WO2021129815A1 - Leather for outdoor yachts and manufacturing method therefor - Google Patents
Leather for outdoor yachts and manufacturing method therefor Download PDFInfo
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- WO2021129815A1 WO2021129815A1 PCT/CN2020/139492 CN2020139492W WO2021129815A1 WO 2021129815 A1 WO2021129815 A1 WO 2021129815A1 CN 2020139492 W CN2020139492 W CN 2020139492W WO 2021129815 A1 WO2021129815 A1 WO 2021129815A1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
- D06N3/145—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes two or more layers of polyurethanes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0061—Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0095—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by inversion technique; by transfer processes
- D06N3/0097—Release surface, e.g. separation sheets; Silicone papers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1607—Degradability
- D06N2209/1621—Water-soluble, water-dispersible
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1671—Resistance to bacteria, mildew, mould, fungi
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1678—Resistive to light or to UV
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1692—Weather resistance
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
- D06N2211/12—Decorative or sun protection articles
- D06N2211/28—Artificial leather
Definitions
- the invention belongs to the technical field of synthetic leather, and specifically relates to an outdoor yacht leather and a preparation method thereof.
- Outdoor leather Because outdoor leather is used outdoors, people have higher requirements for outdoor leather than ordinary leather. Outdoor leather requires corrosion resistance, UV resistance, hydrolysis resistance, and aging resistance.
- Yacht is a high-end consumer product for water entertainment that integrates navigation, sports, entertainment, and leisure functions.
- Yachts are decorated with a large amount of leather, but due to the special use environment of yachts, the leather used on yachts also needs functions such as seawater resistance, mildew resistance and antibacterial.
- Existing yacht leathers are commonly used PVC products or silicone products.
- Chinese patent CN108823992A has developed a yacht leather.
- the yacht leather includes a bottom layer and a foamed layer.
- the bottom layer raw materials include 100 parts of PVC resin powder and phthalate.
- the foam layer raw materials include 100 parts of PVC resin powder, 60-90 parts of diisodecyl phthalate, 2-4 parts of zinc hydroxystannate, and 50-75 parts of aluminum hydroxide , 1-4 parts of heat stabilizer, 0.2-0.5 parts of antifungal agent, 1-6 parts of foaming agent, 1-2 parts of foam stabilizer.
- the yacht leather can be used on yachts, the yacht leather is still a PVC product, and PVC leather is usually environmentally unqualified.
- the purpose of the present invention is to provide an outdoor yacht leather and a preparation method thereof in order to overcome the shortcomings of the prior art.
- a leather for outdoor yachts the leather for outdoor yachts comprises a base fabric layer, a wet PU bottom layer, a dry PU surface layer, and a surface treatment layer sequentially arranged, and the dry PU surface layer includes the wet PU surface layer sequentially formed on the wet PU surface layer.
- the raw material formula of the wet-process PU bottom layer includes the following components:
- the wet PU resin is composed of PU resin MP120 and PU resin XCW-9310 in a mass ratio of 1 to 2:1.
- the raw material formula of the first dry-process PU surface layer includes the following components:
- the dry PU resin used in the first dry PU surface layer is PU resin NY-35H.
- the auxiliary agent includes 1.5 to 2.5 parts of a foaming aid, 0.2 to 0.7 parts of a leveling aid, 1.2 to 2 parts of a cell setting aid, and 0.2 to 0.7 parts of a water repellent.
- the raw material formulations of the second dry PU surface layer and the third dry PU surface layer individually include the following components:
- the dry PU resin used in the second dry PU surface layer is PU resin NY-35.
- the dry PU resin used in the third dry PU surface layer is PU resin MP-120.
- the raw material formula of the first treatment layer includes the following components:
- the second treatment layer is composed of water repellent and ethyl ester in a mass ratio of 1:1 to 3.
- the base cloth layer adopts environmentally friendly viscose cloth.
- the thickness of the wet PU bottom layer is 0.2 ⁇ 0.05 mm.
- the thickness of the first dry PU surface layer is 0.03 ⁇ 0.01 mm
- the thickness of the second dry PU surface layer is 0.03 ⁇ 0.01 mm
- the third dry PU surface layer The thickness is 0.03 ⁇ 0.01mm.
- the preparation method includes the following steps:
- the wet-process PU resin, solvent, color paste, super white powder, flame retardant and auxiliary agents are mixed and stirred to uniformly defoam to make the first mixture slurry, and the first The mixture slurry is coated on the surface of the base cloth, and the wet-process film is formed on the base cloth to form a wet-process PU bottom layer;
- the dry-process PU resin, solvent, ethyl ester, toner, and anti-mold agent are mixed and stirred to uniformly degas into a second mixture slurry, and the second The mixture slurry is coated on the lined release paper and dried to form the first dry PU surface layer;
- the dry-process PU resin, solvent, ethyl ester and toner are mixed and stirred to uniformly defoam to make a third mixture slurry, and the third mixture slurry is coated Coating on the surface of the first dry PU surface layer prepared in step (2), and drying to form a second dry PU surface layer;
- the dry-process PU resin, solvent, ethyl ester and toner are mixed and stirred to uniformly defoam to make a fourth mixture slurry, and the fourth mixture slurry is coated Cover the surface of the second dry PU surface layer prepared in step (3), bake it to semi-dry, and form a third dry PU surface layer on the second dry PU surface layer, and then add step (1) )
- the wet PU bottom layer is attached to it, and the release paper is peeled off after drying to obtain semi-finished leather;
- the defoamer According to the raw material formula of the first treatment layer, combine the defoamer, the softening agent, the first anti-oil fouling agent, the second anti-oil fouling agent, the anti-fouling agent, the brightening agent, the fogging agent and the
- the crosslinking agent is dissolved in water and stirred and mixed uniformly to prepare the first surface treatment agent.
- the first surface treatment agent is printed on the surface of the first dry PU surface layer of the semi-finished leather product and dried to form the first treatment Floor;
- the preparation method further includes a step of kneading. Specifically, the semi-finished leather product processed in step (5) is first kneaded and then subjected to step (6).
- the present invention has the following advantages compared with the prior art:
- the outdoor yacht leather of the present invention uses a base fabric as the base, and by arranging a PU bottom layer, a three-layer PU surface layer and a two-layer structure surface treatment layer on the base, an environmentally friendly PU leather for yachts is made, and the The formula of each layer in the PU bottom layer and the PU surface layer is optimized, so that the yacht leather of the present invention not only meets the corrosion resistance, ultraviolet resistance, hydrolysis resistance and other properties of outdoor leather, but also meets the seawater resistance, mildew resistance and antibacterial properties of the yacht leather Performance, while meeting environmental protection requirements, it also has better aging resistance than PVC yacht leather.
- Figure 1 is a schematic diagram of the structure of the synthetic leather for outdoor yachts in Example 1;
- Base fabric layer 2. Wet PU bottom layer; 3. Dry PU surface layer; 31. The first dry PU surface layer; 32. The second dry PU surface layer; 33. The third dry method.
- the synthetic leather for outdoor yachts provided in this embodiment includes a base fabric layer 1, a wet PU bottom layer 2, a dry PU surface layer 3, and a surface treatment layer 4, and a dry PU surface layer 3. It includes a first dry PU surface layer 31, a second dry PU surface layer 32, and a third dry PU surface layer 33 sequentially formed between the wet PU bottom layer 2 and the surface treatment layer 4.
- the first dry PU surface The layer 31 is located between the second dry PU surface layer 32 and the surface treatment layer 4, the third dry PU surface layer 33 is located between the wet PU bottom layer 2 and the second dry PU surface layer 32, and the surface treatment layer 4 includes The first treatment layer 41 and the second treatment layer 42 are sequentially arranged on the first dry PU surface layer 31, and the first treatment layer 41 is located between the first dry PU surface layer 31 and the second treatment layer 42.
- the raw material formula of the wet PU bottom layer 2 is shown in Table 1, and the raw material formulas of the first dry PU surface layer 31, the second dry PU surface layer 32, and the third dry PU surface layer 33 are shown in Table 2. As shown, the raw material formulations of the first treatment layer 41 and the second treatment layer 42 are shown in Table 3.
- the outdoor yacht leather is prepared through the following steps:
- the wet-process PU resin, solvent, color paste, super white powder, flame retardant and auxiliary agents are mixed and stirred to make the first mixture slurry, and the first mixture slurry
- the material is coated on the surface of the base cloth, and the wet-process film is formed on the base cloth to form a wet-process PU bottom layer with a thickness of 0.2mm;
- the dry-process PU resin, solvent, ethyl ester and toner are mixed and stirred to uniformly defoam to make the third mixture slurry, and the third mixture slurry is coated on Drying on the surface of the first dry PU surface layer obtained in step (2) to form a second dry PU surface layer with a thickness of 0.03 mm;
- the dry-process PU resin, solvent, ethyl ester and toner are mixed and stirred to uniformly defoam to make a fourth mixture slurry, and the fourth mixture slurry is coated Cover the surface of the second dry PU surface layer prepared in step (3), bake it to semi-dry, and form a third dry PU surface layer on the second dry PU surface layer with a thickness of 0.03 mm, and then In step (1), the wet PU bottom layer is attached to it, and the release paper is peeled off after drying to obtain a semi-finished leather product;
- the defoamer According to the raw material formula of the first treatment layer, combine the defoamer, the softening agent, the first anti-oil fouling agent, the second anti-oil fouling agent, the anti-fouling agent, the brightening agent, the fogging agent and the
- the crosslinking agent is dissolved in water and stirred and mixed uniformly to prepare the first surface treatment agent.
- the first surface treatment agent is printed on the surface of the first dry PU surface layer of the semi-finished leather, and dried to form the first treatment layer;
- step (5) The semi-finished leather product processed in step (5) is subjected to kneading processing;
- the ethyl ester and the water repellent are mixed and stirred uniformly to prepare the second surface treatment agent, and the second surface treatment agent is printed on the first treatment layer prepared in step (6), After drying, the second treatment layer is formed, and finally the leather for outdoor yachts is obtained.
- the raw material formula of the wet PU bottom layer is shown in Table 1.
- the raw material formula of the first dry PU surface layer, the second dry PU surface layer, and the third dry PU surface layer As shown in Table 2, the raw material formulations of the first treatment layer and the second treatment layer are shown in Table 3.
- the raw material formula of the wet PU bottom layer is shown in Table 1.
- the raw material formula of the first dry PU surface layer, the second dry PU surface layer, and the third dry PU surface layer As shown in Table 2, the raw material formulations of the first treatment layer and the second treatment layer are shown in Table 3.
- the raw material formula of the wet PU bottom layer is shown in Table 1.
- the raw material formula of the first dry PU surface layer, the second dry PU surface layer, and the third dry PU surface layer are as follows As shown in Table 2, the raw material formulations of the first treatment layer and the second treatment layer are shown in Table 3.
- the raw material formula of the wet PU bottom layer is shown in Table 1.
- the raw material formula of the first dry PU surface layer, the second dry PU surface layer, and the third dry PU surface layer are as follows As shown in Table 2, the raw material formulations of the first treatment layer and the second treatment layer are shown in Table 3.
- the raw material formula of the wet PU bottom layer is shown in Table 1.
- the raw material formula of the first dry PU surface layer, the second dry PU surface layer, and the third dry PU surface layer are as follows As shown in Table 2, the raw material formulations of the first treatment layer and the second treatment layer are shown in Table 3.
- Table 1 shows the raw material formulas of the wet PU bottom layers of Examples 1 to 3 and Comparative Examples 1 to 3
- Table 2 shows the raw material formula of the dry PU surface layer of Examples 1 to 3 and Comparative Examples 1 to 3
- the dry PU resins are all from BGI.
- Table 3 shows the raw material formulations of the surface treatment layers of Examples 1 to 3 and Comparative Examples 1 to 3
- the additives used in the first treatment layer are all from Stahl.
- Table 4 shows the performance test results of the leather prepared in Examples 1 to 3 and Comparative Examples 1 to 3
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
Abstract
Description
本发明属于合成革技术领域,具体涉及一种户外游艇用革及其制备方法。The invention belongs to the technical field of synthetic leather, and specifically relates to an outdoor yacht leather and a preparation method thereof.
户外革由于是在户外使用,人们对户外革的要求相对普通用革更高,户外革要求耐腐蚀、耐紫外、耐水解、耐老化等。Because outdoor leather is used outdoors, people have higher requirements for outdoor leather than ordinary leather. Outdoor leather requires corrosion resistance, UV resistance, hydrolysis resistance, and aging resistance.
游艇,是一种集航海、运动、娱乐、休闲等功能于一体的水上娱乐用高级消费品。游艇中通过大量的皮革来装饰,但是由于游艇的特殊使用环境,所以,用于游艇上的皮革还需要耐海水、防霉抗菌等功能。Yacht is a high-end consumer product for water entertainment that integrates navigation, sports, entertainment, and leisure functions. Yachts are decorated with a large amount of leather, but due to the special use environment of yachts, the leather used on yachts also needs functions such as seawater resistance, mildew resistance and antibacterial.
现有的游艇革常用的是PVC产品或硅胶产品,如中国专利CN108823992A开发了一种游艇革,该游艇革,包括底层和发泡层,所述底层原料包括PVC树脂粉100份,邻苯二甲酸二异癸60-90份,羟基锡酸锌6-10份,氢氧化铝25-40份,紫外吸收剂0.5-2份,热稳定剂2-4份,防胺剂1-3份,防霉剂0.2-0.8份;]所述发泡层原料包括PVC树脂粉100份,邻苯二甲酸二异癸60-90份,羟基锡酸锌2-4份,氢氧化铝50-75份,热稳定剂1-4份,防霉剂0.2-0.5份,发泡剂1-6份,整泡剂1-2份。该游艇革虽然可用于游艇上,然而该游艇革仍然是PVC产品,而PVC革通常存在环保不合格,所以,欧美等国家正在逐渐减少其用量,并且PVC产品还存在耐老化性较低等缺点。而硅胶产品价格又太高,通常用于高档游艇中,不适合大规模推广使用。Existing yacht leathers are commonly used PVC products or silicone products. For example, Chinese patent CN108823992A has developed a yacht leather. The yacht leather includes a bottom layer and a foamed layer. The bottom layer raw materials include 100 parts of PVC resin powder and phthalate. 60-90 parts of diisodecyl formate, 6-10 parts of zinc hydroxystannate, 25-40 parts of aluminum hydroxide, 0.5-2 parts of ultraviolet absorber, 2-4 parts of heat stabilizer, 1-3 parts of anti-amine agent, Antifungal agent 0.2-0.8 parts;] The foam layer raw materials include 100 parts of PVC resin powder, 60-90 parts of diisodecyl phthalate, 2-4 parts of zinc hydroxystannate, and 50-75 parts of aluminum hydroxide , 1-4 parts of heat stabilizer, 0.2-0.5 parts of antifungal agent, 1-6 parts of foaming agent, 1-2 parts of foam stabilizer. Although the yacht leather can be used on yachts, the yacht leather is still a PVC product, and PVC leather is usually environmentally unqualified. Therefore, countries such as Europe and the United States are gradually reducing its consumption, and PVC products also have disadvantages such as low aging resistance. . The price of silica gel products is too high, and is usually used in high-end yachts, not suitable for large-scale promotion.
发明内容Summary of the invention
本发明目的是为了克服现有技术的不足而提供一种户外游艇用革及其制备方法。The purpose of the present invention is to provide an outdoor yacht leather and a preparation method thereof in order to overcome the shortcomings of the prior art.
为达到上述目的,本发明所采用的技术方案为:In order to achieve the above objective, the technical solution adopted by the present invention is:
一种户外游艇用革,所述户外游艇用革包括依次设置的基布层、湿法PU底层、干法PU面层和表面处理层,所述干法PU面层包括依次形成在所述湿法PU底层和表面处理层之间的第一干法PU面层、第二干法PU面层和第三干法PU面层,所述第一干法PU面层位于所述第二干法PU面层和表面处理层之间,所述第三干法PU面层位于所述湿法PU底层和第二干法PU面层之间。A leather for outdoor yachts, the leather for outdoor yachts comprises a base fabric layer, a wet PU bottom layer, a dry PU surface layer, and a surface treatment layer sequentially arranged, and the dry PU surface layer includes the wet PU surface layer sequentially formed on the wet PU surface layer. The first dry-process PU surface layer, the second dry-process PU surface layer and the third dry-process PU surface layer between the bottom layer of French PU and the surface treatment layer, the first dry-process PU surface layer is located in the second dry-process PU surface layer Between the PU surface layer and the surface treatment layer, the third dry PU surface layer is located between the wet PU bottom layer and the second dry PU surface layer.
在进一步地实施方式中,按重量份计,所述湿法PU底层的原料配方包括以下组分:In a further embodiment, based on parts by weight, the raw material formula of the wet-process PU bottom layer includes the following components:
优选地,所述湿法PU树脂为PU树脂MP120和PU树脂XCW-9310按质量比1~2:1组成。Preferably, the wet PU resin is composed of PU resin MP120 and PU resin XCW-9310 in a mass ratio of 1 to 2:1.
按重量份计,所述第一干法PU面层的原料配方包括以下组分:In parts by weight, the raw material formula of the first dry-process PU surface layer includes the following components:
优选地,所述第一干法PU面层使用的干法PU树脂为PU树脂NY-35H。Preferably, the dry PU resin used in the first dry PU surface layer is PU resin NY-35H.
在进一步地实施方式中,所述助剂包括1.5~2.5份发泡助剂、0.2~0.7份流平助剂、1.2~2份泡孔定型助剂和0.2~0.7份泼水剂。In a further embodiment, the auxiliary agent includes 1.5 to 2.5 parts of a foaming aid, 0.2 to 0.7 parts of a leveling aid, 1.2 to 2 parts of a cell setting aid, and 0.2 to 0.7 parts of a water repellent.
在进一步地实施方式中,按重量份计,所述第二干法PU面层、第三干法PU面层的原料配方分别独自包括以下组分:In a further embodiment, based on parts by weight, the raw material formulations of the second dry PU surface layer and the third dry PU surface layer individually include the following components:
优选地,所述第二干法PU面层使用的干法PU树脂为PU树脂NY-35。所述第三干法PU面层使用的干法PU树脂为PU树脂MP-120。Preferably, the dry PU resin used in the second dry PU surface layer is PU resin NY-35. The dry PU resin used in the third dry PU surface layer is PU resin MP-120.
在进一步地实施方式中,按重量份计,所述第一处理层的原料配方包括以下组分:In a further embodiment, based on parts by weight, the raw material formula of the first treatment layer includes the following components:
在进一步地实施方式中,所述第二处理层由泼水剂与乙酯按质量比1:1~3组成。In a further embodiment, the second treatment layer is composed of water repellent and ethyl ester in a mass ratio of 1:1 to 3.
在进一步地实施方式中,所述基布层采用环保粘胶布。In a further embodiment, the base cloth layer adopts environmentally friendly viscose cloth.
在进一步地实施方式中,所述湿法PU底层的厚度为0.2±0.05mm。In a further embodiment, the thickness of the wet PU bottom layer is 0.2±0.05 mm.
在进一步地实施方式中,所述第一干法PU面层的厚度为0.03±0.01mm,所述第二干法PU面层的厚度为0.03±0.01mm,所述第三干法PU面层的厚度为0.03±0.01mm。In a further embodiment, the thickness of the first dry PU surface layer is 0.03 ± 0.01 mm, the thickness of the second dry PU surface layer is 0.03 ± 0.01 mm, and the third dry PU surface layer The thickness is 0.03±0.01mm.
本发明采取的另一技术方案为:上述所述的户外游艇用革的制备方法,所述制备方法包括以下步骤:Another technical solution adopted by the present invention is: the above-mentioned preparation method of outdoor yacht leather, the preparation method includes the following steps:
(1)按湿法PU底层的原料配方,将湿法PU树脂、溶剂、色浆、特白粉、阻燃剂和助剂混合搅拌均匀脱泡制成第一混合物浆料,将所述第一混合物浆料涂覆于基布表面上,湿法成膜在基布上形成湿法PU底层;(1) According to the raw material formula of the wet-process PU bottom layer, the wet-process PU resin, solvent, color paste, super white powder, flame retardant and auxiliary agents are mixed and stirred to uniformly defoam to make the first mixture slurry, and the first The mixture slurry is coated on the surface of the base cloth, and the wet-process film is formed on the base cloth to form a wet-process PU bottom layer;
(2)按第一干法PU面层的原料配方,将干法PU树脂、溶剂、乙酯、色粉和防霉剂混合搅拌均匀脱泡制成第二混合物浆料,将所述第二混合物浆料涂覆在带有纹路的离型纸上,烘干,形成第一干法PU面层;(2) According to the raw material formula of the first dry-process PU surface layer, the dry-process PU resin, solvent, ethyl ester, toner, and anti-mold agent are mixed and stirred to uniformly degas into a second mixture slurry, and the second The mixture slurry is coated on the lined release paper and dried to form the first dry PU surface layer;
(3)按第二干法PU面层的原料配方,将干法PU树脂、溶剂、乙酯和色粉混合搅拌均匀脱泡制成第三混合物浆料,将所述第三混合物浆料涂覆在步骤(2)制得的第一干法PU面层的表面上,烘干,形成第二干法PU面层;(3) According to the raw material formula of the second dry-process PU surface layer, the dry-process PU resin, solvent, ethyl ester and toner are mixed and stirred to uniformly defoam to make a third mixture slurry, and the third mixture slurry is coated Coating on the surface of the first dry PU surface layer prepared in step (2), and drying to form a second dry PU surface layer;
(4)按第三干法PU面层的原料配方,将干法PU树脂、溶剂、乙酯和色粉混合搅拌均匀脱泡制成第四混合物浆料,将所述第四混合物浆料涂覆在步骤(3)制得的第二干法PU面层的表面上,烘至半干,在所述第二干法PU面层上形成第三干法PU面层,然后将步骤(1)制得的湿法PU底层贴合于其上,烘干后将离型纸剥离制得革半成品;(4) According to the raw material formula of the third dry-process PU surface layer, the dry-process PU resin, solvent, ethyl ester and toner are mixed and stirred to uniformly defoam to make a fourth mixture slurry, and the fourth mixture slurry is coated Cover the surface of the second dry PU surface layer prepared in step (3), bake it to semi-dry, and form a third dry PU surface layer on the second dry PU surface layer, and then add step (1) ) The wet PU bottom layer is attached to it, and the release paper is peeled off after drying to obtain semi-finished leather;
(5)按第一处理层的原料配方,将消泡剂、手感柔软剂、第一防油污助剂、第 二防油污助剂、防霉助剂、亮面助剂、雾面助剂和交联剂溶于水搅拌混合均匀制得第一表面处理剂,将所述第一表面处理剂印刷至所述革半成品的第一干法PU面层的表面上,烘干,形成第一处理层;(5) According to the raw material formula of the first treatment layer, combine the defoamer, the softening agent, the first anti-oil fouling agent, the second anti-oil fouling agent, the anti-fouling agent, the brightening agent, the fogging agent and the The crosslinking agent is dissolved in water and stirred and mixed uniformly to prepare the first surface treatment agent. The first surface treatment agent is printed on the surface of the first dry PU surface layer of the semi-finished leather product and dried to form the first treatment Floor;
(6)按第二处理层的原料配方,将乙酯和泼水剂混合搅拌均匀制得第二表面处理剂,将所述第二表面处理剂印刷至步骤(5)制得的第一处理层上,烘干,形成第二处理层,最后得到所述户外游艇用革。(6) According to the raw material formula of the second treatment layer, mix and stir the ethyl ester and the water repellent uniformly to prepare the second surface treatment agent, and print the second surface treatment agent to the first treatment layer prepared in step (5) And drying to form a second treatment layer, and finally obtain the outdoor yacht leather.
在进一步地实施方式中,所述制备方法还包括揉纹的步骤,具体地,经步骤(5)处理后的革半成品先经揉纹然后进行步骤(6)。In a further embodiment, the preparation method further includes a step of kneading. Specifically, the semi-finished leather product processed in step (5) is first kneaded and then subjected to step (6).
由于上述技术方案运用,本发明与现有技术相比具有下列优点:Due to the application of the above technical solutions, the present invention has the following advantages compared with the prior art:
本发明户外游艇用革采用基布作为基底,并通过在基底上设置依次PU底层和三层结构的PU面层及二层结构的表面处理层,制成环保的游艇用PU革,并通过对PU底层和PU面层中各层的配方进行优化,使得本发明的游艇用革,不仅满足户外用革耐腐蚀、耐紫外、耐水解等性能,还满足游艇用革的耐海水、防霉抗菌性能,同时又满足环保要求,还具有比PVC材质的游艇革更好的耐老化性。The outdoor yacht leather of the present invention uses a base fabric as the base, and by arranging a PU bottom layer, a three-layer PU surface layer and a two-layer structure surface treatment layer on the base, an environmentally friendly PU leather for yachts is made, and the The formula of each layer in the PU bottom layer and the PU surface layer is optimized, so that the yacht leather of the present invention not only meets the corrosion resistance, ultraviolet resistance, hydrolysis resistance and other properties of outdoor leather, but also meets the seawater resistance, mildew resistance and antibacterial properties of the yacht leather Performance, while meeting environmental protection requirements, it also has better aging resistance than PVC yacht leather.
图1为实施例1的户外游艇用合成革的结构示意图;Figure 1 is a schematic diagram of the structure of the synthetic leather for outdoor yachts in Example 1;
图中:1、基布层;2、湿法PU底层;3、干法PU面层;31、第一干法PU面层;32、第二干法PU面层;33、第三干法PU面层;4、表面处理层;41、第一处理层;42、第二处理层。In the figure: 1. Base fabric layer; 2. Wet PU bottom layer; 3. Dry PU surface layer; 31. The first dry PU surface layer; 32. The second dry PU surface layer; 33. The third dry method. PU surface layer; 4. Surface treatment layer; 41, the first treatment layer; 42, the second treatment layer.
下面结合具体实施例对本发明的具体实施作进一步详细说明,但本发明的实施和保护范围不限于此。The specific implementation of the present invention will be further described in detail below in conjunction with specific embodiments, but the implementation and protection scope of the present invention is not limited to this.
实施例1Example 1
如图1所示,本实施例提供的户外游艇用合成革,包括依次设置的基布层1、湿法PU底层2、干法PU面层3和表面处理层4,干法PU面层3包括依次形成在湿法PU底层2和表面处理层4之间的第一干法PU面层31、第二干法PU面层32和第三干法PU面层33,第一干法PU面层31位于第二干法PU面层32和表面处理层4之间,第三干法PU面层33位于湿法PU底层2和第二干法PU面层32之间,表面处理层4包括依次设置在第一干法PU面层31上的第一处理层41和第二处理层42,第一处理层41位于第一干法PU面层31和第二处理层42之间。As shown in Figure 1, the synthetic leather for outdoor yachts provided in this embodiment includes a base fabric layer 1, a wet
本例中,湿法PU底层2的原料配方如表1所示,第一干法PU面层31、第二干法PU面层32、第三干法PU面层33的原料配方如表2所示,第一处理层41和第二处理层42的原料配方如表3所示。In this example, the raw material formula of the wet PU
该户外游艇用革通过以下步骤制备得到:The outdoor yacht leather is prepared through the following steps:
(1)按湿法PU底层的原料配方,将湿法PU树脂、溶剂、色浆、特白粉、阻燃剂和助剂混合搅拌均匀脱泡制成第一混合物浆料,将第一混合物浆料涂覆于基布表面上,湿法成膜在基布上形成湿法PU底层,厚度为0.2mm;(1) According to the raw material formula of the wet-process PU bottom layer, the wet-process PU resin, solvent, color paste, super white powder, flame retardant and auxiliary agents are mixed and stirred to make the first mixture slurry, and the first mixture slurry The material is coated on the surface of the base cloth, and the wet-process film is formed on the base cloth to form a wet-process PU bottom layer with a thickness of 0.2mm;
(2)按第一干法PU面层的原料配方,将干法PU树脂、溶剂、乙酯、色粉和防霉剂混合搅拌均匀脱泡制成第二混合物浆料,将第二混合物浆料涂覆在带有纹路的离型纸上,烘干,形成第一干法PU面层,厚度为0.03mm;(2) According to the raw material formula of the first dry-process PU surface layer, mix the dry-process PU resin, solvent, ethyl ester, toner, and antifungal agent to make a second mixture slurry. The material is coated on the lined release paper and dried to form the first dry PU surface layer with a thickness of 0.03mm;
(3)按第二干法PU面层的原料配方,将干法PU树脂、溶剂、乙酯和色粉混合搅拌均匀脱泡制成第三混合物浆料,将第三混合物浆料涂覆在步骤(2)制得的第一干法PU面层的表面上,烘干,形成第二干法PU面层,厚度为0.03mm;(3) According to the raw material formula of the second dry-process PU surface layer, the dry-process PU resin, solvent, ethyl ester and toner are mixed and stirred to uniformly defoam to make the third mixture slurry, and the third mixture slurry is coated on Drying on the surface of the first dry PU surface layer obtained in step (2) to form a second dry PU surface layer with a thickness of 0.03 mm;
(4)按第三干法PU面层的原料配方,将干法PU树脂、溶剂、乙酯和色粉混合搅拌均匀脱泡制成第四混合物浆料,将所述第四混合物浆料涂覆在步骤(3)制得的第二干法PU面层的表面上,烘至半干,在第二干法PU面层上形成第三干法PU面层,厚度为0.03mm,然后将步骤(1)制得的湿法PU底层贴合于其上,烘干后将离型纸剥离制得革半成品;(4) According to the raw material formula of the third dry-process PU surface layer, the dry-process PU resin, solvent, ethyl ester and toner are mixed and stirred to uniformly defoam to make a fourth mixture slurry, and the fourth mixture slurry is coated Cover the surface of the second dry PU surface layer prepared in step (3), bake it to semi-dry, and form a third dry PU surface layer on the second dry PU surface layer with a thickness of 0.03 mm, and then In step (1), the wet PU bottom layer is attached to it, and the release paper is peeled off after drying to obtain a semi-finished leather product;
(5)按第一处理层的原料配方,将消泡剂、手感柔软剂、第一防油污助剂、第二防油污助剂、防霉助剂、亮面助剂、雾面助剂和交联剂溶于水搅拌混合均匀制得第一表面处理剂,将第一表面处理剂印刷至革半成品的第一干法PU面层的表面上,烘干,形成第一处理层;(5) According to the raw material formula of the first treatment layer, combine the defoamer, the softening agent, the first anti-oil fouling agent, the second anti-oil fouling agent, the anti-fouling agent, the brightening agent, the fogging agent and the The crosslinking agent is dissolved in water and stirred and mixed uniformly to prepare the first surface treatment agent. The first surface treatment agent is printed on the surface of the first dry PU surface layer of the semi-finished leather, and dried to form the first treatment layer;
(6)将经步骤(5)处理后的革半成品经揉纹处理;(6) The semi-finished leather product processed in step (5) is subjected to kneading processing;
(7)按第二处理层的原料配方,将乙酯和泼水剂混合搅拌均匀制得第二表面处理剂,将第二表面处理剂印刷至步骤(6)制得的第一处理层上,烘干,形成第二处理层,最后得到户外游艇用革。(7) According to the material formula of the second treatment layer, the ethyl ester and the water repellent are mixed and stirred uniformly to prepare the second surface treatment agent, and the second surface treatment agent is printed on the first treatment layer prepared in step (6), After drying, the second treatment layer is formed, and finally the leather for outdoor yachts is obtained.
实施例2Example 2
本实施例提供的户外游艇用革中,湿法PU底层的原料配方如表1所示,第一干法PU面层、第二干法PU面层、第三干法PU面层的原料配方如表2所示,第一处理 层和第二处理层的原料配方如表3所示。In the outdoor yacht leather provided in this example, the raw material formula of the wet PU bottom layer is shown in Table 1. The raw material formula of the first dry PU surface layer, the second dry PU surface layer, and the third dry PU surface layer As shown in Table 2, the raw material formulations of the first treatment layer and the second treatment layer are shown in Table 3.
其他同实施例1。Others are the same as in Example 1.
实施例3Example 3
本实施例提供的户外游艇用革中,湿法PU底层的原料配方如表1所示,第一干法PU面层、第二干法PU面层、第三干法PU面层的原料配方如表2所示,第一处理层和第二处理层的原料配方如表3所示。In the outdoor yacht leather provided in this example, the raw material formula of the wet PU bottom layer is shown in Table 1. The raw material formula of the first dry PU surface layer, the second dry PU surface layer, and the third dry PU surface layer As shown in Table 2, the raw material formulations of the first treatment layer and the second treatment layer are shown in Table 3.
其他同实施例1。Others are the same as in Example 1.
对比例1Comparative example 1
本例提供的户外游艇用革中,湿法PU底层的原料配方如表1所示,第一干法PU面层、第二干法PU面层、第三干法PU面层的原料配方如表2所示,第一处理层和第二处理层的原料配方如表3所示。In the outdoor yacht leather provided in this example, the raw material formula of the wet PU bottom layer is shown in Table 1. The raw material formula of the first dry PU surface layer, the second dry PU surface layer, and the third dry PU surface layer are as follows As shown in Table 2, the raw material formulations of the first treatment layer and the second treatment layer are shown in Table 3.
其他同实施例1。Others are the same as in Example 1.
对比例2Comparative example 2
本例提供的户外游艇用革中,湿法PU底层的原料配方如表1所示,第一干法PU面层、第二干法PU面层、第三干法PU面层的原料配方如表2所示,第一处理层和第二处理层的原料配方如表3所示。In the outdoor yacht leather provided in this example, the raw material formula of the wet PU bottom layer is shown in Table 1. The raw material formula of the first dry PU surface layer, the second dry PU surface layer, and the third dry PU surface layer are as follows As shown in Table 2, the raw material formulations of the first treatment layer and the second treatment layer are shown in Table 3.
其他同实施例1。Others are the same as in Example 1.
对比例3Comparative example 3
本例提供的户外游艇用革中,湿法PU底层的原料配方如表1所示,第一干法PU面层、第二干法PU面层、第三干法PU面层的原料配方如表2所示,第一处理层和第二处理层的原料配方如表3所示。In the outdoor yacht leather provided in this example, the raw material formula of the wet PU bottom layer is shown in Table 1. The raw material formula of the first dry PU surface layer, the second dry PU surface layer, and the third dry PU surface layer are as follows As shown in Table 2, the raw material formulations of the first treatment layer and the second treatment layer are shown in Table 3.
其他同实施例1。Others are the same as in Example 1.
表1为实施例1~3和对比例1~3的湿法PU底层的原料配方Table 1 shows the raw material formulas of the wet PU bottom layers of Examples 1 to 3 and Comparative Examples 1 to 3
表2为实施例1~3和对比例1~3的干法PU面层的原料配方Table 2 shows the raw material formula of the dry PU surface layer of Examples 1 to 3 and Comparative Examples 1 to 3
表2中,干法PU树脂均来源于华大。In Table 2, the dry PU resins are all from BGI.
表3为实施例1~3和对比例1~3的表面处理层的原料配方Table 3 shows the raw material formulations of the surface treatment layers of Examples 1 to 3 and Comparative Examples 1 to 3
表3中,第一处理层中使用的助剂均来源于斯塔尔。In Table 3, the additives used in the first treatment layer are all from Stahl.
评价方法Evaluation method
对实施例1~3和对比例1~3制备的革进行性能测试,测试结果表4所示。Performance tests were performed on the leathers prepared in Examples 1 to 3 and Comparative Examples 1 to 3, and the test results are shown in Table 4.
性能测试:Performance Testing:
表4为实施例1~3和对比例1~3制备得到的革的性能测试结果Table 4 shows the performance test results of the leather prepared in Examples 1 to 3 and Comparative Examples 1 to 3
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and their purpose is to enable those familiar with the technology to understand the content of the present invention and implement them accordingly, and should not limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.
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| CN113737539A (en) * | 2021-09-08 | 2021-12-03 | 广东天跃新材料股份有限公司 | Organic silicon synthetic leather for furniture decoration of ships and yachts and preparation method thereof |
| CN114908582A (en) * | 2022-05-26 | 2022-08-16 | 福建华夏合成革有限公司 | Preparation method of tie-dyed protein leather |
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| CN111058295B (en) * | 2019-12-26 | 2021-09-17 | 华伦皮塑(苏州)有限公司 | Leather for outdoor yacht and preparation method thereof |
| CN112760994B (en) * | 2020-12-28 | 2023-04-21 | 华伦皮塑(苏州)有限公司 | Synthetic leather for rear cover or protective sleeve of electronic product and preparation method thereof |
| CN112760995B (en) * | 2020-12-28 | 2023-10-10 | 马鞍山瑞高科技有限公司 | Water-based matte oil-stain-resistant synthetic leather and preparation method thereof |
| CN114481637A (en) * | 2021-12-10 | 2022-05-13 | 无锡市曼优丽新型复合材料有限公司 | Double-sided inflatable yacht leather and preparation method thereof |
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