WO2019185028A1 - 一种钢板涂层厚度的测量方法和系统 - Google Patents
一种钢板涂层厚度的测量方法和系统 Download PDFInfo
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- WO2019185028A1 WO2019185028A1 PCT/CN2019/080450 CN2019080450W WO2019185028A1 WO 2019185028 A1 WO2019185028 A1 WO 2019185028A1 CN 2019080450 W CN2019080450 W CN 2019080450W WO 2019185028 A1 WO2019185028 A1 WO 2019185028A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
- G01B11/0616—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material of coating
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
- G01B21/08—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/04—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/04—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving
- G01B11/043—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving for measuring length
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
- G01B11/12—Measuring arrangements characterised by the use of optical techniques for measuring diameters internal diameters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B15/00—Measuring arrangements characterised by the use of electromagnetic waves or particle radiation, e.g. by the use of microwaves, X-rays, gamma rays or electrons
- G01B15/02—Measuring arrangements characterised by the use of electromagnetic waves or particle radiation, e.g. by the use of microwaves, X-rays, gamma rays or electrons for measuring thickness
Definitions
- the present invention relates to a method and system for measuring thickness, and more particularly to a method and system for measuring the thickness of a coating.
- oxide spacers such as MgO or Al 2 O 3
- the purpose of coating the oxide isolating agent is to: (1) prevent bonding between steel strips during high temperature annealing; (2) when high temperature annealing When it rises to about 1100 °C, MgO chemically reacts with the SiO 2 oxide film on the surface of the steel strip to form a magnesium silicate underlayer, which can promote desulfurization and denitrification reaction during high temperature purification annealing.
- the coated oxide isolating agent and decarburization annealing are usually completed on the same line.
- the main processes include liquid mixing, stirring, coating and drying, which have an important influence on the quality of oriented silicon steel products.
- the control of the thickness of the coating is the most critical. If the coating is too thick or too thin, the surface defects of the final product will increase, the steel strip may be wrinkled or even the magnetic properties may be poor. Therefore, the thickness of the coating of the release agent needs to be precisely controlled during the production of oriented silicon steel.
- the oxide isolating agent is in a powder form after drying, and the adhesion to the strip is weak, it is difficult to measure the thickness thereof.
- the prior art there are mainly two methods for measuring the thickness of the oxide spacer coating:
- the on-line measurement method which uses the difference in the reflection intensity of the oxide spacer and the steel sheet by the beta ray, thereby calculating the coating thickness of the spacer.
- the measurement accuracy and stability of the method are poor.
- the main reason is that on the one hand, the spacer powder easily contaminates the measuring probe, the probe is greatly affected by the dust environment, and the measuring system needs frequent maintenance and calibration;
- the release agent coating is uneven in stripe and runs fast with the strip steel. It is difficult for the measurement system to accurately capture the reflected signal of the ⁇ -ray, which is easy to cause a large measurement error.
- the beta ray source has a specific decay period, requiring periodic replacement of the source, and high measurement and maintenance costs.
- the other is an off-line measurement method, that is, taking a steel strip coated with a release agent, scraping a certain area of the release agent powder, and weighing the release agent powder off-line, and then converting it into a coating weight per unit area of the release agent.
- the method has high measurement accuracy, but since the sampling, sample feeding and weighing are all done manually, the standardization operation of the sampling process is high, if the powder is not scraped completely, or the scraping area is too large, or even the powder is scraped. Inadvertent dripping into the sample will cause distortion of the measurement results. Therefore, the labor cost and management cost of the method are high, and it is mostly used for calibration of the coating thickness measurement system.
- the method is an off-line measurement method, the timeliness and the linearity are poor, and it is difficult to achieve rapid adjustment of the coating thickness.
- One of the objects of the present invention is to provide a method for measuring the thickness of a steel sheet coating, which can measure the coating thickness of the steel sheet in real time, and has low measurement cost and high measurement accuracy.
- the present invention provides a method for measuring the thickness of a steel sheet coating, comprising the steps of:
- the strip thickness T- strip is measured before the coating is applied, the length L of the strip used to form the coil is measured, and after the coating is applied, the strip is crimped to form a coil, and the coated coil is measured.
- T coating based on A coating thickness T coating was obtained; the units of R, R 0 , L, T strip and T coating were all the same.
- the strip length L may be the total length of the strip to be measured, or may be the length of the strip that has been crimped to form the coil, that is, the coil length; accordingly, the measured R and R 0 may Measurements are taken after the crimping is completed, and real-time measurements can also be made during the crimping process.
- L ⁇ 500 m the ratio of the thickness of both sides of the coating to the thickness of the strip is 8.5 to 10.0%. .
- the method further comprises the steps of: obtaining a measurement accuracy of the coating thickness ⁇ T coating based on the following formula:
- ⁇ T coating is the measurement accuracy of T coating
- ⁇ R is the measurement accuracy of R
- ⁇ R 0 is the measurement accuracy of R 0
- ⁇ T strip is the measurement accuracy of T strip steel
- ⁇ L is the measurement precision of L
- ⁇ R, ⁇ R 0 , ⁇ T strip and ⁇ L are the measurement accuracy of the measuring device.
- ⁇ L ⁇ ⁇ 5 ⁇ ⁇ L is selected.
- ⁇ L ⁇ ⁇ 3 ⁇ ⁇ L is selected.
- ⁇ L ⁇ ⁇ 3 ⁇ ⁇ L is selected.
- ⁇ R ⁇ ⁇ 5 ⁇ ⁇ R and ⁇ R 0 ⁇ ⁇ 5 ⁇ ⁇ R 0 are selected .
- ⁇ R ⁇ ⁇ 3 ⁇ ⁇ R and ⁇ R 0 ⁇ ⁇ 3 ⁇ ⁇ R 0 are selected .
- ⁇ R ⁇ ⁇ 3 ⁇ ⁇ R and ⁇ R 0 ⁇ ⁇ 3 ⁇ ⁇ R 0 are selected .
- the ⁇ T strip steel ⁇ ⁇ 5 ⁇ ⁇ T strip steel is selected .
- the ⁇ T strip steel ⁇ ⁇ 3 ⁇ ⁇ T strip steel is selected .
- the ⁇ T strip steel ⁇ ⁇ 3 ⁇ ⁇ T strip steel is selected .
- the present invention can select a measuring instrument that satisfies the above measurement accuracy requirements to meet the measurement requirements or production according to the error range allowed by the thickness of the steel plate coating, the theoretical value or the predicted value of the R, R 0 , L or T strip steel . need.
- another object of the present invention is to provide a measuring system for measuring the thickness of the steel sheet coating described above, which is capable of measuring the coating thickness of the steel sheet in real time, and has low measurement cost and high measurement accuracy.
- the present invention provides a measuring system for measuring a thickness of a steel sheet coating, comprising:
- Strip thickness measuring device for measuring strip thickness T strip steel before coating, the strip thickness measuring device is arranged upstream of the coating machine in the direction of strip transport;
- a strip length measuring device for measuring the length L of the strip forming the steel coil, and the strip length measuring device is disposed upstream of the crimping machine in the direction in which the strip is transported;
- a coil size measuring device for measuring the outer diameter R of the coated steel coil and the inner diameter R 0 of the coated steel coil is disposed downstream of the crimping machine in the direction of the strip transport, and is in the belt The periphery of the area through which the coated steel coil passes;
- the control device is respectively connected with the strip thickness measuring device, the strip length measuring device and the steel coil size measuring device to receive the data of the T strip steel , L, R, R 0 transmitted by the measuring device, and output the data through the calculation Coating thickness T coating .
- the measuring system used for measuring the thickness of the steel sheet coating according to the present invention can measure the thickness of the steel coating layer in real time, thereby realizing on-line measurement of the thickness of the steel coating layer and obtaining measurement data in time.
- control device further calculates and outputs a measurement accuracy ⁇ T coating of the coating thickness based on the following formula:
- ⁇ T coating is the measurement accuracy of T coating
- ⁇ R is the measurement accuracy of R
- ⁇ R 0 is the measurement accuracy of R 0
- ⁇ T strip is the measurement accuracy of T strip steel
- ⁇ L is the measurement precision of L
- the strip thickness measuring device is an X-ray thickness gauge
- the strip length measuring device is a Doppler based laser speedometer
- the steel coil size measuring device is a laser range finder
- the strip thickness measuring device is preferably an X-ray thickness gauge
- the strip length measuring device is preferably a laser speedometer based on the Doppler principle, steel.
- the roll size measuring device is preferably a laser range finder. It should be noted that the X-ray thickness gauge, the laser speedometer, and the laser range finder are all common equipments in the prior art, and the structural features thereof are not described herein again.
- the method and system for measuring the thickness of the steel plate coating according to the present invention have the following beneficial effects:
- the method and system for measuring the thickness of the steel sheet coating according to the present invention can measure the coating thickness of the steel sheet in real time, and the measurement cost is low, and the measurement precision is high, thereby contributing to improving the quality of the steel product and reducing the consumption of the coating material.
- the method and system for measuring the thickness of the steel coating layer according to the present invention can measure the thickness of different types of coatings, and has high versatility, and is particularly suitable for the thickness of powder coatings which are difficult to accurately measure by conventional methods, such as the manufacture of oriented silicon steel.
- the thickness of the oxide spacer coating such as MgO or Al 2 O 3 in the process.
- FIG. 1 is a schematic view showing the structure of a measuring system used in a method for measuring the thickness of a steel sheet coating according to some embodiments of the present invention.
- FIG. 2 is a schematic view showing a measuring step of a method for measuring the thickness of a steel sheet coating according to some embodiments of the present invention.
- Figure 3 is a graph showing the relationship between the thickness measurement of the strip of Example 42 as a function of the length of the coil.
- Figure 4 is a graph showing the relationship between the thickness of the coating measured by the measuring method of the present invention and the thickness of the coating measured by the off-line measuring method of the prior art.
- FIG. 1 is a schematic structural view of a measuring system used in a method for measuring a thickness of a steel sheet coating according to the present invention. In some embodiments, it can be seen that the measuring method for measuring the thickness of a steel sheet coating according to the present invention is used.
- the system comprises: a strip thickness measuring device 3, which may be an X-ray thickness gauge, which is arranged upstream of the coating machine 2 in the direction of transport of the strip 1 for measuring the thickness T of the uncoated strip 1
- Strip steel the specific installation position may be set in the annealing coating process, or may be set at the exit of the cold rolling process before the coating process
- the strip length measuring device 4 may be a laser speedometer for measuring the formation of steel coil
- the length L of the strip 1 can be set before the coating machine 2, or before the coiler 6 after the coating machine 2, that is, the device 41 in the figure
- the coil size measuring device 5 It may be a laser range finder for measuring the outer diameter R of the coated steel coil and the inner diameter R 0 of the coated steel coil, and the specific mounting position may be set at any of the coiled coils of the coiler 6 Position, ie the steel coil size measuring device 5 or device 51 in the figure 52.
- the measuring system used in the method for measuring the thickness of the steel sheet coating according to the present invention further comprises a control device (not shown) which is combined with the strip thickness measuring device 3, the strip length measuring device 4 and the steel coil size.
- the measuring devices 5 are respectively connected to receive data of the T- belt , L, R, R 0 transmitted by the measuring device, and calculate the output coating thickness T coating .
- the X-ray thickness gauge, the laser speedometer, and the laser range finder are all common equipments in the prior art, and the structural features thereof are not described herein again.
- step 11 is a strip thickness measuring strip with a strip thickness measuring device 3 for measuring a strip .
- the steel length measuring device 4 measures the length L of the strip forming the steel coil, and measures the outer diameter R of the coated steel coil and the inner diameter R 0 of the coated steel coil by the steel coil size measuring device 5, and the step 12 is based on the formula Calculate the coating thickness T coating , where the unit parameters of R, R 0 , L, T strip and T coating are the same, and based on the formula Calculate the measurement accuracy of coating thickness ⁇ T coating , wherein ⁇ T coating is the coating precision T coating measurement accuracy, ⁇ R is the measurement accuracy of R, ⁇ R 0 is the measurement accuracy of R 0 , ⁇ T strip is T strip steel The measurement accuracy, ⁇ L is the measurement accuracy of L, where ⁇ R, ⁇ R 0 , ⁇ T strip and ⁇ L are the measurement accuracy of the measuring device.
- Step 13 is to display the measurement accuracy of the coating thickness and the coating thickness by a control device (not shown).
- Example 1-5 After the strip of Example 1-5 was annealed, Al 2 O 3 was coated by a two-roll coater, and the strip was taken up after drying with Al 2 O 3 .
- the running speed of the strip is 50-120 m/min, the strip thickness before coating is 0.14-0.35 mm, the length of the strip forming the steel coil is 6000-16000 m, and the weight of the coated steel coil is 14-21 t.
- the thickness of the strip before the strip coil coating is applied with a T Steel and coating thickness T coating units are converted to the same and based on the formula Calculate the measurement accuracy of the coating thickness ⁇ T coating , wherein the ⁇ T coating is the measurement accuracy of the coating thickness T coating , ⁇ R is the measurement accuracy of the outer diameter R of the coated steel coil, and ⁇ R 0 is the coated steel coil.
- the measurement accuracy of the inner diameter R 0 , the ⁇ T strip is the measurement accuracy of the strip thickness T strip before the coating is applied, and ⁇ L is the measurement accuracy of the length L of the strip forming the coil.
- Table 1 lists the outer diameter R of the coated steel coil measured in Examples 1-5, the inner diameter R 0 of the coated steel coil, the length L of the steel strip forming the steel coil, and the belt before coating.
- Example 6-41 After the strip of Example 6-41 was annealed, Al 2 O 3 was coated with a two-roll coater, and the strip was drawn after drying with Al 2 O 3 .
- the coil is formed of the strip length L, uncoated with the coating thickness T of the strip
- the units of steel and coating thickness T coating are the same.
- the thickness T of the strip theoretical value of 0.285 mm, an inner diameter of the coated coil 508mm theoretical value R 0, the outer diameter of the coated coil Theory R The value is 1835 mm, and the length L of the strip forming the steel coil is 8000 m, according to the formula.
- the theoretical value of the coating thickness T coating can be calculated to be 20.2 ⁇ m (the so-called theoretical value is a known set of amounts used in this case to verify the measurement deviation of the coating thickness).
- Table 2-1 lists the measurement deviations of the outer diameter R of the coated steel coils of Examples 6-14 and the measurement deviation of the coating thickness at this deviation
- Table 2-2 lists Examples 15-23.
- Table 2-3 lists the strip length L used to form the steel coil in Examples 24-32 in measurement bias and measuring the deviation of coating thickness variation
- table 2-4 lists the measured strip thickness variation embodiment of the strip T 33-41 uncoated and coated at a coating thickness of this deviation Measurement deviation.
- the measurement deviation of the coating thickness is calculated by using the theoretical value of the coating thickness of the T coating and the steel sheet obtained by the measuring method of the present invention, that is, the embodiment 6-41 is intended to verify: the selected measuring instrument has In the case of measurement error, the calculated coating thickness measurement is accurate and its difference from the theoretical value.
- Example 6 1831 -4 -2.2 ⁇ -6.67%
- Example 7 1832 -3 -1.6 ⁇ -5.00%
- Example 8 1833 -2 -1.1 ⁇ -3.33%
- Example 9 1834 -1 -0.5 ⁇ -1.66%
- Example 10 1835 0 0.0 ⁇ 0.00%
- Example 11 1836 1 0.5 ⁇ 1.66%
- Example 12 1837 2 1.1 ⁇ 3.32%
- Example 13 1838 3 1.6 ⁇ 4.97%
- Example 14 1839 4 2.2 ⁇ 6.62%
- Example 15 504 -4 -7.9 ⁇ 1.83%
- Example 16 505 -3 -5.9 ⁇ 1.37%
- Example 17 506 -2 -3.9 ⁇ 0.92%
- Example 18 507 -1 -2.0 ⁇ 0.46%
- Example 19 508 0 0.0 ⁇ 0.00%
- Example 20 509 1 2.0 ⁇ -0.46%
- Example 21 510 2 3.9 ⁇ -0.92%
- Example 22 511 3 5.9 ⁇ -1.39%
- Example 23 512 4 7.9 ⁇ -1.85%
- Example 24 7992 -8 -1.00 ⁇ 1.41%
- Example 25 7994 -6 -0.75 ⁇ 1.06%
- Example 26 7996 -4 -0.50 ⁇ 0.70%
- Example 27 7998 -2 -0.25 ⁇ 0.35%
- Example 28 8000 0 0.00 ⁇ 0.00%
- Example 29 8002 2 0.25 ⁇ -0.35%
- Example 30 8004 4 0.50 ⁇ -0.70%
- Example 31 8006 6 0.75 ⁇ -1.06%
- Example 33 284.2 -0.8 -2.81 ⁇ 3.95%
- Example 34 284.4 -0.6 -2.11 ⁇ 2.96%
- Example 35 284.6 -0.4 -1.41 ⁇ 1.98%
- Example 36 284.8 -0.2 -0.70 ⁇ 0.99%
- Example 37 285.0 0 0.00 ⁇ 0.00%
- Example 38 285.2 0.2 0.70 ⁇ -0.99%
- Example 39 285.4 0.4 1.41 ⁇ -1.98%
- Example 40 285.6 0.6 2.11 ⁇ -2.96%
- Example 41 285.8 0.8 2.81 ⁇ -3.95%
- Example 6 the coating thickness deviation of Example 6 was the largest (-6.67%), and the coating thickness deviations of Examples 10, 19, 28, and 37 were the smallest (0.00%), and the steel coating was known according to the art.
- the measurement deviation of the thickness below 10% is highly accurate, and therefore the measurement method of the present invention is accurate and high.
- Example 42 After the strip of Example 42 was annealed, MgO was coated by a two-roll coater, and the MgO was dried and then taken up. The strip runs at a speed of 85 m/min.
- the thickness T of the strip before the strip by the X-ray thickness gauge uncoated coating to form L coated with a laser range finder measurement coil outer diameter of the length of the strip coil measured with a laser velocimeter R, the inner diameter R 0 of the coated steel coil, wherein the measurement accuracy of the X-ray thickness gauge is ⁇ 0.14 ⁇ m, the measurement accuracy of the laser speedometer is ⁇ 0.5 ⁇ L, and the measurement accuracy of the laser range finder is ⁇ 1mm .
- the coil is formed of the strip length L, uncoated with the coating thickness T of the strip.
- Figure 3 is a graph showing the relationship between the measured thickness of the strip of the strip of Example 42 as a function of the length of the coil, and it can be seen that when the length of the coil is less than 500 m, the strip is taken up in a small amount, and the measured There is some degree of distortion in the coating thickness T coating data. When the take-up length exceeds about 500 meters, the sum of the double-sided thickness of the coating/the thickness of the strip is between 8.5 and 10.0%, and the coating thickness measurement T coating tends to be stable.
- Figure 4 is a graph showing the relationship between the thickness of the coating measured by the measuring method of the present invention and the thickness of the coating measured by the off-line measuring method of the prior art.
- the source of each point value of the sum of the double-sided film thicknesses/the thickness of the strip in the figure is the data of 500 meters before the stripping of the strip is taken, and the sum of the double-sided film thicknesses/the thickness of the strip is calculated, which is multiple times. Measure the average.
- the off-line measured film thickness refers to the scraping of a certain area of the release agent powder off-line, and the release agent powder is weighed and converted into the coating weight per unit area of the release agent.
- the value of the correlation coefficient R_sq is 95.1% (R_sq is between 0 and 1.
- R_sq is between 0 and 1.
- the correlation between the thickness of the double-sided film thickness/the thickness of the strip and the measured thickness of the off-line film is good, indicating that the measurement accuracy of the coating thickness measured by the measuring method of the present invention can meet the production requirements.
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Abstract
Description
| 实测外径R(mm) | 外径偏差(mm) | 外径偏差 | 涂层厚度测量偏差 | |
| 实施例6 | 1831 | -4 | -2.2‰ | -6.67% |
| 实施例7 | 1832 | -3 | -1.6‰ | -5.00% |
| 实施例8 | 1833 | -2 | -1.1‰ | -3.33% |
| 实施例9 | 1834 | -1 | -0.5‰ | -1.66% |
| 实施例10 | 1835 | 0 | 0.0‰ | 0.00% |
| 实施例11 | 1836 | 1 | 0.5‰ | 1.66% |
| 实施例12 | 1837 | 2 | 1.1‰ | 3.32% |
| 实施例13 | 1838 | 3 | 1.6‰ | 4.97% |
| 实施例14 | 1839 | 4 | 2.2‰ | 6.62% |
| 实测内径R 0(mm) | 内径偏差(mm) | 内径偏差 | 涂层厚度测量偏差 | |
| 实施例15 | 504 | -4 | -7.9‰ | 1.83% |
| 实施例16 | 505 | -3 | -5.9‰ | 1.37% |
| 实施例17 | 506 | -2 | -3.9‰ | 0.92% |
| 实施例18 | 507 | -1 | -2.0‰ | 0.46% |
| 实施例19 | 508 | 0 | 0.0‰ | 0.00% |
| 实施例20 | 509 | 1 | 2.0‰ | -0.46% |
| 实施例21 | 510 | 2 | 3.9‰ | -0.92% |
| 实施例22 | 511 | 3 | 5.9‰ | -1.39% |
| 实施例23 | 512 | 4 | 7.9‰ | -1.85% |
| 实测长度L(m) | 长度偏差(m) | 长度偏差 | 涂层厚度测量偏差 | |
| 实施例24 | 7992 | -8 | -1.00‰ | 1.41% |
| 实施例25 | 7994 | -6 | -0.75‰ | 1.06% |
| 实施例26 | 7996 | -4 | -0.50‰ | 0.70% |
| 实施例27 | 7998 | -2 | -0.25‰ | 0.35% |
| 实施例28 | 8000 | 0 | 0.00‰ | 0.00% |
| 实施例29 | 8002 | 2 | 0.25‰ | -0.35% |
| 实施例30 | 8004 | 4 | 0.50‰ | -0.70% |
| 实施例31 | 8006 | 6 | 0.75‰ | -1.06% |
| 实施例32 | 8008 | 8 | 1.00‰ | -1.41% |
| 实测厚度T 带钢(μm) | 厚度偏差(μm) | 厚度偏差 | 涂层厚度测量偏差 | |
| 实施例33 | 284.2 | -0.8 | -2.81‰ | 3.95% |
| 实施例34 | 284.4 | -0.6 | -2.11‰ | 2.96% |
| 实施例35 | 284.6 | -0.4 | -1.41‰ | 1.98% |
| 实施例36 | 284.8 | -0.2 | -0.70‰ | 0.99% |
| 实施例37 | 285.0 | 0 | 0.00‰ | 0.00% |
| 实施例38 | 285.2 | 0.2 | 0.70‰ | -0.99% |
| 实施例39 | 285.4 | 0.4 | 1.41‰ | -1.98% |
| 实施例40 | 285.6 | 0.6 | 2.11‰ | -2.96% |
| 实施例41 | 285.8 | 0.8 | 2.81‰ | -3.95% |
Claims (9)
- 如权利要求1所述的钢板涂层厚度的测量方法,其特征在于,所述L≥500米,涂层双面厚度之和与带钢厚度之比为8.5~10.0%。
- 如权利要求3所述的钢板涂层厚度的测量方法,其特征在于,选取ΔL≤±3‰×L。
- 如权利要求3所述的钢板涂层厚度的测量方法,其特征在于,选取ΔR≤±3‰×R以及ΔR 0≤±3‰×R 0。
- 如权利要求3所述的钢板涂层厚度的测量方法,其特征在于,选取ΔT 带钢≤±3‰×T 带钢。
- 一种钢板涂层厚度测量系统,其特征在于,包括:带钢厚度测量装置,用于在涂覆涂层前测量带钢厚度T 带钢,所述带钢厚度测量装置沿带钢传输的方向设于涂层机的上游;带钢长度测量装置,用于测量形成钢卷的带钢的长度L,所述带钢长度测量装置沿带钢传输的方向设置在卷曲机的上游;钢卷尺寸测量装置,用于测量带涂层钢卷的外径R和带涂层钢卷的内径R 0,所述钢卷尺寸测量装置沿带钢传输的方向设置在所述卷曲机的下游,并在所述带涂层钢卷经过的区域外围;控制装置,与所述带钢厚度测量装置、带钢长度测量装置和钢卷尺寸测量装置分别连接,以接收测量装置传输的所述T 带钢、L、R、R 0的数据,并通过所述数据计算输出涂层厚度T 涂层。
- 如权利要求7或8所述的测量系统,其特征在于,所述带钢厚度测量装置为X射线测厚仪,并且/或者所述带钢长度测量装置为基于多普勒原理的激光测速仪,并且/或者所述钢卷尺寸测量装置为激光测距仪。
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|---|---|---|---|
| CA3093619A CA3093619C (en) | 2018-03-29 | 2019-03-29 | Method and system for measuring the coating thickness of the steel plate |
| JP2020551993A JP7065998B2 (ja) | 2018-03-29 | 2019-03-29 | 鋼板コーティング厚さの測定方法及びシステム |
| MX2020010048A MX2020010048A (es) | 2018-03-29 | 2019-03-29 | Metodo y sistema de medicion del grosor del recubrimiento de la placa de acero. |
| KR1020207026467A KR102431799B1 (ko) | 2018-03-29 | 2019-03-29 | 스틸 플레이트의 코팅 두께의 측정방법 및 시스템 |
| EP19774217.4A EP3767225B1 (en) | 2018-03-29 | 2019-03-29 | Method and system for measuring thickness of coating of steel plate |
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| CN201810270900.6A CN110319795B (zh) | 2018-03-29 | 2018-03-29 | 一种钢板涂层厚度的测量方法和系统 |
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| CN112556583A (zh) * | 2020-12-10 | 2021-03-26 | 海鸿电气有限公司 | 一种立体卷铁心变压器矩形多层非晶合金带测长装置 |
| CN113984528A (zh) * | 2021-11-16 | 2022-01-28 | 湖北省建筑科学研究设计院股份有限公司 | 用于提高预应力筋内缩量测量精度的布测方法以及装置 |
| CN116952639A (zh) * | 2022-03-31 | 2023-10-27 | 宝山钢铁股份有限公司 | 基于力学性能实时数据的冷轧薄板在线取样方法及系统 |
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| Publication number | Publication date |
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| EP3767225B1 (en) | 2023-06-14 |
| CA3093619A1 (en) | 2019-10-03 |
| CN110319795B (zh) | 2021-10-19 |
| CA3093619C (en) | 2023-03-21 |
| CN110319795A (zh) | 2019-10-11 |
| EP3767225A1 (en) | 2021-01-20 |
| JP7065998B2 (ja) | 2022-05-12 |
| KR20200120721A (ko) | 2020-10-21 |
| EP3767225A4 (en) | 2021-06-09 |
| JP2021516622A (ja) | 2021-07-08 |
| MX2020010048A (es) | 2020-10-15 |
| KR102431799B1 (ko) | 2022-08-11 |
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