WO2012177780A2 - Dispositif d'aide optique pour outils mécaniques - Google Patents

Dispositif d'aide optique pour outils mécaniques Download PDF

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Publication number
WO2012177780A2
WO2012177780A2 PCT/US2012/043372 US2012043372W WO2012177780A2 WO 2012177780 A2 WO2012177780 A2 WO 2012177780A2 US 2012043372 W US2012043372 W US 2012043372W WO 2012177780 A2 WO2012177780 A2 WO 2012177780A2
Authority
WO
WIPO (PCT)
Prior art keywords
power tool
optical aid
mirrors
cutting surface
router
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2012/043372
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English (en)
Other versions
WO2012177780A3 (fr
Inventor
Dan COBLE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of WO2012177780A2 publication Critical patent/WO2012177780A2/fr
Publication of WO2012177780A3 publication Critical patent/WO2012177780A3/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/24Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
    • B23Q17/2404Arrangements for improving direct observation of the working space, e.g. using mirrors or lamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H1/00Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
    • B25H1/0021Stands, supports or guiding devices for positioning portable tools or for securing them to the work
    • B25H1/0078Guiding devices for hand tools
    • B25H1/0092Guiding devices for hand tools by optical means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49718Repairing
    • Y10T29/49721Repairing with disassembling
    • Y10T29/4973Replacing of defective part
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49764Method of mechanical manufacture with testing or indicating
    • Y10T29/49769Using optical instrument [excludes mere human eyeballing]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/828With illuminating or viewing means for work
    • Y10T83/839Mirror or lens

Definitions

  • This disclosure relates to the field of accessories for hand and power tools.
  • an optical aid to improve the precision of cuts made by such tools.
  • Woodworking is an ancient and time-honored art, older than written language. Historians have determined that early development of human civilizations was closely related to technological advances in working materials such as wood. While the tools used to craft wood have changed over time, they all serve the same basic purpose: cutting and shaping the material to the desired final form. Modern power tools achieve degrees of safety, precision, and accuracy that hand tools generally cannot.
  • power tools are not without their own limitations. While power tools offer stability and consistent application of force, they also present design challenges. For example, battery-operated tools draw significant power and require heavy batteries which must be recharged frequently. Tools that plug into wall receptacles are confined to locations with access to power and must be engineered so that the power cable is directed away from the path of the cutting surface. Additionally, because the force applied by power tools is very high, power tools present risks of severe injury that hand tools do not. For example, a woodworker with a mallet and chisel or handsaw is very unlikely to sever his hand or fingers, but a circular saw easily poses that risk.
  • barriers made of resilient materials, such as metals and metal alloys, tend to be opaque, obscuring the cutting surface from view. This means that even as the safety features protect the operator, the tool loses some of its precision and accuracy because the operator can no longer directly observe the cutting surface. If, however, the barrier is made of transparent materials, such as plastics, the barrier is generally less rugged, provides less protection, and is susceptible to shattering, splintering, or cracking, which itself poses additional safety risks to the operator.
  • a typical wood router is designed for creating functional or decorative edges to wood boards.
  • the wood router includes a router bit located in the middle of a circular base, the lateral edges of the bit have cutting surfaces, and the motor spins the bit to produce a lateral cutting action. The operator then moves the router along the edge of the work piece to apply the edge.
  • the operator generally need not actually see the router bit itself, he need only know that the router is moving in a straight line along the edge of the board, and this can be accomplished by clamping a straight-edge or guide to the work piece at the proper distance from the edge to be cut.
  • Routers also sometimes have "plunge" modes, where the bit has a ventral cutting surface and the router is placed on a flat surface of the work piece and the bit is lowered into the work piece to bore a hole, such as for accepting a dowel rod.
  • the router is also suitable for tasks such as engraving, the inability to see the router bit prevents the operator from using the router in such free-form applications. Even if the operator could see the bit, the motor housing is located directly above the bit and the shadow of the motor housing obscures the bit, making it difficult for the operator to follow a guide pattern or template precisely.
  • woodworkers often make custom jigs or templates to control the movement of the tool for shaped cuts.
  • These jigs are essentially wooden templates with a channel for the router bit shaped like the desired cut. The jig is clamped to the work piece and the router bit is moved along the channel to produce the desired cut.
  • Making the jig itself takes time and consumes materials and usually is only worth the woodworker's effort if the template will be reused to reproduce the cut on future projects. For example, it would be a waste of time to build an engraving jig for a wood router which carves a person's name into the work piece, as the woodworker is almost certain to never need to carve that specific name again.
  • the jig often requires that the woodworker use other tools because of the above limitations.
  • certain types of engraving simply are not possible using a jig. Where the engraving includes a closed shape, such as the letters "O,” “D,” and "P,” when the channel is cut in the shape of the letter, the center of the closed portion of the shape will no longer be attached to the template and will simply fall out of the jig. The resulting jig would have a wide opening, for example, in the head of the "P" which would permit the router bit to wander off track.
  • Woodworkers thus have little choice but to purchase multiple tools that essentially serve the same function, except that the designs of the tools differ in order to facilitate a particular use.
  • the DremelTM rotary tool is little more than a miniaturized handheld router with no base plate, allowing the operator to see the cutting surface and grip the device for engraving and other free-form work.
  • the absence of a base in a DremelTM tool also reduces its overall stability and causes the bit to more easily jump and skip across the surface of the work piece.
  • Woodworkers thus must own, maintain and sharpen a variety of toolbits, battery packs, and accessories, not all of which are interchangeable and all of which present inherent obstacles to performing certain types of work. Additionally, woodworkers must haul these tools from site to site, requiring additional storage and hassle, and increased risk of loss, theft, or breakage.
  • the optical aid for use with a power tool.
  • the optical aid generally includes one or more reflective surfaces to reflect the cutting surface of the power tool to the operator, improving the precision and accuracy of cuts and allowing the power tool to be used in ways not otherwise feasible because the design of the power tool obstructs the operator's view of the cutting surface when the operator uses the power tool in a natural or comfortable posture or position.
  • the optical aid can attach directly to the power tool, such by attaching to the power tool's existing components, or the optical aid may be engineered to attach to the power tool by replacing an existing component.
  • an optical aid for a power tool comprising: a power tool having a cutting surface; an optical aid including a base configured for attaching to the power tool, a bracket attached to the base, and one or more mirrors disposed on the bracket such that the one or more mirrors reflect to the operator of the power tool an image of the cutting surface.
  • the optical aid further includes a light source attached to the bracket and illuminating the cutting surface.
  • one or more of the one or more mirrors magnifies the reflected image.
  • the base attaches to an existing base of the power tool. [017] In an embodiment, the base replaces an existing base of the power tool.
  • a method for making a power tool having an optical aid comprising: providing a power tool having a cutting surface and an existing base plate; providing a new base plate configured for attaching to the power tool, the new base plate including a bracket attached to the new base plate, one or more mirrors disposed on the bracket such that when the new base plate is attached to the power tool, the one or more mirrors reflect to the operator of the power tool an image of the cutting surface; replacing the existing base plate with the new base plate; making a power tool having an optical aid.
  • the method further comprises: providing a light source attached to the new base plate; illuminating the cutting surface with the light source.
  • one or more of the one or more mirrors magnifies the reflected image.
  • a method for viewing the cutting surface of a power tool comprising: providing a power tool having a cutting surface; providing an optical aid for the power tool having one or more mirrors reflecting to the operator of the power tool an image of the cutting surface; attaching the optical aid to the power tool; viewing the cutting surface in one or more of the one or more mirrors.
  • the method further comprises: the providing an optical aid further comprising a light source; illuminating the cutting surface with the light source.
  • FIG. 1 is a perspective view of an exemplary embodiment of the present invention in use from one angle.
  • FIG. 2 is a prospective view of an exemplary embodiment of the present invention in use from another angle.
  • FIG. 3 is a cross-sectional view of an exemplary embodiment of the present invention from the prospective of line 4-4 of FIG. 2.
  • FIG. 4 is an exploded view of an exemplary embodiment of the present invention with fastener components intentionally omitted for clarity.
  • the optical aid (10) is suitable for use with a wood router (12) and is configured for attaching to a wood router (12).
  • the depicted optical aid (10) includes a base (30), a bracket (18), and two mirrors (22) affixed to metal plates (20) that are attached to the bracket (18) by hardware (16, 18, 32). Because the present optical aid is intended for use with any power tool (12) where the design of the tool (12) impedes the operator's full view of the cutting surface (14), the specific configuration of the optical aid (10) will vary from embodiment to embodiment.
  • a component including without limitation the base (30), bracket (18), and/or mirrors (22) may be shaped, arranged, configured, or attached to another component differently than in the depicted embodiment, depending on the specific power tool (12) with which the optical aid (10) is meant to be used.
  • the overall configuration and/or arrangement of the various components will vary depending on the power tool (12) with which the optical aid (10) is intended to be used. It is specifically contemplated that this variance will exist among classes of tools and within a given class of tools.
  • the shape of the base (30) may vary depending on the specific make and model of router (12) for which the optical aid (10) is designed.
  • wood routers (12) are typically operated by placing the router (12) flat on the work piece, gripping the handles of the router (12), and smoothly moving the router (12) across the work piece.
  • the base (30) of the optical aid is generally flat, to facilitate the normal operation of the router (12) and smooth, to avoid damaging the work piece.
  • the base (30) is generally made from rigid materials capable of withstanding the vibration of the router (12) motor, similar to those materials typically used to construct the router's (12) own base, including without limitation metals and metal alloys.
  • the base (30) may be attached to the router (12) by use of hardware (not shown) or by some other means, so long as the attachment is sufficiently secure so that when the operator moves the router (12), the optical aid (10) moves with it and does not tend to become detached from the router (12).
  • the base (30) may attach to the router's (12) existing base, or, in another embodiment, the optical aid (10) is configured to match the general design of the router's (12) existing base, and the optical aid (10) is attached to the router (12) by removing the router's (12) existing base and replacing it with the optical aid (10).
  • the base (30) may be shaped differently, be composed of different materials, or may be attached to the power tool (12) in a different manner, or have further different characteristics.
  • the optical aid (10) may not have a base at all.
  • the optical aid (10) includes a bracket (28) attached to the top of the base (30).
  • the depicted bracket (28) is generally U-shaped, with the trough of the "U” attached to the base (30) and the vertical sides of the bracket (28) generally perpendicular to the base (30).
  • the bracket (28) is generally made from the same or similar materials as the base (30) and can be attached to the base (30) via any mechanism sufficiently secure to prevent significant movement of the bracket (28) independently of the base (30), and to withstand the vibrational force of the router (12) motor.
  • Such materials include without limitation metals and metal alloys, and the attachment methods include, without limitation, welding and adhesives.
  • the precise shape, size, and configuration of the bracket (28) may vary in an embodiment, and need only be sufficient for accepting one or more mirrors (22) disposed upon the bracket (28) so that the operator can view the cutting surface (14) in the mirrors (22) while using the power tool (12).
  • the optical aid (10) has more than one bracket (28).
  • the brackets (28) may be of the same, similar, or different design, shape, material and/or configuration, depending on the particular power tool (12) with which the optical aid (10) is to be used.
  • the mirrors (22) may pivot or rotate to accommodate the height and vantage point of the operator. In an embodiment, the mirrors (22) rotate directly. In another embodiment, the mirrors are adjusted by rotating another surface, including but not limited to a metal plate (20), to which the mirrors (22) are attached.
  • the mirrors (22) are generally rectangular in shape and affixed to metal plates (20), which are also generally rectangular in shape.
  • the mirrors (22) may be of any shape, the same shape, or different shapes.
  • the term mirrors (22) should be understand as referring to any reflective surface.
  • the mirrors (22) may be made of any material suitable for use in a reflective surface, including without limitation: glass, plastic, or polished metal.
  • the optical aid (10) has one mirror (22).
  • the optical aid (10) has a plurality of mirrors (22).
  • a mirror (22) may magnify or reduce the reflected image.
  • a mirror (22) may have guide lines, guide rules, or other images affixed to or otherwise disposed upon it.
  • the metal plates (20) are generally rectangular and attached to the bracket (28) by threading a threaded rod (18) through a generally cylindrical hole lengthwise through the metal plate (20), and also threading the threaded rod (18) through similarly shaped and sized holes in the vertical sides of the bracket (28).
  • the threaded rod (18) is then held in place by a nut (32) on one side, and a clamp (16) on the other.
  • the clamp (16) is in locked position, the threaded rod (18) does not rotate, and thus the metal plates (20) and mirrors (22) do not rotate, fixing the angle of the mirrors (22) to accommodate the height and vantage point of the operator.
  • the angles of the mirrors (22) can be adjusted by unlocking the clamp (16), adjusting the angle of the metal plate (20), and then relocking the clamp (16).
  • the metal plates (20) are attached to the optical aid (10) or the bracket (28), or by which the rotation of the metal plates (20) is accomplished, will necessarily vary depending upon the particular power tool (12) with which a given embodiment of the optical aid (10) is meant to be used.
  • the metal plates (20) can be affixed to the bracket (28) by means other than hardware, including without limitation by tension mounting, magnetism, or adhesive.
  • zero, one, or a plurality of the metal plates (20) may be rotated.
  • the rotation of the metal plates (20) including without limitation the mechanism to lock the metal plates in place, may be facilitated by use of hardware other than that depicted or without the use of hardware.
  • the metal plates (20) provide a rugged, rigid surface to facilitate rotation of the mirrors (22).
  • the mirrors (22) may be made of fragile materials, such as glass, which crack or shatter under pressure. For example, if the operator attempts to rotate a glass mirror (22) but forgets to loosen the clamp (16), the mirror (22) may break.
  • the metal plates (20) provide a supporting structure to allow rotation without risking damage to the mirrors (22).
  • the metal plates (20) are also simpler to manufacture with holes bored for the threaded rod (18) than is a mirror (22).
  • the plates (20) are made from a material other than metal.
  • the mirrors (22) are attached to the bracket (28) via the metal plates (20), any mechanism for attaching the mirrors (22) to the bracket (28) is contemplated, including but not limited to, by use of other hardware or components not depicted in the figures, or by other mechanism not requiring the use of additional hardware or components, such as the use of an adhesive, magnetism, or tension.
  • the mirrors (22) may be attached in the same manner or by a different manner.
  • the precise arrangement of the metal plates (20), mirrors (22), bracket (28), and base (30) will vary depending on the power tool with which the optical aid (10) is to be used.
  • the design need only be sufficient to permit the mirrors (22) to reflect to the operator an image of the cutting surface (14).
  • the U-shape of the bracket (28) provides a void allowing light reflecting from the cutting surface (14) to reach one mirror (22), to reflect from that mirror (22) to a second mirror (22), and to reflect from the second mirror (22) to the operator, as depicted by the dashed lines.
  • the configuration of the bracket (28) in a U-shape provides an unobstructed path for the light to reach each mirror.
  • the components may differ, or be arranged differently, to provide such an unobstructed path.
  • the mirrors (22) and other components be arranged and shaped so that the operator can operate the router (12) in a natural and comfortable posture similar to how the router (12) is operated without the use of the optical aid (10).
  • the arrangement and shape of the components should be such that the operator can operate the router (12) while standing comfortably and holding his head at generally the same elevation and orientation with respect with the router (12) as when the operator uses the router (12) without the optical aid (10). This allows for superior control, improves safety, and improves quality of workmanship by taking advantage of muscle memory already developed by the operator and allowing the power tool's (12) safety features to be more fully utilized while also reducing strain on the operator.
  • the depicted embodiment shows the optical aid (10) in use with a wood router (12), the optical aid (10) may be used in conjunction with any type of power tool, whether for use with wood or another material, where the operator cannot otherwise directly observe the cutting surface (14).
  • the present optical aid (10) may be configured for use with: a jigsaw, a scroll saw, a circular saw, a saber saw, a miter saw, a reciprocating saw, a drill, a torch, a sander, a pneumatic nailing device, a joiner, a planer, a grinder, or an impact driver.
  • a light source (24) is attached to the bracket (28) such that the light source (24) illuminates the cutting surface (14) of the power tool (12).
  • the light source (24) may be attached to a component of the optical aid (10) other than the bracket (28), including without limitation components not depicted.
  • the light source (24) is powered by the same source of electricity that powers the tool (12).
  • the light source (24) is powered by a separate power source (26).
  • the separate power source is a battery (26) attached to the bracket (28), but the separate power source may be affixed to any part of the optical aid (10).
  • the power source is other than a battery (24), including without limitation a solar cell.
  • the battery (28) and light source (24) may be separate devices, or a single, self- contained device.
  • the additional components or accessories may be attached to the optical aid (10), including but not limited to a chip guard (not depicted) and/or an edge guide (not depicted).
  • the optical aid (10) attaches to the router (12) by attaching to the base plate or frame of the router (12).
  • the optical aid (10) attaches to the router (12) by replacing the router's (12) existing base plate.
  • the portion of the optical aid (10) attaching to the router, for example, the base (30) or bracket (28) is shaped similarly to the existing base plate such that the hardware used to attach the existing base plate to the router (12) can be re-used to attach the optical aid (10) to the router (12), providing the same functions as the existing base plate with the additional functions of the present optical aid (10).
  • the optical aid (10) replaces an existing base, or other component, of a power tool other than a wood router (12).
  • the optical aid (10) reflects to the operator the image of the router bit (14), allowing the operator to use the router (12) for engraving projects not possible with a jig.
  • a pattern or template can be drawn directly on the work piece and the operator can follow the pattern or template free-hand by using the optical aid (10) to observe the router bit (14).
  • This allows templates or patterns that are specific to one particular work piece or project, such as names, to be engraved using the power and precision of a wood router (12), without wasting time or stock constructing a single-use jig.
  • the present optical aid (10) thus also allows the operator to engrave or carve patterns or designs which are difficult or impossible with an engraving jig, such as patterns or designs having closed shapes.
  • a pattern may be applied directly to the work piece by drawing, printing, scoring, or otherwise marking or impressing upon the work piece, or indirectly such as by printing or otherwise impressing the pattern upon another material which is then applied to the work piece.
  • an engraving pattern may be printed on a sheet of paper which is then affixed to the work piece. After the operator uses the optical aid (10) to follow the pattern on the paper with the router (12) to apply the engraving, the paper is removed, leaving the engraving.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Lenses (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)
  • Mounting And Adjusting Of Optical Elements (AREA)

Abstract

La présente invention concerne un dispositif d'aide optique qui améliore la précision des découpes effectuées par des machines mécaniques et qui utilise des surfaces réfléchissantes pour projeter une image de la surface de coupe destinée à l'opérateur.
PCT/US2012/043372 2011-06-20 2012-06-20 Dispositif d'aide optique pour outils mécaniques Ceased WO2012177780A2 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201161498851P 2011-06-20 2011-06-20
US61/498,851 2011-06-20
US13/495,917 US20120318113A1 (en) 2011-06-20 2012-06-13 Optical Aid for Power Tools
US13/495,917 2012-06-13

Publications (2)

Publication Number Publication Date
WO2012177780A2 true WO2012177780A2 (fr) 2012-12-27
WO2012177780A3 WO2012177780A3 (fr) 2013-06-20

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WO (1) WO2012177780A2 (fr)

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USD774570S1 (en) 2014-08-28 2016-12-20 Hougen Manufacturing, Inc. Magnetic base with illuminator for magnetically mountable portable drill
US9889508B2 (en) 2014-08-28 2018-02-13 Hougen Manufacturing, Inc. Magnetically mountable portable drill assembly

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US20120318113A1 (en) 2012-12-20

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