WO2020152385A1 - Système d'ancrage pour vannes papillon et vanne papillon comprenant ledit système d'ancrage - Google Patents
Système d'ancrage pour vannes papillon et vanne papillon comprenant ledit système d'ancrage Download PDFInfo
- Publication number
- WO2020152385A1 WO2020152385A1 PCT/ES2020/070045 ES2020070045W WO2020152385A1 WO 2020152385 A1 WO2020152385 A1 WO 2020152385A1 ES 2020070045 W ES2020070045 W ES 2020070045W WO 2020152385 A1 WO2020152385 A1 WO 2020152385A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- valve
- sealing gasket
- butterfly valve
- casing
- extension
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/16—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
- F16K1/18—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
- F16K1/22—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves
- F16K1/221—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves specially adapted operating means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/181—Preventing escape of dust by means of sealed systems
- B65G69/183—Preventing escape of dust by means of sealed systems with co-operating closure members on each of the parts of a separable transfer channel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/16—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
- F16K1/18—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
- F16K1/22—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves
- F16K1/226—Shaping or arrangements of the sealing
- F16K1/2261—Shaping or arrangements of the sealing the sealing being arranged on the valve member
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/0209—Check valves or pivoted valves
- F16K27/0218—Butterfly valves
Definitions
- Anchoring system for butterfly valve and butterfly valve comprising said anchoring system
- the object of the invention is related to an anchoring system for butterfly valves of the type that are divided into an active unit and a passive unit and where the product passes through them. It is also an object of the present invention a butterfly valve comprising said anchoring system.
- an effective system is one that in a simple and operational way allows the management and control of the system.
- Hermetic transfer systems are also known, which are generally divided into three types:
- Product transfer by gravity is a widely used transfer process that offers multiple executions.
- product transfer facilities with vertical design are also known, which are called automated loading and unloading stations.
- the loading and unloading stations allow the transfer of product from one floor to another, generally from the technical area to the production area, quickly and efficiently, avoiding or minimizing the flow of containers through the production area.
- the container valve is called a passive valve and the station valve is the so-called active valve, which is the one that incorporates all the automatisms necessary to govern the coupling and closing process.
- Each of the units comprises a housing, a valve seat, a valve closure disc movable between a first position in which the closure disc moves relative to the valve seat and the valve is opened and a second position in the which the closing disc is positioned on the valve seat and the valve closes. They also comprise an axis around which the closing disk is pivotally mounted for pivotal movement about the longitudinal axis of the axis between the first and second positions.
- Glatt ® type high containment valve sealing gaskets are also known for use in product transfer processes. Inflatable gaskets are currently used for such valves, which have the drawback that they deteriorate easily, so that, relatively frequently, traces of the gaskets fall onto the product being manufactured. Considering the known background, the download process currently follows the following basic sequence:
- This system has the advantage that both valves are never in direct contact with the product, so the subsequent container transport process is a clean process, minimizing the risk of cross contamination that other systems do not avoid.
- a lever and pinion system with a housing for one end of the lever so that it blocks the rotation of the spindle.
- a compression spring located at the other end of the lever that pushes it towards the pinion in a pivoting movement and that is housed in a hole in a housing that surrounds the spindle.
- the anchorage systems known in the state of the art use adaptable infliable joints with the idea of mitigating this risk, since the joint itself when inflated produces a friction of the latter with the walls of the housing of the disc of the valve avoiding the accidental movement of opening or closing it, with which the locking system does not have a relevant function when used together with this type of inflatable joints.
- the present invention improves the reliability, safety and cost of gravity solids transfer systems whose containers and / or dispensers use a butterfly valve.
- the anchoring system object of the invention comprises: - a sealing gasket comprising an inner perimeter, an outer perimeter and a thickness, configured so that the inner perimeter is located next to the closing disc, surrounding it perimeter and intended to be located in the closed position of the valve between the disc seal and valve seat, the sealing gasket comprising a lip-shaped lip on the outer perimeter, and
- a locking element configured to be attached to the shaft, the locking element comprising a housing
- a locking lever having a first end intended to be inserted in the housing of the locking element to lock the rotation of the shaft and a second end pivotally attached to the extension for insertion and release of the locking lever in the housing, a torsion spring located at the junction between the locking lever and the extension of the housing, one end of the torsion spring resting on a projection of the extension and another end being attached to the lever for its thrust towards a locked position.
- the invention is directed to an anchoring system for butterfly valves and, according to the foregoing, it comprises a joint that replaces the inflatable joints known in the state of the art, together with a locking system to ensure the anchoring of the active valves. and passive and thus avoid the loss of product in the event of a failure of the anchoring system.
- the system developed for the present invention is suitable for processes and elements that require product transfer, for example, in containers of pharmaceutical products selected from the group consisting of devices for dry granulation lines, fluid beds, tablet coaters or gravitational mixers between others.
- the system of the present invention significantly improves the control of the transfer and the dosage of pharmaceutical products by means of an active-passive system, which avoids contamination.
- valves studied in the present invention are butterfly valves compatible with systems manufactured by the company Glatt ® , where butterfly valve means the device or means necessary to interrupt or regulate the flow of a solid product, increasing or reducing the passage section by means of a disk, called “butterfly", which rotates on an axis and is equipped with a locking system.
- the anchoring system object of the invention has the advantage that it is compatible with the equipment commonly used in the sector, so it is not necessary to replace it with new equipment to implement the improvements of the invention.
- the developed solution modifies the transfer system, that is, both the container valve seal, passive valve, and the station valve seal, active valve, which governs the coupling and closing process and also the valve locking (closing and containment) system.
- the gasket object of the invention being more rigid than inflatable gaskets, makes it difficult to completely close the valve disc, so there is a risk that the disc will not close completely and, therefore, , the twist lock system will not work.
- the optimal closing of the butterfly is solved in the present invention by means of an anchoring system that is the combination of the joint and the twist lock system described, thus achieving the optimal closing and, therefore, preventing the system from leaking.
- the proposed solution for the valve seal changes the infallible system for a static element, although flexible, which is more durable and has slightly modified dimensions with respect to the inflatable seal, which ensures adequate coupling to the body of the valve thus avoiding the leakage of pharmaceutical product.
- the sealing joint of the anchoring system object of the invention improves the containment system in terms of mitigating the risk of spillage due to total breakage of the joint and in terms of cross contamination, achieving a reduction in costs and an improvement in life Average and reliability of the containment system.
- the proposed solution for the mechanical braking system is a combination of elements formed by a spring and a lever and pinion system with at least one notch looking for a narrow housing to obtain a more precise and deep closure to guarantee the correct blocking.
- Figure 1 shows a schematic side view of a butterfly valve according to the state of the art divided into an active unit and a passive unit.
- Figure 2 shows a schematic side view of a butterfly valve according to the state of the art divided into an active unit and a passive unit and in which the shaft rotation locking system of the passive unit is represented.
- Figure 3 shows a section of an example of embodiment of a sealing gasket.
- Figures 4 and 5 show a perspective view of an embodiment of the locking system.
- FIGS. 1 and 2 represent the state of the art and disclose a butterfly valve divided into an active unit (1) and a passive unit (2) that have a complementary shape for their coupling and cooperation to allow the movement of a material to through both units (1, 2).
- Each unit (1, 2) comprises a casing (3), a valve seat (4), a closing disc (5) movable between a first position in which the closing disc (5) moves with respect to the seat of valve (4) and the valve opens and a second position in which the closing disc (5) is positioned in the valve seat (4) and the valve closes and a shaft (6) around which it is mounted the closing disc (5) pivots to move it between the first and second positions.
- Figure 1 represents an inflatable sealing gasket (7) located in the closing disc (5) surrounding it perimetrically (5).
- the material of the sealing gasket (7) is EPDM, that is, an elastomeric polymer that has good resistance to abrasion and wear.
- the composition of this material contains between 45% and 75% ethylene, being generally stronger the higher this percentage is.
- the sealing gasket (7) therefore has a high resistance to atmospheric agents, acids and alkalis, and to chemical products in general, being susceptible to attack by oils and oils.
- the EPDM used in the present invention has the technical characteristic of being combined with the additives selected from the group consisting of any of: oils, paraffinic, naphthenic and aromatic hydrocarbons, esters, resins, and with the mineral residue selected from the group consisting of talc , chalk, calcium carbonate, kaolin and silica.
- the composition of the sealing gasket (7) of the present invention consists of EPDM combined with additives in a proportion by weight of 46% ⁇ 10% and a mineral residue of 54% ⁇ 10% by weight, taking into account note that the total percentage of the composition is 100% by weight.
- Embodiment example 1 Figure 3 shows an example of embodiment of the sealing gasket (7) part of the anchoring system object of the invention.
- the sealing gasket (7) comprises an inner perimeter (7.1), an outer perimeter (7.2) and a thickness (7.3), the inner perimeter being located attached to the closing disc (5) surrounding the same (5).
- the sealing gasket (7) comprises a lip-shaped flange (8) on the outer perimeter (7.2). More specifically, the sealing element (7) comprises a thickness (7.3) equal to the thickness of the disc (5).
- the sealing gasket (7) comprises recessed upper and lower edges (16) of the outer perimeter (7.2).
- This configuration has the advantage that the sealing gasket (7) improves its behavior against jamming when the closing disc (5) is closed and opened, minimizing the possibility that the sealing gasket (7) may come out of your accommodation.
- the lip-shaped flange (8) has a width range with respect to the thickness (7.3) of the sealing element (7) of between 10% and 20% in the exemplary embodiment. More specifically, the best results are achieved with a width to thickness range (7.3) of the sealing element (7) of 14%.
- the lip-shaped flange (8) has a width to height ratio of between 2.5 and 3.5 times, preferably 2.9 times.
- the gasket composition (7) of the present invention is formed by EPDM combined with additives in a proportion by weight of 46% ⁇ 10% and a mineral residue of 54% ⁇ 10% by weight, taking into account that the total percentage of the composition is 100% by weight.
- FIG. 2 shows a locking system of the shaft (6) of the passive unit (2) known in the state of the art.
- Said locking system comprises: an extension (9) of the casing (3) surrounding the shaft (6),
- a locking element (10) configured to be attached to the shaft (6) and comprising a housing (11),
- a locking lever (12) having a first end intended to be inserted into the housing (11) of the locking element (10) to perform the rotation lock of the shaft (6) and a second end attached to the extension (9) of the casing (3) pivotably.
- Figures 4 and 5 show another example of embodiment in which a torsion spring (13) can be seen, one end of which rests on a projection (14) of the casing (9) and another end being attached to the lever ( 12) for pushing into a locked position.
- the lever (12) comprises a U-shaped element (15) for its connection with the extension (9) of the casing (3) at respective diametrically opposite points with respect to the extension (9) so comprising separate torsion springs (13) at each of the points of connection with the extension (9).
- the torsion spring (13) provides greater actuation force. Mounting a spring in the same state of the art location with a greater elastic modulus would make assembly difficult due to its small dimensions and it would be necessary to keep it compressed for the assembly of the entire assembly. In addition, it would be dangerous for operators and technicians as it could come loose and impact the operator.
- the torsion springs (13) installed on both sides of the extension (9) allow to distribute the drive force of the system in two springs instead of in a single spring with a higher elastic modulus. Furthermore, with a single spring, the assembly is more complicated and insecure, thus minimizing possible physical damage to the operator. With springs on both sides, the actuation force is distributed, avoiding asymmetric forces in the mechanism that could decrease its effectiveness.
- the brake housing (11) In order to make the system more secure against accidental openings, it is proposed to make the brake housing (11) deeper and narrower, thus ensuring at least a partial closure and avoiding spills due to accidental opening.
- the locking element (10) comprises a plurality of housings (11) so that if the locking lever (12) were to come out of one of the housings (11) it would be retained by any of the additional housings (11) providing to the highest security system.
- a laboratory analysis has been carried out by which the physical characteristics of the sealing gasket (7) have been measured: hardness, strength, tear, remaining deformation by compression and aging.
- this sealing gasket (7) has been quantified by determining the indentation hardness by means of a durometer (Shore hardness) according to the Shore-A technique S / N UNE-EN-ISO 868
- Shore-A technique S / N UNE-EN-ISO 868 The conditions under which the analysis has been carried out have been the following:
- the Bareiss ® brand durometer with serial number 108253 was used to measure hardness in rubbers and rubbers on Shore and IRHD scales.
- tensile strength Another of the evaluated physical properties of the sealing gasket (7) has been the tensile strength, which in turn includes the quantification of the elongation at break and the breaking load.
- a tensile strength test S / N UNE ISO 37 at 23 ⁇ 4 ° C temperature was carried out on an INSTRON ® machine, model 3365, serial number J5265 at a separation speed of jaws of 500 mm / min.
- Breaking load 62.4 Kg / cm 2 ⁇ 10
- the test was carried out in accordance with the provisions of the S / N UNE-ISO 34-1 standard with a trouser specimen in an INSTRON ® machine, model 3365, serial number J5265 at a jaw separation speed of 100 mm / min and a temperature of 23 ⁇ 4 ° C.
- the value obtained after the analysis of the seal (7) was 56 ⁇ 10 KN / m.
- the material of the sealing gasket (7) is EPDM with the corresponding additives.
- the EPDM used in the present invention has the technical characteristic of being combined with the additives selected from the group consisting of any of: oils, paraffinic, naphthenic and aromatic hydrocarbons, esters, resins, and with the mineral residue selected from the group consisting of talc , chalk, calcium carbonate, kaolin and silica.
- the composition of the sealing gasket (7) of the present invention consists of EPDM combined with additives in a proportion by weight of 46% ⁇ 10% and a mineral residue of 54% ⁇ 10% by weight, taking into account note that the total percentage of the composition is 100% by weight.
- thermogravimetric analysis on a thermobalance, in Perkin Elmer TG 7 equipment.
- the operating conditions have been:
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lift Valve (AREA)
Abstract
L'invention concerne un système d'ancrage pour vanne papillon divisée en une unité active (1) et une unité passive (2), chaque unité (1, 2) comprenant : • un corps (3), • un siège de vanne (4), • un disque de fermeture (5) mobile entre une première position dans laquelle le disque de fermeture (5) se déplace par rapport au siège de vanne (4) et une seconde position dans laquelle le disque de fermeture (5) se positionne dans le siège de vanne (4) et la vanne se ferme, • un axe (6) relié par une première extrémité au disque de fermeture (5) pour le déplacement pivotant dudit disque de fermeture (5) entre la première et la seconde position, • un joint de scellement (7) comprenant un rebord (8) en forme de lèvre sur la périphérie extérieure, et • un système de blocage de la rotation de l'axe (6) de l'unité passive (2).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES201930049 | 2019-01-23 | ||
| ES201930049A ES2775123B2 (es) | 2019-01-23 | 2019-01-23 | Sistema de anclaje para válvula de mariposa y válvula de mariposa que comprende dicho sistema de anclaje |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2020152385A1 true WO2020152385A1 (fr) | 2020-07-30 |
Family
ID=71620558
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/ES2020/070045 Ceased WO2020152385A1 (fr) | 2019-01-23 | 2020-01-21 | Système d'ancrage pour vannes papillon et vanne papillon comprenant ledit système d'ancrage |
Country Status (2)
| Country | Link |
|---|---|
| ES (1) | ES2775123B2 (fr) |
| WO (1) | WO2020152385A1 (fr) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2970803A (en) * | 1957-07-22 | 1961-02-07 | Harza Patents | Valve seal |
| US3799501A (en) * | 1971-12-27 | 1974-03-26 | T Hartman | Elastomers in shear force transfer systems |
| US4193320A (en) * | 1978-05-08 | 1980-03-18 | Kubota Ltd. | Collapsible lever device for operating valve |
| US6494466B1 (en) * | 2000-04-20 | 2002-12-17 | Thomas A. Hartman | Valve seal construction with non-congruent side serrations |
| US20090261280A1 (en) * | 2006-03-20 | 2009-10-22 | Hiroyuki Matsushita | Rotary Valve |
| DE102009012634A1 (de) * | 2009-03-04 | 2010-12-02 | Glatt Systemtechnik Gmbh | Leicht lösbares Kupplungssystem zur axialen Kupplung von zwei Flanschen und dessen Anwendung |
| US20150147955A1 (en) * | 2012-05-21 | 2015-05-28 | Capital Hardware Supply Inc. | Adjustable regulator and lock device for ductwork damper |
| WO2015107120A2 (fr) * | 2014-01-17 | 2015-07-23 | Giltinan Adrian | Vanne de raccordement rapide sec |
-
2019
- 2019-01-23 ES ES201930049A patent/ES2775123B2/es active Active
-
2020
- 2020-01-21 WO PCT/ES2020/070045 patent/WO2020152385A1/fr not_active Ceased
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2970803A (en) * | 1957-07-22 | 1961-02-07 | Harza Patents | Valve seal |
| US3799501A (en) * | 1971-12-27 | 1974-03-26 | T Hartman | Elastomers in shear force transfer systems |
| US4193320A (en) * | 1978-05-08 | 1980-03-18 | Kubota Ltd. | Collapsible lever device for operating valve |
| US6494466B1 (en) * | 2000-04-20 | 2002-12-17 | Thomas A. Hartman | Valve seal construction with non-congruent side serrations |
| US20090261280A1 (en) * | 2006-03-20 | 2009-10-22 | Hiroyuki Matsushita | Rotary Valve |
| DE102009012634A1 (de) * | 2009-03-04 | 2010-12-02 | Glatt Systemtechnik Gmbh | Leicht lösbares Kupplungssystem zur axialen Kupplung von zwei Flanschen und dessen Anwendung |
| US20150147955A1 (en) * | 2012-05-21 | 2015-05-28 | Capital Hardware Supply Inc. | Adjustable regulator and lock device for ductwork damper |
| WO2015107120A2 (fr) * | 2014-01-17 | 2015-07-23 | Giltinan Adrian | Vanne de raccordement rapide sec |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2775123B2 (es) | 2021-02-25 |
| ES2775123A1 (es) | 2020-07-23 |
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