container body in the vertical direction, and the lid may have a port connected to the gas supply / discharge mechanism.
- clean gas is supplied into the container from a port provided on the lid and further discharged. Therefore, even if the purge is performed before the operation of attaching the lid to the container body is completed, the purge can be executed efficiently.
- the gas detector is further provided with a first detector for detecting the position of the lid member, and the gas supply / discharge mechanism starts purging the container based on the position of the lid before the moving mechanism completes attaching the lid to the container body. Also good.
- a first detector for detecting the position of the lid member may be further provided, and the gas supply / discharge mechanism may start purging the container when the moving mechanism completes attaching the lid to the container body.
- the gas detector may further include a second detector for detecting the position of the fixing member, and the gas supply / discharge mechanism may start purging the container based on the position of the fixing member after the driving mechanism drives the fixing member. .
- the gas detector may further include a second detector for detecting the position of the fixing member, and the gas supply / discharge mechanism may start purging the container based on the position of the fixing member after the driving mechanism drives the fixing member. .
- a purge method for purging a container having a container body and an openable / closable lid using clean gas includes the following steps. ⁇ Attachment step to attach the lid to the container body after the lid is away from the container body ⁇ Fixing step to fix the lid to the container body after the attachment step ⁇ Purge start to start purging the container before the fixing step is completed Step
- the lid is attached to the container body in the attaching step. Subsequently, the fixing step is performed, but before the fixing step is completed, the purging of the container is started. Therefore, the purging in the container can be performed efficiently, and the time for purging the container is shortened.
- the purge operation may be started any time before the fixing step is completed.
- the purge may be started before the lid is attached to the container body during the attachment step.
- the purge may be started when the lid is attached to the container body.
- the purge may be started in the middle of the fixing step.
- the purge operation time is shortened.
- the perspective view of a reticle pod and a pod opener The disassembled perspective view which shows the pod cover and bottom cover of a reticle pod. The bottom view of a reticle pod.
- a reticle pod 1 and a pod opener 21 as one embodiment of the present invention will be described.
- FIGS. 1 is a perspective view of a reticle pod and a pod opener
- FIG. 2 is an exploded perspective view showing a pod cover and a bottom cover of the reticle pod
- FIG. 3 is a bottom view of the reticle pod.
- the reticle pod 1 is a container for storing the reticle 3 in a hermetically sealed state, and is conveyed by another device.
- the reticle 3 is a photomask used for exposing a circuit pattern on a wafer in an LSI manufacturing process.
- the reticle pod 1 has a pod cover 5 and a bottom lid 7. The bottom lid 7 is detachable from the pod cover 5.
- the pod cover 5 is a relatively flat member having a top surface and a side surface, but a box-shaped member having an open bottom.
- the bottom lid 7 is fitted into the pod cover 5 from below and seals the pod cover 5 so as to form the bottom of the pod cover 5.
- the bottom cover 7 can be attached to and detached from the pod cover 5 in the vertical direction.
- a reticle placing portion 9 on which the reticle 3 is placed is provided on the upper surface of the bottom cover 7. Furthermore, three positioning holes 11 into which the positioning pins 24 of the pod opener 21 are inserted are provided on the lower surface of the bottom lid 7.
- the reticle pod 1 further has a latch mechanism 13.
- the latch mechanism 13 includes a latch member 15 that is provided on a side portion 14 that is a bottom surface of the pod cover 5 and that can slide inside. As shown in FIGS. 3 and 7, the latch member 15 is disposed in a groove portion 17 provided on the bottom surface of the pod cover 5, and is movable inward and outward within a predetermined range. A groove portion 19 is provided on the bottom surface of the bottom lid 7 at a position corresponding to the groove portion 17. The latch member 15 can move into the groove 19 when it moves inward. In this way, when the latch member 15 is moved outward, the latch member 15 is detached from the groove portion 19, and the bottom cover 7 can be detached from the pod cover 5.
- the latch member 15 in a state where the latch member 15 is moved inward, a part of the latch member 15 is inserted into the groove portion 19, and the bottom lid 7 cannot be detached from the container body.
- the latch member 15 is provided with an engagement hole 20 (described later). Note that the latch member 15 is always urged to be engaged with the groove portion 19 by an urging member (not shown).
- the pod opener 21 is used for a clean stocker installed in a clean room such as a semiconductor factory or a liquid crystal factory.
- the pod opener 21 opens the bottom lid 7 of the reticle pod 1 and enables a robot (not shown) to transport the reticle 3 to the processing apparatus.
- the pod opener 21 returns the processed reticle 3 conveyed by a robot (not shown) into the pod cover 5.
- the structure of the pod opener 21 will be described.
- the pod opener 21 has a box-shaped housing 23 and a stage 25.
- a rectangular opening 27 is formed on the upper surface of the housing 23.
- the stage 25 has the same shape as the opening 27, and is arranged at a position that forms a plane substantially the same as the upper side portion 29 that forms the opening 27, as shown in FIG. 4.
- FIG. 4 is a perspective view of the pod opener.
- a fan (not shown) is provided in the housing 23, and the fan keeps the inside of the housing 23 clean by sucking clean air in the clean stocker.
- the bottom cover 7 is placed on the upper surface of the stage 25 and positioned by the engagement of the positioning pins 24 and the positioning holes 11, and is the side that becomes the bottom of the pod cover 5.
- the part 14 is placed on the upper side part 29 of the housing 23.
- the latch operation pin 64 of the latch drive mechanism 63 is inserted into the engagement hole 20 of the latch member 15.
- another mechanism (not shown) of the latch drive mechanism 63 can move the latch operation pin 64 to the outside and the inside, whereby the latch member 15 moves to the outside and the inside.
- a first latch sensor 65 and a second latch sensor 66 for detecting the movement state of the latch member 15 are provided.
- the first latch sensor 65 is a sensor for detecting a state in which the latch member 15 moves outward and the latch is released.
- the second latch sensor 66 is a sensor for detecting a state in which the latch member 15 moves inward and is latched.
- the bottom cover 7 is formed with a first supply hole 31 and a first discharge hole 33 that penetrate through the top and bottom surfaces.
- the first supply hole 31 and the first discharge hole 33 are provided with a check valve and a filter (not shown) so that outside dirty air is difficult to enter inside.
- a second supply hole 35 and a second discharge hole 37 are formed in the stage 25 at positions corresponding to the first supply hole 31 and the first discharge hole 33, respectively.
- the first supply hole 31 and the first discharge hole 33 coincide with the second supply hole 35 and the second discharge hole 37, and are connected to each other by a connection structure (not shown).
- the stage 25 is provided with a pod mounting sensor 71 (FIG. 8) for detecting that the reticle pod 1 is mounted.
- the pod opener 21 further has an elevating drive mechanism 41 for elevating the stage 25.
- the elevating drive mechanism 41 is a cylinder mechanism, and includes a rod 43 fixed to the lower surface of the stage 25 and a cylinder drive unit 45 that drives the rod 43.
- the stage 25 can be moved between an upper position shown in FIG. 5 and a lower position shown in FIG. 5 and 6 are schematic views of the internal structure of the pod opener.
- a first position sensor 67 and a second position sensor 69 are provided in the housing 23 .
- the first position sensor 67 is a sensor for detecting that the stage 25 is in the upper position
- the second position sensor 69 is a sensor for detecting that the stage 25 is in the lower position. More specifically, the first position sensor 67 generates a detection signal when the stage 25 is at a high position (a position immediately before or when the bottom cover 7 is fitted to the pod cover 5).
- the second position sensor 69 generates a detection signal when the stage 25 is at the lowest position (the robot can transport the reticle 3).
- the supply / discharge unit 49 is incorporated in the pod opener 21 and is a device for purging the reticle pod 1 with clean air.
- the supply / discharge unit 49 purges the inside of the reticle pod 1 with a predetermined air (for example, an inert gas such as clean dry air or N 2 ).
- the supply / exhaust unit 49 includes an air supply tank 51 and an air supply pipe 53.
- the air supply tank 51 has, for example, clean dry air inside.
- the air supply pipe 53 is connected from the air supply tank 51 to the second supply hole 35 of the stage 25. Further, a flow rate adjusting valve 55 and an opening / closing valve 57 are provided in the middle of the air supply pipe 53.
- the second discharge hole 37 opens in the housing 23.
- a discharge pipe may be connected to the second discharge hole 37 to discharge the air to the outside of the housing 23.
- exhaust may be positively performed by connecting an exhaust pump to the exhaust pipe.
- a seal is provided at a contact portion between the members.
- FIG. 8 is a block diagram showing a control configuration of the pod opener.
- the control unit 61 is a computer and includes hardware such as a CPU, a RAM, and a ROM, and performs various control operations by executing program instructions.
- the control unit 61 includes a lift drive unit 61a, a gas supply / discharge control unit 61b, and a latch control unit 61c as functions.
- the control unit 61 is connected to the elevation drive mechanism 41, the flow rate adjustment valve 55, the opening / closing valve 57, and the latch drive mechanism 63, and can transmit control signals thereto.
- control unit 61 is connected to the first latch sensor 65, the second latch sensor 66, the first position sensor 67 and the second position sensor 69, the pod mounting sensor 71, and the reticle mounting sensor 73. A detection signal can be received.
- FIG. 9 is a flowchart showing control of the cover opening operation.
- the operation of the control unit 61 will be described.
- step S 1 the process waits for the reticle pod 1 to be mounted on the upper surface of the pod opener 21.
- the control unit 61 receives a detection signal from the pod-mounted sensor 71, the process proceeds to step S2.
- step S2 the latch control unit 61c of the control unit 61 transmits a latch release signal to the latch drive mechanism 63.
- the latch drive mechanism 63 drives the latch member 15 to release the latch.
- step S ⁇ b> 3 the elevating drive unit 61 a of the control unit 61 transmits a lowering operation signal to the elevating drive mechanism 41. Thereby, the elevating drive mechanism 41 moves the stage 25 downward. At this time, the reticle 3 moves downward together with the stage 25 and is further removed from the pod cover 5.
- step S4 it waits for the stage 25 to reach a predetermined position.
- the control unit 61 receives the detection signal from the second position sensor 69, the process proceeds to step S4.
- step S5 the elevating drive unit 61a of the control unit 61 transmits a descent stop signal to the elevating drive mechanism 41. As a result, the lifting drive mechanism 41 stops the lowering operation of the stage 25. As a result, the state shown in FIG. 6 is obtained.
- a robot (not shown) transports the reticle 3 to the processing apparatus, and the processing apparatus executes processing on the reticle 3.
- FIG. 10 is a flowchart showing the control of the cover closing operation.
- step S11 the process waits for the robot to return the reticle 3 onto the bottom lid 7.
- the control unit 61 receives a reticle detection signal from the reticle mounting sensor 73, the process proceeds to step S12.
- step S12 the elevating drive unit 61a of the control unit 61 transmits an elevating operation start signal to the elevating drive mechanism 41. Thereby, the raising / lowering drive mechanism 41 raises the stage 25.
- step S13 the process waits for the first position sensor 67 to detect the stage 25.
- the control unit 61 receives the detection signal from the first position sensor 67, the process proceeds to step S14.
- step S14 the gas supply / discharge control unit 61b of the control unit 61 transmits an opening operation signal to the open / close valve 57. Thereby, supply of clean dry air from the air supply tank 51 of the supply / exhaust unit 49 into the reticle pod 1 is started. That is, before the bottom lid 7 is fitted into the pod cover 5, the purge operation is started.
- step S15 the elevating drive unit 61a of the control unit 61 transmits an elevating operation stop signal to the elevating drive mechanism 41. Thereby, the raising / lowering drive mechanism 41 stops the movement of the stage 25.
- step S ⁇ b> 16 the latch control unit 61 c of the control unit 61 transmits a latch operation signal to the latch drive mechanism 63.
- the latch drive mechanism 63 moves the latch member 15 inward by the latch operation pin 64.
- the latch member 15 is engaged with the groove portion 19 of the bottom cover 7, and the bottom cover 7 is fixed to the pod cover 5.
- step S17 the control unit 61 waits for a predetermined time to elapse from the start of supplying clean dry air.
- the process proceeds to step S18.
- the pressure in the reticle pod 1 may be measured and the flow rate adjustment valve 55 may be controlled so that the pressure becomes a predetermined value.
- step S18 the gas supply / discharge control unit 61b of the control unit 61 transmits a closing signal to the open / close valve 57. As a result, the supply of clean dry air from the air supply tank 51 of the supply / discharge section 49 into the reticle pod 1 is stopped.
- the purge operation is started before the bottom lid 7 is fitted into the pod cover 5. Therefore, the purge in the reticle pod 1 can be efficiently performed, and the purge operation time for the reticle pod 1 is shortened. As a result, the reticle pod 1 can be quickly moved from the pod opener 21 to another device. Further, the gas supply amount can be reduced.
- the purge start timing may be the moment when the bottom lid 7 is fitted to the pod cover 5, immediately before fitting, or may be several seconds before fitting.
- FIG. 11 is a flowchart showing the control of the cover closing operation in the second embodiment.
- symbol is used for the step whose operation
- step S11 it waits for the robot to return the reticle 3 onto the stage 25.
- the controller 61 receives a reticle detection signal from the reticle mounting sensor 73, the process proceeds to step S12.
- step S12 the elevating drive unit 61a of the control unit 61 transmits an elevating operation start signal to the elevating drive mechanism 41. Thereby, the raising / lowering drive mechanism 41 raises the stage 25.
- step S19 the process waits for the first position sensor 67 to detect the stage 25.
- the control unit 61 receives the detection signal from the first position sensor 67, the process proceeds to step S15.
- step S15 the elevating drive unit 61a of the control unit 61 transmits an elevating operation stop signal to the elevating drive mechanism 41. Thereby, the raising / lowering drive mechanism 41 stops the movement of the stage 25.
- step S20 the latch control unit 61c of the control unit 61 transmits a latch operation signal to the latch drive mechanism 63.
- the latch drive mechanism 63 moves the latch member 15 inward by the latch operation pin 64.
- the latch member 15 engages with the groove portion 19 of the bottom lid 7.
- the bottom cover 7 is fixed to the pod cover 5.
- step S14 before the above-described latching operation of the latch member 15 is completed (before the latch member 15 moves inward), the gas supply / discharge control unit 61b of the control unit 61 sends an opening operation signal to the opening / closing valve 57. Send. Specifically, the gas supply / discharge control unit 61b of the control unit 61 opens the opening / closing valve 57 by receiving a detection signal from the second latch sensor 66 during the latching operation of the latch member 15. Thereby, after the bottom lid 7 is fitted to the pod cover 5 but before the latching operation is finished, supply of clean dry air from the air supply tank 51 of the supply / exhaust portion 49 into the reticle pod 1 is started.
- step S17 the control unit 61 waits for a predetermined time to elapse from the start of supplying clean dry air.
- the process proceeds to step S18.
- step S18 in the gas supply / discharge control unit 61b of the control unit 61, the control unit 61 transmits a closing signal to the open / close valve 57. As a result, the supply of clean dry air from the air supply tank 51 of the supply / discharge section 49 into the reticle pod 1 is stopped.
- the purge operation is started after the bottom lid 7 is fitted into the pod cover 5 but before the latch operation is completed. Therefore, the purge in the reticle pod 1 can be efficiently performed, and the purge operation time for the reticle pod 1 is shortened. As a result, the reticle pod 1 can be quickly moved from the pod opener 21 to another device. Further, the gas supply amount can be reduced.
- the reticle pod is a type that holds one reticle, but may be a type that holds a cassette that stores a plurality of reticles.
- the pod is a reticle pod, but it may be a pod for storing other articles.
- the article may be a photomask, a glass substrate, or a semiconductor wafer.
- one cover hole and one discharge hole are provided in the cover, but a plurality of holes may be provided.
- the various sensors used in the embodiment may be transmissive or reflective photoelectric sensors, proximity sensors, or limit switches. The type of sensor is not particularly limited.
- the present invention can be widely applied to a purging apparatus and a purging method for purging by supplying and discharging a clean gas into a container having a lid that can be freely opened and closed.
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- General Physics & Mathematics (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
Abstract
Description
蓋をポッドカバーに固定するために、ラッチ機構が設けられている。したがって、基板の搬送・保管時には、蓋はラッチ機構によって固定されている。基板の取り出し時には、ラッチ機構の固定が解除され、そのため蓋はポッドカバーから離脱可能になる。
なお、クリーンストッカ内の開閉装置が特許文献1に記載されている。
より具体的には、パージ機構は、ガス供給タンクと、供給管と、排出管と、開閉バルブと、流量調整バルブとを有している。供給管は、ポッドの供給ポートに接続されており、ガス供給タンクからのガスを容器内に提供する。排出管は、ポッドの排出ポートに接続されており、ポッド内のガスを外部に排出する。開閉バルブおよび流量調整バルブは、必要に応じて、供給管および排出管に設けられている。
処理後の基板が蓋の上に搭載されると、次に、蓋と共に基板が上昇させられて、蓋がポッドカバーに嵌め込まれる。さらにラッチ機構によるラッチがされて、蓋がポッドカバーに固定される。その後、パージ機構がポッド内をパージする。したがって、比較的パージ動作時間が長くかかり、基板が収納されたポッドを次の装置に早期に搬送するという要請に応えることができない場合がある。
本発明に係るパージ装置は、容器本体と開閉自在な蓋とを有する容器を清浄ガスを用いてパージするための装置であって、脱着部と、移動機構と、固定部材と、駆動機構と、ガス給排機構とを備えている。脱着部は、容器本体に蓋を取り付けおよび蓋が容器本体から離脱可能なときに蓋を取り外し可能である。移動機構は、脱着部を容器本体に対して移動させる。固定部材は、蓋を容器本体に固定および固定を解除する。駆動機構は、固定部材を駆動する。ガス給排機構は、蓋を容器本体に取り付ける動作において、駆動機構が固定部材によって蓋を容器本体に固定する動作を完了する前に、容器のパージを開始する。
このパージ装置では、移動機構が脱着部を容器本体側に移動させると、やがて蓋が容器本体に取り付けられる。ガス給排機構は、駆動機構が固定部材によって蓋を容器本体に固定する動作が完了する前に、容器のパージを開始する。したがって、容器内のパージを効率よく行うことができ、容器へのパージ動作時間が短縮される。
なお、ガス給排機構は、固定部材が固定を完了する前であればパージ動作をいつ開始してもよい。
この装置では、蓋に設けられたポートから容器内に清浄ガスが供給され、さらに排出される。したがって、蓋を容器本体に取り付ける動作が完了する前からパージを行っても効率よくパージを実行できる。
◎蓋が容器本体から離れた状態から、蓋を容器本体に取り付ける取付ステップ
◎取付ステップ後に、蓋を容器本体に固定する固定ステップ
◎固定ステップが完了する前に、容器のパージを開始するパージ開始ステップ
このパージ方法では、取付ステップにおいて、蓋が容器本体に取り付けられる。続いて固定ステップが実行されるが、固定ステップが完了する前に、容器のパージが開始される。したがって、容器内のパージを効率よく行うことができ、容器へのパージ動作時間が短縮される。
なお、パージ動作は、固定ステップが完了する前であればいつ開始されてもよい。
図1~図3を用いて、レチクルポッド1を説明する。図1はレチクルポッドおよびポッドオープナの斜視図であり、図2はレチクルポッドのポッドカバーと底蓋を示す分解斜視図であり、図3はレチクルポッドの底面図である。
ポッドオープナ21は、例えば、半導体工場や液晶工場等のクリーンルーム内に設置されたクリーンストッカに用いられる。ポッドオープナ21は、レチクルポッド1の底蓋7を開いて、図示しないロボットがレチクル3を処理装置に搬送することを可能にする。また、ポッドオープナ21は、図示しないロボットが搬送してきた処理後のレチクル3をポッドカバー5内に戻す。
筐体23内には図示しないファンが設けられており、ファンがクリーンストッカ内の清浄なエアを吸引することで筐体23内を清浄に保っている。
また、図7に示すように、なお、ラッチ部材15の移動状態を検出するための第1ラッチセンサ65および第2ラッチセンサ66が設けられている。第1ラッチセンサ65は、ラッチ部材15が外側に移動してラッチが解除された状態を検出するためのセンサである。第2ラッチセンサ66は、ラッチ部材15が内側に移動してラッチが掛かっている状態を検出するためのセンサである。
給排部49は、ポッドオープナ21に組み込まれており、レチクルポッド1内を清浄なエアでパージするための装置である。
なお、図には記載していないが、各部材同士の接触部分にはシールが設けられている。
図8を用いて、ポッドオープナ21の制御構成を説明する。図8は、ポッドオープナの制御構成を示すブロック図である。
図9を用いて、底蓋7を開くことでレチクル3を処理装置側に搬送可能にする制御動作について説明する。図9は、カバーオープン動作の制御を示すフローチャートである。以下、制御部61の動作を説明する。
ステップS1では、レチクルポッド1がポッドオープナ21の上面に搭載されるのを待つ。制御部61がポッド搭載センサ71からの検出信号を受信すると、ステップS2に移行する。
図10を用いて、底蓋7を閉じることでレチクル3をレチクルポッド1内に収納する制御動作について説明する。図10は、カバークローズ動作の制御を示すフローチャートである。
ステップS11では、ロボットがレチクル3を底蓋7の上に戻すのを待つ。制御部61がレチクル搭載センサ73からのレチクル検出信号を受信すると、ステップS12に移行する。
なお、パージ開始タイミングは、底蓋7がポッドカバー5に嵌る瞬間、嵌る直前であってもよいし、さらには嵌る数秒前であってもよい。
図11を用いて、他の実施形態における、底蓋7を閉じることでレチクル3をレチクルポッド1内に収納する制御動作について説明する。図11は、第2実施形態におけるカバークローズ動作の制御を示すフローチャートである。なお、図10と動作内容が同じステップには同じ符号を用いている。
以上、本発明の一実施形態について説明したが、本発明は上記実施形態に限定されるものではなく、発明の要旨を逸脱しない範囲で種々の変更が可能である。特に、本明細書に書かれた複数の実施形態および変形例は必要に応じて任意に組合せ可能である。
前記実施形態ではポッドはレチクルポッドであったが、他の物品を収納するポッドであってもよい。例えば、物品は、フォトマスク、ガラス基板、半導体ウェハでもよい。
前記実施形態ではカバーに設けられた供給孔と排出孔は一つずつであるが、複数であってもよい。
前記実施形態に用いられた各種センサは、透過型や反射型の光電センサであってもよいし、近接センサやリミットスイッチであってもよい。センサの種類は特に限定されない。
3 レチクル
5 ポッドカバー(容器本体)
7 底蓋(蓋)
9 レチクル載置部
11 位置決め孔
13 ラッチ機構(駆動機構)
14 辺部
15 ラッチ部材(固定部材)
17 溝部
19 溝部
20 係合孔
21 ポッドオープナ(パージ装置)
23 筐体
24 位置決めピン
25 ステージ(脱着部)
27 開口部
29 上側辺部
31 第1供給孔(ポート)
33 第1排出孔(ポート)
35 第2供給孔
37 第2排出孔
41 昇降駆動機構(移動機構)
43 ロッド
45 シリンダ駆動部
49 給排部(ガス給排機構)
51 エア供給タンク
53 エア供給管
55 流量調整バルブ
57 開閉バルブ
61 制御部
63 ラッチ駆動機構
64 ラッチ操作ピン
65 第1ラッチセンサ
66 第2ラッチセンサ(検出器)
67 第1位置センサ
69 第2位置センサ
71 ポッド搭載センサ
73 レチクル搭載センサ
Claims (12)
- 容器本体と開閉自在な蓋とを有する容器を清浄ガスを用いてパージするためのパージ装置であって、
前記容器本体に前記蓋を取り付けおよび前記蓋が前記容器本体から離脱可能なときに前記蓋を取り外し可能な脱着部と、
前記脱着部を前記容器に対して移動させる移動機構と、
前記蓋を前記容器本体に固定および固定を解除する固定部材と、
前記固定部材を駆動する駆動機構と、
前記蓋を前記容器本体に取り付ける動作において、前記駆動機構が前記固定部材によって前記蓋を前記容器本体に固定する動作を完了する前に、前記容器のパージを開始するガス給排機構と、
を備えたパージ装置。 - 前記蓋は鉛直方向に前記容器本体と着脱可能になっており、
前記蓋は、前記ガス給排機構に接続されるポートを有している、請求項1に記載のパージ装置。 - 前記蓋部材の位置を検出するための第1検出器をさらに備え、
前記ガス給排機構は、前記移動機構が前記蓋を前記容器本体に取り付け完了する前に前記蓋の位置に基づいて、前記容器のパージを開始する、請求項1に記載のパージ装置。 - 前記蓋部材の位置を検出するための第1検出器をさらに備え、
前記ガス給排機構は、前記移動機構が前記蓋を前記容器本体に取り付け完了した時に、前記容器のパージを開始する、請求項1に記載のパージ装置。 - 前記蓋部材の位置を検出するための第1検出器をさらに備え、
前記ガス給排機構は、前記移動機構が前記蓋を前記容器本体に取り付け完了する前に前記蓋の位置に基づいて、前記容器のパージを開始する、請求項2に記載のパージ装置。 - 前記蓋部材の位置を検出するための第1検出器をさらに備え、
前記ガス給排機構は、前記移動機構が前記蓋を前記容器本体に取り付け完了した時に、前記容器のパージを開始する、請求項2に記載のパージ装置。 - 前記固定部材の位置を検出するための第2検出器をさらに備え、
前記ガス給排機構は、前記駆動機構が前記固定部材を駆動した後の前記固定部材の位置に基づいて、前記容器のパージを開始する、請求項1に記載のパージ装置。 - 前記固定部材の位置を検出するための第2検出器をさらに備え、
前記ガス給排機構は、前記駆動機構が前記固定部材を駆動した後の前記固定部材の位置に基づいて、前記容器のパージを開始する、請求項2に記載のパージ装置。 - 容器本体と開閉自在な蓋とを有する容器を清浄ガスを用いてパージするためのパージ方法であって、
前記蓋が前記容器本体から離れた状態から、前記蓋を前記容器本体に取り付ける取付ステップと、
前記取付ステップ後に、前記蓋を前記容器本体に固定する固定ステップと、
前記固定ステップが完了する前に、前記容器のパージを開始するパージ開始ステップと、
を備えたパージ方法。 - 前記パージは、前記取付ステップ中において、前記蓋が前記容器本体に取り付けられる前に開始される、請求項9に記載のパージ方法。
- 前記パージは、前記蓋が前記容器本体に取り付けられた時に開始される、請求項9に記載のパージ方法。
- 前記パージは、前記固定ステップの途中で開始される、請求項9に記載のパージ方法。
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| SG2011076650A SG175280A1 (en) | 2009-05-12 | 2010-04-13 | Purging apparatus and purging method |
| KR1020117026450A KR101414708B1 (ko) | 2009-05-12 | 2010-04-13 | 퍼지 장치 및 퍼지 방법 |
| EP10774674.5A EP2432009B1 (en) | 2009-05-12 | 2010-04-13 | Purging apparatus and purging method |
| JP2011513222A JP5273245B2 (ja) | 2009-05-12 | 2010-04-13 | パージ装置およびパージ方法 |
| CN201080020516.2A CN102422408B (zh) | 2009-05-12 | 2010-04-13 | 洗净装置以及洗净方法 |
| US13/265,345 US8418733B2 (en) | 2009-05-12 | 2010-04-13 | Purging apparatus and purging method |
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| US (1) | US8418733B2 (ja) |
| EP (1) | EP2432009B1 (ja) |
| JP (1) | JP5273245B2 (ja) |
| KR (1) | KR101414708B1 (ja) |
| CN (1) | CN102422408B (ja) |
| SG (1) | SG175280A1 (ja) |
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| JPWO2013187104A1 (ja) * | 2012-06-14 | 2016-02-04 | 村田機械株式会社 | 蓋開閉装置 |
| JPWO2013187121A1 (ja) * | 2012-06-14 | 2016-02-04 | 村田機械株式会社 | 蓋開閉装置 |
| KR101657595B1 (ko) | 2012-06-14 | 2016-09-19 | 무라다기카이가부시끼가이샤 | 덮개 개폐 장치 |
| US9514973B2 (en) | 2012-06-14 | 2016-12-06 | Murata Machinery, Ltd. | Lid-opening/closing device |
| US9517868B2 (en) | 2012-06-14 | 2016-12-13 | Murata Machinery, Ltd. | Lid opening/closing device |
| JP2015026806A (ja) * | 2012-12-04 | 2015-02-05 | Tdk株式会社 | 密閉容器の蓋開閉システム及び当該システムを用いた基板処理方法 |
| JP2015093696A (ja) * | 2013-11-12 | 2015-05-18 | ヒューグルエレクトロニクス株式会社 | 基板ケース分離合体装置及び基板ケース洗浄装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201106095A (en) | 2011-02-16 |
| JP5273245B2 (ja) | 2013-08-28 |
| CN102422408B (zh) | 2015-06-10 |
| CN102422408A (zh) | 2012-04-18 |
| EP2432009B1 (en) | 2021-01-27 |
| EP2432009A1 (en) | 2012-03-21 |
| KR20120007036A (ko) | 2012-01-19 |
| EP2432009A4 (en) | 2014-01-01 |
| TWI450030B (zh) | 2014-08-21 |
| JPWO2010131414A1 (ja) | 2012-11-01 |
| US8418733B2 (en) | 2013-04-16 |
| SG175280A1 (en) | 2011-11-28 |
| KR101414708B1 (ko) | 2014-07-04 |
| US20120042988A1 (en) | 2012-02-23 |
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