WO2022257394A1 - Biodegradable fiber and manufacturing method therefor - Google Patents
Biodegradable fiber and manufacturing method therefor Download PDFInfo
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- WO2022257394A1 WO2022257394A1 PCT/CN2021/136656 CN2021136656W WO2022257394A1 WO 2022257394 A1 WO2022257394 A1 WO 2022257394A1 CN 2021136656 W CN2021136656 W CN 2021136656W WO 2022257394 A1 WO2022257394 A1 WO 2022257394A1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
Definitions
- the invention belongs to the technical field of fiber materials, in particular to a biodegradable fiber and a preparation method thereof.
- Polyester fiber is a synthetic fiber made by chemical synthesis and mechanical processing, and is spun into clothes; at the same time, in today's "fast fashion” clothing consumption culture, more and more clothes are bought, cleaned and discarded .
- these fiber products are not decomposed by nature as people think.
- polyester fibers are very stable and difficult to degrade, so they will stay in the environment for a long time, causing harm to the environment and threatening the health of the human body. healthy.
- Biodegradable fibers refer to materials that can be slowly degraded into carbon dioxide and water by microorganisms within a certain period of time, so that they will not pollute the environment.
- biomass-derived protein fibers cellulose fibers, chitin fibers, and synthetic biodegradable polyester fibers.
- biodegradable polyester materials such as polylactic acid (PLA), polybutylene adipate/terephthalate (PBAT), polycaprolactone (PCL) have good spinnability, the use of these materials
- PLA polylactic acid
- PBAT polybutylene adipate/terephthalate
- PCL polycaprolactone
- the object of the present invention is to provide a biodegradable fiber and a preparation method thereof.
- the biodegradable fiber provided by the present invention has good air permeability, moisture permeability and mechanical strength.
- the present invention provides a biodegradable fiber, which is made by melt spinning of a biodegradable material and a pore-forming agent.
- the biodegradable material includes:
- the total parts by weight of the polylactic acid, polyadipate/butylene terephthalate and polycaprolactone is 100 parts;
- the shape of the nano filler is one or more of rods, needles and flakes;
- the pore-forming agent is an organic pore-forming agent, and the mass ratio of the biodegradable material to the pore-forming agent is 100:(0.1-10).
- the radial dimension of the rod-shaped nanofiller is 1-50 nm, and the axial dimension is 10-200 nm; the radial dimension of the needle-shaped nanofiller is 1-50 nm, and the axial dimension is 10-200 nm; the thickness of the sheet-shaped nanofiller is 1 to 50 nm, and the particle size (ie length and/or width) is 10 to 200 nm.
- the polylactic acid has a weight average molecular weight of 100,000-600,000.
- the molar ratio of the repeating units corresponding to the butylene adipate and the repeating units corresponding to the butylene terephthalate in the polyadipate/butylene terephthalate is 1 : (0.25-4); more preferably, the weight-average molecular weight of the polyadipate/butylene terephthalate is 5-300,000.
- the polycaprolactone has a weight average molecular weight of 50,000 to 250,000.
- the nano-filler is one or more selected from nano-silica, nano-titanium dioxide, nano-alumina and nano-attapulgite.
- the coupling agent is selected from 3-aminopropyltriethoxysilane, ⁇ -glycidyloxypropyltrimethoxysilane, polymaleic anhydride, acetylated monoglyceride fatty acid ester and titanic acid One or more of tetrabutyl esters.
- the pore forming agent is one or more selected from oxalic acid, 2-hydroxysuccinic acid, polyvinyl alcohol, chitosan and dextran; more preferably, the pore forming agent are of biological origin.
- the present invention provides a kind of preparation method of above-mentioned biodegradable fiber, comprises the following steps:
- the temperature of the melt-blending is 100-200°C; the temperature of the melt-spinning is 120-300°C.
- the polylactic acid, polybutylene adipate/terephthalate, polycaprolactone, nanofiller, coupling agent and pore-forming agent are dried to a water content of ⁇ 200ppm before use.
- the invention provides a biodegradable fiber and a preparation method thereof.
- the biodegradable fiber provided by the present invention is made by melt-spinning biodegradable materials and pore-forming agents.
- the biodegradable materials include: 15-99 parts of polylactic acid; polyadipic acid/para 1-85 parts of butylene phthalate; 0-20 parts of polycaprolactone; 0.1-5 parts of nano filler; 0.05-2 parts of coupling agent, wherein the polylactic acid, polyadipate/terephthalic acid
- the total parts by weight of butylene glycol formate and polycaprolactone are 100 parts;
- the shape of the nano-filler is one or more of rod, needle and sheet;
- the radial dimension of the rod-shaped nano-filler is 1 ⁇ 50nm, the axial dimension is 10 ⁇ 200nm;
- the radial dimension of the needle-like nanofiller is 1 ⁇ 50nm, the axial dimension is 10 ⁇ 200nm; or width) is 10-200n
- the present invention significantly improves the air permeability, moisture conductivity and mechanical properties of the obtained biodegradable fibers by optimizing the raw material formula and preparation process of the biodegradable fibers. More specifically: 1) the added rod-shaped, Sheet-like and/or needle-shaped inorganic nanofillers can be coupled or anchored with coupling agents and pore-forming agents to form a continuous three-dimensional micro-mesoporous network at the interface between inorganic nanomaterial fillers and biodegradable fibers, thereby improving fiber materials. 2) The added organic pore-forming agent will be partially or completely thermally decomposed into small molecules in situ during the spinning process, released from the inside to the outside, and formed on the biodegradable material.
- the biodegradable fiber provided by the invention has excellent air permeability, moisture permeability and mechanical strength, which provides a good foundation for further expanding the functional application of the biodegradable fiber, and has a very broad market prospect.
- the present invention provides a biodegradable fiber, which is made by melt spinning of biodegradable materials and pore-forming agents.
- the biodegradable materials include:
- the total parts by weight of the polylactic acid, polybutylene adipate/terephthalate and polycaprolactone is 100 parts by weight.
- the polylactic acid in the biodegradable material is 15 to 99 parts by weight, specifically 15 parts by weight, 20 parts by weight, 25 parts by weight, 30 parts by weight, 35 parts by weight, 40 parts by weight, 45 parts by weight, 50 parts by weight, 55 parts by weight, 60 parts by weight parts by weight, 65 parts by weight, 70 parts by weight, 75 parts by weight, 80 parts by weight, 85 parts by weight, 90 parts by weight, 95 parts by weight, 98 parts by weight or 99 parts by weight, or any sub-range or any specific value therebetween.
- the present inventors have found that when used in the above-mentioned range, suitable strength can be provided, so that good tensile strength can be maintained during the fiber preparation process, and it is useful to form a three-dimensional continuous channel structure.
- suitable strength can be provided, so that good tensile strength can be maintained during the fiber preparation process, and it is useful to form a three-dimensional continuous channel structure.
- the content is less than 15 parts by weight, the formed fiber has low tensile strength, and the subsequent spinning process is difficult to form; and when the content is greater than 99 parts by weight, the strength of the resulting fiber is too high, and brittleness is prone to occur in the spinning process. fracture.
- the weight average molecular weight of the polylactic acid (PLA) used is preferably 100,000 to 600,000, specifically 100,000, 150,000, 200,000, 250,000, 300,000, 350,000, 400,000, 450,000, 500,000, 550,000, or 600,000, or any subrange or any specific value in between.
- the present inventors have found that when polylactic acid having a weight average molecular weight within the above range is used, stable tensile strength can be further provided to the obtained biodegradable fiber.
- Such polylactic acid can be synthesized in a laboratory according to methods known in the art, and can also be obtained commercially, for example, from Anhui Fengyuan Futailai Polylactic Acid Co., Ltd.
- polybutylene adipate/terephthalate means a random mixture of butylene adipate (BA) and terephthalate (BT). Copolymer, also sometimes referred to as “polybutylene adipate/terephthalate” or “polybutylene adipate-co-butylene terephthalate”.
- polyadipate/terephthalate based on 100 parts by weight of polylactic acid, polyadipate/butylene terephthalate and polycaprolactone in the biodegradable material.
- the content of butylene glycol formate in the biodegradable material is 1 to 85 parts by weight, specifically 1 part by weight, 5 parts by weight, 10 parts by weight, 15 parts by weight, 20 parts by weight, 25 parts by weight, and 30 parts by weight , 35 parts by weight, 40 parts by weight, 45 parts by weight, 50 parts by weight, 55 parts by weight, 60 parts by weight, 65 parts by weight, 70 parts by weight, 75 parts by weight, 80 parts by weight or 85 parts by weight, or any number in between range or any specific value.
- the present inventors have found that when used at a content within the above range, the formed biodegradable fiber has excellent toughness, and is useful for forming a stable denier diameter during fiber preparation and drawing. On the contrary, when the content is less than 1 part by weight or greater than 85 parts by weight, the prepared biodegradable fiber has poor toughness controllability and is prone to fracture during the drawing process.
- the repeating unit (BA repeating unit) corresponding to butylene adipate in the polyadipate/butylene terephthalate (PBAT) used is the same as that of terephthalate
- the molar ratio of the repeating unit (BT repeating unit) corresponding to butanediol diformate is preferably 1: (0.25 ⁇ 4), specifically 1:0.25, 1:0.5, 1:0.75, 1:1, 1: 1.5, 1:2, 1:2.5, 1:3, 1:3.5 or 1:4.
- the weight average molecular weight of polyadipate/butylene terephthalate is preferably 50,000 to 300,000, specifically 50,000, 60,000, 70,000, 80,000, 90,000, 100,000, 120,000 10,000, 150,000, 170,000, 200,000, 220,000, 250,000, 270,000, or 300,000, or any subrange or any specific value therebetween.
- the present inventors have found that when polybutylene adipate/terephthalate having a weight-average molecular weight within the above-mentioned range is used, suitable tensile toughness can be further provided to the obtained biodegradable fiber, Maintain the softness of the fiber.
- the weight average molecular weight of the polycaprolactone (PCL) used is preferably 50,000 to 250,000, specifically 50,000, 60,000, 70,000, 80,000, 90,000, 100,000 10,000, 120,000, 150,000, 170,000, 200,000, 220,000, or 250,000, or any subrange or any specific value therebetween.
- PCL polycaprolactone
- the present inventors have found that when polycaprolactone having a weight average molecular weight within the above range is used, additional ductility can be further provided to the obtained biodegradable fiber, so that the fiber maintains excellent textile processing performance.
- polycaprolactone is biodegradable
- the content in the material is 0 to 20 parts by weight, specifically 0, 0.1 parts by weight, 1 part by weight, 2 parts by weight, 3 parts by weight, 4 parts by weight, 5 parts by weight, 6 parts by weight, 7 parts by weight, and 8 parts by weight parts, 9 parts by weight, 10 parts by weight, 11 parts by weight, 12 parts by weight, 13 parts by weight, 14 parts by weight, 15 parts by weight, 16 parts by weight, 17 parts by weight, 18 parts by weight, 19 parts by weight or 20 parts by weight, Or any subrange or any specific value in between.
- polycaprolactone When the content of polycaprolactone is 0, it means that no polycaprolactone can be used in the biodegradable material of the present invention.
- polycaprolactone is included in the biodegradable material of the present invention, that is, its content is preferably in the range of 0.1-20 parts by weight.
- the present inventors have found that when polycaprolactone is used at a content within the above range, it is beneficial to increase the toughness of the biodegradable fiber, providing a three-dimensional network stabilizing structure. On the contrary, when the content is greater than 20 parts by weight, the melt strength in the spinning process of the biofiber is too small, causing sticking and clogging, which is not conducive to production.
- the nano-filler used is a nano-inorganic filler
- the shape of the nano-inorganic filler is one or more of rod shape, needle shape and sheet shape.
- the present inventors unexpectedly found that when using nano-inorganic fillers in the shape of rods, needles and/or plates (that is, with these shapes, the axial dimension of the nano-inorganic filler is different from the radial dimension, or When the thickness dimension is different from the length and/or width dimension), the formed biodegradable material can form a continuous three-dimensional micro-mesoporous network with similar dendritic folds through the high-temperature melt spinning and stretching process, so that it can be used for gas or The gas passes through to provide a good channel, and the formed small droplets or small water droplets cannot return to drip due to the continuous three-dimensional folded channels, realizing the function of one-way air guide or one-way moisture guide.
- the formed pore structure is a continuous straight-through micro-mesoporous network, which even after the stretching process, but the obtained
- the pore structure of the fiber is single, and it is easy to form a direct pore, which is not conducive to one-way moisture transfer, and reduces the mechanical properties of the fiber, is easy to break, and has a low elongation at break.
- the total amount of polylactic acid, polyadipate/butylene terephthalate and polycaprolactone in the biodegradable material is 100 parts by weight, and the nanofiller
- the content in the biodegradable material is 0.1 to 5 parts by weight, specifically 0.1 parts by weight, 0.2 parts by weight, 0.3 parts by weight, 0.4 parts by weight, 0.5 parts by weight, 0.7 parts by weight, 1 part by weight, 1.2 parts by weight, 1.5 parts by weight, 1.7 parts by weight, 2 parts by weight, 2.2 parts by weight, 2.5 parts by weight, 2.7 parts by weight, 3 parts by weight, 3.2 parts by weight, 3.5 parts by weight, 3.7 parts by weight, 4 parts by weight, 4.2 parts by weight, 4.5 parts by weight parts, 4.7 parts by weight or 5 parts by weight, or any sub-range or any specific value therebetween.
- the inventors have found that when used at a content within the above range, suitable pore size and three-dimensional network structure can be provided for the obtained biodegradable fiber; on the contrary, when the content is less than 0.1 parts by weight or greater than 5 parts by weight , unable to form a pore structure and/or prone to fiber breakage.
- the radial size of the rod-shaped nanofiller used is preferably 1 to 50 nm, specifically 1 nm, 3 nm, 5 nm, 7 nm, 10 nm, 12 nm, 15 nm, 20 nm, 25 nm, 30 nm, 35 nm, 40 nm, 45nm or 50nm, or any sub-range or any specific value in between, the axial size of the rod-shaped nanofiller is preferably 10-200nm, specifically 10nm, 15nm, 20nm, 25nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm , 90nm, 100nm, 110nm, 120nm, 130nm, 140nm, 150nm, 160nm, 170nm, 180nm, 190nm or 200nm, or any subrange or any specific value therebetween.
- the radial size of the needle-like nanofillers used is preferably 1 to 50 nm, specifically 1 nm, 3 nm, 5 nm, 7 nm, 10 nm, 12 nm, 15 nm, 20 nm, 25 nm, 30 nm, 35 nm, 40 nm , 45nm or 50nm, or any sub-range or any specific value therebetween
- the axial size of the needle-like nanofiller is preferably 10-200nm, specifically 10nm, 15nm, 20nm, 25nm, 30nm, 40nm, 50nm, 60nm, 70nm , 80nm, 90nm, 100nm, 110nm, 120nm, 130nm, 140nm, 150nm, 160nm, 170nm, 180nm, 190nm or 200nm, or any subrange or any specific value therebetween.
- the thickness of the flake nanofiller used is preferably 1-50 nm, specifically 1 nm, 3 nm, 5 nm, 7 nm, 10 nm, 12 nm, 15 nm, 20 nm, 25 nm, 30 nm, 35 nm, 40 nm, 45 nm Or 50nm, or any sub-range or any specific value therebetween
- the particle size (ie length and/or width) of the plate-like nanofiller is preferably 10-200nm, specifically 10nm, 15nm, 20nm, 25nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm, 90nm, 100nm, 110nm, 120nm, 130nm, 140nm, 150nm, 160nm, 170nm, 180nm, 190nm or 200nm, or any subrange or any specific value therebetween.
- the present inventors have found that when rod-like, needle-like and/or sheet-like nano-inorganic fillers with radial and axial dimensions within the above-mentioned ranges are used, the pore size distribution of the biodegradable fibers forming a continuous three-dimensional network structure is uniform, While maintaining good mechanical properties.
- the nano-filler used is preferably one or more selected from nano-silica, nano-titanium dioxide, nano-alumina and nano-attapulgite.
- the nanofiller used is specifically selected from one of rod-shaped nano-silica, flake-shaped nano-silica, acicular nano-attapulgite, rod-shaped nano-titanium dioxide and rod-shaped nano-alumina or more.
- Such nano-inorganic fillers can be prepared in the laboratory according to methods known in the art, and can also be obtained commercially, for example, from Shanghai Kaiyin Chemical Co., Ltd.
- the total amount of polylactic acid, polyadipate/butylene terephthalate and polycaprolactone in the biodegradable material is 100 parts by weight.
- the content of the coupling agent in the biodegradable material is 0.05 to 2 parts by weight, specifically 0.05 parts by weight, 0.1 parts by weight, 0.15 parts by weight, 0.2 parts by weight, 0.3 parts by weight, 0.4 parts by weight, 0.5 parts by weight, and 0.6 parts by weight parts, 0.7 parts by weight, 0.8 parts by weight, 0.9 parts by weight, 1 parts by weight, 1.1 parts by weight, 1.2 parts by weight, 1.3 parts by weight, 1.4 parts by weight, 1.5 parts by weight, 1.6 parts by weight, 1.7 parts by weight, 1.8 parts by weight, 1.9 parts by weight or 2 parts by weight, or any sub-range or any specific value therebetween.
- the present inventors have found that when used at a content within the above range, the mechanical properties of the biodegradable fiber and the dispersion of the three-dimensional pore structure are improved; on the contrary, when the content is less than 0.05 parts by weight or greater than 2 parts by weight, as a raw material
- the biodegradable resin is prone to phase separation, resulting in a decrease in the tensile properties of the fiber, or causing a discontinuous three-dimensional pore structure to block the channel.
- the coupling agent used is preferably selected from 3-aminopropyltriethoxysilane, ⁇ -glycidyl etheroxypropyltrimethoxysilane, polymaleic anhydride, acetyl One or more of monoglyceride fatty acid esters and tetrabutyl titanate; wherein, more preferably, the number average molecular weight of the polymaleic anhydride used is preferably 800 to 1200, specifically 800, 850, 900 , 950, 1000, 1050, 1100, 1150, or 1200, or any subrange or any specific value in between.
- the present inventors have found that when using polymaleic anhydride with a number average molecular weight within the above range, it can further facilitate the compatibility between biodegradable materials, improve the dispersibility of biodegradable resins and inorganic fillers, and improve mechanical properties.
- the pore-forming agent used is an organic pore-forming agent, more preferably an organic pore-forming agent of biological origin.
- an organic pore-forming agent especially an organic pore-forming agent of biological origin, it can form a hydrogen bond-like structure with the biodegradable resin in the early stage of melt spinning, and the subsequent process decomposes to form residues, Promotes vapor conduction, moisture conduction and liquid resistance.
- the organic pore forming agent used is preferably one or more selected from oxalic acid, 2-hydroxysuccinic acid, polyvinyl alcohol, chitosan and dextran; wherein, more preferably , the weight-average molecular weight of the polyvinyl alcohol used is preferably 8000 ⁇ 10000, specifically can be 8000, 8500, 9000, 9500 or 10000, or any subrange or any specific value therebetween; the degree of alcoholysis of the polyvinyl alcohol used (That is, the percentage of hydroxyl groups in the product obtained after alcoholysis to the original group) is preferably 86-90%, specifically 86%, 87%, 88%, 89% or 90%, or any sub-range or range therebetween Any specific value; the chitosan used can be chitosan whose CAS number is 969-33-5, and the molecular formula is C 21 H 21 N; the weight average molecular weight of dextran is preferably 5000 ⁇ 10000, specifically 5000, 5500,
- the mass ratio of the biodegradable material and the pore-forming agent used is preferably 100: (0.1-10), specifically 100:0.1, 100:0.2, 100:0.5, 100 :1, 100:1.5, 100:2, 100:2.5, 100:3, 100:3.5, 100:4, 100:4.5, or 100:5, or any subrange or specific ratio in between.
- the present inventors have found that when the biodegradable material and the pore-forming agent are used at a mass ratio within the above-mentioned range, the resulting biodegradable fiber can form suitable continuous three-dimensional channels, and the pore-forming agent and the biodegradable polyester generate Chemical reaction improves the functionality of the pores and facilitates one-way moisture transfer.
- the mass ratio of the biodegradable material and the pore-forming agent is not within the above range, three-dimensional channels cannot be formed effectively or large straight-through channels are formed, and the fibers are easily broken.
- the fineness of the obtained biodegradable fiber is preferably 0.05-2000D (Denier, denier), preferably 0.1-1500D, specifically can be 0.1D, 1D, 10D, 50D, 100D, 200D, 300D, 400D, 500D, 600D, 700D, 800D, 900D, 1000D, 1100D, 1200D, 1300D, 1400D, or 1500D, or any subrange or any specific value therebetween.
- the present invention also provides a method for preparing the above-mentioned biodegradable fiber, comprising the following steps:
- each raw material is preferably dried to a moisture content of ⁇ 200ppm before use, which can further stabilize the biodegradable material and thereby obtain a biodegradable fiber with stable performance.
- the drying method is preferably vacuum drying; more preferably, the drying temperature is preferably 70-90°C, more preferably 80°C.
- the rotational speed of the premixing is preferably relatively high, such as 1000 to 1500r/min, specifically 1000r/min, 1050r/min, 1100r/min, 1150r/min, 1200r/min, 1250r/min, 1300r/min , 1350r/min, 1400r/min, 1450r/min or 1500r/min, or any sub-range or any specific value therebetween;
- the pre-mixing equipment includes but is not limited to a high-speed mixer.
- the temperature for melt blending is preferably 100-200°C, more preferably 120-190°C.
- the melt blending is carried out in a twin-screw extruder, and the screw diameter of the twin-screw extruder is preferably 60 to 90 mm, specifically 75 mm; the aspect ratio of the twin-screw extruder It is preferably (20-60):1, specifically 40:1; the rotational speed of the twin-screw extruder is preferably 500-2000r/min, specifically 1000r/min.
- the twin-screw extruder used is preferably divided into or provided with nine zones for temperature control, wherein the temperature of the first zone is preferably 120-150°C, and the temperature of the second zone is preferably 150-160°C. °C, the temperature in the third zone is preferably 155-170°C, the temperature in the fourth zone is preferably 160-175°C, the temperature in the fifth zone is preferably 170-180°C, the temperature in the sixth zone is preferably 175-190°C, and the temperature in the seventh zone is preferably 165-185°C °C, the temperature in the eighth section is preferably 160-170°C, and the temperature in the ninth section is preferably 155-165°C.
- the temperature in the first zone is preferably 120-150°C
- the temperature of the second zone is preferably 150-160°C. °C
- the temperature in the third zone is preferably 155-170°C
- the temperature in the fourth zone is preferably 160-175°C
- the temperature in the fifth zone is
- the obtained biodegradable material is preferably premixed with the pore-forming agent.
- the rotational speed of the premixing is preferably lower, for example, 300-500r/min, specifically 300r/min, 320r/min, 350r/min, 370r/min, 400r/min, 420r/min, 450r/min , 470r/min or 500r/min, or any sub-range or any specific value therebetween;
- the pre-mixing equipment includes but is not limited to a low-speed mixer. The inventors have found that premixing can increase the degree of mixing of raw materials, improve the degree of dispersion, uniform and stable hole formation, and make the melt spinning process more stable and easy to roll and shape.
- the temperature of melt spinning is preferably 120-300°C, more preferably 150-260°C.
- melt spinning can be performed in a melt spinning machine.
- the melt spinning machine used is preferably divided into or provided with five sections for temperature control, wherein the temperature of the first section is preferably 150-170° C., and the temperature of the second section is preferably 160-180° C.
- the third-stage temperature is preferably 190-220°C
- the fourth-stage temperature is preferably 220-250°C
- the fifth-stage temperature is preferably 230-260°C.
- the spinning speed of melt spinning is preferably 500-1600m/s, specifically 500m/s, 600m/s, 700m/s, 800m/s, 900m/s, 1000m/s, 1100m/s , 1200m/s, 1300m/s, 1400m/s, 1500m/s or 1600m/s, or any sub-range or any specific value therebetween.
- the embodiment provided by the present invention significantly improves the air permeability, moisture permeability and mechanical properties of the fiber material by optimizing the raw material formulation and preparation process of the biodegradable fiber. More specifically, the technical solution provided by the present invention has at least the following advantages:
- the obtained biodegradable fibers can form three-dimensional micro-mesoporous channels, thereby improving the air permeability of the fiber materials while ensuring the tensile properties of the fiber materials sex;
- Hydrophilic functional groups are generated in situ on the inner surface of the micropores of the biodegradable fiber, which is conducive to the unidirectional moisture conduction of water vapor molecules, thereby improving its moisture permeability;
- Tensile properties (including tensile strength and elongation at break): measured according to the national standard GB/T14337-2008.
- Moisture conductivity Weave the obtained fiber into a fabric with a certain area according to the method of flat weaving, sample and test according to the national standard GB/T21655.2-2019 method, and express it as a one-way transmission coefficient.
- a high-speed mixer (model GSL100), 50 parts by weight of polylactic acid (weight-average molecular weight is 300,000; purchased from Anhui Fengyuan Futailai Polylactic Acid Co., Ltd.), polyadipate/butylene terephthalate (the weight-average molecular weight is 100,000, and the BA/BT molar ratio is 1:0.5; purchased from Jinhui Zhaolong High-tech Co., Ltd.) 45 parts by weight, polycaprolactone (the weight-average molecular weight is 150,000; purchased from Shenzhen Guanghua Weiye Co., Ltd.) 5 parts by weight, rod-shaped nano-silicon dioxide (the radial dimension is 3nm, and the axial dimension is 15nm; purchased from Sinopharm Chemical Reagent Co., Ltd.) 0.5 parts by weight, polymaleic anhydride (the number average molecular weight is 800; Purchased from Sinopharm Group Chemical Reagent Co., Ltd.) 1 weight part, premixed at a high
- melt spinning is carried out in a five-stage melt spinning machine (model MS12), wherein the temperature of the first stage of the spinning machine is 150°C, the temperature of the second stage is 180°C, the temperature of the third stage is 220°C, and the temperature of the fourth stage The spinning speed is 230°C, the temperature of the fifth stage is 245°C, and the spinning speed is 800m/s. Finally, a biodegradable fiber with a denier of 800D and a continuous three-dimensional micro-mesoporous network is obtained.
- the performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.29cN/dtex, the elongation at break is 26.1%, the air permeability is 652mm/s, and the one-way transmission coefficient is 306.
- polylactic acid weight average molecular weight is 150,000
- polyadipate/butylene terephthalate weight average molecular weight is 250,000, BA/BT molar ratio is 1:1
- 15 weight parts 1 part by weight of flaky nano-silica (thickness is 10nm, particle diameter is 200nm)
- 4 parts by weight of acicular nano-attapulgite radial dimension is 1nm, axial dimension is 10nm
- 3-aminopropyl triethoxy 1 part by weight of base silane purchasedd from Sinopharm Chemical Reagent Co., Ltd.
- 1 part by weight of ⁇ -glycidyl etheroxypropyltrimethoxysilane purchasedd from Sinopharm Chemical Reagent Co., Ltd.
- the resulting pre-mixture is melt-mixed and extruded into pellets in a twin-screw extruder equipped with nine zones, wherein
- biodegradable material pellets After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. After that, 100 parts by weight of biodegradable material particles, 2 parts by weight of oxalic acid and chitosan (CAS number is 969-33-5, molecular formula is C 21 H 21 N (purchased from Sinopharm Chemical Reagent Co., Ltd.) 1
- the parts by weight are pre-mixed at a low speed at a speed of 500r/min, and then melt-spun in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine is 170°C, the temperature of the second section is 180°C, and the temperature of the third section is 180°C.
- the temperature of the first stage is 200°C
- the temperature of the fourth stage is 245°C
- the temperature of the fifth stage is 250°C
- the spinning speed is 1200m/s
- a biodegradable fiber with micro-mesoporous denier of 1500D is obtained.
- the performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.32cN/dtex, the elongation at break is 16.3%, the air permeability is 562mm/s, and the one-way transmission coefficient is 287.
- polylactic acid weight average molecular weight is 500,000
- polyadipate/butylene terephthalate weight average molecular weight is 300,000, BA/BT molar ratio is 1:0.25
- 1 weight part 1 part by weight of polycaprolactone (weight-average molecular weight is 200,000)
- 1 part by weight of flaky nano-silica thinness is 10nm, particle diameter is 200nm; purchased from Evonik Industrial Group), acicular nano-attapulgite (diameter The axial dimension is 1nm, and the axial dimension is 10nm; purchased from Jiangsu Nanda Zijin Technology Group Co., Ltd.) 4 parts by weight, 1 part by weight of 3-aminopropyltriethoxysilane, ⁇ -glycidyl etheroxypropyltrimethoxy 1 part by weight of silane, pre-mixed at a high speed at a speed of 1200r/min; after mixing the above materials, the resulting pre-mixed at a
- the temperature in the fifth zone is 180°C
- the temperature in the sixth zone is 190°C
- the temperature in the seventh zone is 185°C
- the temperature in the eighth zone is 165°C
- the temperature in the ninth zone is 165°C.
- molecular formula C 21 H 21 N) 1 part by weight is premixed at a low speed at a speed of 450r/min, and then melt-spun in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine is 170 ° C, and the temperature of the second section is 180°C, the temperature of the third stage is 200°C, the temperature of the fourth stage is 245°C, the temperature of the fifth stage is 250°C, the spinning speed is 1100m/s, and finally a biodegradable fiber with micro-mesoporous denier of 500D is obtained.
- the performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.39cN/dtex, the elongation at break is 10.7%, the air permeability is 602mm/s, and the one-way transmission coefficient is 298.
- the temperature in the sixth zone is 185°C
- the temperature in the seventh zone is 185°C
- the temperature in the eighth zone is 160°C
- the temperature in the ninth zone is 155°C.
- molecular formula is C 21 H 21 N) 4 parts by weight, dextran (weight average molecular weight is 5000; purchased from Sinopharm Chemical Reagent Co., Ltd.) 4 parts by weight pre-mixed at a low speed of 400r/min , and then melt spinning is carried out in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine is 170°C, the temperature of the second section is 180°C, the temperature of the third section is 210°C, and the temperature of the fourth section is 250°C 1. The temperature of the fifth stage is 260°C, and the spinning speed is 1000m/s, and finally a biodegradable fiber with micro-mesoporous denier of 10D is obtained.
- the performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.30cN/dtex, the elongation at break is 29.5%, the air permeability is 711mm/s, and the one-way transmission coefficient is 277.
- polylactic acid weight average molecular weight is 250,000
- polyadipate/butylene terephthalate weight average molecular weight is 250,000
- BA/BT molar ratio 1:2
- 10 weight parts 5 parts by weight of polycaprolactone (weight-average molecular weight is 50,000)
- 0.1 part by weight of acicular nano-attapulgite the radial dimension is 5nm, and the axial dimension is 90nm
- 1.5 parts by weight of tetrabutyl titanate at 900r/ High-speed pre-mixing at a speed of min; after mixing the above materials, the resulting pre-mixture is melt-mixed and extruded into pellets in a twin-screw extruder with nine zones, wherein the screw diameter of the twin-screw extruder is The temperature of the first zone is 150°C, the temperature of the second zone is 160°C, the temperature of the third zone is 165°C, the temperature of the fourth zone is 170°C, and the
- biodegradable material pellets After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. Afterwards, 100 parts by weight of biodegradable material particles and 0.5 parts by weight of 2-hydroxysuccinic acid, chitosan (CAS number is 969-33-5, molecular formula is C 21 H 21 N) 0.5 parts by weight, dextran (weight-average molecular weight is 10000) 1 weight part and polyvinyl alcohol (weight-average molecular weight is 8000, alcoholysis degree is 90%; Purchased from Shanghai Petrochemical Co., Ltd.) 1 weight part is premixed at a low speed at a rotating speed of 360r/min , and then carry out melt spinning in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine is 165°C, the temperature of the second section is 180°C, the temperature of the third section is 215°C, and the temperature of the fourth section is 240°C 1. The temperature of the fifth stage
- the performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.37cN/dtex, the elongation at break is 18.4%, the air permeability is 587mm/s, and the one-way transmission coefficient is 314.
- biodegradable material pellets After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. Afterwards, 100 parts by weight of the biodegradable material particles, 3 parts by weight of dextran (the weight average molecular weight is 9000) and 0.5 parts by weight of polyvinyl alcohol (the weight average molecular weight is 10000, and the degree of alcoholysis is 86%) at 450r/min Mix at a low speed at a certain speed, and then carry out melt spinning in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine is 170°C, the temperature of the second section is 180°C, the temperature of the third section is 220°C, and the temperature of the fourth section is 220°C. The temperature of the first stage is 235°C, the temperature of the fifth stage is 250°C, and the spinning speed is 1200m/s, finally a biodegradable fiber with micro-mesoporous denier of 100D is obtained
- the performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.34cN/dtex, the elongation at break is 20.6%, the air permeability is 643mm/s, and the one-way transmission coefficient is 392.
- Polylactic acid weight average molecular weight is 600,000
- polyadipate/butylene terephthalate weight average molecular weight is 300,000
- BA/BT molar ratio is 1:1
- Polycaprolactone weight-average molecular weight is 50,000
- rod-shaped nano aluminum oxide radial dimension is 50nm
- axial dimension is 200nm
- polymaleic anhydride number-average molecular weight is 1200
- high-speed pre-mixing at a speed of 1400r/min; after mixing the above materials, the resulting pre-mixture is melt-mixed and extruded into pellets in a twin-screw extruder with nine zones, wherein the two The screw diameter of the screw extruder is 75mm, the length-to-diameter ratio is 60:1, and the rotation speed is 1500r/min.
- the temperature in the fifth zone is 180 °C
- the temperature in the sixth zone is 190 °C
- the temperature in the seventh zone is 185 °C
- the temperature in the eighth zone is 170 °C
- the temperature in the ninth zone is 165 °C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets.
- biodegradable material particles and 10 parts by weight of dextran are mixed at a low speed at a rotating speed of 500r/min, and then melted in a melt spinning machine provided with five sections Spinning, wherein the temperature of the first stage of the spinning machine is 170°C, the temperature of the second stage is 180°C, the temperature of the third stage is 220°C, the temperature of the fourth stage is 240°C, the temperature of the fifth stage is 260°C, and the spinning speed is 1600m/s. Finally, a biodegradable fiber with micro-mesoporous size of 0.1D is obtained.
- the performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.39cN/dtex, the elongation at break is 16.6%, the air permeability is 479mm/s, and the one-way transmission coefficient is 317.
- polylactic acid weight-average molecular weight is 100,000
- polyadipate/butylene terephthalate weight-average molecular weight is 300,000
- BA/BT molar ratio 1:1
- Polycaprolactone weight-average molecular weight is 250,000
- rod-shaped nano attapulgite radial dimension is 1nm, axial dimension is 10nm
- polymaleic anhydride number-average molecular weight is 1200
- 0.05 weight Parts 1.95 parts by weight of acetylated monoglyceride fatty acid ester, pre-mixed at a high speed at a speed of 1300r/min; after mixing the above materials, the resulting pre-mixture is melted in a twin-screw extruder with nine zones Mixing and extrusion granulation, wherein the screw diameter of the twin-screw extruder is 75mm, the length-to-diameter ratio is 20:1, the speed is
- biodegradable material pellets After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. Afterwards, 100 parts by weight of biodegradable material particles and 5 parts by weight of dextran (weight-average molecular weight is 10000), 2.5 parts by weight of 2-hydroxysuccinic acid are mixed at a low speed at a speed of 370r/min, and then are set to five parts by weight.
- Melt spinning is carried out in a melt-spinning machine of three sections, wherein the temperature of the first section of the spinning machine is 170°C, the temperature of the second section is 180°C, the temperature of the third section is 200°C, the temperature of the fourth section is 260°C, and the temperature of the fifth section is 300 °C, the spinning speed is 100m/s, and finally a biodegradable fiber with micro-mesoporous denier of 1500D is obtained.
- the performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.21cN/dtex, the elongation at break is 31.8%, the air permeability is 386mm/s, and the one-way transmission coefficient is 329.
- polylactic acid weight average molecular weight is 500,000
- polyadipate/butylene terephthalate weight average molecular weight is 250,000, BA/BT molar ratio is 1:1
- polycaprolactone weight average molecular weight is 200,000
- premixed at a high speed at a speed of 1000r/min Melt mixing and extrusion granulation in a twin-screw extruder, wherein the screw diameter of the twin-screw extruder is 75mm, the length-to-diameter ratio is 40:1, the speed is 1000r/min, the temperature of the first zone is 130°C, the temperature of the second zone is 150°C, The temperature in the third zone is 170°C, the temperature in the fourth zone is 175°C, the temperature in the fifth zone is 175°C, the temperature in the sixth zone is 180°C, the temperature in the seventh zone is 185°C, the temperature in the eighth zone is 180°C, and the temperature
- biodegradable material pellets After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. After that, 100 parts by weight of the biodegradable material particles were melt-spun in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine was 170°C, the temperature of the second section was 180°C, and the temperature of the third section was 220°C, the temperature of the fourth stage is 235°C, the temperature of the fifth stage is 250°C, the spinning speed is 1000m/s, and finally a biodegradable fiber with a denier of 100D is obtained. Although the fiber has been stretched, there is no stretched micropore and three-dimensional channel structure because there is no inorganic filler and pore forming agent.
- the performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.39cN/dtex, the elongation at break is 9.6%, the air permeability is 23mm/s, and the one-way transmission coefficient is -46. It can be seen from this that the biodegradable resin itself does not have the function of moisture conduction after being spun into fibers.
- polylactic acid weight average molecular weight is 300,000 50 weight parts
- polyadipate/butylene terephthalate weight average molecular weight is 100,000, BA/BT molar ratio is 1:0.5
- polycaprolactone weight average molecular weight is 150,000
- premixed at a high speed at a speed of 1000r/min Melt mixing and extrusion granulation in a twin-screw extruder, wherein the screw diameter of the twin-screw extruder is 75mm, the aspect ratio is 40:1, the speed is 1000r/min, the temperature of the first zone is 120°C, the temperature of the second zone is 150°C, The temperature in the third zone is 160°C, the temperature in the fourth zone is 160°C, the temperature in the fifth zone is 170°C, the temperature in the sixth zone is 175°C, the temperature in the seventh zone is 180°C, the temperature in the eighth zone is 160°C, and the temperature in the ninth zone is 155
- biodegradable material pellets After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. After that, 100 parts by weight of the biodegradable material particles were melt-spun in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine was 150°C, the temperature of the second section was 180°C, and the temperature of the third section was 220°C, the temperature of the fourth stage is 230°C, the temperature of the fifth stage is 245°C, the spinning speed is 800m/s, and finally a biodegradable fiber with a denier of 800D is obtained. Although the fiber has been stretched, there is no stretched micropore and three-dimensional channel structure because there is no inorganic filler and pore-forming agent.
- the performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.37cN/dtex, the elongation at break is 10.1%, the air permeability is 21mm/s, and the one-way transmission coefficient is -50. It can be seen that, although the fineness of the fiber can be adjusted by changing the processing technology, effective moisture permeability cannot be obtained.
- polylactic acid weight-average molecular weight is 300,000
- polyadipate/butylene terephthalate weight-average molecular weight is 250,000
- BA/BT molar ratio 1:2
- 10 parts by weight of polycaprolactone weight-average molecular weight is 150,000
- 1.5 parts by weight of rod-shaped nano silicon dioxide radial dimension is 10nm, and axial dimension is 50 nanometers
- the pre-mixture obtained was melt-mixed and extruded into pellets in a twin-screw extruder with nine zones, wherein the screw diameter of the twin-screw extruder was 75 mm, and the aspect ratio was 40: 1.
- the speed is 1000r/min, the temperature of the first zone is 130°C, the temperature of the second zone is 150°C, the temperature of the third zone is 170°C, the temperature of the fourth zone is 175°C, the temperature of the fifth zone is 175°C, the temperature of the sixth zone is 180°C, The temperature in the seventh zone is 185°C, the temperature in the eighth zone is 180°C, and the temperature in the ninth zone is 165°C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets.
- the modified biodegradable material particles were melt-spun in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine was 170°C, the temperature of the second section was 180°C, The temperature of the third stage is 220°C, the temperature of the fourth stage is 235°C, the temperature of the fifth stage is 250°C, the spinning speed is 1000m/s, and finally a biodegradable fiber with stretched micropores with a denier of 100D is obtained.
- the performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.38cN/dtex, the elongation at break is 11.6%, the air permeability is 31mm/s, and the one-way transmission coefficient is -10. It can be seen that after adding the inorganic filler, due to the phase separation between the inorganic filler and the biodegradable resin itself, the inorganic filler cannot be stretched during the fiber drawing process, while the biodegradable resin can be stretched, so although it can form Stretched microporous, but still not enough for effective moisture transfer.
- polylactic acid weight average molecular weight is 300,000
- polyadipate/butylene terephthalate weight average molecular weight is 100,000
- BA/BT molar ratio 1:0.5
- 45 weight parts 5 parts by weight of polycaprolactone (weight-average molecular weight is 150,000)
- 0.5 parts by weight of rod-shaped nano silicon dioxide the radial dimension is 3nm, and the axial dimension is 15nm
- the pre-mixture obtained was melt-mixed and extruded into pellets in a twin-screw extruder with nine zones, wherein the screw diameter of the twin-screw extruder was 75 mm, and the aspect ratio was 40: 1.
- the speed is 1000r/min, the temperature of the first zone is 120°C, the temperature of the second zone is 150°C, the temperature of the third zone is 160°C, the temperature of the fourth zone is 160°C, the temperature of the fifth zone is 170°C, the temperature of the sixth zone is 175°C, The temperature in the seventh zone is 180°C, the temperature in the eighth zone is 160°C, and the temperature in the ninth zone is 155°C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets.
- the performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.28cN/dtex, the elongation at break is 9.1%, the air permeability is 26mm/s, and the one-way transmission coefficient is -17. It can be seen that after the addition of inorganic fillers, stretched micropores can be formed, but the improvement of the moisture-conducting function is not obvious.
- polylactic acid weight average molecular weight is 400,000 40 weight parts, polyadipate/butylene terephthalate (weight average molecular weight is 200,000, BA/BT molar ratio is 1:0.5) 40 weight parts, 10 parts by weight of polycaprolactone (weight-average molecular weight is 150,000), premixed at a high speed at a speed of 1000r/min; Melt mixing and extrusion granulation in a twin-screw extruder, wherein the screw diameter of the twin-screw extruder is 75mm, the length-to-diameter ratio is 40:1, the speed is 1000r/min, the temperature of the first zone is 130°C, the temperature of the second zone is 150°C, The temperature in the third zone is 170°C, the temperature in the fourth zone is 175°C, the temperature in the fifth zone is 175°C, the temperature in the sixth zone is 180°C, the temperature in the seventh zone is 185°C, the temperature in the eighth zone is 180°C,
- biodegradable material pellets After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. After that, 100 parts by weight of biodegradable material particles and 5 parts by weight of 2-hydroxysuccinic acid were melt-spun in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine was 170 ° C, and the temperature of the second section was 170 ° C. The temperature in the first stage is 180°C, the temperature in the third stage is 220°C, the temperature in the fourth stage is 235°C, the temperature in the fifth stage is 250°C, and the spinning speed is 1000m/s. Finally, a biodegradable fiber with pores with a fineness of 100D is obtained.
- the performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.31cN/dtex, the elongation at break is 21.0%, the air permeability is 79mm/s, and the one-way transmission coefficient is 96. It can be seen from this that the addition of suitable pore-forming agents to biodegradable resins can maintain the mechanical properties of the original fibers and improve the air permeability and moisture permeability, but it is still not sufficient.
- polylactic acid weight average molecular weight is 300,000 50 weight parts
- polyadipate/butylene terephthalate weight average molecular weight is 100,000, BA/BT molar ratio is 1:0.5
- polycaprolactone weight average molecular weight is 150,000
- premixed at a high speed at a speed of 1000r/min Melt mixing and extrusion granulation in a twin-screw extruder, wherein the screw diameter of the twin-screw extruder is 75mm, the aspect ratio is 40:1, the speed is 1000r/min, the temperature of the first zone is 120°C, the temperature of the second zone is 150°C, The temperature in the third zone is 160°C, the temperature in the fourth zone is 160°C, the temperature in the fifth zone is 170°C, the temperature in the sixth zone is 175°C, the temperature in the seventh zone is 180°C, the temperature in the eighth zone is 160°C, and the temperature in the ninth zone is 155
- melt spinning is carried out in a melt spinning machine equipped with five sections, wherein the spinning machine The temperature of the first stage is 150°C, the temperature of the second stage is 180°C, the temperature of the third stage is 220°C, the temperature of the fourth stage is 230°C, the temperature of the fifth stage is 245°C, the spinning speed is 800m/s, and finally the fiber with a fineness of 800D is obtained. Pore biodegradable fibers.
- the performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.32cN/dtex, the elongation at break is 19.8%, the air permeability is 68mm/s, and the one-way transmission coefficient is 87. It can be seen that adding a pore-forming agent can form a pore structure and improve the one-way transmission coefficient, but it is still not sufficient and significant.
- the performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.2cN/dtex, the elongation at break is 28.7%, the air permeability is 21mm/s, and the one-way transmission coefficient is -49. It can be seen that because the amount of polylactic acid used is too small, the resulting fiber does not form stretched micropores, the unidirectional moisture-wicking functionality cannot be effectively obtained, and the tensile strength decreases.
- the performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.45cN/dtex, the elongation at break is 4.7%, the air permeability is 15mm/s, and the one-way transmission coefficient is -55. It can be seen that the resulting fibers do not form due to the use of only polylactic acid alone rather than a combination of polylactic acid with polybutylene adipate/terephthalate and/or polycaprolactone. Stretching micropores cannot effectively obtain unidirectional moisture-wicking functionality. Although the tensile strength of the fiber is increased, the elongation at break is greatly reduced, and the fiber is easy to break, which is not conducive to winding.
- the performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.09cN/dtex, the elongation at break is 34.7%, the air permeability is 9mm/s, and the one-way transmission coefficient is -25. It can be seen that, because the amount of polycaprolactone used is too much, although the obtained fiber will form stretched micropores, the unidirectional moisture-wicking function is still not improved, and the tensile strength of the fiber decreases sharply at the same time. The elongation at break increases, and it is easy to deform during the subsequent spinning process.
- Example 3 Except for 6 parts by weight of rod-shaped nano-silica (3nm in radial direction and 15nm in axial direction), the same procedure as in Example 3 was used to finally obtain a biodegradable fiber with stretched micropores with a fineness of 100D.
- the performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.39cN/dtex, the elongation at break is 2.5%, the air permeability is 37mm/s, and the one-way transmission coefficient is -17. It can be seen that due to the excessive amount of rod-shaped nano-silica used, although the obtained fibers will form stretched micropores, the unidirectional moisture-wicking function has not been improved, and due to the increase in the content of inorganic fillers, the elongation at break The length decreases sharply, and the spinning process is prone to breakage.
- Example 6 Except for 12 parts by weight of oxalic acid, the same procedure as in Example 6 was used to finally obtain a biodegradable fiber with stretched micropores with a fineness of 800D.
- the performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.15cN/dtex, the elongation at break is 2.3%, the air permeability is 128mm/s, and the one-way transmission coefficient is 135. It can be seen that adding a pore-forming agent can effectively form a pore structure and improve the one-way transmission coefficient, but because the pore-forming dose used is too high, the tensile strength and elongation at break of the obtained fiber are reduced, and spinning and Breakage has occurred during the weaving process.
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Abstract
Description
本发明属于纤维材料技术领域,尤其涉及一种可生物降解纤维及其制备方法。The invention belongs to the technical field of fiber materials, in particular to a biodegradable fiber and a preparation method thereof.
聚酯纤维是用化学合成与机械加工的方法制成的合成纤维,经纺织制成衣物;同时,在如今“快时尚”的服装消费文化中,购买、清洁和丢弃的衣物数量越来越多。然而,这些纤维制品并非如人们所想的那般被大自然分解,相反聚酯纤维由于化学性质非常稳定而难以降解,因而会长时间停留在环境中,对环境造成危害,同时威胁着人体的健康。Polyester fiber is a synthetic fiber made by chemical synthesis and mechanical processing, and is spun into clothes; at the same time, in today's "fast fashion" clothing consumption culture, more and more clothes are bought, cleaned and discarded . However, these fiber products are not decomposed by nature as people think. On the contrary, polyester fibers are very stable and difficult to degrade, so they will stay in the environment for a long time, causing harm to the environment and threatening the health of the human body. healthy.
为减少环境污染问题,促进聚酯产业的可持续发展,各领域专家学者开展了可生物降解材料替代传统聚酯纤维材料的基础研究和应用开发工作。可生物降解纤维是指在一定时间内能被微生物慢慢降解成二氧化碳和水的材料,由此不会对环境造成污染。主要有生物质来源蛋白类纤维、纤维素纤维、甲壳质类纤维以及合成的生物降解聚酯材料纤维。In order to reduce environmental pollution and promote the sustainable development of the polyester industry, experts and scholars in various fields have carried out basic research and application development of biodegradable materials to replace traditional polyester fiber materials. Biodegradable fibers refer to materials that can be slowly degraded into carbon dioxide and water by microorganisms within a certain period of time, so that they will not pollute the environment. There are mainly biomass-derived protein fibers, cellulose fibers, chitin fibers, and synthetic biodegradable polyester fibers.
尽管聚乳酸(PLA)、聚己二酸/对苯二甲酸丁二醇酯(PBAT)、聚己内酯(PCL)等可生物降解聚酯材料本身具有良好的可纺性能,但是采用这些材料制成的纤维材料在透气性能、导湿性能和力学性能方面还难以满足使用要求,有待进一步提高。Although biodegradable polyester materials such as polylactic acid (PLA), polybutylene adipate/terephthalate (PBAT), polycaprolactone (PCL) have good spinnability, the use of these materials The finished fiber material is still difficult to meet the use requirements in terms of air permeability, moisture permeability and mechanical properties, and needs to be further improved.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种可生物降解纤维及其制备方法,本发明提供的可生物降解纤维具有良好的透气性、导湿性和力学强度。In view of this, the object of the present invention is to provide a biodegradable fiber and a preparation method thereof. The biodegradable fiber provided by the present invention has good air permeability, moisture permeability and mechanical strength.
在一个方面,本发明提供了一种可生物降解纤维,其由可生物降解材料与成孔剂熔融纺丝制成,以重量份数计,所述可生物降解材料包括:In one aspect, the present invention provides a biodegradable fiber, which is made by melt spinning of a biodegradable material and a pore-forming agent. In parts by weight, the biodegradable material includes:
其中,所述聚乳酸、聚己二酸/对苯二甲酸丁二醇酯和聚己内酯的合计重量份数为100份;Wherein, the total parts by weight of the polylactic acid, polyadipate/butylene terephthalate and polycaprolactone is 100 parts;
所述纳米填料的形状为棒状、针状和片状中的一种或多种;The shape of the nano filler is one or more of rods, needles and flakes;
所述成孔剂为有机物成孔剂,并且所述可生物降解材料和所述成孔剂的质量比为100:(0.1~10)。The pore-forming agent is an organic pore-forming agent, and the mass ratio of the biodegradable material to the pore-forming agent is 100:(0.1-10).
优选地,棒状纳米填料的径向尺寸为1~50nm,轴向尺寸为10~200nm;针状纳米填料的径向尺寸为1~50nm,轴向尺寸为10~200nm;片状纳米填料的厚度为1~50nm,并且粒径(即长度和/或宽度)为10~200nm。Preferably, the radial dimension of the rod-shaped nanofiller is 1-50 nm, and the axial dimension is 10-200 nm; the radial dimension of the needle-shaped nanofiller is 1-50 nm, and the axial dimension is 10-200 nm; the thickness of the sheet-shaped nanofiller is 1 to 50 nm, and the particle size (ie length and/or width) is 10 to 200 nm.
优选地,所述聚乳酸的重均分子量为10~60万。Preferably, the polylactic acid has a weight average molecular weight of 100,000-600,000.
优选地,所述聚己二酸/对苯二甲酸丁二醇酯中己二酸丁二醇酯所对应的重复单元与对苯二甲酸丁二醇酯所对应的重复单元的摩尔比为1:(0.25~4);更优选地,所述聚己二酸/对苯二甲酸丁二醇酯的重均分子量为5~30万。Preferably, the molar ratio of the repeating units corresponding to the butylene adipate and the repeating units corresponding to the butylene terephthalate in the polyadipate/butylene terephthalate is 1 : (0.25-4); more preferably, the weight-average molecular weight of the polyadipate/butylene terephthalate is 5-300,000.
优选地,所述聚己内酯的重均分子量为5~25万。Preferably, the polycaprolactone has a weight average molecular weight of 50,000 to 250,000.
优选地,所述纳米填料为选自纳米二氧化硅、纳米二氧化钛、纳米三氧化二铝和纳米凹凸石中的一种或多种。Preferably, the nano-filler is one or more selected from nano-silica, nano-titanium dioxide, nano-alumina and nano-attapulgite.
优选地,所述偶联剂为选自3-氨基丙基三乙氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷、聚马来酸酐、乙酰化单甘油脂肪酸酯和钛酸四丁酯中的一种或多种。Preferably, the coupling agent is selected from 3-aminopropyltriethoxysilane, γ-glycidyloxypropyltrimethoxysilane, polymaleic anhydride, acetylated monoglyceride fatty acid ester and titanic acid One or more of tetrabutyl esters.
优选地,所述成孔剂为选自乙二酸、2-羟基丁二酸、聚乙烯醇、壳聚糖和葡聚糖中的一种或多种;更优选地,所述成孔剂是生物来源的。Preferably, the pore forming agent is one or more selected from oxalic acid, 2-hydroxysuccinic acid, polyvinyl alcohol, chitosan and dextran; more preferably, the pore forming agent are of biological origin.
本发明提供了一种上述可生物降解纤维的制备方法,包括以下步骤:The present invention provides a kind of preparation method of above-mentioned biodegradable fiber, comprises the following steps:
a)将聚乳酸、聚己二酸/对苯二甲酸丁二醇酯、聚己内酯、纳米填料和偶联剂进行熔融共混,得到可生物降解材料;a) melt blending polylactic acid, polyadipate/butylene terephthalate, polycaprolactone, nanofillers and coupling agents to obtain biodegradable materials;
b)将所述可生物降解材料与成孔剂进行熔融纺丝,得到可生物降解纤维。b) melt-spinning the biodegradable material and a pore-forming agent to obtain biodegradable fibers.
优选地,所述熔融共混的温度为100~200℃;所述熔融纺丝的温度为 120~300℃。Preferably, the temperature of the melt-blending is 100-200°C; the temperature of the melt-spinning is 120-300°C.
优选地,所述聚乳酸、聚己二酸/对苯二甲酸丁二醇酯、聚己内酯、纳米填料、偶联剂和成孔剂在使用前,先干燥至含水率≤200ppm。Preferably, the polylactic acid, polybutylene adipate/terephthalate, polycaprolactone, nanofiller, coupling agent and pore-forming agent are dried to a water content of ≤200ppm before use.
与现有技术相比,本发明提供了一种可生物降解纤维及其制备方法。本发明提供的可生物降解纤维由可生物降解材料与成孔剂熔融纺丝制成,以重量份数计,所述可生物降解材料包括:聚乳酸15~99份;聚己二酸/对苯二甲酸丁二醇酯1~85份;聚己内酯0~20份;纳米填料0.1~5份;偶联剂0.05~2份,其中所述聚乳酸、聚己二酸/对苯二甲酸丁二醇酯和聚己内酯的合计重量份数为100份;所述纳米填料的形状为棒状、针状和片状中的一种或多种;棒状纳米填料的径向尺寸为1~50nm,轴向尺寸为10~200nm;针状纳米填料的径向尺寸为1~50nm,轴向尺寸为10~200nm;片状纳米填料的厚度为1~50nm,粒径(即长度和/或宽度)为10~200nm;所述生物降解材料和成孔剂的质量比为100:(0.1~10)。本发明通过对可生物降解纤维的原料配方和制备工艺进行优化选择,显著提升了所获得的可生物降解纤维的透气性能、导湿性能和力学性能,更具体来说:1)添加的棒状、片状和/或针状的无机纳米填料可与偶联剂及成孔剂耦合或锚固作用,在无机纳米材填料与可生物降解纤维界面处形成连续三维立体微介孔网,从而改善纤维材料的拉伸性能,提高纤维材料的透气性能;2)添加的有机物成孔剂在纺丝过程中会原位部分或完全热分解成小分子,由内至外释放,在可生物降解材料上形成微孔,并且成孔剂在热分解过程中还会与可生物降解材料发生反应,在孔道内表面原位生成亲水性官能团,从而利于水汽分子的单向导湿。本发明提供的可生物降解纤维兼具优异的透气性、导湿性和力学强度,为进一步拓展可生物降降解纤维的功能性应用提供了良好基础,市场前景十分广阔。Compared with the prior art, the invention provides a biodegradable fiber and a preparation method thereof. The biodegradable fiber provided by the present invention is made by melt-spinning biodegradable materials and pore-forming agents. In parts by weight, the biodegradable materials include: 15-99 parts of polylactic acid; polyadipic acid/para 1-85 parts of butylene phthalate; 0-20 parts of polycaprolactone; 0.1-5 parts of nano filler; 0.05-2 parts of coupling agent, wherein the polylactic acid, polyadipate/terephthalic acid The total parts by weight of butylene glycol formate and polycaprolactone are 100 parts; the shape of the nano-filler is one or more of rod, needle and sheet; the radial dimension of the rod-shaped nano-filler is 1 ~50nm, the axial dimension is 10~200nm; the radial dimension of the needle-like nanofiller is 1~50nm, the axial dimension is 10~200nm; or width) is 10-200nm; the mass ratio of the biodegradable material to the pore-forming agent is 100:(0.1-10). The present invention significantly improves the air permeability, moisture conductivity and mechanical properties of the obtained biodegradable fibers by optimizing the raw material formula and preparation process of the biodegradable fibers. More specifically: 1) the added rod-shaped, Sheet-like and/or needle-shaped inorganic nanofillers can be coupled or anchored with coupling agents and pore-forming agents to form a continuous three-dimensional micro-mesoporous network at the interface between inorganic nanomaterial fillers and biodegradable fibers, thereby improving fiber materials. 2) The added organic pore-forming agent will be partially or completely thermally decomposed into small molecules in situ during the spinning process, released from the inside to the outside, and formed on the biodegradable material. Micropores, and the porogen will also react with the biodegradable material during the thermal decomposition process to generate hydrophilic functional groups in situ on the inner surface of the pores, which is beneficial to the one-way moisture transfer of water vapor molecules. The biodegradable fiber provided by the invention has excellent air permeability, moisture permeability and mechanical strength, which provides a good foundation for further expanding the functional application of the biodegradable fiber, and has a very broad market prospect.
下面对本发明实施方案进行清楚、完整地描述,显然,所描述的实施方案仅仅是本发明一部分实施方案,而不是全部的实施方案。基于本发明中的实施方案,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方案,都属于本发明保护的范围。The embodiments of the present invention are clearly and completely described below, obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the implementations in the present invention, all other implementations obtained by those skilled in the art without creative efforts fall within the protection scope of the present invention.
本发明提供了一种可生物降解纤维,其由可生物降解材料与成孔剂熔融纺丝制成,以重量份数计,所述生物降解材料包括:The present invention provides a biodegradable fiber, which is made by melt spinning of biodegradable materials and pore-forming agents. In parts by weight, the biodegradable materials include:
其中,所述聚乳酸、聚己二酸/对苯二甲酸丁二醇酯和聚己内酯的合计重量份数为100份。Wherein, the total parts by weight of the polylactic acid, polybutylene adipate/terephthalate and polycaprolactone is 100 parts by weight.
在本发明中,以聚乳酸、聚己二酸/对苯二甲酸丁二醇酯和聚己内酯在可生物降解材料中的合计量为100重量份计,聚乳酸在可生物降解材料中的含量为15~99重量份,具体可为15重量份、20重量份、25重量份、30重量份、35重量份、40重量份、45重量份、50重量份、55重量份、60重量份、65重量份、70重量份、75重量份、80重量份、85重量份、90重量份、95重量份、98重量份或99重量份,或者其间的任意子范围或任意具体值。本发明人已发现,当以在上述范围内的含量使用时,能够提供合适的强度,使得纤维制备过程中保持良好的拉伸强度,有利用形成三维连续孔道结构。相反,当该含量小于15重量份,形成的纤维拉伸强度低,后续的纺织过程成型难;而当该含量大于99重量份时,所得纤维的强度过高,在纺丝过程中容易发生脆性断裂。In the present invention, based on 100 parts by weight of the total amount of polylactic acid, polyadipate/butylene terephthalate and polycaprolactone in the biodegradable material, the polylactic acid in the biodegradable material The content is 15 to 99 parts by weight, specifically 15 parts by weight, 20 parts by weight, 25 parts by weight, 30 parts by weight, 35 parts by weight, 40 parts by weight, 45 parts by weight, 50 parts by weight, 55 parts by weight, 60 parts by weight parts by weight, 65 parts by weight, 70 parts by weight, 75 parts by weight, 80 parts by weight, 85 parts by weight, 90 parts by weight, 95 parts by weight, 98 parts by weight or 99 parts by weight, or any sub-range or any specific value therebetween. The present inventors have found that when used in the above-mentioned range, suitable strength can be provided, so that good tensile strength can be maintained during the fiber preparation process, and it is useful to form a three-dimensional continuous channel structure. On the contrary, when the content is less than 15 parts by weight, the formed fiber has low tensile strength, and the subsequent spinning process is difficult to form; and when the content is greater than 99 parts by weight, the strength of the resulting fiber is too high, and brittleness is prone to occur in the spinning process. fracture.
在本发明提供的可生物降解纤维中,使用的聚乳酸(PLA)的重均分子量优选为10~60万,具体可为10万、15万、20万、25万、30万、35万、40万、45万、50万、55万或60万,或者其间的任意子范围或任意具体值。本发明人已发现,当使用具有在上述范围内的重均分子量的聚乳酸时,能够进一步为所获得可生物降解纤维提供稳定的拉伸强度。这样的聚乳酸可根据本领域已知的方法实验室合成,也可商购获得,例如可商购得自安徽丰原福泰来聚乳酸有限公司。In the biodegradable fiber provided by the present invention, the weight average molecular weight of the polylactic acid (PLA) used is preferably 100,000 to 600,000, specifically 100,000, 150,000, 200,000, 250,000, 300,000, 350,000, 400,000, 450,000, 500,000, 550,000, or 600,000, or any subrange or any specific value in between. The present inventors have found that when polylactic acid having a weight average molecular weight within the above range is used, stable tensile strength can be further provided to the obtained biodegradable fiber. Such polylactic acid can be synthesized in a laboratory according to methods known in the art, and can also be obtained commercially, for example, from Anhui Fengyuan Futailai Polylactic Acid Co., Ltd.
如本文所使用的,术语“聚己二酸/对苯二甲酸丁二醇酯(PBAT)”表示己二酸丁二醇(BA)和对苯二甲酸丁二醇酯(BT)的无规共聚物,有时也称为“聚己二酸丁二醇/对苯二甲酸丁二醇酯”或“聚己二酸丁二醇- 共-对苯二甲酸丁二醇酯”。As used herein, the term "polybutylene adipate/terephthalate (PBAT)" means a random mixture of butylene adipate (BA) and terephthalate (BT). Copolymer, also sometimes referred to as "polybutylene adipate/terephthalate" or "polybutylene adipate-co-butylene terephthalate".
在本发明中,以聚乳酸、聚己二酸/对苯二甲酸丁二醇酯和聚己内酯在可生物降解材料中的合计量为100重量份计,聚己二酸/对苯二甲酸丁二醇酯在可生物降解材料中的含量为1~85重量份,具体可为1重量份、5重量份、10重量份、15重量份、20重量份、25重量份、30重量份、35重量份、40重量份、45重量份、50重量份、55重量份、60重量份、65重量份、70重量份、75重量份、80重量份或85重量份,或者其间的任意子范围或任意具体值。本发明人已发现,当以在上述范围内的含量使用时,形成的可生物降解纤维韧性优异,在纤维制备拉伸过程,有利用形成稳定的纤度直径。相反,当该含量小于1重量份或大于85重量份时,所制备的可生物降解纤维韧性可控性差,在拉丝过程中,容易发生断裂。In the present invention, based on 100 parts by weight of polylactic acid, polyadipate/butylene terephthalate and polycaprolactone in the biodegradable material, polyadipate/terephthalate The content of butylene glycol formate in the biodegradable material is 1 to 85 parts by weight, specifically 1 part by weight, 5 parts by weight, 10 parts by weight, 15 parts by weight, 20 parts by weight, 25 parts by weight, and 30 parts by weight , 35 parts by weight, 40 parts by weight, 45 parts by weight, 50 parts by weight, 55 parts by weight, 60 parts by weight, 65 parts by weight, 70 parts by weight, 75 parts by weight, 80 parts by weight or 85 parts by weight, or any number in between range or any specific value. The present inventors have found that when used at a content within the above range, the formed biodegradable fiber has excellent toughness, and is useful for forming a stable denier diameter during fiber preparation and drawing. On the contrary, when the content is less than 1 part by weight or greater than 85 parts by weight, the prepared biodegradable fiber has poor toughness controllability and is prone to fracture during the drawing process.
在本发明提供的可生物降解纤维中,使用的聚己二酸/对苯二甲酸丁二醇酯(PBAT)中己二酸丁二醇酯所对应的重复单元(BA重复单元)与对苯二甲酸丁二醇酯所对应的重复单元(BT重复单元)的摩尔比优选为1:(0.25~4),具体可为1:0.25、1:0.5、1:0.75、1:1、1:1.5、1:2、1:2.5、1:3、1:3.5或1:4。更优选地,聚己二酸/对苯二甲酸丁二醇酯的重均分子量优选为5~30万,具体可为5万、6万、7万、8万、9万、10万、12万、15万、17万、20万、22万、25万、27万或30万,或者其间的任意子范围或任意具体值。本发明人已发现,当使用具有在上述范围内的重均分子量的聚己二酸/对苯二甲酸丁二醇酯时,能够进一步为所获得的可生物降解纤维提供适合的拉伸韧性,保持纤维的柔软性。在本发明提供的可生物降解纤维中,使用的聚己内酯(PCL)的重均分子量优选为5~25万,具体可为5万、6万、7万、8万、9万、10万、12万、15万、17万、20万、22万或25万,或者其间的任意子范围或任意具体值。本发明人已发现,当使用具有在上述范围内的重均分子量的聚己内酯时,能够进一步为所获得的可生物降解纤维提供额外的延展性能,使得纤维保持优异的纺织加工性能。In the biodegradable fiber provided by the present invention, the repeating unit (BA repeating unit) corresponding to butylene adipate in the polyadipate/butylene terephthalate (PBAT) used is the same as that of terephthalate The molar ratio of the repeating unit (BT repeating unit) corresponding to butanediol diformate is preferably 1: (0.25~4), specifically 1:0.25, 1:0.5, 1:0.75, 1:1, 1: 1.5, 1:2, 1:2.5, 1:3, 1:3.5 or 1:4. More preferably, the weight average molecular weight of polyadipate/butylene terephthalate is preferably 50,000 to 300,000, specifically 50,000, 60,000, 70,000, 80,000, 90,000, 100,000, 120,000 10,000, 150,000, 170,000, 200,000, 220,000, 250,000, 270,000, or 300,000, or any subrange or any specific value therebetween. The present inventors have found that when polybutylene adipate/terephthalate having a weight-average molecular weight within the above-mentioned range is used, suitable tensile toughness can be further provided to the obtained biodegradable fiber, Maintain the softness of the fiber. In the biodegradable fiber provided by the present invention, the weight average molecular weight of the polycaprolactone (PCL) used is preferably 50,000 to 250,000, specifically 50,000, 60,000, 70,000, 80,000, 90,000, 100,000 10,000, 120,000, 150,000, 170,000, 200,000, 220,000, or 250,000, or any subrange or any specific value therebetween. The present inventors have found that when polycaprolactone having a weight average molecular weight within the above range is used, additional ductility can be further provided to the obtained biodegradable fiber, so that the fiber maintains excellent textile processing performance.
在本发明中,以聚乳酸、聚己二酸/对苯二甲酸丁二醇酯和聚己内酯在可生物降解材料中的合计量为100重量份计,聚己内酯在可生物降解材料中的含量为0~20重量份,具体可为0、0.1重量份、1重量份、2重量 份、3重量份、4重量份、5重量份、6重量份、7重量份、8重量份、9重量份、10重量份、11重量份、12重量份、13重量份、14重量份、15重量份、16重量份、17重量份、18重量份、19重量份或20重量份,或者其间的任意子范围或任意具体值。当聚己内酯的含量为0时,意味着在本发明的可生物降解材料中可以不使用聚己内酯。优选地,在本发明的可生物降解材料中包含聚己内酯,即其含量优选在0.1~20重量份的范围内。本发明人已发现,当以在上述范围内的含量使用聚己内酯时,有利于增加生物降解纤维的韧性,提供三维网络稳定结构。相反,当该含量大于20重量份时,生物纤维纺丝过程中熔体强度过小,发生粘结堵塞,不利于生产。In the present invention, based on 100 parts by weight of the total amount of polylactic acid, polyadipate/butylene terephthalate and polycaprolactone in the biodegradable material, polycaprolactone is biodegradable The content in the material is 0 to 20 parts by weight, specifically 0, 0.1 parts by weight, 1 part by weight, 2 parts by weight, 3 parts by weight, 4 parts by weight, 5 parts by weight, 6 parts by weight, 7 parts by weight, and 8 parts by weight parts, 9 parts by weight, 10 parts by weight, 11 parts by weight, 12 parts by weight, 13 parts by weight, 14 parts by weight, 15 parts by weight, 16 parts by weight, 17 parts by weight, 18 parts by weight, 19 parts by weight or 20 parts by weight, Or any subrange or any specific value in between. When the content of polycaprolactone is 0, it means that no polycaprolactone can be used in the biodegradable material of the present invention. Preferably, polycaprolactone is included in the biodegradable material of the present invention, that is, its content is preferably in the range of 0.1-20 parts by weight. The present inventors have found that when polycaprolactone is used at a content within the above range, it is beneficial to increase the toughness of the biodegradable fiber, providing a three-dimensional network stabilizing structure. On the contrary, when the content is greater than 20 parts by weight, the melt strength in the spinning process of the biofiber is too small, causing sticking and clogging, which is not conducive to production.
在本发明提供的可生物降解纤维中,使用的纳米填料为纳米无机填料,并且该纳米无机填料的形状为棒状、针状和片状中的一种或多种。本发明人出乎意料地发现,当使用形状为棒状、针状和/或片状的纳米无机填料(即在具有这些形状的情况下,纳米无机填料的轴向尺寸与径向尺寸不同,或者其厚度尺寸与长度和/或宽度尺寸不同)时,所形成的可生物降解材料经过高温熔融纺丝及拉伸过程能够形成具有类似树枝状折叠型的连续三维微介孔网络,从而为气体或汽体通过提供良好的通道,而形成的小液滴或小水滴由于连续三维折叠孔道无法返滴,实现单向导气或单向导湿功能。相反,当使用具有轴向尺寸与径向尺寸相同的形状例如但不限于球状纳米无机填料时,所形成的孔道结构是连续的直通的微介孔网络,其即使经过拉伸工艺,但是所获得的孔道结构单一,容易形成直接的孔道,不利于单向导湿,而且降低对纤维的力学性能,易断,断伸长率低。In the biodegradable fiber provided by the present invention, the nano-filler used is a nano-inorganic filler, and the shape of the nano-inorganic filler is one or more of rod shape, needle shape and sheet shape. The present inventors unexpectedly found that when using nano-inorganic fillers in the shape of rods, needles and/or plates (that is, with these shapes, the axial dimension of the nano-inorganic filler is different from the radial dimension, or When the thickness dimension is different from the length and/or width dimension), the formed biodegradable material can form a continuous three-dimensional micro-mesoporous network with similar dendritic folds through the high-temperature melt spinning and stretching process, so that it can be used for gas or The gas passes through to provide a good channel, and the formed small droplets or small water droplets cannot return to drip due to the continuous three-dimensional folded channels, realizing the function of one-way air guide or one-way moisture guide. On the contrary, when a shape with the same axial dimension and radial dimension is used, such as but not limited to spherical nano-inorganic fillers, the formed pore structure is a continuous straight-through micro-mesoporous network, which even after the stretching process, but the obtained The pore structure of the fiber is single, and it is easy to form a direct pore, which is not conducive to one-way moisture transfer, and reduces the mechanical properties of the fiber, is easy to break, and has a low elongation at break.
在本发明提供的可生物降解纤维中,以聚乳酸、聚己二酸/对苯二甲酸丁二醇酯和聚己内酯在可生物降解材料中的合计量为100重量份计,纳米填料在可生物降解材料中的含量为0.1~5重量份,具体可为0.1重量份、0.2重量份、0.3重量份、0.4重量份、0.5重量份、0.7重量份、1重量份、1.2重量份、1.5重量份、1.7重量份、2重量份、2.2重量份、2.5重量份、2.7重量份、3重量份、3.2重量份、3.5重量份、3.7重量份、4重量份、4.2重量份、4.5重量份、4.7重量份或5重量份,或者其间的任意子范围或任意具体值。本发明人已发现,当以在上述范围内的含量使用时,能够为所获得的可生 物降解纤维提供适宜的孔径及三维网络结构;相反,当该含量小于0.1重量份或者大于5重量份时,无法形成孔道结构和/或易发生纤维断裂。In the biodegradable fiber provided by the present invention, the total amount of polylactic acid, polyadipate/butylene terephthalate and polycaprolactone in the biodegradable material is 100 parts by weight, and the nanofiller The content in the biodegradable material is 0.1 to 5 parts by weight, specifically 0.1 parts by weight, 0.2 parts by weight, 0.3 parts by weight, 0.4 parts by weight, 0.5 parts by weight, 0.7 parts by weight, 1 part by weight, 1.2 parts by weight, 1.5 parts by weight, 1.7 parts by weight, 2 parts by weight, 2.2 parts by weight, 2.5 parts by weight, 2.7 parts by weight, 3 parts by weight, 3.2 parts by weight, 3.5 parts by weight, 3.7 parts by weight, 4 parts by weight, 4.2 parts by weight, 4.5 parts by weight parts, 4.7 parts by weight or 5 parts by weight, or any sub-range or any specific value therebetween. The inventors have found that when used at a content within the above range, suitable pore size and three-dimensional network structure can be provided for the obtained biodegradable fiber; on the contrary, when the content is less than 0.1 parts by weight or greater than 5 parts by weight , unable to form a pore structure and/or prone to fiber breakage.
在本发明中,优选地,使用的棒状纳米填料的径向尺寸优选为1~50nm,具体可为1nm、3nm、5nm、7nm、10nm、12nm、15nm、20nm、25nm、30nm、35nm、40nm、45nm或50nm,或者其间的任意子范围或任意具体值,棒状纳米填料的轴向尺寸优选为10~200nm,具体可为10nm、15nm、20nm、25nm、30nm、40nm、50nm、60nm、70nm、80nm、90nm、100nm、110nm、120nm、130nm、140nm、150nm、160nm、170nm、180nm、190nm或200nm,或者其间的任意子范围或任意具体值。如本领域技术人员所理解的,棒状纳米填料的径向尺寸通常小于其轴向尺寸。In the present invention, preferably, the radial size of the rod-shaped nanofiller used is preferably 1 to 50 nm, specifically 1 nm, 3 nm, 5 nm, 7 nm, 10 nm, 12 nm, 15 nm, 20 nm, 25 nm, 30 nm, 35 nm, 40 nm, 45nm or 50nm, or any sub-range or any specific value in between, the axial size of the rod-shaped nanofiller is preferably 10-200nm, specifically 10nm, 15nm, 20nm, 25nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm , 90nm, 100nm, 110nm, 120nm, 130nm, 140nm, 150nm, 160nm, 170nm, 180nm, 190nm or 200nm, or any subrange or any specific value therebetween. As understood by those skilled in the art, the radial dimension of the rod-shaped nanofiller is generally smaller than its axial dimension.
在本发明中,优选地,使用的针状纳米填料的径向尺寸优选为1~50nm,具体可为1nm、3nm、5nm、7nm、10nm、12nm、15nm、20nm、25nm、30nm、35nm、40nm、45nm或50nm,或者其间的任意子范围或任意具体值,针状纳米填料的轴向尺寸优选为10~200nm,具体可为10nm、15nm、20nm、25nm、30nm、40nm、50nm、60nm、70nm、80nm、90nm、100nm、110nm、120nm、130nm、140nm、150nm、160nm、170nm、180nm、190nm或200nm,或者其间的任意子范围或任意具体值。如本领域技术人员所理解的,针状纳米填料的径向尺寸通常显著小于其轴向尺寸。In the present invention, preferably, the radial size of the needle-like nanofillers used is preferably 1 to 50 nm, specifically 1 nm, 3 nm, 5 nm, 7 nm, 10 nm, 12 nm, 15 nm, 20 nm, 25 nm, 30 nm, 35 nm, 40 nm , 45nm or 50nm, or any sub-range or any specific value therebetween, the axial size of the needle-like nanofiller is preferably 10-200nm, specifically 10nm, 15nm, 20nm, 25nm, 30nm, 40nm, 50nm, 60nm, 70nm , 80nm, 90nm, 100nm, 110nm, 120nm, 130nm, 140nm, 150nm, 160nm, 170nm, 180nm, 190nm or 200nm, or any subrange or any specific value therebetween. As understood by those skilled in the art, the radial dimension of acicular nanofillers is generally significantly smaller than its axial dimension.
在本发明中,优选地,使用的片状纳米填料的厚度优选为1~50nm,具体可为1nm、3nm、5nm、7nm、10nm、12nm、15nm、20nm、25nm、30nm、35nm、40nm、45nm或50nm,或者其间的任意子范围或任意具体值,片状纳米填料的粒径(即长度和/或宽度)优选为10~200nm,具体可为10nm、15nm、20nm、25nm、30nm、40nm、50nm、60nm、70nm、80nm、90nm、100nm、110nm、120nm、130nm、140nm、150nm、160nm、170nm、180nm、190nm或200nm,或者其间的任意子范围或任意具体值。如本领域技术人员所理解的,片状纳米填料的粒径(即长度和/或宽度)通常大于其厚度尺寸。In the present invention, preferably, the thickness of the flake nanofiller used is preferably 1-50 nm, specifically 1 nm, 3 nm, 5 nm, 7 nm, 10 nm, 12 nm, 15 nm, 20 nm, 25 nm, 30 nm, 35 nm, 40 nm, 45 nm Or 50nm, or any sub-range or any specific value therebetween, the particle size (ie length and/or width) of the plate-like nanofiller is preferably 10-200nm, specifically 10nm, 15nm, 20nm, 25nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm, 90nm, 100nm, 110nm, 120nm, 130nm, 140nm, 150nm, 160nm, 170nm, 180nm, 190nm or 200nm, or any subrange or any specific value therebetween. As understood by those skilled in the art, the particle size (ie, length and/or width) of a platelet nanofiller is generally larger than its thickness dimension.
本发明人已发现,当使用在上述范围内的径向和轴向尺寸的棒状、针状和/或片状纳米无机填料时,形成连续三维网络结构的可生物降解纤维的孔道孔径分布均匀,同时保持良好的力学性能。The present inventors have found that when rod-like, needle-like and/or sheet-like nano-inorganic fillers with radial and axial dimensions within the above-mentioned ranges are used, the pore size distribution of the biodegradable fibers forming a continuous three-dimensional network structure is uniform, While maintaining good mechanical properties.
在本发明提供的可生物降解纤维中,使用的纳米填料优选为选自纳米二氧化硅、纳米二氧化钛、纳米三氧化二铝和纳米凹凸石中的一种或多种。在本发明提供的一个实施方案中,使用的纳米填料具体选自棒状纳米二氧化硅、片状纳米二氧化硅、针状纳米凹凸石、棒状纳米二氧化钛和棒状纳米三氧化二铝中的一种或多种。这样的纳米无机填料可根据本领域已知的方法实验室制备,也可商购获得,例如可商购得自上海凯茵化工有限公司。In the biodegradable fiber provided by the present invention, the nano-filler used is preferably one or more selected from nano-silica, nano-titanium dioxide, nano-alumina and nano-attapulgite. In one embodiment provided by the present invention, the nanofiller used is specifically selected from one of rod-shaped nano-silica, flake-shaped nano-silica, acicular nano-attapulgite, rod-shaped nano-titanium dioxide and rod-shaped nano-alumina or more. Such nano-inorganic fillers can be prepared in the laboratory according to methods known in the art, and can also be obtained commercially, for example, from Shanghai Kaiyin Chemical Co., Ltd.
在本发明提供的可生物降解纤维中,以聚乳酸、聚己二酸/对苯二甲酸丁二醇酯和聚己内酯在可生物降解材料中的合计量为100重量份计,使用的偶联剂在生物降解材料中的含量为0.05~2重量份,具体可为0.05重量份、0.1重量份、0.15重量份、0.2重量份、0.3重量份、0.4重量份、0.5重量份、0.6重量份、0.7重量份、0.8重量份、0.9重量份、1重量份、1.1重量份、1.2重量份、1.3重量份、1.4重量份、1.5重量份、1.6重量份、1.7重量份、1.8重量份、1.9重量份或2重量份,或者其间的任意子范围或任意具体值。本发明人已发现,当以在上述范围内的含量使用时,提高生物降解纤维的力学性能与三维孔道结构的分散性;相反,当该含量小于0.05重量份或者大于2重量份时,作为原料的可生物降解树脂易发生相分离,造成纤维的抗拉性能下降,或者造成三维孔道结构不连续堵塞通道。In the biodegradable fiber provided by the present invention, the total amount of polylactic acid, polyadipate/butylene terephthalate and polycaprolactone in the biodegradable material is 100 parts by weight. The content of the coupling agent in the biodegradable material is 0.05 to 2 parts by weight, specifically 0.05 parts by weight, 0.1 parts by weight, 0.15 parts by weight, 0.2 parts by weight, 0.3 parts by weight, 0.4 parts by weight, 0.5 parts by weight, and 0.6 parts by weight parts, 0.7 parts by weight, 0.8 parts by weight, 0.9 parts by weight, 1 parts by weight, 1.1 parts by weight, 1.2 parts by weight, 1.3 parts by weight, 1.4 parts by weight, 1.5 parts by weight, 1.6 parts by weight, 1.7 parts by weight, 1.8 parts by weight, 1.9 parts by weight or 2 parts by weight, or any sub-range or any specific value therebetween. The present inventors have found that when used at a content within the above range, the mechanical properties of the biodegradable fiber and the dispersion of the three-dimensional pore structure are improved; on the contrary, when the content is less than 0.05 parts by weight or greater than 2 parts by weight, as a raw material The biodegradable resin is prone to phase separation, resulting in a decrease in the tensile properties of the fiber, or causing a discontinuous three-dimensional pore structure to block the channel.
在本发明提供的可生物降解纤维中,使用的偶联剂优选为选自3-氨基丙基三乙氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷、聚马来酸酐、乙酰化单甘油脂肪酸酯和钛酸四丁酯中的一种或多种;其中,更优选地,使用的聚马来酸酐的数均分子量优选为800~1200,具体可为800、850、900、950、1000、1050、1100、1150或1200,或者其间的任意子范围或任意具体值。本发明人已发现,当使用具有在上述范围内的数均分子量的聚马来酸酐时,能够进一步有利于可生物降解材料之间相容,改善可生物降解树脂与无机填料的分散性,提高力学性能。In the biodegradable fiber provided by the present invention, the coupling agent used is preferably selected from 3-aminopropyltriethoxysilane, γ-glycidyl etheroxypropyltrimethoxysilane, polymaleic anhydride, acetyl One or more of monoglyceride fatty acid esters and tetrabutyl titanate; wherein, more preferably, the number average molecular weight of the polymaleic anhydride used is preferably 800 to 1200, specifically 800, 850, 900 , 950, 1000, 1050, 1100, 1150, or 1200, or any subrange or any specific value in between. The present inventors have found that when using polymaleic anhydride with a number average molecular weight within the above range, it can further facilitate the compatibility between biodegradable materials, improve the dispersibility of biodegradable resins and inorganic fillers, and improve mechanical properties.
在本发明提供的可生物降解纤维中,使用的成孔剂是有机物成孔剂,更优选是生物来源的有机物成孔剂。本发明人已发现,当使用有机物成孔剂,尤其是使用生物来源的有机物成孔剂时,其在熔融纺丝前段过程中能够与生物降解树脂形成类氢键结构,后续过程分解形成残留,促进导汽导湿阻液。In the biodegradable fiber provided by the present invention, the pore-forming agent used is an organic pore-forming agent, more preferably an organic pore-forming agent of biological origin. The present inventors have found that when an organic pore-forming agent is used, especially an organic pore-forming agent of biological origin, it can form a hydrogen bond-like structure with the biodegradable resin in the early stage of melt spinning, and the subsequent process decomposes to form residues, Promotes vapor conduction, moisture conduction and liquid resistance.
在本发明中,使用的有机物成孔剂优选为选自乙二酸、2-羟基丁二酸、聚乙烯醇、壳聚糖和葡聚糖中的一种或多种;其中,更优选地,使用的聚乙烯醇的重均分子量优选为8000~10000,具体可为8000、8500、9000、9500或10000,或者其间的任意子范围或任意具体值;使用的聚乙烯醇的醇解度(即经醇解之后得到的产品中羟基占原有基团的百分比)优选为86~90%,具体可为86%、87%、88%、89%或90%,或者其间的任意子范围或任意具体值;使用的壳聚糖可以为CAS号为969-33-5的壳聚糖,分子式为C 21H 21N;葡聚糖的重均分子量优选为5000~10000,具体可为5000、5500、6000、6500、7000、7500、8000、8500、9000、9500或10000,或者其间的任意子范围或任意具体值。这样的有机物成孔剂可商购获得,例如可得自上海凯茵化工有限公司。 In the present invention, the organic pore forming agent used is preferably one or more selected from oxalic acid, 2-hydroxysuccinic acid, polyvinyl alcohol, chitosan and dextran; wherein, more preferably , the weight-average molecular weight of the polyvinyl alcohol used is preferably 8000~10000, specifically can be 8000, 8500, 9000, 9500 or 10000, or any subrange or any specific value therebetween; the degree of alcoholysis of the polyvinyl alcohol used ( That is, the percentage of hydroxyl groups in the product obtained after alcoholysis to the original group) is preferably 86-90%, specifically 86%, 87%, 88%, 89% or 90%, or any sub-range or range therebetween Any specific value; the chitosan used can be chitosan whose CAS number is 969-33-5, and the molecular formula is C 21 H 21 N; the weight average molecular weight of dextran is preferably 5000~10000, specifically 5000, 5500, 6000, 6500, 7000, 7500, 8000, 8500, 9000, 9500, or 10000, or any subrange or any specific value in between. Such organic porogens are commercially available, for example, from Shanghai Kaiyin Chemical Co., Ltd.
在本发明提供的可生物降解纤维中,使用的可生物降解材料和成孔剂的质量比优选为100:(0.1~10),具体可为100:0.1、100:0.2、100:0.5、100:1、100:1.5、100:2、100:2.5、100:3、100:3.5、100:4、100:4.5或100:5,或者其间的任意子范围或任意具体比值。本发明人已发现,当以在上述范围内的质量比使用可生物降解材料和成孔剂时,所得的可生物降解纤维可形成适宜的连续的三维孔道,成孔剂与生物降解聚酯发生化学反应,改善孔道的功能性,利于单向导湿。相反,当可生物降解材料和成孔剂的质量比不在上述范围内时,不能有效形成三维孔道或者形成大的直通孔道,并且纤维易断。In the biodegradable fiber provided by the present invention, the mass ratio of the biodegradable material and the pore-forming agent used is preferably 100: (0.1-10), specifically 100:0.1, 100:0.2, 100:0.5, 100 :1, 100:1.5, 100:2, 100:2.5, 100:3, 100:3.5, 100:4, 100:4.5, or 100:5, or any subrange or specific ratio in between. The present inventors have found that when the biodegradable material and the pore-forming agent are used at a mass ratio within the above-mentioned range, the resulting biodegradable fiber can form suitable continuous three-dimensional channels, and the pore-forming agent and the biodegradable polyester generate Chemical reaction improves the functionality of the pores and facilitates one-way moisture transfer. On the contrary, when the mass ratio of the biodegradable material and the pore-forming agent is not within the above range, three-dimensional channels cannot be formed effectively or large straight-through channels are formed, and the fibers are easily broken.
在本发明提供的可生物降解纤维中,获得的可生物降解纤维的纤度(也称为纤维的粗细程度)优选为0.05~2000D(Denier,旦尼尔),优选为0.1~1500D,具体可为0.1D、1D、10D、50D、100D、200D、300D、400D、500D、600D、700D、800D、900D、1000D、1100D、1200D、1300D、1400D或1500D,或者其间的任意子范围或任意具体值。In the biodegradable fiber provided by the present invention, the fineness of the obtained biodegradable fiber (also referred to as the thickness of the fiber) is preferably 0.05-2000D (Denier, denier), preferably 0.1-1500D, specifically can be 0.1D, 1D, 10D, 50D, 100D, 200D, 300D, 400D, 500D, 600D, 700D, 800D, 900D, 1000D, 1100D, 1200D, 1300D, 1400D, or 1500D, or any subrange or any specific value therebetween.
本发明还提供了一种上述可生物降解纤维的制备方法,包括以下步骤:The present invention also provides a method for preparing the above-mentioned biodegradable fiber, comprising the following steps:
a)将聚乳酸、聚己二酸/对苯二甲酸丁二醇酯、聚己内酯、纳米填料和偶联剂进行熔融共混,得到可生物降解材料;a) melt blending polylactic acid, polyadipate/butylene terephthalate, polycaprolactone, nanofillers and coupling agents to obtain biodegradable materials;
b)将所得的可生物降解材料与成孔剂进行熔融纺丝,得到可生物降 解纤维。b) melt-spinning the obtained biodegradable material and a pore-forming agent to obtain a biodegradable fiber.
在本发明提供的制备方法中,各原料物的具体种类、物化指标和用量配比在上文中已经介绍,在此不再赘述。In the preparation method provided by the present invention, the specific types, physical and chemical indicators and dosage ratio of each raw material have been introduced above, and will not be repeated here.
在本发明方法中,各原料物在使用前,优选先干燥至含水率≤200ppm,这能够进一步使可生物降解材料稳定,并由此获得性能稳定的可生物降解纤维。优选地,干燥的方式优选为真空干燥;更优选地,干燥的温度优选为70~90℃,更优选为80℃。In the method of the present invention, each raw material is preferably dried to a moisture content of ≤200ppm before use, which can further stabilize the biodegradable material and thereby obtain a biodegradable fiber with stable performance. Preferably, the drying method is preferably vacuum drying; more preferably, the drying temperature is preferably 70-90°C, more preferably 80°C.
在本发明提供的制备方法中,在进行熔融共混之前,优选先将聚乳酸、聚己二酸/对苯二甲酸丁二醇酯、聚己内酯、纳米填料和偶联剂在没有加热下进行预混合。其中,该预混合的转速优选为较高,例如为1000~1500r/min,具体可为1000r/min、1050r/min、1100r/min、1150r/min、1200r/min、1250r/min、1300r/min、1350r/min、1400r/min、1450r/min或1500r/min,或者其间的任意子范围或任意具体值;该预混合的设备包括但不限于高速搅拌机。In the preparation method provided by the invention, before carrying out melt blending, preferably polylactic acid, polyadipate/butylene terephthalate, polycaprolactone, nanofiller and coupling agent are not heated for pre-mixing. Wherein, the rotational speed of the premixing is preferably relatively high, such as 1000 to 1500r/min, specifically 1000r/min, 1050r/min, 1100r/min, 1150r/min, 1200r/min, 1250r/min, 1300r/min , 1350r/min, 1400r/min, 1450r/min or 1500r/min, or any sub-range or any specific value therebetween; the pre-mixing equipment includes but is not limited to a high-speed mixer.
在本发明提供的制备方法中,进行熔融共混的温度优选为100~200℃,更优选为120~190℃。在本发明提供的一个实施方案中,熔融共混在双螺杆挤出机中进行,该双螺杆挤出机的螺杆直径优选为60~90mm,具体可为75mm;双螺杆挤出机的长径比优选为(20~60):1,具体可为40:1;双螺杆挤出机的转速优选为500~2000r/min,具体可为1000r/min。尽管没有特别要求,但优选地,使用的双螺杆挤出机为了进行温度控制而优选分为或设置有九个区,其中一区温度优选为120~150℃,二区温度优选为150~160℃,三区温度优选为155~170℃,四区温度优选为160~175℃,五区温度优选为170~180℃,六区温度优选为175~190℃,七区温度优选为165~185℃,八区温度优选为160~170℃,九区温度优选为155~165℃。在本发明中,在熔融共混结束后,优选进行冷却切粒,得到可生物降解材料颗粒。In the preparation method provided by the present invention, the temperature for melt blending is preferably 100-200°C, more preferably 120-190°C. In one embodiment provided by the present invention, the melt blending is carried out in a twin-screw extruder, and the screw diameter of the twin-screw extruder is preferably 60 to 90 mm, specifically 75 mm; the aspect ratio of the twin-screw extruder It is preferably (20-60):1, specifically 40:1; the rotational speed of the twin-screw extruder is preferably 500-2000r/min, specifically 1000r/min. Although there is no special requirement, preferably, the twin-screw extruder used is preferably divided into or provided with nine zones for temperature control, wherein the temperature of the first zone is preferably 120-150°C, and the temperature of the second zone is preferably 150-160°C. °C, the temperature in the third zone is preferably 155-170°C, the temperature in the fourth zone is preferably 160-175°C, the temperature in the fifth zone is preferably 170-180°C, the temperature in the sixth zone is preferably 175-190°C, and the temperature in the seventh zone is preferably 165-185°C °C, the temperature in the eighth section is preferably 160-170°C, and the temperature in the ninth section is preferably 155-165°C. In the present invention, after the melt blending is finished, it is preferred to carry out cooling and cutting to obtain biodegradable material particles.
在本发明提供的制备方法中,在进行熔融纺丝之前,优选先将所得的可生物降解材料与成孔剂进行预混合。其中,该预混合的转速优选为较低,例如为300~500r/min,具体可为300r/min、320r/min、350r/min、370r/min、400r/min、420r/min、450r/min、470r/min或500r/min,或者其间的任意子 范围或任意具体值;该预混合的设备包括但不限于低速搅拌机。本发明人已发现,预混合可以提高原料的混合程度,改善分散度,成孔均匀稳定,使得熔融纺丝过程中更加稳定,易于收卷成型。In the preparation method provided by the present invention, before melt spinning, the obtained biodegradable material is preferably premixed with the pore-forming agent. Wherein, the rotational speed of the premixing is preferably lower, for example, 300-500r/min, specifically 300r/min, 320r/min, 350r/min, 370r/min, 400r/min, 420r/min, 450r/min , 470r/min or 500r/min, or any sub-range or any specific value therebetween; the pre-mixing equipment includes but is not limited to a low-speed mixer. The inventors have found that premixing can increase the degree of mixing of raw materials, improve the degree of dispersion, uniform and stable hole formation, and make the melt spinning process more stable and easy to roll and shape.
在本发明提供的制备方法中,熔融纺丝的温度优选为120~300℃,更优选为150~260℃。在本发明提供的一个实施方案中,熔融纺丝可以在熔融纺丝机中进行。尽管没有特别要求,但优选地,使用的该熔融纺丝机为了进行温度控制优选分为或设置有五个段,其中一段温度优选为150~170℃,二段温度优选为160~180℃,三段温度优选为190~220℃,四段温度优选为220~250℃,五段温度优选为230~260℃。在本发明中,熔融纺丝的纺丝速度优选为500~1600m/s,具体可为500m/s、600m/s、700m/s、800m/s、900m/s、1000m/s、1100m/s、1200m/s、1300m/s、1400m/s、1500m/s或1600m/s,或者其间的任意子范围或任意具体值。In the preparation method provided by the present invention, the temperature of melt spinning is preferably 120-300°C, more preferably 150-260°C. In one embodiment provided by the present invention, melt spinning can be performed in a melt spinning machine. Although there is no special requirement, preferably, the melt spinning machine used is preferably divided into or provided with five sections for temperature control, wherein the temperature of the first section is preferably 150-170° C., and the temperature of the second section is preferably 160-180° C. The third-stage temperature is preferably 190-220°C, the fourth-stage temperature is preferably 220-250°C, and the fifth-stage temperature is preferably 230-260°C. In the present invention, the spinning speed of melt spinning is preferably 500-1600m/s, specifically 500m/s, 600m/s, 700m/s, 800m/s, 900m/s, 1000m/s, 1100m/s , 1200m/s, 1300m/s, 1400m/s, 1500m/s or 1600m/s, or any sub-range or any specific value therebetween.
本发明提供的实施方案通过对可生物降解纤维的原料配方和制备工艺进行优化选择,显著提升了纤维材料的透气性能、导湿性能和力学性能。更具体来说,本发明提供的技术方案至少具有以下优点:The embodiment provided by the present invention significantly improves the air permeability, moisture permeability and mechanical properties of the fiber material by optimizing the raw material formulation and preparation process of the biodegradable fiber. More specifically, the technical solution provided by the present invention has at least the following advantages:
1)通过利用特定比率的各个原料组合同时结合特定形状的纳米无机填料,可以使获得的可生物降解纤维形成三维微介孔道,从而在确保纤维材料的拉伸性能的同时,提高纤维材料的透气性;1) By using a combination of specific ratios of raw materials and combining specific shapes of nano-inorganic fillers, the obtained biodegradable fibers can form three-dimensional micro-mesoporous channels, thereby improving the air permeability of the fiber materials while ensuring the tensile properties of the fiber materials sex;
2)在可生物降解纤维的微孔道内表面原位生成亲水性官能团,利于水汽分子单向导湿,从而提高其导湿性;2) Hydrophilic functional groups are generated in situ on the inner surface of the micropores of the biodegradable fiber, which is conducive to the unidirectional moisture conduction of water vapor molecules, thereby improving its moisture permeability;
3)制备工艺步骤简单,可行性高,易于推广;3) The preparation process steps are simple, the feasibility is high, and it is easy to popularize;
4)为进一步拓展可生物降降解纤维的功能性应用提供了良好基础,市场前景十分广阔。4) It provides a good foundation for further expanding the functional application of biodegradable fibers, and the market prospect is very broad.
为更清楚起见,下面通过以下实施例和对比例进行详细说明。For more clarity, the following examples and comparative examples are described in detail below.
在本发明的下述实施例和对比例中,所依据的性能评价方法如下:In the following examples of the present invention and comparative examples, the performance evaluation method based on is as follows:
1)拉伸性能(包括拉伸强度和断裂伸长率):按国家标准GB/T14337-2008方法进行测定。1) Tensile properties (including tensile strength and elongation at break): measured according to the national standard GB/T14337-2008.
2)透气性能:将所得纤维按照平织的方法织成一定面积的织物,按照国家标准GB/T 5453-1995方法进行取样和测试。2) Breathability: Weave the obtained fiber into a fabric with a certain area according to the method of plain weaving, and carry out sampling and testing according to the national standard GB/T 5453-1995 method.
3)导湿性能:将所得纤维按照平织的方法织成一定面积的织物,按 照国家标准GB/T21655.2-2019方法进行取样和测试,以单向传递系数表示。3) Moisture conductivity: Weave the obtained fiber into a fabric with a certain area according to the method of flat weaving, sample and test according to the national standard GB/T21655.2-2019 method, and express it as a one-way transmission coefficient.
4)拉伸微介孔是通过场发射扫描电子显微镜(型号XL30ESEM FEG,荷兰FEI公司)进行测试的。4) The stretched micro-mesoporous is tested by a field emission scanning electron microscope (model XL30ESEM FEG, Netherlands FEI company).
5)三维立体孔结构是通过X射线断层扫描仪(型号Xradia 810Ultra,蔡司,德国)进行测试的。5) The three-dimensional hole structure is tested by X-ray tomography scanner (model Xradia 810Ultra, Zeiss, Germany).
以下将借助于具体实施例和对比例来举例说明本发明,但本领域技术人员能够理解,这些实施例和对比例仅是例示的,而不是限制性的。The present invention will be illustrated below with the help of specific examples and comparative examples, but those skilled in the art can understand that these examples and comparative examples are only illustrative rather than restrictive.
在以下实施例和对比例中,除非另有说明,所使用的设备和原料均是本领域已知的或可商购获得的,或者可以本领域已知的方法获得或制备的。此外,除非另有说明,使用的原料或试剂均是按原样使用,未进行额外的处理。In the following examples and comparative examples, unless otherwise stated, the equipment and raw materials used are known in the art or commercially available, or can be obtained or prepared by methods known in the art. In addition, unless otherwise stated, the raw materials or reagents used were used as they were without additional treatment.
实施例1Example 1
在高速搅拌机(型号GSL100)中,将聚乳酸(重均分子量为30万;购自安徽丰原福泰来聚乳酸有限公司)50重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为10万,BA/BT摩尔比为1:0.5;购自金晖兆隆高新科技股份有限公司)45重量份,聚己内酯(重均分子量为15万;购自深圳光华伟业股份有限公司)5重量份,棒状纳米二氧化硅(径向尺寸为3nm,轴向尺寸为15nm;购自国药集团化学试剂有限公司)0.5重量份,聚马来酸酐(数均分子量为800;购自国药集团化学试剂有限公司)1重量份,在1000r/min的转速下高速预混合;在将上述物料混合后,将所得的预混合物在设置有九区的双螺杆挤出机(型号SHJ-75)中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为40:1,转速1000r/min,其一区温度为120℃、二区温度为150℃、三区温度为160℃、四区温度为160℃、五区温度为170℃、六区温度为175℃、七区温度为180℃、八区温度为160℃、九区温度为155℃。在挤出后,经风冷降至室温后切粒,得到可生物降解材料颗粒。之后,在低速搅拌机(型号DL-100N)中,将该可生物降解材料颗粒100重量份与乙二酸(购自国药集团化学试剂有限公司)5重量份在300r/min的转速下低速预混合,然后在设置有五段的熔融纺丝机(型号MS12)中进行熔融纺丝,其中纺丝机的一段温度为150℃、二段 温度为180℃、三段温度为220℃、四段温度为230℃、五段温度为245℃,纺丝速度为800m/s,最终得到纤度为800D的具有连续三维立体微介孔网的可生物降解纤维。In a high-speed mixer (model GSL100), 50 parts by weight of polylactic acid (weight-average molecular weight is 300,000; purchased from Anhui Fengyuan Futailai Polylactic Acid Co., Ltd.), polyadipate/butylene terephthalate (the weight-average molecular weight is 100,000, and the BA/BT molar ratio is 1:0.5; purchased from Jinhui Zhaolong High-tech Co., Ltd.) 45 parts by weight, polycaprolactone (the weight-average molecular weight is 150,000; purchased from Shenzhen Guanghua Weiye Co., Ltd.) 5 parts by weight, rod-shaped nano-silicon dioxide (the radial dimension is 3nm, and the axial dimension is 15nm; purchased from Sinopharm Chemical Reagent Co., Ltd.) 0.5 parts by weight, polymaleic anhydride (the number average molecular weight is 800; Purchased from Sinopharm Group Chemical Reagent Co., Ltd.) 1 weight part, premixed at a high speed at a rotating speed of 1000r/min; -75) for melt mixing and extrusion granulation, wherein the screw diameter of the twin-screw extruder is 75mm, the aspect ratio is 40:1, the rotating speed is 1000r/min, the temperature in the first zone is 120°C, and the temperature in the second zone is 120°C. 150℃, 160℃ in the third zone, 160℃ in the fourth zone, 170℃ in the fifth zone, 175℃ in the sixth zone, 180℃ in the seventh zone, 160℃ in the eighth zone, 155 in the ninth zone ℃. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. Afterwards, in a low-speed mixer (model DL-100N), 100 parts by weight of the biodegradable material particles and 5 parts by weight of oxalic acid (purchased from Sinopharm Chemical Reagent Co., Ltd.) were pre-mixed at a low speed at a speed of 300r/min. , and then melt spinning is carried out in a five-stage melt spinning machine (model MS12), wherein the temperature of the first stage of the spinning machine is 150°C, the temperature of the second stage is 180°C, the temperature of the third stage is 220°C, and the temperature of the fourth stage The spinning speed is 230°C, the temperature of the fifth stage is 245°C, and the spinning speed is 800m/s. Finally, a biodegradable fiber with a denier of 800D and a continuous three-dimensional micro-mesoporous network is obtained.
对本实施例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.29cN/dtex,断裂伸长率为26.1%;透气性能为652mm/s;单向传递系数为306。The performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.29cN/dtex, the elongation at break is 26.1%, the air permeability is 652mm/s, and the one-way transmission coefficient is 306.
实施例2Example 2
将聚乳酸(重均分子量为15万)85重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为25万,BA/BT摩尔比为1:1)15重量份,片状纳米二氧化硅(厚度为10nm,粒径为200nm)1重量份,针状纳米凹凸石(径向尺寸为1nm,轴向尺寸为10nm)4重量份,3-氨基丙基三乙氧基硅烷(购自国药集团化学试剂有限公司)1重量份,γ-缩水甘油醚氧丙基三甲氧基硅烷(购自国药集团化学试剂有限公司)1重量份,在1200r/min的转速下高速预混合;将上述物料混合后,将所得的预混合物在设置有九区的双螺杆挤出机中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为40:1,转速1000r/min,其一区温度为125℃、二区温度为155℃、三区温度为155℃、四区温度为175℃、五区温度为180℃、六区温度为190℃、七区温度为185℃、八区温度为170℃、九区温度为165℃。在挤出后,经风冷降至室温后切粒,得到可生物降解材料颗粒。之后,将可生物降解材料颗粒100重量份与乙二酸2重量份及壳聚糖(CAS号为969-33-5,分子式为C 21H 21N(购自国药集团化学试剂有限公司)1重量份在500r/min的转速下低速预混合,然后在设置有五个段的熔融纺丝机中进行熔融纺丝,其中纺丝机的一段温度为170℃、二段温度为180℃、三段温度为200℃、四段温度为245℃、五段温度为250℃,纺丝速度为1200m/s,最终得到纤度为1500D的具有微介孔的可生物降解纤维。 With polylactic acid (weight average molecular weight is 150,000) 85 weight parts, polyadipate/butylene terephthalate (weight average molecular weight is 250,000, BA/BT molar ratio is 1:1) 15 weight parts, 1 part by weight of flaky nano-silica (thickness is 10nm, particle diameter is 200nm), 4 parts by weight of acicular nano-attapulgite (radial dimension is 1nm, axial dimension is 10nm), 3-aminopropyl triethoxy 1 part by weight of base silane (purchased from Sinopharm Chemical Reagent Co., Ltd.), 1 part by weight of γ-glycidyl etheroxypropyltrimethoxysilane (purchased from Sinopharm Chemical Reagent Co., Ltd.), at a high speed of 1200r/min Pre-mixing; after mixing the above materials, the resulting pre-mixture is melt-mixed and extruded into pellets in a twin-screw extruder equipped with nine zones, wherein the screw diameter of the twin-screw extruder is 75mm, and the aspect ratio The temperature is 40:1, the speed is 1000r/min, the temperature of the first zone is 125°C, the temperature of the second zone is 155°C, the temperature of the third zone is 155°C, the temperature of the fourth zone is 175°C, the temperature of the fifth zone is 180°C, and the temperature of the sixth zone is 190°C, the temperature in the seventh zone is 185°C, the temperature in the eighth zone is 170°C, and the temperature in the ninth zone is 165°C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. After that, 100 parts by weight of biodegradable material particles, 2 parts by weight of oxalic acid and chitosan (CAS number is 969-33-5, molecular formula is C 21 H 21 N (purchased from Sinopharm Chemical Reagent Co., Ltd.) 1 The parts by weight are pre-mixed at a low speed at a speed of 500r/min, and then melt-spun in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine is 170°C, the temperature of the second section is 180°C, and the temperature of the third section is 180°C. The temperature of the first stage is 200°C, the temperature of the fourth stage is 245°C, the temperature of the fifth stage is 250°C, the spinning speed is 1200m/s, and finally a biodegradable fiber with micro-mesoporous denier of 1500D is obtained.
对本实施例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.32cN/dtex,断裂伸长率为16.3%;透气性能为562mm/s;单向传递系数为287。The performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.32cN/dtex, the elongation at break is 16.3%, the air permeability is 562mm/s, and the one-way transmission coefficient is 287.
实施例3Example 3
将聚乳酸(重均分子量为50万)98重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为30万,BA/BT摩尔比为1:0.25)1重量份,聚己内酯(重均分子量为20万)1重量份,片状纳米二氧化硅(厚度为10nm,粒径为200nm;购自赢创工业集团)1重量份,针状纳米凹凸石(径向尺寸为1nm,轴向尺寸为10nm;购自江苏南大紫金科技集团有限公司)4重量份,3-氨基丙基三乙氧基硅烷1重量份,γ-缩水甘油醚氧丙基三甲氧基硅烷1重量份,在1200r/min的转速下高速预混合;将上述物料混合后,将所得的预混合物在设置有九个区的双螺杆挤出机中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为40:1,转速1000r/min,其一区温度为120℃、二区温度为160℃、三区温度为160℃、四区温度为180℃、五区温度为180℃、六区温度为190℃、七区温度为185℃、八区温度为165℃、九区温度为165℃。在挤出后,经风冷降至室温后切粒,得到可生物降解材料颗粒。之后,将可生物降解材料颗粒100重量份与2-羟基丁二酸(购自国药集团化学试剂有限公司)2重量份及壳聚糖(CAS号为969-33-5,分子式为C 21H 21N)1重量份在450r/min的转速下低速预混合,然后在设置有五个段的熔融纺丝机中进行熔融纺丝,其中纺丝机的一段温度为170℃、二段温度为180℃、三段温度为200℃、四段温度为245℃、五段温度为250℃,纺丝速度为1100m/s,最终得到纤度为500D的具有微介孔的可生物降解纤维。 With polylactic acid (weight average molecular weight is 500,000) 98 weight parts, polyadipate/butylene terephthalate (weight average molecular weight is 300,000, BA/BT molar ratio is 1:0.25) 1 weight part, 1 part by weight of polycaprolactone (weight-average molecular weight is 200,000), 1 part by weight of flaky nano-silica (thickness is 10nm, particle diameter is 200nm; purchased from Evonik Industrial Group), acicular nano-attapulgite (diameter The axial dimension is 1nm, and the axial dimension is 10nm; purchased from Jiangsu Nanda Zijin Technology Group Co., Ltd.) 4 parts by weight, 1 part by weight of 3-aminopropyltriethoxysilane, γ-glycidyl etheroxypropyltrimethoxy 1 part by weight of silane, pre-mixed at a high speed at a speed of 1200r/min; after mixing the above materials, the resulting pre-mixture is melt-mixed and extruded into pellets in a twin-screw extruder equipped with nine zones, wherein The screw diameter of the twin-screw extruder is 75mm, the length-to-diameter ratio is 40:1, and the rotation speed is 1000r/min. 180°C, the temperature in the fifth zone is 180°C, the temperature in the sixth zone is 190°C, the temperature in the seventh zone is 185°C, the temperature in the eighth zone is 165°C, and the temperature in the ninth zone is 165°C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. Afterwards, 100 parts by weight of biodegradable material particles, 2 parts by weight of 2-hydroxysuccinic acid (purchased from Sinopharm Chemical Reagent Co., Ltd.) and chitosan (CAS No. 969-33-5, molecular formula C 21 H 21 N) 1 part by weight is premixed at a low speed at a speed of 450r/min, and then melt-spun in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine is 170 ° C, and the temperature of the second section is 180°C, the temperature of the third stage is 200°C, the temperature of the fourth stage is 245°C, the temperature of the fifth stage is 250°C, the spinning speed is 1100m/s, and finally a biodegradable fiber with micro-mesoporous denier of 500D is obtained.
对本实施例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.39cN/dtex,断裂伸长率为10.7%;透气性能为602mm/s;单向传递系数为298。The performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.39cN/dtex, the elongation at break is 10.7%, the air permeability is 602mm/s, and the one-way transmission coefficient is 298.
实施例4Example 4
将聚乳酸(重均分子量为10万)15重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为20万,BA/BT摩尔比为1:4)85重量份,棒状纳米二氧化钛(径向尺寸为20nm,轴向尺寸为150nm)1重量份,针状纳米凹凸石(径向尺寸为5nm,轴向尺寸为50nm)1重量份,钛酸四丁酯(购自国药集团化学试剂有限公司)0.5重量份,γ-缩水甘油醚氧丙基三甲氧基 硅烷0.1重量份,乙酰化单甘油脂肪酸酯(购自国药集团化学试剂有限公司)0.1重量份,在1500r/min的转速下高速预混合;将上述物料混合后,将所得的预混合物在设置有九个区的双螺杆挤出机中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为40:1,转速1000r/min,其一区温度为130℃、二区温度为150℃、三区温度为160℃、四区温度为165℃、五区温度为170℃、六区温度为185℃、七区温度为185℃、八区温度为160℃、九区温度为155℃。在挤出后,经风冷降至室温后切粒,得到可生物降解材料颗粒;之后将可生物降解材料颗粒100重量份与2-羟基丁二酸2重量份、壳聚糖(CAS号为969-33-5,分子式为C 21H 21N)4重量份、葡聚糖(重均分子量为5000;购自国药集团化学试剂有限公司)4重量份在400r/min的转速下低速预混合,然后在设置有五个段的熔融纺丝机中进行熔融纺丝,其中纺丝机的一段温度为170℃、二段温度为180℃、三段温度为210℃、四段温度为250℃、五段温度为260℃,纺丝速度为1000m/s,最终得到纤度为10D的具有微介孔的可生物降解纤维。 With polylactic acid (weight average molecular weight is 100,000) 15 weight parts, polyadipate/butylene terephthalate (weight average molecular weight is 200,000, BA/BT molar ratio is 1:4) 85 weight parts, Rod-shaped nano-titanium dioxide (radial dimension is 20nm, axial dimension is 150nm) 1 weight part, acicular nano-attapulgite (radial dimension is 5nm, axial dimension is 50nm) 1 weight part, tetrabutyl titanate (purchased from Sinopharm Chemical Reagent Co., Ltd.) 0.5 parts by weight, γ-glycidyl etheroxypropyl trimethoxysilane 0.1 parts by weight, acetylated monoglyceride fatty acid ester (purchased from Sinopharm Chemical Reagent Co., Ltd.) 0.1 parts by weight, at 1500r High-speed pre-mixing at a speed of 1/min; after mixing the above materials, the resulting pre-mixture is melt-mixed and extruded into pellets in a twin-screw extruder with nine zones, wherein the screw of the twin-screw extruder The diameter is 75mm, the length-to-diameter ratio is 40:1, and the rotation speed is 1000r/min. 170°C, the temperature in the sixth zone is 185°C, the temperature in the seventh zone is 185°C, the temperature in the eighth zone is 160°C, and the temperature in the ninth zone is 155°C. After extruding, pelletize after cooling down to room temperature through air cooling to obtain biodegradable material particles; then 100 parts by weight of biodegradable material particles and 2 parts by weight of 2-hydroxysuccinic acid, chitosan (CAS No. 969-33-5, molecular formula is C 21 H 21 N) 4 parts by weight, dextran (weight average molecular weight is 5000; purchased from Sinopharm Chemical Reagent Co., Ltd.) 4 parts by weight pre-mixed at a low speed of 400r/min , and then melt spinning is carried out in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine is 170°C, the temperature of the second section is 180°C, the temperature of the third section is 210°C, and the temperature of the fourth section is 250°C 1. The temperature of the fifth stage is 260°C, and the spinning speed is 1000m/s, and finally a biodegradable fiber with micro-mesoporous denier of 10D is obtained.
对本实施例制备的可生物降解纤维进行性能测试,结果为:拉伸强度0.30cN/dtex,断裂伸长率29.5%;透气性能为711mm/s;单向传递系数277。The performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.30cN/dtex, the elongation at break is 29.5%, the air permeability is 711mm/s, and the one-way transmission coefficient is 277.
实施例5Example 5
将聚乳酸(重均分子量为25万)85重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为25万,BA/BT摩尔比为1:2)10重量份,聚己内酯(重均分子量为5万)5重量份,针状纳米凹凸石(径向尺寸为5nm,轴向尺寸为90nm)0.1重量份,钛酸四丁酯1.5重量份,在900r/min的转速下高速预混合;将上述物料混合后,将所得的预混合物在设置有九个区的双螺杆挤出机中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为40:1,转速1000r/min,其一区温度为150℃、二区温度为160℃、三区温度为165℃、四区温度为170℃、五区温度为175℃、六区温度为185℃、七区温度为190℃、八区温度为180℃、九区温度为160℃。在挤出后经风冷降至室温后切粒,得到可生物降解材料颗粒。之后,将可生物降解材料颗粒100重量份与2-羟基丁二酸0.5重量份、壳聚糖(CAS号为 969-33-5,分子式为C 21H 21N)0.5重量份、葡聚糖(重均分子量为10000)1重量份及聚乙烯醇(重均分子量为8000,醇解度为90%;购自上海石油化工股份有限公司)1重量份在360r/min的转速下低速预混合,然后在设置有五个段的熔融纺丝机中进行熔融纺丝,其中纺丝机的一段温度为165℃、二段温度为180℃、三段温度为215℃、四段温度为240℃、五段温度为250℃,纺丝速度为1600m/s,最终得到纤度为0.1D的具有微介孔的可生物降解纤维。 With polylactic acid (weight average molecular weight is 250,000) 85 weight parts, polyadipate/butylene terephthalate (weight average molecular weight is 250,000, BA/BT molar ratio is 1:2) 10 weight parts, 5 parts by weight of polycaprolactone (weight-average molecular weight is 50,000), 0.1 part by weight of acicular nano-attapulgite (the radial dimension is 5nm, and the axial dimension is 90nm), 1.5 parts by weight of tetrabutyl titanate, at 900r/ High-speed pre-mixing at a speed of min; after mixing the above materials, the resulting pre-mixture is melt-mixed and extruded into pellets in a twin-screw extruder with nine zones, wherein the screw diameter of the twin-screw extruder is The temperature of the first zone is 150°C, the temperature of the second zone is 160°C, the temperature of the third zone is 165°C, the temperature of the fourth zone is 170°C, and the temperature of the fifth zone is 175 ℃, the temperature in the sixth zone is 185°C, the temperature in the seventh zone is 190°C, the temperature in the eighth zone is 180°C, and the temperature in the ninth zone is 160°C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. Afterwards, 100 parts by weight of biodegradable material particles and 0.5 parts by weight of 2-hydroxysuccinic acid, chitosan (CAS number is 969-33-5, molecular formula is C 21 H 21 N) 0.5 parts by weight, dextran (weight-average molecular weight is 10000) 1 weight part and polyvinyl alcohol (weight-average molecular weight is 8000, alcoholysis degree is 90%; Purchased from Shanghai Petrochemical Co., Ltd.) 1 weight part is premixed at a low speed at a rotating speed of 360r/min , and then carry out melt spinning in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine is 165°C, the temperature of the second section is 180°C, the temperature of the third section is 215°C, and the temperature of the fourth section is 240°C 1. The temperature of the fifth stage is 250°C, and the spinning speed is 1600m/s, and finally a biodegradable fiber with micro-mesoporous denier of 0.1D is obtained.
对本实施例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.37cN/dtex,断裂伸长率为18.4%;透气性能为587mm/s;单向传递系数为314。The performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.37cN/dtex, the elongation at break is 18.4%, the air permeability is 587mm/s, and the one-way transmission coefficient is 314.
实施例6Example 6
将聚乳酸(重均分子量为30万)70重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为30万,BA/BT摩尔比为1:2.5)20重量份,聚己内酯(重均分子量为5万)10重量份,棒状纳米三氧化二铝(径向尺寸为15nm,轴向尺寸为90nm)0.05重量份,针状纳米凹凸石(径向尺寸为10nm,轴向尺寸为100nm)0.05重量份,钛酸四丁酯0.05重量份,聚马来酸酐(数均分子量为1200)0.1重量份,在1400r/min的转速下高速预混合;将上述物料混合后,将所得的预混合物在设置有九个区的双螺杆挤出机中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为40:1,转速1000r/min,其一区温度为130℃、二区温度为155℃、三区温度为165℃、四区温度为175℃、五区温度为175℃、六区温度为180℃、七区温度为180℃、八区温度为180℃、九区温度为155℃。在挤出后经风冷降至室温后切粒,得到可生物降解材料颗粒。之后,将可生物降解材料颗粒100重量份与葡聚糖(重均分子量为9000)3重量份及聚乙烯醇(重均分子量为10000,醇解度为86%)0.5重量份在450r/min的转速下低速混合,然后在设置有五个段的熔融纺丝机中进行熔融纺丝,其中纺丝机的一段温度为170℃、二段温度为180℃、三段温度为220℃、四段温度为235℃、五段温度为250℃,纺丝速度为1200m/s,最终得到纤度为100D的具有微介孔的可生物降解纤维。With polylactic acid (weight average molecular weight is 300,000) 70 weight parts, polyadipate/butylene terephthalate (weight average molecular weight is 300,000, BA/BT molar ratio is 1:2.5) 20 weight parts, 10 parts by weight of polycaprolactone (weight-average molecular weight is 50,000), 0.05 parts by weight of rod-shaped nano-alumina (radial dimension is 15nm, axial dimension is 90nm), needle-shaped nano-attapulgite (radial dimension is 10nm , the axial dimension is 100nm) 0.05 parts by weight, tetrabutyl titanate 0.05 parts by weight, polymaleic anhydride (number average molecular weight is 1200) 0.1 parts by weight, high-speed premixing under the rotating speed of 1400r/min; Mix the above materials Finally, the resulting pre-mixture is melt-mixed and extruded into pellets in a twin-screw extruder with nine zones, wherein the screw diameter of the twin-screw extruder is 75mm, the aspect ratio is 40:1, and the speed 1000r/min, the temperature of the first zone is 130°C, the temperature of the second zone is 155°C, the temperature of the third zone is 165°C, the temperature of the fourth zone is 175°C, the temperature of the fifth zone is 175°C, the temperature of the sixth zone is 180°C, and the temperature of the seventh zone The temperature in the eighth zone is 180°C, and the temperature in the ninth zone is 155°C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. Afterwards, 100 parts by weight of the biodegradable material particles, 3 parts by weight of dextran (the weight average molecular weight is 9000) and 0.5 parts by weight of polyvinyl alcohol (the weight average molecular weight is 10000, and the degree of alcoholysis is 86%) at 450r/min Mix at a low speed at a certain speed, and then carry out melt spinning in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine is 170°C, the temperature of the second section is 180°C, the temperature of the third section is 220°C, and the temperature of the fourth section is 220°C. The temperature of the first stage is 235°C, the temperature of the fifth stage is 250°C, and the spinning speed is 1200m/s, finally a biodegradable fiber with micro-mesoporous denier of 100D is obtained.
对本实施例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.34cN/dtex,断裂伸长率为20.6%;透气性能为643mm/s;单向传递系数为392。The performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.34cN/dtex, the elongation at break is 20.6%, the air permeability is 643mm/s, and the one-way transmission coefficient is 392.
实施例7Example 7
将聚乳酸(重均分子量为60万)97重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为30万,BA/BT摩尔比为1:1)2.9重量份,聚己内酯(重均分子量为5万)0.1重量份,棒状纳米三氧化二铝(径向尺寸为50nm,轴向尺寸为200nm)0.1重量份,聚马来酸酐(数均分子量为1200)0.05重量份,在1400r/min的转速下高速预混合;将上述物料混合后,将所得的预混合物在设置有九个区的双螺杆挤出机中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为60:1,转速1500r/min,其一区温度为150℃、二区温度为160℃、三区温度为170℃、四区温度为175℃、五区温度为180℃、六区温度为190℃、七区温度为185℃、八区温度为170℃、九区温度为165℃。在挤出后经风冷降至室温后切粒,得到可生物降解材料颗粒。之后,将可生物降解材料颗粒100重量份与葡聚糖(重均分子量为5000)10重量份在500r/min的转速下低速混合,然后在设置有五个段的熔融纺丝机中进行熔融纺丝,其中纺丝机的一段温度为170℃、二段温度为180℃、三段温度为220℃、四段温度为240℃、五段温度为260℃,纺丝速度为1600m/s,最终得到纤度为0.1D的具有微介孔的可生物降解纤维。Polylactic acid (weight average molecular weight is 600,000) 97 weight parts, polyadipate/butylene terephthalate (weight average molecular weight is 300,000, BA/BT molar ratio is 1:1) 2.9 weight parts, Polycaprolactone (weight-average molecular weight is 50,000) 0.1 weight part, rod-shaped nano aluminum oxide (radial dimension is 50nm, axial dimension is 200nm) 0.1 weight part, polymaleic anhydride (number-average molecular weight is 1200) 0.05 parts by weight, high-speed pre-mixing at a speed of 1400r/min; after mixing the above materials, the resulting pre-mixture is melt-mixed and extruded into pellets in a twin-screw extruder with nine zones, wherein the two The screw diameter of the screw extruder is 75mm, the length-to-diameter ratio is 60:1, and the rotation speed is 1500r/min. ℃, the temperature in the fifth zone is 180 ℃, the temperature in the sixth zone is 190 ℃, the temperature in the seventh zone is 185 ℃, the temperature in the eighth zone is 170 ℃, and the temperature in the ninth zone is 165 ℃. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. Afterwards, 100 parts by weight of biodegradable material particles and 10 parts by weight of dextran (weight average molecular weight is 5000) are mixed at a low speed at a rotating speed of 500r/min, and then melted in a melt spinning machine provided with five sections Spinning, wherein the temperature of the first stage of the spinning machine is 170°C, the temperature of the second stage is 180°C, the temperature of the third stage is 220°C, the temperature of the fourth stage is 240°C, the temperature of the fifth stage is 260°C, and the spinning speed is 1600m/s. Finally, a biodegradable fiber with micro-mesoporous size of 0.1D is obtained.
对本实施例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.39cN/dtex,断裂伸长率为16.6%;透气性能为479mm/s;单向传递系数为317。The performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.39cN/dtex, the elongation at break is 16.6%, the air permeability is 479mm/s, and the one-way transmission coefficient is 317.
实施例8Example 8
将聚乳酸(重均分子量为10万)40重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为30万,BA/BT摩尔比为1:1)40重量份,聚己内酯(重均分子量为25万)20重量份,棒状纳米凹凸石(径向尺寸为1nm,轴向尺寸为10nm)5重量份,聚马来酸酐(数均分子量为1200)0.05重量份, 乙酰化单甘油脂肪酸酯1.95重量份,在1300r/min的转速下高速预混合;将上述物料混合后,将所得的预混合物在设置有九个区的双螺杆挤出机中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为20:1,转速1000r/min,其一区温度为150℃、二区温度为160℃、三区温度为170℃、四区温度为170℃、五区温度为180℃、六区温度为190℃、七区温度为180℃、八区温度为160℃、九区温度为165℃。在挤出后经风冷降至室温后切粒,得到可生物降解材料颗粒。之后,将可生物降解材料颗粒100重量份与葡聚糖(重均分子量为10000)5重量份,2-羟基丁二酸2.5重量份在370r/min的转速下低速混合,然后在设置有五个段的熔融纺丝机中进行熔融纺丝,其中纺丝机的一段温度为170℃、二段温度为180℃、三段温度为200℃、四段温度为260℃、五段温度为300℃,纺丝速度为100m/s,最终得到纤度为1500D的具有微介孔的可生物降解纤维。With polylactic acid (weight-average molecular weight is 100,000) 40 weight parts, polyadipate/butylene terephthalate (weight-average molecular weight is 300,000, BA/BT molar ratio is 1:1) 40 weight parts, Polycaprolactone (weight-average molecular weight is 250,000) 20 weight parts, rod-shaped nano attapulgite (radial dimension is 1nm, axial dimension is 10nm) 5 weight parts, polymaleic anhydride (number-average molecular weight is 1200) 0.05 weight Parts, 1.95 parts by weight of acetylated monoglyceride fatty acid ester, pre-mixed at a high speed at a speed of 1300r/min; after mixing the above materials, the resulting pre-mixture is melted in a twin-screw extruder with nine zones Mixing and extrusion granulation, wherein the screw diameter of the twin-screw extruder is 75mm, the length-to-diameter ratio is 20:1, the speed is 1000r/min, the temperature in the first zone is 150°C, the temperature in the second zone is 160°C, and the temperature in the third zone The temperature in the fourth zone is 170°C, the temperature in the fifth zone is 180°C, the temperature in the sixth zone is 190°C, the temperature in the seventh zone is 180°C, the temperature in the eighth zone is 160°C, and the temperature in the ninth zone is 165°C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. Afterwards, 100 parts by weight of biodegradable material particles and 5 parts by weight of dextran (weight-average molecular weight is 10000), 2.5 parts by weight of 2-hydroxysuccinic acid are mixed at a low speed at a speed of 370r/min, and then are set to five parts by weight. Melt spinning is carried out in a melt-spinning machine of three sections, wherein the temperature of the first section of the spinning machine is 170°C, the temperature of the second section is 180°C, the temperature of the third section is 200°C, the temperature of the fourth section is 260°C, and the temperature of the fifth section is 300 °C, the spinning speed is 100m/s, and finally a biodegradable fiber with micro-mesoporous denier of 1500D is obtained.
对本实施例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.21cN/dtex,断裂伸长率为31.8%;透气性能为386mm/s;单向传递系数为329。The performance test of the biodegradable fiber prepared in this example shows that the tensile strength is 0.21cN/dtex, the elongation at break is 31.8%, the air permeability is 386mm/s, and the one-way transmission coefficient is 329.
对比例1Comparative example 1
将聚乳酸(重均分子量为50万)50重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为25万,BA/BT摩尔比为1:1)45重量份,聚己内酯(重均分子量为20万)5重量份,在1000r/min的转速下高速预混合;将上述物料混合后,将所得的预混合物在设置有九个区的双螺杆挤出机中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为40:1,转速1000r/min,其一区温度为130℃、二区温度为150℃、三区温度为170℃、四区温度为175℃、五区温度为175℃、六区温度为180℃、七区温度为185℃、八区温度为180℃、九区温度为165℃。在挤出后经风冷降至室温后切粒,得到可生物降解材料颗粒。之后,将可生物降解材料颗粒100重量份在设置有五个段的熔融纺丝机中进行熔融纺丝,其中纺丝机的一段温度为170℃、二段温度为180℃、三段温度为220℃、四段温度为235℃、五段温度为250℃,纺丝速度为1000m/s,最终得到纤度为100D的可生物降解纤维。该纤维虽然经过拉伸,但是由于没有无机填料和成孔剂, 因而不存在拉伸微孔及三维孔道结构。With polylactic acid (weight average molecular weight is 500,000) 50 weight parts, polyadipate/butylene terephthalate (weight average molecular weight is 250,000, BA/BT molar ratio is 1:1) 45 weight parts, 5 parts by weight of polycaprolactone (weight average molecular weight is 200,000), premixed at a high speed at a speed of 1000r/min; Melt mixing and extrusion granulation in a twin-screw extruder, wherein the screw diameter of the twin-screw extruder is 75mm, the length-to-diameter ratio is 40:1, the speed is 1000r/min, the temperature of the first zone is 130°C, the temperature of the second zone is 150°C, The temperature in the third zone is 170°C, the temperature in the fourth zone is 175°C, the temperature in the fifth zone is 175°C, the temperature in the sixth zone is 180°C, the temperature in the seventh zone is 185°C, the temperature in the eighth zone is 180°C, and the temperature in the ninth zone is 165°C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. After that, 100 parts by weight of the biodegradable material particles were melt-spun in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine was 170°C, the temperature of the second section was 180°C, and the temperature of the third section was 220°C, the temperature of the fourth stage is 235°C, the temperature of the fifth stage is 250°C, the spinning speed is 1000m/s, and finally a biodegradable fiber with a denier of 100D is obtained. Although the fiber has been stretched, there is no stretched micropore and three-dimensional channel structure because there is no inorganic filler and pore forming agent.
对本对比例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.39cN/dtex,断裂伸长率为9.6%;透气性能为23mm/s;单向传递系数为-46。由此可以看出,可生物降解树脂本身经过纺丝成纤维并不具备导湿的功能。The performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.39cN/dtex, the elongation at break is 9.6%, the air permeability is 23mm/s, and the one-way transmission coefficient is -46. It can be seen from this that the biodegradable resin itself does not have the function of moisture conduction after being spun into fibers.
对比例2Comparative example 2
将聚乳酸(重均分子量为30万)50重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为10万,BA/BT摩尔比为1:0.5)45重量份,聚己内酯(重均分子量为15万)5重量份,在1000r/min的转速下高速预混合;将上述物料混合后,将所得的预混合物在设置有九个区的双螺杆挤出机中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为40:1,转速1000r/min,其一区温度为120℃、二区温度为150℃、三区温度为160℃、四区温度为160℃、五区温度为170℃、六区温度为175℃、七区温度为180℃、八区温度为160℃、九区温度为155℃。在挤出后,经风冷降至室温后切粒,得到可生物降解材料颗粒。之后,将可生物降解材料颗粒100重量份在设置有五个段的熔融纺丝机中进行熔融纺丝,其中纺丝机的一段温度为150℃、二段温度为180℃、三段温度为220℃、四段温度为230℃、五段温度为245℃,纺丝速度为800m/s,最终得到纤度为800D的可生物降解纤维。该纤维虽然经过拉伸,但是由于没有无机填料和成孔剂,因而不存在拉伸微孔及三维孔道结构。With polylactic acid (weight average molecular weight is 300,000) 50 weight parts, polyadipate/butylene terephthalate (weight average molecular weight is 100,000, BA/BT molar ratio is 1:0.5) 45 weight parts, 5 parts by weight of polycaprolactone (weight average molecular weight is 150,000), premixed at a high speed at a speed of 1000r/min; Melt mixing and extrusion granulation in a twin-screw extruder, wherein the screw diameter of the twin-screw extruder is 75mm, the aspect ratio is 40:1, the speed is 1000r/min, the temperature of the first zone is 120°C, the temperature of the second zone is 150°C, The temperature in the third zone is 160°C, the temperature in the fourth zone is 160°C, the temperature in the fifth zone is 170°C, the temperature in the sixth zone is 175°C, the temperature in the seventh zone is 180°C, the temperature in the eighth zone is 160°C, and the temperature in the ninth zone is 155°C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. After that, 100 parts by weight of the biodegradable material particles were melt-spun in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine was 150°C, the temperature of the second section was 180°C, and the temperature of the third section was 220°C, the temperature of the fourth stage is 230°C, the temperature of the fifth stage is 245°C, the spinning speed is 800m/s, and finally a biodegradable fiber with a denier of 800D is obtained. Although the fiber has been stretched, there is no stretched micropore and three-dimensional channel structure because there is no inorganic filler and pore-forming agent.
对本对比例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.37cN/dtex,断裂伸长率为10.1%;透气性能为21mm/s;单向传递系数为-50。由此可以看出,改变加工工艺,虽然能调控纤维的纤度,但是仍不能获得有效的导湿性。The performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.37cN/dtex, the elongation at break is 10.1%, the air permeability is 21mm/s, and the one-way transmission coefficient is -50. It can be seen that, although the fineness of the fiber can be adjusted by changing the processing technology, effective moisture permeability cannot be obtained.
由对比例1和对比例2可以看出,只用生物降解树脂制备的纤维,由于没有添加无机填料和成孔剂纤维中,因而所得的纤维中不存在拉伸成孔及三维孔结构,尤其使得单向传递系数低而不具有有效的导湿性。From Comparative Example 1 and Comparative Example 2, it can be seen that only the fibers prepared by biodegradable resins do not add inorganic fillers and pore-forming agents to the fibers, so there is no stretching and three-dimensional pore structure in the fibers obtained, especially It makes the one-way transmission coefficient low and does not have effective moisture conductivity.
对比例3Comparative example 3
将聚乳酸(重均分子量为30万)40重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为25万,BA/BT摩尔比为1:2)40重量份,聚己内酯(重均分子量为15万)10重量份,棒状纳米二氧化硅(径向尺寸为10nm,轴向尺寸为50纳米)1.5重量份,在1000r/min的转速下高速混合;将上述物料混合后,将所得的预混合物在设置有九个区的双螺杆挤出机中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为40:1,转速1000r/min,其一区温度为130℃、二区温度为150℃、三区温度为170℃、四区温度为175℃、五区温度为175℃、六区温度为180℃、七区温度为185℃、八区温度为180℃、九区温度为165℃。在挤出后,经风冷降至室温后切粒,得到可生物降解材料颗粒。之后,将改性后的可生物降解材料颗粒100重量份在设置有五个段的熔融纺丝机中进行熔融纺丝,其中纺丝机的一段温度为170℃、二段温度为180℃、三段温度为220℃、四段温度为235℃、五段温度为250℃,纺丝速度为1000m/s,最终得到纤度为100D的具有拉伸微孔的可生物降解纤维。With polylactic acid (weight-average molecular weight is 300,000) 40 weight parts, polyadipate/butylene terephthalate (weight-average molecular weight is 250,000, BA/BT molar ratio is 1:2) 40 weight parts, 10 parts by weight of polycaprolactone (weight-average molecular weight is 150,000), 1.5 parts by weight of rod-shaped nano silicon dioxide (radial dimension is 10nm, and axial dimension is 50 nanometers), mixes at a high speed at a rotating speed of 1000r/min; After the above-mentioned materials were mixed, the pre-mixture obtained was melt-mixed and extruded into pellets in a twin-screw extruder with nine zones, wherein the screw diameter of the twin-screw extruder was 75 mm, and the aspect ratio was 40: 1. The speed is 1000r/min, the temperature of the first zone is 130°C, the temperature of the second zone is 150°C, the temperature of the third zone is 170°C, the temperature of the fourth zone is 175°C, the temperature of the fifth zone is 175°C, the temperature of the sixth zone is 180°C, The temperature in the seventh zone is 185°C, the temperature in the eighth zone is 180°C, and the temperature in the ninth zone is 165°C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. After that, 100 parts by weight of the modified biodegradable material particles were melt-spun in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine was 170°C, the temperature of the second section was 180°C, The temperature of the third stage is 220°C, the temperature of the fourth stage is 235°C, the temperature of the fifth stage is 250°C, the spinning speed is 1000m/s, and finally a biodegradable fiber with stretched micropores with a denier of 100D is obtained.
对本对比例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.38cN/dtex,断裂伸长率为11.6%;透气性能为31mm/s;单向传递系数为-10。由此可以看出,添加无机填料后,由于无机填料与生物降解树脂本身存在相分离,在纤维拉伸过程中,无机填料并不能拉伸,而生物降解树脂可以被拉伸,因而尽管能够形成拉伸微孔,但仍不足以获得有效的导湿性。The performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.38cN/dtex, the elongation at break is 11.6%, the air permeability is 31mm/s, and the one-way transmission coefficient is -10. It can be seen that after adding the inorganic filler, due to the phase separation between the inorganic filler and the biodegradable resin itself, the inorganic filler cannot be stretched during the fiber drawing process, while the biodegradable resin can be stretched, so although it can form Stretched microporous, but still not enough for effective moisture transfer.
对比例4Comparative example 4
将聚乳酸(重均分子量为30万)50重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为10万,BA/BT摩尔比为1:0.5)45重量份,聚己内酯(重均分子量为15万)5重量份,棒状纳米二氧化硅(径向尺寸为3nm,轴向尺寸为15nm)0.5重量份,在1000r/min的转速下高速预混合;将上述物料混合后,将所得的预混合物在设置有九个区的双螺杆挤出机中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为40:1,转速1000r/min,其一区温度为120℃、二区温度为150℃、三区温度为160℃、四区温度为160℃、五区温度为170℃、六区温度为175℃、七区 温度为180℃、八区温度为160℃、九区温度为155℃。在挤出后,经风冷降至室温后切粒,得到可生物降解材料颗粒。之后,将可生物降解材料颗粒100重量份在设置有五个段的熔融纺丝机中进行熔融纺丝,其中纺丝机的一段温度为150℃、二段温度为180℃、三段温度为220℃、四段温度为230℃、五段温度为245℃,纺丝速度为800m/s,最终得到纤度为800D的具有拉伸微孔的可生物降解纤维。With polylactic acid (weight average molecular weight is 300,000) 50 weight parts, polyadipate/butylene terephthalate (weight average molecular weight is 100,000, BA/BT molar ratio is 1:0.5) 45 weight parts, 5 parts by weight of polycaprolactone (weight-average molecular weight is 150,000), 0.5 parts by weight of rod-shaped nano silicon dioxide (the radial dimension is 3nm, and the axial dimension is 15nm), premixed at a high speed at a speed of 1000r/min; After the above-mentioned materials were mixed, the pre-mixture obtained was melt-mixed and extruded into pellets in a twin-screw extruder with nine zones, wherein the screw diameter of the twin-screw extruder was 75 mm, and the aspect ratio was 40: 1. The speed is 1000r/min, the temperature of the first zone is 120°C, the temperature of the second zone is 150°C, the temperature of the third zone is 160°C, the temperature of the fourth zone is 160°C, the temperature of the fifth zone is 170°C, the temperature of the sixth zone is 175°C, The temperature in the seventh zone is 180°C, the temperature in the eighth zone is 160°C, and the temperature in the ninth zone is 155°C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. After that, 100 parts by weight of the biodegradable material particles were melt-spun in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine was 150°C, the temperature of the second section was 180°C, and the temperature of the third section was 220°C, the temperature of the fourth stage is 230°C, the temperature of the fifth stage is 245°C, and the spinning speed is 800m/s. Finally, a biodegradable fiber with stretched micropores with a fineness of 800D is obtained.
对本对比例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.28cN/dtex,断裂伸长率9.1%;透气性能为26mm/s;单向传递系数为-17。由此可以看出,添加无机填料后,能够形成拉伸微孔,但对导湿功能的改善不明显。The performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.28cN/dtex, the elongation at break is 9.1%, the air permeability is 26mm/s, and the one-way transmission coefficient is -17. It can be seen that after the addition of inorganic fillers, stretched micropores can be formed, but the improvement of the moisture-conducting function is not obvious.
对比例5Comparative example 5
将聚乳酸(重均分子量为40万)40重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为20万,BA/BT摩尔比为1:0.5)40重量份,聚己内酯(重均分子量为15万)10重量份,在1000r/min的转速下高速预混合;将上述物料混合后,将所得的预混合物在设置有九个区的双螺杆挤出机中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为40:1,转速1000r/min,其一区温度为130℃、二区温度为150℃、三区温度为170℃、四区温度为175℃、五区温度为175℃、六区温度为180℃、七区温度为185℃、八区温度为180℃、九区温度为165℃。在挤出后,经风冷降至室温后切粒,得到可生物降解材料颗粒。之后,将可生物降解材料颗粒100重量份与2-羟基丁二酸5重量份在设置有五个段的熔融纺丝机中进行熔融纺丝,其中纺丝机的一段温度为170℃、二段温度为180℃、三段温度为220℃、四段温度为235℃、五段温度为250℃,纺丝速度为1000m/s,最终得到纤度为100D的具有孔道的可生物降解纤维。With polylactic acid (weight average molecular weight is 400,000) 40 weight parts, polyadipate/butylene terephthalate (weight average molecular weight is 200,000, BA/BT molar ratio is 1:0.5) 40 weight parts, 10 parts by weight of polycaprolactone (weight-average molecular weight is 150,000), premixed at a high speed at a speed of 1000r/min; Melt mixing and extrusion granulation in a twin-screw extruder, wherein the screw diameter of the twin-screw extruder is 75mm, the length-to-diameter ratio is 40:1, the speed is 1000r/min, the temperature of the first zone is 130°C, the temperature of the second zone is 150°C, The temperature in the third zone is 170°C, the temperature in the fourth zone is 175°C, the temperature in the fifth zone is 175°C, the temperature in the sixth zone is 180°C, the temperature in the seventh zone is 185°C, the temperature in the eighth zone is 180°C, and the temperature in the ninth zone is 165°C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. After that, 100 parts by weight of biodegradable material particles and 5 parts by weight of 2-hydroxysuccinic acid were melt-spun in a melt spinning machine with five sections, wherein the temperature of the first section of the spinning machine was 170 ° C, and the temperature of the second section was 170 ° C. The temperature in the first stage is 180°C, the temperature in the third stage is 220°C, the temperature in the fourth stage is 235°C, the temperature in the fifth stage is 250°C, and the spinning speed is 1000m/s. Finally, a biodegradable fiber with pores with a fineness of 100D is obtained.
对本对比例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.31cN/dtex,断裂伸长率为21.0%;透气性能为79mm/s;单向传递系数为96。由此可以看出,可生物降解树脂添加适宜的成孔剂,在保持原有纤维的力学性能,对透气性能和导湿性能有改善,但仍不充分。The performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.31cN/dtex, the elongation at break is 21.0%, the air permeability is 79mm/s, and the one-way transmission coefficient is 96. It can be seen from this that the addition of suitable pore-forming agents to biodegradable resins can maintain the mechanical properties of the original fibers and improve the air permeability and moisture permeability, but it is still not sufficient.
对比例6Comparative example 6
将聚乳酸(重均分子量为30万)50重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为10万,BA/BT摩尔比为1:0.5)45重量份,聚己内酯(重均分子量为15万)5重量份,在1000r/min的转速下高速预混合;将上述物料混合后,将所得的预混合物在设置有九个区的双螺杆挤出机中进行熔融混合并挤出造粒,其中双螺杆挤出机的螺杆直径为75mm,长径比为40:1,转速1000r/min,其一区温度为120℃、二区温度为150℃、三区温度为160℃、四区温度为160℃、五区温度为170℃、六区温度为175℃、七区温度为180℃、八区温度为160℃、九区温度为155℃。在挤出后,经风冷降至室温后切粒,得到可生物降解材料颗粒。之后,将可生物降解材料颗粒100重量份与乙二酸5重量份在300r/min的转速下低速混合后,在设置有五个段的熔融纺丝机中进行熔融纺丝,其中纺丝机的一段温度为150℃、二段温度为180℃、三段温度为220℃、四段温度为230℃、五段温度为245℃,纺丝速度为800m/s,最终得到纤度为800D的具有孔道的可生物降解纤维。With polylactic acid (weight average molecular weight is 300,000) 50 weight parts, polyadipate/butylene terephthalate (weight average molecular weight is 100,000, BA/BT molar ratio is 1:0.5) 45 weight parts, 5 parts by weight of polycaprolactone (weight average molecular weight is 150,000), premixed at a high speed at a speed of 1000r/min; Melt mixing and extrusion granulation in a twin-screw extruder, wherein the screw diameter of the twin-screw extruder is 75mm, the aspect ratio is 40:1, the speed is 1000r/min, the temperature of the first zone is 120°C, the temperature of the second zone is 150°C, The temperature in the third zone is 160°C, the temperature in the fourth zone is 160°C, the temperature in the fifth zone is 170°C, the temperature in the sixth zone is 175°C, the temperature in the seventh zone is 180°C, the temperature in the eighth zone is 160°C, and the temperature in the ninth zone is 155°C. After extrusion, it is air-cooled to room temperature and then cut into pellets to obtain biodegradable material pellets. Afterwards, after mixing 100 parts by weight of biodegradable material particles and 5 parts by weight of oxalic acid at a low speed at a speed of 300 r/min, melt spinning is carried out in a melt spinning machine equipped with five sections, wherein the spinning machine The temperature of the first stage is 150°C, the temperature of the second stage is 180°C, the temperature of the third stage is 220°C, the temperature of the fourth stage is 230°C, the temperature of the fifth stage is 245°C, the spinning speed is 800m/s, and finally the fiber with a fineness of 800D is obtained. Pore biodegradable fibers.
对本对比例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.32cN/dtex,断裂伸长率为19.8%;透气性能为68mm/s;单向传递系数为87。由此可以看出,添加成孔剂,可形成孔道结构,提高单向传递系数,但仍不充分和显著。The performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.32cN/dtex, the elongation at break is 19.8%, the air permeability is 68mm/s, and the one-way transmission coefficient is 87. It can be seen that adding a pore-forming agent can form a pore structure and improve the one-way transmission coefficient, but it is still not sufficient and significant.
对比例7Comparative example 7
除了使用聚乳酸10重量份,聚己二酸/对苯二甲酸丁二醇酯85重量份,聚己内酯5重量份外,以与实施例1中的相同程序,最终得到纤度为100D的可生物降解纤维,并且不具有拉伸微孔及三维孔道结构。In addition to using 10 parts by weight of polylactic acid, 85 parts by weight of poly(butylene adipate/terephthalate), and 5 parts by weight of polycaprolactone, with the same procedure as in Example 1, it is finally obtained that the fineness is 100D. Biodegradable fiber, and does not have tensile micropores and three-dimensional channel structure.
对本对比例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.2cN/dtex,断裂伸长率为28.7%;透气性能为21mm/s;单向传递系数为-49。由此可以看出,由于使用的聚乳酸的量过少,使得所得的纤维并不会形成拉伸微孔,不能有效获得单向导湿的功能性,并且拉伸强度下降。The performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.2cN/dtex, the elongation at break is 28.7%, the air permeability is 21mm/s, and the one-way transmission coefficient is -49. It can be seen that because the amount of polylactic acid used is too small, the resulting fiber does not form stretched micropores, the unidirectional moisture-wicking functionality cannot be effectively obtained, and the tensile strength decreases.
对比例8Comparative example 8
除了仅使用100重量份的聚乳酸(即未使用聚己二酸/对苯二甲酸丁二醇酯和聚己内酯)外,以与实施例1中的相同程序,最终得到纤度为1500D的可生物降解纤维,并且不具有拉伸微孔及三维孔道结构。Except using only 100 parts by weight of polylactic acid (i.e. not using poly(butylene adipate/terephthalate) and polycaprolactone), with the same procedure as in Example 1, finally obtained fineness is 1500D Biodegradable fiber, and does not have tensile micropores and three-dimensional channel structure.
对本对比例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.45cN/dtex,断裂伸长率为4.7%;透气性能为15mm/s;单向传递系数为-55。由此可以看出,由于仅使用了单独的聚乳酸而不是聚乳酸与聚己二酸/对苯二甲酸丁二醇酯和/或聚己内酯的组合物,使得所得的纤维不会形成拉伸微孔,不能有效获得单向导湿的功能性。虽然纤维的拉伸强度增加,但是断裂伸长率大幅度降低,纤维易断裂不利于收卷。The performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.45cN/dtex, the elongation at break is 4.7%, the air permeability is 15mm/s, and the one-way transmission coefficient is -55. It can be seen that the resulting fibers do not form due to the use of only polylactic acid alone rather than a combination of polylactic acid with polybutylene adipate/terephthalate and/or polycaprolactone. Stretching micropores cannot effectively obtain unidirectional moisture-wicking functionality. Although the tensile strength of the fiber is increased, the elongation at break is greatly reduced, and the fiber is easy to break, which is not conducive to winding.
对比例9Comparative example 9
将聚乳酸(重均分子量为30万)20重量份,聚己二酸/对苯二甲酸丁二醇酯(重均分子量为25万,BA/BT摩尔比为1:1)55重量份,聚己内酯(重均分子量为15万)25重量份,以与实施例3中的相同程序,最终得到纤度为100D的具有拉伸微孔可生物降解纤维。With polylactic acid (weight average molecular weight is 300,000) 20 weight parts, polyadipate/butylene terephthalate (weight average molecular weight is 250,000, BA/BT molar ratio is 1:1) 55 weight parts, Using 25 parts by weight of polycaprolactone (weight average molecular weight: 150,000), the same procedure as in Example 3 was used to finally obtain a stretched microporous biodegradable fiber with a fineness of 100D.
对本对比例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.09cN/dtex,断裂伸长率为34.7%;透气性能为9mm/s;单向传递系数为-25。由此可以看出,由于使用的聚己内酯的量过多,使得所得的纤维虽然会形成拉伸微孔,但是单向导湿功能仍然没有得到改善,并且纤维的拉伸强度急剧减小同时断裂伸长率增加,后续纺织过程中易变形。The performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.09cN/dtex, the elongation at break is 34.7%, the air permeability is 9mm/s, and the one-way transmission coefficient is -25. It can be seen that, because the amount of polycaprolactone used is too much, although the obtained fiber will form stretched micropores, the unidirectional moisture-wicking function is still not improved, and the tensile strength of the fiber decreases sharply at the same time. The elongation at break increases, and it is easy to deform during the subsequent spinning process.
对比例10Comparative example 10
除棒状纳米二氧化硅(径向尺寸为3nm,轴向尺寸为15nm)6重量份外,以与实施例3中的相同程序,最终得到纤度为100D的具有拉伸微孔可生物降解纤维。Except for 6 parts by weight of rod-shaped nano-silica (3nm in radial direction and 15nm in axial direction), the same procedure as in Example 3 was used to finally obtain a biodegradable fiber with stretched micropores with a fineness of 100D.
对本对比例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.39cN/dtex,断裂伸长率为2.5%;透气性能为37mm/s;单向传递系数为-17。由此可以看出,由于使用的棒状纳米二氧化硅的量过多,使得所得的纤维虽然会形成拉伸微孔,但是单向导湿功能仍然没有得到改善,并且由于无机填料含量增加,断裂伸长率急剧减少,纺丝过程易发生断裂。The performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.39cN/dtex, the elongation at break is 2.5%, the air permeability is 37mm/s, and the one-way transmission coefficient is -17. It can be seen that due to the excessive amount of rod-shaped nano-silica used, although the obtained fibers will form stretched micropores, the unidirectional moisture-wicking function has not been improved, and due to the increase in the content of inorganic fillers, the elongation at break The length decreases sharply, and the spinning process is prone to breakage.
对比例11Comparative example 11
除乙二酸12重量份外,以与实施例6中的相同程序,最终得到纤度为800D的具有拉伸微孔可生物降解纤维。Except for 12 parts by weight of oxalic acid, the same procedure as in Example 6 was used to finally obtain a biodegradable fiber with stretched micropores with a fineness of 800D.
对本对比例制备的可生物降解纤维进行性能测试,结果为:拉伸强度为0.15cN/dtex,断裂伸长率为2.3%;透气性能为128mm/s;单向传递系数为135。由此可以看出,添加成孔剂,可有效形成孔道结构,提高单向传递系数,但是由于使用的成孔剂量过高,使得所得的纤维拉伸强度及断裂伸长率降低,纺丝及纺织过程中已发生断裂。The performance test of the biodegradable fiber prepared in this comparative example shows that the tensile strength is 0.15cN/dtex, the elongation at break is 2.3%, the air permeability is 128mm/s, and the one-way transmission coefficient is 135. It can be seen that adding a pore-forming agent can effectively form a pore structure and improve the one-way transmission coefficient, but because the pore-forming dose used is too high, the tensile strength and elongation at break of the obtained fiber are reduced, and spinning and Breakage has occurred during the weaving process.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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- 2021-12-09 WO PCT/CN2021/136656 patent/WO2022257394A1/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116636667A (en) * | 2023-02-13 | 2023-08-25 | 湖北卓乐医疗用品有限公司 | A kind of degradable protective clothing and its manufacturing method |
| CN117659651A (en) * | 2023-11-10 | 2024-03-08 | 广东班特斯膜材科技有限公司 | A high-strength polylactic acid material and its preparation method and application |
| CN118166575A (en) * | 2024-05-06 | 2024-06-11 | 保定市汉德新材料科技有限公司 | A kind of craft woven paper and its application |
| CN118773766A (en) * | 2024-07-05 | 2024-10-15 | 青岛大学 | A preparation method and application of modified polylactic acid fiber |
| CN119144104A (en) * | 2024-10-10 | 2024-12-17 | 德州职业技术学院(德州市技师学院) | Degradable PVC plastic particle and preparation method and application thereof |
| CN121019086A (en) * | 2025-10-30 | 2025-11-28 | 福建满山红新材料科技股份公司 | Antibacterial sanitary napkin packaging bags and their preparation methods |
Also Published As
| Publication number | Publication date |
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| CN113174656A (en) | 2021-07-27 |
| CN113174656B (en) | 2022-09-16 |
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