WO2015130101A1 - Matériau d'encapsulation pour module optique, procédé de fabrication associé et module optique - Google Patents

Matériau d'encapsulation pour module optique, procédé de fabrication associé et module optique Download PDF

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Publication number
WO2015130101A1
WO2015130101A1 PCT/KR2015/001873 KR2015001873W WO2015130101A1 WO 2015130101 A1 WO2015130101 A1 WO 2015130101A1 KR 2015001873 W KR2015001873 W KR 2015001873W WO 2015130101 A1 WO2015130101 A1 WO 2015130101A1
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Prior art keywords
group
optical module
encapsulant
olefin
ethylene
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PCT/KR2015/001873
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English (en)
Korean (ko)
Inventor
정재식
김현철
이정연
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LG Chem Ltd
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LG Chem Ltd
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Priority to EP15755958.4A priority Critical patent/EP3112415B1/fr
Priority to US15/107,075 priority patent/US9806213B2/en
Priority to CN201580011010.8A priority patent/CN106103573B/zh
Priority to JP2016542729A priority patent/JP6296314B2/ja
Publication of WO2015130101A1 publication Critical patent/WO2015130101A1/fr
Anticipated expiration legal-status Critical
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    • H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • H10F19/804—Materials of encapsulations
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    • Y02E10/50—Photovoltaic [PV] energy

Definitions

  • the present application relates to an encapsulant for an optical module, a manufacturing method thereof, and an optical module.
  • energy using light has attracted attention as a representative pollution-free energy source that can solve environmental pollution problems and fossil fuel depletion problems.
  • energy using light for example, photovoltaic cells such as solar cells are typical.
  • Photovoltaic cells are devices that convert sunlight into electrical energy. In general, photovoltaic cells require long-term exposure to the external environment to easily absorb sunlight, so that various packaging is performed to protect internal devices. This unit is commonly referred to as an "optical module.”
  • the optical module includes a back sheet for protecting the internal device (eg, solar cell).
  • the internal device eg, solar cell
  • 1 is a view showing a cross section of a solar cell module as a conventional optical module.
  • a solar cell module typically includes a transparent tempered glass 3 to which light is incident, a front encapsulant layer 2a, a plurality of solar cells C, a back encapsulant layer 2b, and a back sheet 1.
  • a transparent tempered glass 3 to which light is incident
  • a front encapsulant layer 2a to which light is incident
  • a plurality of solar cells C to which light is incident
  • a back encapsulant layer 2b has a back sheet 1.
  • the plurality of solar cells C are electrically connected to each other, and are packed and fixed by the front and rear encapsulant layers 2a and 2b.
  • an ethylene vinylacetate copolymer (ethylene vinylacetate, EVA) is usually used.
  • EVA ethylene vinylacetate copolymer
  • Ethylene-vinylacetate copolymers have been widely used because they have advantages in physical properties such as processability, manufacturing cost and transparency.
  • the ethylene-vinylacetate copolymer is poor in moisture barrier property, the adhesive strength of the solar cell (C) or the transparent tempered glass (3) is poor under high temperature and wet conditions, and interlayer peeling may occur when used for a long time.
  • the ethylene-vinylacetate copolymer generates acetic acid gas by hydrolysis reaction due to water penetration, which causes electrode corrosion, or causes problems such as foaming. This problem ultimately causes a decrease in efficiency when applied to solar modules.
  • Patent documents 1 and 2 are presented in the related technology. Compared to the ethylene-vinylacetate copolymer, the ethylene / ⁇ -olefin-based copolymer has a lower moisture permeability and does not generate hydrolysis products such as acetic acid, thereby increasing the reliability of the solar module.
  • the encapsulant of the ethylene / ⁇ (alpha) -olefin-based copolymer material is weak in adhesiveness and the like, and especially, due to heat resistance vulnerabilities due to low melting point (Tm), deterioration of the solar cell module may occur during long time use. The problem still occurs, and thus, the output of the solar module is reduced when the optical module is applied, and thus a solution for this problem is required.
  • Patent Document 1 Republic of Korea Patent Publication No. 10-2012-0078026
  • Patent Document 2 Japanese Unexamined Patent Publication No. 2009-302220
  • the present application provides an encapsulant for an optical module, a manufacturing method thereof, and an optical module.
  • the present application shows an improved adhesion, in particular the encapsulant for an optical module, a method for manufacturing the same, and an optical module, which prevents peeling phenomenon in a solar cell module when used for a long time due to heat weakness due to low melting point (Tm).
  • Tm melting point
  • Exemplary encapsulants of the present application relate to encapsulants for optical modules (hereinafter, may be referred to as "encapsulants").
  • the encapsulant may include 1) an ethylene / ⁇ (alpha) -olefin copolymer, 2) a silane-modified ethylene / ⁇ -olefin copolymer, and 3) a heat resistant polymer resin.
  • the ethylene / ⁇ -olefin-based copolymer of the present application may be used without particular limitation as long as it is a copolymer in which ethylene and ⁇ -olefin are polymerized.
  • ethylene / ⁇ -olefin-based copolymer means not only a homopolymer of ethylene, but also an olefin monomer having three or more carbon atoms while including at least 50 mol% or more of ethylene as a polymerized unit, or other It may mean to include all of the copolymers containing the comonomer together as a polymerization unit.
  • alpha olefin which comprises the said ethylene / alpha olefin copolymer, ethylene, propylene, isobutylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1- Nonene, 1-decene, 4-phenyl-1-butene, 6-phenyl-1-hexene, 2-methyl-1-butene, 3-methyl-1-butene, 4-methyl-1-butene, 3-methyl- 1-pentene, 4-methyl-1-hexene, 5-methyl-1-hexene, 3,3-dimethyl-1-pentene, 3,4-dimethyl-1-pentene, 4,4-dimethyl-1-pentene and Alpha (alpha) -olefins such as vinylcyclohexane; And hexafluoropropene, tetrafluoroethylene, 2-fluoropropene, fluoroethylene, 1,1-difluoroethylene, 3-
  • the ethylene / ⁇ -olefin-based copolymer may be a polymer of various forms, even if made from the same kind of monomer (s).
  • the ethylene / ⁇ -olefin-based copolymer may include, for example, a graft copolymer that is controlled and polymerized with a random copolymer, a block copolymer or a different segment.
  • the ethylene / ⁇ -olefin-based copolymer is a low density ethylene / ⁇ -olefin-based copolymer, a medium density ethylene / ⁇ -olefin-based copolymer, a high density ethylene / ⁇ -olefin-based copolymer, ultra low density ethylene / It may be at least one selected from the group consisting of an ⁇ -olefin copolymer, an ultra-low density ethylene / ⁇ -olefin copolymer, a linear low density ethylene / ⁇ -olefin copolymer, and the like.
  • the density of the ethylene / ⁇ -olefin copolymer may be about 0.82 g / cm 3 to 0.96 g / cm 3, or about 0.85 g / cm 3 to 0.92 g / cm 3, but is not limited thereto.
  • the ethylene / ⁇ -olefin copolymer has a melting index (MI) of about 1.0 g / 10 min to 50.0 g / 10 min and about 1.0 g / 10 under a temperature of 190 ° C. and a load of 2.16 kg. Minutes to 30.0 g / 10 minutes, about 1.0 g / 10 minutes to 10.0 g / 10 minutes, about 1.0 g / 10 minutes to 8.0 g / 10 minutes, or about 3.0 g / 10 minutes to 7.0 g / 10 minutes.
  • MI melting index
  • the silane-modified ethylene / ⁇ -olefin-based copolymer of the present application may be a silane-modified copolymer of ethylene / ⁇ -olefin-based copolymer.
  • the "silane-modified ethylene / ⁇ -olefin-based copolymer” may mean a copolymer in which an ethylene / ⁇ -olefin-based copolymer and a silane compound are polymerized.
  • the polymerization is not particularly limited, but may be, for example, a graft polymerization.
  • the encapsulant of the present application may include physical properties such as adhesion and encapsulation including the silane-modified ethylene / ⁇ -olefin copolymer.
  • the silane-modified ethylene / ⁇ -olefin copolymer is about 0.001 to 20 parts by weight, about 0.01 to 15 parts by weight or about 0.1 to 10 parts by weight relative to 100 parts by weight of the ethylene / ⁇ -olefin copolymer.
  • Silane compounds When the content of the silane compound is less than 0.001 parts by weight, the improvement effect such as adhesion and encapsulation according to the use thereof may be insignificant, and when it exceeds 20 parts by weight, the synergistic effect due to overuse is not so small, but rather, the viscosity increases and molding You may lose your sex.
  • the silane compound is not particularly limited as long as it is a compound having one or more silane groups in the molecule of the compound.
  • an unsaturated silane compound and / or an amino silane compound can be included, for example.
  • the silane compound may be selected from a compound represented by the following formula (1).
  • D is alkenyl
  • R 1 is an alkoxy group, alkylthio group, aryloxy group, acyloxy group, hydroxy group, halogen group, amine group or -R 3 R 4 , wherein R 3 is oxygen ( O) or a sulfur (S) atom, R 4 is an alkyl group, an aryl group or an acyl group, R 2 is hydrogen, an alkyl group, an aryl group or an aralkyl group, and p is an integer of 1 to 3.
  • alkenyl refers to a hydrocarbon compound having at least one unsaturated group (for example, a functional group having a double bond) in a molecule as bonded to a silicon atom.
  • the carbon number of the alkenyl may be, for example, 2 to 20, 2 to 12, or 2 to 6.
  • the alkenyl is not particularly limited, but may be selected from, for example, vinyl, allyl, propenyl, isopropenyl, butenyl, hexenyl, cyclohexenyl or ⁇ -methacryloxypropyl, and the like.
  • it may be vinyl, but is not limited thereto.
  • R 1 is bonded to a silicon atom, which is selected from an alkoxy group, alkylthio group, aryloxy group, acyloxy group, hydroxy group, halogen group, amine group or -R 3 R 4 .
  • R 3 is an oxygen (O) or sulfur (S) atom
  • R 4 is selected from an alkyl group, an aryl group or an acyl group.
  • R 2 is bonded to a silicon atom, which is selected from hydrogen, an alkyl group, an aryl group, or an aralkyl group.
  • p is an integer of 1 to 3, preferably 3, but is not limited thereto.
  • alkoxy group may mean, for example, an alkoxy group having 1 to 20 carbon atoms, 1 to 12 carbon atoms, 1 to 8 carbon atoms, or 1 to 4 carbon atoms.
  • the alkoxy group may be selected from, for example, a methoxy group, an ethoxy group, a propoxy group, an isopropoxy group or a butoxy group and the like, and preferably, may be a methoxy group or an ethoxy group, but is not limited thereto.
  • the acyloxy group may be an acyloxy group having 1 to 12 carbon atoms
  • the alkylthio group may be an alkylthio group having 1 to 12 carbon atoms.
  • alkyl group may have, for example, 1 to 12 carbon atoms, 1 to 8 carbon atoms or 1 to 4 carbon atoms, and may be selected from, for example, a methyl group, an ethyl group or a propyl group.
  • the aryl group may have, for example, 6 to 18 carbon atoms or 6 to 12 carbon atoms, and may be, for example, a phenyl group.
  • the aralkyl group may be, for example, an aralkyl group having 7 to 19 carbon atoms, or 7 to 13 carbon atoms, for example, may be a benzyl group, but is not limited thereto.
  • the silane compound may be selected from vinylalkoxy silanes having one or more vinyl groups in the molecule.
  • vinylalkoxy silane vinyltrimethoxy silane, vinyl triethoxy silane, vinyl tripropoxy silane, vinyl triisopropoxy silane, vinyl tributoxy silane, vinyl tripentoxy silane, vinyl tripenoxy It may be at least one selected from the group consisting of silane and vinyltriacetoxy silane.
  • the silane compound may include a compound represented by the following formula (2).
  • R 5 is -CH 2 ) v NR 7 R 8
  • R 7 and R 8 are each independently hydrogen or R 9 NH 2 bonded to a nitrogen atom
  • R 9 has 1 to 6 carbon atoms.
  • Alkylene R 6 is halogen, amine group, -R 10 R 11 or -R 11
  • R 10 is oxygen (O) or sulfur (S) atom
  • R 11 is hydrogen, alkyl group, aryl group, aral It is a kill group or acyl group
  • q is an integer of 1-4.
  • the amine group may be a primary amine and / or a secondary amine.
  • the amino silane compound can be selected from, for example.
  • the silane compound may be an aminoalkoxy silane.
  • amino silane compound examples include aminopropyltrimethoxysilane, aminopropyltriethoxysilane, bis [(3-triethoxysilyl) propyl] amine, bis [(3-trimethoxysilyl) propyl] Amine, aminopropylmethyldiethoxysilane, aminopropylmethyldimethoxysilane, N- [3- (trimethoxysilyl) propyl] ethylenediamine, aminoethylaminopropyltriethoxysilane, aminoethylaminopropylmethyldimethoxysilane, Aminoethylaminopropylmethyldiethoxysilane, aminoethylaminomethyltriethoxysilane, aminoethylaminomethylmethyldiethoxysilane, diethylenetriaminopropyltrimethoxysilane, diethylenetriaminopropyltriethoxysilane, diethylenetriaminopropyltrieth
  • the silane-modified ethylene / ⁇ -olefin-based copolymer may include both the aforementioned unsaturated silane compound and amino silane compound as the silane compound.
  • the unsaturated silane compound and the amino silane compound may be mixed and included, for example, in a weight ratio of 100: 0.5 to 30.
  • the silane-modified ethylene / ⁇ -olefin-based copolymer includes both an unsaturated silane compound and an amino silane compound, it is possible to secure better adhesive properties when applied as an encapsulant as compared to the case where only one of the two materials is included. have.
  • the silane-modified ethylene / ⁇ -olefin-based copolymer may be prepared by polymerizing from a resin composition including a radical initiator in addition to the ethylene / ⁇ -olefin-based copolymer and silane compound described above.
  • the radical initiator is not particularly limited as long as it can play a role of initiating a reaction in which the silane compound is grafted to the ethylene / ⁇ -olefin copolymer.
  • the radical initiator may be selected from, for example, those capable of initiating radical polymerization of vinyl groups, and specific examples thereof include one or more selected from the group consisting of organic peroxides, hydroperoxides, azo compounds and the like. Can be.
  • the radical initiator is t-butyl cumyl peroxide, di-t-butyl peroxide, di-cumyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, 2 Dialkyl peroxides such as, 5-dimethyl-2,5-di (t-butylperoxy) -3-hexine; Hydroperoxides such as cumene hydroperoxide, diisopropyl benzene hydroperoxide, 2,5-dimethyl-2,5-di (hydroperoxy) hexane and t-butylhydroperoxide; Diacyl peroxides such as bis-3,5,5-trimethylhexanoyl peroxide, octanoyl peroxide, benzoyl peroxide, o-methylbenzoyl peroxide, and 2,4-dichlorobenzoyl peroxide; t-butylperoxy
  • the radical initiator may be included in an amount of 0.001 part by weight to 5 parts by weight, 0.005 part by weight to 3 parts by weight, and 0.01 part by weight to 1 part by weight, based on 100 parts by weight of the ethylene / ⁇ -olefin copolymer.
  • the method for producing the silane-modified ethylene / ⁇ -olefin copolymer is not particularly limited. For example, it can manufacture by adding the resin composition containing an ethylene / alpha-olefin type copolymer and a silane compound to a reactor, and then carrying out a grafting reaction through heat melting in presence of a radical initiator.
  • the reactor is not particularly limited as long as the target copolymer can be prepared by reacting a reactant in a hot melt or liquid state.
  • the reactor may be selected from, for example, a twin screw extruder, and through this extruder, the silane-modified ethylene / ⁇ -olefin-based copolymer may be prepared in the form of a master batch in pellet form.
  • the silane-modified ethylene / ⁇ -olefin-based copolymer may include a main chain comprising a polymerized unit of the olefin monomer and a branched chain bonded to the main chain.
  • the ethylene / ⁇ -olefin-based copolymer having a low density and a low side chain has a high density. It is preferable to use an olefin copolymer.
  • the grafting efficiency of the ethylene / ⁇ -olefin-based copolymer can be increased to improve the adhesion of the encapsulant.
  • the branched chain may include a compound represented by Formula 3 below.
  • R 12 and R 13 are each independently a halogen, an amine group, -R 15 R 16 or -R 16 , wherein R 15 is an oxygen (O) or sulfur (S) atom, and R 16 is Hydrogen, an alkyl group, an aryl group, an aralkyl group or an acyl group, R 14 is -OSiR 17 m R 18 ( 2-m) R 19 , wherein R 17 and R 18 are each independently halogen, amine group, -R 20 R 21 or —R 21 , R 20 is an oxygen (O) or sulfur (S) atom, R 21 is a hydrogen, an alkyl group, an aryl group, an aralkyl group or an acyl group, and R 19 is — (CH 2 ) n NR 22 R 23 , wherein R 22 and R 23 are each independently hydrogen or R 24 NH 2 bonded to a nitrogen atom, R 24 is alkylene, m is an integer of 1 or 2, and n is an integer
  • R 12 and R 13 each independently represent a hydroxy group or -R 15 R 16 bonded to a silicon atom, R 15 is oxygen, and R 16 represents an alkyl group.
  • R 14 is preferably bonded to a silicon atom, which represents —OSiR 17 m R 18 ( 2-m) R 19 , wherein R 17 and R 18 are each independently a hydroxyl group bonded to a silicon atom or R 20 may represent R 21 , wherein R 20 may be oxygen, and R 21 may be an alkyl group.
  • R 19 is preferably bonded to a silicon atom, which represents — (CH 2 ) n NR 22 R 23 , wherein R 22 and R 23 are each independently hydrogen or R 24 bonded to a nitrogen atom.
  • NH 2 , R 24 may be alkylene, but is not limited thereto.
  • R 12 and R 13 may be a hydroxy group
  • R 14 may be -OSiR 17 m R 18 ( 2-m) R 19 bonded to a silicon atom
  • R 17 and R 18 may be a hydroxy group
  • R 19 may be — (CH 2 ) n NR 22 R 23 bonded to a silicon atom.
  • R 22 may be hydrogen
  • R 23 may be R 24 NH 2
  • R 24 may be alkylene, but is not limited thereto.
  • the silane-modified ethylene / ⁇ -olefin-based copolymer includes a main chain comprising a polymerized unit of the olefin monomer and a branched chain bonded to the main chain, the branched chain is represented by the formula It may include a compound.
  • R 25 and R 26 are each independently a halogen, an amine group, -R 27 R 28 or -R 28 , wherein R 27 is an oxygen (O) or sulfur (S) atom, and R 28 is hydrogen, an alkyl group, aryl Group, aralkyl group or acyl group,
  • r is an integer of 1-3.
  • R 25 and R 26 may each independently be a hydroxyl group or -R 27 R 28 bonded to a silicon atom, R 27 may be oxygen, and R 28 may be an alkyl group However, it is not limited thereto.
  • silane-modified ethylene / ⁇ -olefin-based copolymer includes a main chain and a branched chain, and the branched chain includes the above-described compounds of Formula 3 and / or Formula 4, better adhesion, encapsulation, insulation, long-term Excellent physical properties such as durability and moldability can be secured.
  • the main chain constituting the silane-modified ethylene / ⁇ -olefin-based copolymer is an ethylene / ⁇ -olefin-based copolymer, as described above.
  • the encapsulant according to the present application may include a heat resistant polymer resin in addition to the ethylene / ⁇ -olefin-based copolymer and silane-modified ethylene / ⁇ -olefin-based copolymer described above.
  • the heat resistant polymer resin may be a polymer resin having a higher melting point (Tm) than the ethylene / ⁇ -olefin copolymer.
  • the heat-resistant polymer resin can be used a variety of polymer resins without particular limitation as long as the melting point is higher than the ethylene / ⁇ -olefin-based copolymer.
  • the heat resistant polymer resin may be appropriately selected in consideration of compatibility with an ethylene / ⁇ -olefin copolymer and / or a silane-modified ethylene / ⁇ -olefin copolymer, and the like, and for example, a polyethylene resin and / or Polyolefin resin, such as polypropylene resin, can be used.
  • the heat resistant polymer resin may include low density polyethylene (LDPE).
  • LDPE low density polyethylene
  • the term "low density polyethylene” refers to a thermoplastic ethylene polymer having a low crystallinity derived from ethylene monomer, and when calculated based on about 2% of carbon atoms, high density polyethylene (HDPE; ), which may mean including more longchain branching.
  • the low density polyethylene may be polyethylene having a density of about 0.960 g / cm 3 or less, and more specifically, may be a low density polyethylene having a density of about 0.820 g / cm 3 to 0.960 g / cm 3.
  • the heat resistant polymer resin may have, for example, a melting point of 60 ° C. or higher.
  • melting point means the same as “melting point” in a conventional meaning, and more specifically, may mean a minimum temperature at which the main chain of the resin may flow.
  • Melting point of the heat-resistant polymer resin may be 70 °C or more, 80 °C or more, 90 °C or more, or 100 °C or more in another example, but is not limited thereto.
  • it may be about 250 °C, 200 °C or 150 °C degree.
  • the melting point of the heat-resistant polymer resin may be 100 °C to 150 °C in consideration of moldability and compatibility with other copolymers.
  • the heat resistant polymer resin is not particularly limited, but, for example, a melting index (MI) at a temperature of 190 ° C. and a load of 2.16 kg is 0.1 g / 10 minutes to 40 g / 10 minutes or less, and 0.1 g / 10. It may be in the range of minutes to 35 g / 10 minutes or less, 0.1 g / 10 minutes to 30 g / 10 minutes or less, or 0.1 g / 10 minutes to 25 g / 10 minutes or less.
  • MI melting index
  • the effect of improving the creep properties is insignificant to prevent the peeling phenomenon in the solar cell module when applied as an encapsulant and at the same time the ethylene / ⁇ -olefin
  • the compatibility with a copolymer etc. can be improved, and moldability can be excellent at the time of shaping
  • the heat resistant polymer resin is, for example, 0.1 parts by weight to 10 parts by weight, 0.5 parts by weight to 5 parts by weight based on 100 parts by weight of a mixture of an ethylene / ⁇ -olefin copolymer and a silane-modified ethylene / ⁇ -olefin copolymer. Or in the range of 1 part by weight to 5 parts by weight.
  • the encapsulant of the present application includes the above three components, and may further include other resin components or additives.
  • the resin component may be appropriately selected and included a resin commonly used in consideration of the melting point and / or melt index described above.
  • a heat stabilizer As said additive, a heat stabilizer, a light stabilizer (UV stabilizer), a UV absorber, antioxidant, etc. can be used, for example.
  • the thermal stabilizer is, for example, tris (2,4-di-tert-butylphenyl) phosphite, bis [2,4-bis (1,1-dimethylethyl) -6-methylphenyl] ethyl ester phosphoric acid, tetrakis Such as (2,4-di-tert-butylphenyl) [1,1-biphenyl] -4,4'-diylbisphosphonate and bis (2,4-di-tert-butylphenyl) pentaerythritol diphosphite Phosphorus thermal stabilizers; And lactone-based heat stabilizers such as a reaction product of 8-hydroxy-5,7-di-tert-butyl-furan-2-one and o-xylene can be used.
  • lactone-based heat stabilizers such as a reaction product of 8-hydroxy-5,7-di-tert-butyl-furan-2-one and
  • the light stabilizer is, for example, to prevent photooxidation, which can be exemplified by amine compounds or piperidine compounds, but is not limited thereto.
  • UV absorber a benzophenone type, a benzotriazole type, an acrylonitrile type, a metal complex salt type, an amine type, titanium oxide, zinc oxide, etc. can be illustrated, for example.
  • antioxidant those known in the art may be used without limitation, and for example, a phenol-based, amine-based, phosphorus-based or sulfur-based, etc. may be exemplified, and a commercial product may be used.
  • a commercial product for example, Irganox 1076 (BASF), Irgafos 168 (BASF), Irganox 1010 (CIBA Chemical), Irganox 1098 (CIBA Chemical), Irganox 1330 (CIBA Chemical), Irganox 3114 ( CIBA Chemical), Irganox 3125 (CIBA Chemical), Cyanox 1790 (CYTECK), Tinuvin 120 (BASF), Tinuvin 326 (BASF), Tinuvin 327 (BASF), Tinuvin 328 (BASF), Irgafos 12 (CIBA Chemical Company), Irgafos 38 (CIBA Chemical Company), Weston 618 (GE Company), Weston 619G (GE Company), or Ultranox 626 (GE
  • the content of the antioxidant can be appropriately adjusted according to the purpose and type of use, for example, with respect to 100 parts by weight of the mixture of the above-described ethylene / ⁇ -olefin-based copolymer and silane-modified ethylene / ⁇ -olefin-based copolymer, For example, it may be included within the range of 0.1 parts by weight to 10 parts by weight.
  • the additive may be appropriately further used various additives known in the art.
  • the content of the additive may be appropriately adjusted according to the purpose of use and the kind thereof.
  • the additives may be, for example, in the range of about 0.001 part by weight to 10 parts by weight with respect to 100 parts by weight of the mixture of ethylene / ⁇ -olefin-based copolymer and silane-modified ethylene / ⁇ -olefin-based copolymer, respectively, or in an appropriate range. It may be included in, but is not limited thereto.
  • the encapsulant of the present application may exhibit excellent creep properties, including the aforementioned components.
  • the encapsulant of the present application may satisfy the following general formula (1).
  • ⁇ X is an encapsulant (width 20) between the first glass plate (20 cm x 30 cm) having a thickness of 3.2 mm and the second glass plate (20 cm x 30 cm) having a thickness of 3.2 mm.
  • 2 cm x 25 cm) are piled up and laminated to prepare a 20 cm x 35 cm (horizontal x vertical) specimen. The specimen is then placed vertically (90 °) and suspended by the first glass plate. After keeping at 100 degreeC for 10 hours, the left, center, and right side of a 2nd glass plate are the average value of the distance pushed in the vertical direction.
  • the thickness is 3.2 mm, and the 1st glass plate G1 which is 20 cm x 30 cm; Thickness is 3.2 mm and the 2nd glass plate G2 which is 20 cm x 30 cm is prepared.
  • the glass plates G1 and G2 use a low iron-reinforced glass plate having a low iron content, and the first glass plate G1 and the second glass plate G2 each have a weight of about 465 g to 480 g.
  • two sheets of sealing material S are piled up between the first glass plate G1 and the second glass plate G2, and laminated at a temperature of about 150 ° C. in a vacuum laminator to 20 cm ⁇ 35 cm (horizontal).
  • a specimen of size X) is prepared.
  • the size of the sealing material (S) is used by cutting so that the width 20cm ⁇ 25cm, the thickness of the sealing material (S) is not limited.
  • the first glass plate G1 is about 5 cm upward, and the second glass plate G2 is lower. It is preferable to arrange in a staggered form with a margin of about 5 cm.
  • the specimen is erected perpendicular to the ground (90 °), and then the first glass plate G1 is suspended by clamping or the like.
  • the second glass plate G2 flows downward from the distance pushed in the vertical direction, that is, the reference line shown in FIG. 2. The distance may be measured at the left, the center and the right, respectively, to calculate an average value ⁇ X.
  • the average value ⁇ X measured according to the exemplary embodiment is 3 mm or less, it may have excellent creep properties.
  • the pushed distance ⁇ X according to the present application may be 2.75 mm or less or 2.5 mm or less.
  • the present application also relates to a method for producing an encapsulant.
  • An exemplary method for producing the encapsulant is not particularly limited as long as it includes the step of producing a sheet from a resin composition comprising the aforementioned components.
  • the encapsulant manufacturing method includes the step of preparing into a sheet shape using a resin composition comprising an ethylene / ⁇ -olefin copolymer, a silane-modified ethylene / ⁇ -olefin copolymer, and a heat resistant polymer resin.
  • the encapsulant may be molded into a sheet shape through, for example, an extruder such as a T die extruder.
  • each of the components may be added to the extruder as it is or in the form of a master batch (master batch), it is preferable to be added in the form of a master batch (master batch).
  • the thickness of the encapsulating material manufactured through the extrusion process may be, for example, 10 ⁇ m to 5000 ⁇ m, 50 ⁇ m to 2000 ⁇ m, or 100 ⁇ m to 1500 ⁇ m, but is not limited thereto.
  • the present application also relates to an optical module.
  • the exemplary optical module is not particularly limited as long as it includes the encapsulant described above.
  • the optical module according to the present application includes the encapsulant and an optical element encapsulated by the encapsulant.
  • the said optical element is a photovoltaic element, such as a solar cell, for example; Light emitting devices such as light emitting diodes and organic light emitting diodes; And an optical sensor for sensing light, and the like.
  • the optical module according to the present application may be, for example, a solar cell module.
  • FIG. 3 is a diagram exemplarily illustrating a structure of an optical module of the present application.
  • an exemplary optical module includes a front substrate 210, an encapsulant layer 220, a solar cell C, and a back sheet 100.
  • the front substrate may provide a light receiving surface while protecting the front side (in the figure, the upper side) of the solar cell. It is preferable that the said front substrate is excellent in light transmittance.
  • the front substrate for example, it is preferable to use a hard substrate such as tempered glass or a transparent plastic plate as the transparent substrate that is advantageous for the incidence of light.
  • the encapsulant layer encapsulates (packs and / or fixes) the solar cell, which may include a front encapsulant layer 221 and a back encapsulant layer 222.
  • the solar cell may be packed and / or fixed between the front encapsulant layer and the back encapsulant layer.
  • At least one of the front encapsulant layer 221 and the back encapsulant layer 222 may be composed of an encapsulant of the present application.
  • a plurality of solar cells may be arranged in an encapsulant layer. That is, the solar cell may be packed and / or fixed in a state in which a plurality of solar cells are arranged in the front encapsulant layer 221 and the rear encapsulant layer 222. In addition, the solar cells are electrically connected to each other.
  • the solar cell is not particularly limited, and for example, a crystalline solar cell or a thin film solar cell may be used.
  • the solar cell may include a front electrode type, a back electrode type and a combination thereof.
  • the back sheet is attached to the bottom of the back encapsulant layer.
  • the back sheet may be attached to the lower surface of the back encapsulant layer through heat lamination (heat fusion) or an adhesive.
  • the adhesive is not particularly limited, and for example, one or more adhesives selected from acrylic adhesives, urethane adhesives, epoxy adhesives, polyolefin adhesives, and the like can be used.
  • the conditions for performing thermal lamination of the backsheet and the back encapsulant layer are not particularly limited, but for example, at a temperature of 90 ° C. to 230 ° C. or 110 ° C. to 200 ° C. for 1 minute to 30 minutes or 1 minute to 10 minutes. It may proceed, but is not limited thereto.
  • the optical module according to the present application sequentially stacks a front substrate, a front encapsulant layer, a plurality of solar cells, a back encapsulant layer, and a backsheet electrically connected to each other, and attaches them by thermal lamination while vacuuming them integrally. Can be prepared.
  • the backsheet may include a substrate 10 and surface layers 20 and 30 formed on at least one surface of the substrate 10.
  • the backsheet may have various colors such as transparent, white, or black. The color may be appropriately implemented according to the type and content of the color pigment included in the surface layers 20 and 30, for example.
  • the surface layers 20 and 30 may be one or two or more. 3 is an exemplary embodiment of the present application, which illustrates the appearance of the surface layers 20 and 30 formed on both sides of the substrate 10.
  • the backsheet may further include one or two or more functional layers in addition to the substrate and the surface layer, and various materials known in the art may be used as the material of the substrate and the surface layer.
  • the encapsulant according to the present application has excellent heat resistance and the like, and thus, creep properties are improved, so that even when used for a long time at high temperature and / or high humidity conditions, the encapsulation material is less deformed and exhibits excellent adhesive strength. Durability and the like can be improved.
  • FIG. 1 is a view showing a cross section of a solar cell module as a conventional optical module.
  • FIG. 2 is a diagram for exemplarily describing a method for measuring creep physical properties of an encapsulant of the present application.
  • FIG. 3 is a diagram illustrating a structure of an optical module of the present application by way of example.
  • Example 4 is a photograph showing the results of creep properties of the encapsulant specimens according to Example 1 and Comparative Example 1 of the present application.
  • Vinyltrimethoxysilane (VTMS) and Luperox®101 (2,5-bis (t-butylperoxy) -2,5-dimethylhexane (2,5-Bis (tert-butylperoxy) -2,5- dimethylhexane) was mixed in a weight ratio of 50: 1, and then the ethylene / 1-octene copolymer (LC670, having a density of 0.870 g / cm 3 and a melt index (MI) of 5 g / 10 min under a load of 190 ° C. and 2.16 kg).
  • LC670 ethylene / 1-octene copolymer having a density of 0.870 g / cm 3 and a melt index (MI) of 5 g / 10 min under a load of 190 ° C. and 2.16 kg.
  • Si M / B olefin copolymer
  • UV M / B Ethylene / 1-octene copolymer having a density of 0.870 g / cm 3, a melting point (Tm) of 58 ° C., and a melt index (MI) of 190 ° C. and a load of 2.16 kg of 5 g / 10 min.
  • a UV master batch (hereinafter referred to as "UV M / B") was prepared by mixing and extruding a predetermined amount of UV absorber, UV stabilizer, and antioxidant into (base), hereinafter referred to as "base resin".
  • the melting point (Tm) of the base resin, the prepared Si M / B and UV M / B and the heat-resistant polymer resin was about 105 ° C.
  • the melt index (MI) was 190 ° C., 3 g / 10 under a load of 2.16 kg.
  • a low density polyethylene (BC500, manufactured by LG Chemical Co., Ltd., hereinafter referred to as “LDPE”) as a powder was mixed at a weight ratio of 65: 35: 3: 2, respectively, to prepare a mixture.
  • the mixture was introduced into a hopper of an extruder having a twin screw extruder ( ⁇ 19 mm) and a T die (width: 200 mm) and extruded at an extrusion temperature of 180 ° C. and a ejection rate of 3 m / min, and the thickness was about 500 ⁇ m.
  • An encapsulant sheet was prepared.
  • An encapsulant sheet was manufactured in the same manner as in Example 1, except that 1 part by weight of LDPE was included relative to 100 parts by weight of the mixture of the base resin and Si M / B.
  • An encapsulant sheet was prepared in the same manner as in Example 1, except that 3 parts by weight of LDPE was included relative to 100 parts by weight of the mixture of the base resin and Si M / B.
  • An encapsulant sheet was prepared in the same manner as in Example 1, except that 5 parts by weight of LDPE was included relative to 100 parts by weight of the mixture of the base resin and Si M / B.
  • Example 1 Except those containing LDPE (LB8500, LG Chemical Co., Ltd.) whose melting point (Tm) is about 105 ° C and the melt index (MI) is 8.5g / 10min under a load of 190 ° C and 2.16kg. And the encapsulant sheet was prepared in the same manner as in Example 1.
  • LDPE LB8500, LG Chemical Co., Ltd.
  • MI melt index
  • Example 2 In the same manner as in Example 1, except that LDPE was not added to the hopper of the extrusion machine, and a mixture of base resins, Si M / B and UV M / B was mixed at a weight ratio of 63.1: 34: 2.9. An encapsulant sheet was prepared.
  • the creep resistance (Anti-Creep property) for the encapsulant sheet according to each of Examples 1 to 4 and Comparative Example 1 is shown in Table 1 below.
  • Figure 4 is a photograph showing the state immediately after the anti-Creep test for the encapsulant sheet according to Example 1 and Comparative Example 1.
  • Creep properties also vary depending on the melt index (MI) of LDPE, and when the melt index (MI) is about 40 g / 10 minutes or less, Creep properties are at a level for encapsulation application. It was confirmed that this can be excellent.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Photovoltaic Devices (AREA)
  • Sealing Material Composition (AREA)
  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Graft Or Block Polymers (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

La présente invention concerne un matériau d'encapsulation pour un module optique, un procédé de fabrication associé et un module optique. Le matériau d'encapsulation, selon la présente invention, possède des propriétés de fluage améliorées en ayant une excellente résistance à la chaleur, peut ainsi subir moins de déformation et peut présenter une excellente force d'adhérence même lorsqu'il est utilisé pendant une longue durée à haute température et/ou dans des conditions très humides, ce qui permet d'améliorer la durabilité lorsqu'il est appliqué dans un module optique.
PCT/KR2015/001873 2014-02-26 2015-02-26 Matériau d'encapsulation pour module optique, procédé de fabrication associé et module optique Ceased WO2015130101A1 (fr)

Priority Applications (4)

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EP15755958.4A EP3112415B1 (fr) 2014-02-26 2015-02-26 Matériau d'encapsulation pour module optique, procédé de fabrication associé et module optique
US15/107,075 US9806213B2 (en) 2014-02-26 2015-02-26 Encapsulant for PV module, method of manufacturing the same and PV module comprising the same
CN201580011010.8A CN106103573B (zh) 2014-02-26 2015-02-26 用于光伏组件的密封剂、其制造方法以及包含该密封剂的光伏组件
JP2016542729A JP6296314B2 (ja) 2014-02-26 2015-02-26 光モジュール用封止材、その製造方法及び光モジュール

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KR20140022842 2014-02-26

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US9806213B2 (en) 2017-10-31
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WO2015130103A1 (fr) 2015-09-03
EP3112415A1 (fr) 2017-01-04
CN106062067A (zh) 2016-10-26
CN106103573A (zh) 2016-11-09
CN106103573B (zh) 2019-06-11
US20160336469A1 (en) 2016-11-17
TWI563072B (en) 2016-12-21
JP2017504200A (ja) 2017-02-02
JP6296314B2 (ja) 2018-03-20
JP2017504203A (ja) 2017-02-02
JP6222507B2 (ja) 2017-11-01
TWI550006B (zh) 2016-09-21
KR20150101428A (ko) 2015-09-03
KR101692610B1 (ko) 2017-01-03
KR101692609B1 (ko) 2017-01-03
TW201610119A (zh) 2016-03-16
US20180198012A1 (en) 2018-07-12
EP3112414A4 (fr) 2017-10-04
EP3112414B1 (fr) 2021-11-10
EP3112415A4 (fr) 2017-09-27
KR20150101427A (ko) 2015-09-03
EP3112415B1 (fr) 2020-09-30
US10854766B2 (en) 2020-12-01
TW201542655A (zh) 2015-11-16

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