WO2024242595A1 - Module de réseau de génie civil - Google Patents

Module de réseau de génie civil Download PDF

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Publication number
WO2024242595A1
WO2024242595A1 PCT/RU2024/050114 RU2024050114W WO2024242595A1 WO 2024242595 A1 WO2024242595 A1 WO 2024242595A1 RU 2024050114 W RU2024050114 W RU 2024050114W WO 2024242595 A1 WO2024242595 A1 WO 2024242595A1
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WO
WIPO (PCT)
Prior art keywords
frame
riser
secured
module
module according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/RU2024/050114
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English (en)
Russian (ru)
Inventor
Демид Анатольевич КОСТЕРЕВ
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of WO2024242595A1 publication Critical patent/WO2024242595A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03CDOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00Domestic plumbing installations for fresh water or waste water; Sinks
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F17/00Vertical ducts; Channels, e.g. for drainage
    • E04F17/08Vertical ducts; Channels, e.g. for drainage for receiving utility lines, e.g. cables, pipes

Definitions

  • the claimed technical solution relates to the field of construction, namely to water supply and sewerage systems used inside a building.
  • Water supply and sewerage systems are an integral part of each building for the constant supply of consumers with cold and hot water, water disposal and the creation of comfortable living conditions.
  • the installation of such systems is a complex, labor-intensive process, especially in the construction of multi-apartment, multi-story buildings, where the water supply and sewerage system is a single complex.
  • the creation of special factory-ready modules, including parts of the water supply and sewerage system, is an urgent task to ensure a fast, accurate and reproducible process for installing utility lines.
  • a solution is known from the prior art, which is an engineering block containing a supporting base in which a riser pipeline for domestic sewage, heating, riser pipelines for cold and hot water supply, as well as a main air duct with a ventilation system pipe layout are installed.
  • the supporting base is made in the form of a frame and contains at least two horizontally installed elements, one of which, located in the lower part of the frame, is a frame reinforcement element and contains elements for fixing the pipelines, the other element, installed in the upper part of the frame, is a supporting interfloor element of the frame, as well as a formwork element for pouring the interfloor ceiling and contains fixedly installed conductors, as well as elements for fixing the pipelines, wherein the frame in the upper part additionally contains elements for positioning and alignment of the module when docking it, as well as mounting lugs, while a water supply and heating distribution and metering unit is installed in the frame.
  • Russian Federation Patent No. RU2645315C1, IPC E04F 17/08, E04C 1/39, EOSZ 1/00 published on 20.02.2018.
  • the prior art also includes a solution selected as the closest analogue, which is a system for distributing utility networks of buildings, containing a supporting base in the form of a metal frame, to which vertical risers with the corresponding distribution of pipes of the sewer and heating systems, which are equipped with devices for inspection, as well as the distribution of pipes of the cold and hot water supply system with thermal expansion compensators, are secured using clamps.
  • the closest analogue is a system for distributing utility networks of buildings, containing a supporting base in the form of a metal frame, to which vertical risers with the corresponding distribution of pipes of the sewer and heating systems, which are equipped with devices for inspection, as well as the distribution of pipes of the cold and hot water supply system with thermal expansion compensators, are secured using clamps.
  • the frame is made in the form of a flat structure or a module of n-number of similar structures, each of which is equipped with horizontally oriented buses in the form of rectangular boxes, pipe holders are mounted on the buses with the possibility of moving along their axis, equipped with latches, and on the buses there are fixators of the position of the holders relative to each other, as well as stoppers for the holders, serving to limit their final movement, while the distribution of pipes of various systems is equipped with shut-off valves and corresponding metering devices.
  • the increased technological efficiency of the utility module is achieved, in particular, by simplifying the production of the module, as well as its installation in the internal water supply and sewerage system of the building.
  • VK virtual water supply and sewerage systems
  • the utility module contains a support frame that provides the load-bearing function of the module and acts as a framework that makes it possible to place all the necessary elements of the module on it, namely fastening devices, water supply and sewerage risers and a sliding angle, which increases the factory readiness of the module, due to which the installation of the module and the entire building's water supply system is significantly simplified and accelerated, since there is no need to install water supply and sewerage risers separately from each other using more equipment and greater time costs, which ensures high technology of the module.
  • the support frame is made in the form of a welded structure made of pipes, which, due to the simple and quick connection of the pipes to each other, further simplifies the production of the module, and as a result, further increases its manufacturability.
  • a welded structure made of pipes additionally increases the reliability of the support frame due to a strong connection of the pipes to each other and an additional increase in the strength and rigidity of the entire structure.
  • the use of pipes as components of the support frame additionally simplifies the production of the module, and as a result, additionally increases its manufacturability due to the possibility of attaching fasteners using through-connection elements, such as self-tapping screws, rivets, etc., which is one of the simplest and fastest ways to connect parts.
  • the hollow internal space of the pipes additionally protects the through-connection elements from the effects of moisture, for example, when a water supply or sewerage pipeline breaks, and as a result from further destruction due to rust and a decrease in the reliability of the connection, which additionally increases the durability and reliability of the module.
  • the pipes have a square cross-section, which, due to the flat sides of the pipes, further simplifies the installation of fasteners fixtures on the support frame, in contrast to round pipes, due to the increase in the contact area between the pipe surface and the fastening device, which further simplifies the production of the module, and as a result, further increases its manufacturability.
  • the durability and reliability of the module is additionally increased due to the additional strengthening of the connection and the reduction of its mobility.
  • the process of manufacturing utility modules using support frames made in the form of welded structures from square pipes with various dimensional parameters it was found that when using square pipes in the preferred version, the outer size of which is 20 mm and the wall thickness of 1.5 mm, the process of manufacturing the module is additionally simplified, and thereby its manufacturability is further increased.
  • frame production is further slowed down due to the large volume of pipes, as well as the increased massiveness of the finished frame, which also further complicates the module production process, further increases the time and material costs for frame production and module installation, thereby further reducing its manufacturability.
  • the reliability of the frame is further reduced due to the long welds between the pipes, which, if poorly executed, further increase the likelihood of damage to the integrity of the structure and the appearance of cracks in the frame, which further reduces the reliability of the module.
  • module production is also further complicated, so how the process of installing the fastening devices on the frame is complicated due to the smaller size of the pipes and the smaller contact area between the pipe and the fastening device, in addition, additional connecting elements may be required to increase the reliability of the connection, thus additionally complicating the production of the module and additionally reducing its manufacturability.
  • additional connecting elements may be required to increase the reliability of the connection, thus additionally complicating the production of the module and additionally reducing its manufacturability.
  • the rigidity of the frame and its ability to withstand the weight of the risers fixed to it are additionally reduced, which additionally reduces the reliability of the module.
  • the use of square pipes with an external size of 20 mm and a wall thickness of 1.5 mm for the manufacture of the frame additionally simplifies the process of production and installation of the module, thereby additionally increasing its manufacturability.
  • the support frame of the utility module is equipped with fastening devices for fixing the VK risers in them, which ensures high technological efficiency of the module by simplifying the process of its production, namely the ability to quickly and easily connect the VK risers to the support frame by fixing them in fastening devices, which also does not require complex labor-intensive procedures for installing and securing the risers, as well as the use of massive structures and frames to maintain them in the desired equilibrium position.
  • the fastening in the fastening devices installed on the frame of the domestic sewer riser (K1), the riser of the supply hot water supply (TZ), the riser of the circulation hot water supply (T4) and the riser of the domestic and drinking water supply (B1) provides the module with a high degree of factory readiness, since it includes all the necessary VK pipelines, which significantly simplifies its installation in the VK, since it does not require separate installation of all risers, the use of a large amount of equipment, complex frames, large time costs, and also makes it possible during the construction of multi-story buildings to simply connect the risers of modules from different floors to each other for quick and easy installation of the entire water supply system of the building, which provides the module with high technology.
  • the TZ riser can preferably be secured to the frame using fastening devices made in the form of a metal clamp and a holder with an upper latch. Securing the TZ riser using a metal clamp further simplifies the module production process and thereby increases its manufacturability, due to the fact that the metal clamp tape is highly flexible and can have an unlimited length, which allows you to quickly and easily wrap it around the TZ riser and fix the connection, thereby securing the position the riser relative to the frame, and in the case of the metal clamp in the form of two half rings, the production of the module is also further simplified, since the installation and fastening of the TZ riser in such a clamp is performed quickly and easily by means of several connecting elements.
  • fastening the TZ riser using a holder with an upper latch allows for additional simplification of the process of positioning the TZ riser relative to the support frame of the module, since it can be easily and quickly installed in the holder and secured with an upper latch, further increasing the accuracy of installing the riser in the design position and further simplifying the positioning of the TZ riser for connection with the adjacent module, while reducing the need for additional equipment and time for checking the exact position of the TZ riser, which further simplifies the process of manufacturing and installing the module in the VK, thereby further increasing the manufacturability of the module.
  • a latch on the holder does not require the use of additional fastening devices to fix the TZ riser in the holder, which further simplifies the module production process and further increases its manufacturability, and also further increases the durability and reliability of the module by reducing the likelihood of disconnection of the TZ riser pipe from the fastening device, for example, when bending the pipe from high-temperature water pressure, and in general additionally increases the reliability of the connection.
  • the TZ riser can be secured to the frame using several metal clamps and several holders with an upper latch, which additionally increases the reliability of the connection.
  • the T4 riser can preferably be secured to the frame using fastening devices made in the form of a metal clamp and a holder with an upper latch.
  • the T4 riser is secured using a metal clamp due to the fact that the metal tape
  • the clamp is highly flexible and can have an unlimited length, allowing it to be quickly and easily wrapped around the T4 riser and the connection to be fixed, thereby fixing the position of the riser relative to the frame, which further simplifies the module production process and, thus, increases its manufacturability, and in the case of a metal clamp in the form of two half rings, the module production is also further simplified, since the installation and fixing of the T4 riser in such a clamp is performed quickly and easily by means of several connecting elements.
  • fixing the T4 riser using a holder with an upper latch further simplifies the positioning of the T4 riser for connection with the adjacent module, while reducing the need for additional equipment and time to verify the exact position of the T4 riser, further increasing the accuracy of installing the riser in the design position, which further simplifies the process of manufacturing and assembling the module in the VK, thereby, further increasing the manufacturability of the module.
  • the presence of a latch on the holder does not require the use of additional fastening devices to fix the T4 riser in the holder, which further simplifies the module production process and further increases its manufacturability, and also further increases the durability and reliability of the module by reducing the likelihood of disconnecting the T4 riser pipe from the fastening device, for example, when bending the pipe from high-temperature water pressure, and in general additionally increases the reliability of the connection.
  • the T4 riser can be secured to the frame using several metal clamps and several holders with an upper latch, which additionally increases the reliability of the connection.
  • the use of a metal clamp to secure the KI, TZ and T4 risers due to its high strength due to being made of metal additionally increases the reliability of the module.
  • the metal clamp may have an anti-corrosion coating, which additionally protects it from moisture, which also further increases the reliability of the module.
  • Riser B1 is preferably secured to the frame using a fastening device made in the form of a holder with an upper latch, which, due to the quick and convenient connection, as well as additional simplification of the positioning of riser B1 for connection with the adjacent module, reduces the need for using additional equipment and time for checking the exact position of riser B1, additionally increasing the accuracy of installing the riser in the design position, thereby additionally simplifying the process of manufacturing and installing the module in the VK, which additionally increases its manufacturability.
  • the presence of a latch on the holder does not require the use of additional fastening devices for fixing riser B1 in the holder, which additionally simplifies the process of manufacturing the module and additionally increases its manufacturability.
  • riser B 1 can be secured to the frame using several holders with an upper latch, which additionally increases the reliability of the connection.
  • the metal clamp is mounted on the frame by means of a stud installed in a washer and secured with a nut, which is simple to install and easy to repair or replace connections, further simplifying the production and repair of the module, thereby further increasing its manufacturability.
  • the holder with the upper latch can be made of plastic, which, due to its lower weight, in contrast to the holder made of metal, further reduces the weight of the module, thereby further simplifying its transportation and installation, thereby increasing manufacturability.
  • the execution of the holder with the upper latch from plastic additionally protects the surface of the pipes of the TZ, T4 and B1 risers from possible scratches and damage to integrity, since the plastic surface has high wear-resistant properties and when pipes are made of metal or special polymers, it does not damage their surface, thereby further reducing the likelihood of damage to the integrity of the riser pipes and their failure, which further increases the reliability of the module.
  • the holder is preferably fixed to the frame using self-tapping screws, which is one of the simplest and fastest ways to connect parts, further simplifying the production of the module and increasing its manufacturability.
  • the utility module contains a sliding angle fixed to the frame and containing a hole for a fastening element for mounting the frame to the floor slab. Fastening the sliding angle to the frame provides the ability to mount the frame to the floor slab, namely, through the hole by means of the fastening element, the frame is fastened to the floor slab and the module is aligned for precise connection of the risers T3, T4 and B1 of one module with the risers of another module located on the floor above or below, thus there is no need to use complex equipment to maintain the balance of the module during installation and direct installation of the frame to the floor slab, which significantly simplifies the process of installing the module, and as a result, increases its manufacturability.
  • the ability to adjust the position of the frame relative to the floor slab allows for precise installation of the module in the design position without performing complex alignment operations with the involvement of complex equipment, which simplifies the installation of the module and increases its manufacturability.
  • several corners can be fixed on the frame, which further increases the reliability of the frame fastening to the floor slab.
  • the presence of a sliding corner allows for the alignment of the module position both horizontally and vertically, depending on the position of the corner fastening on the support frame, as well as orientation of the angle relative to the frame, for example, when the module is fixed to the floor slab through the oval opening of the sliding angle, which allows shifting its position parallel to the plane of the floor slab, or when it is fixed to the frame through the oval opening of the sliding angle, which allows shifting the position of the module perpendicular to the plane of the floor slab, which also significantly simplifies the installation of the module and increases its manufacturability.
  • the sliding angle also ensures the transfer of the load from the support frame to the floor slab, which reduces the load from the support frame and additionally increases the durability and reliability of the module.
  • anchors dowels or anchor bolts as a fastening element for mounting the frame to the floor slab.
  • the sliding angle is fixed to the frame by means of a stud installed in a washer and secured with a nut, which is a simple-to-install and easy-to-repair or replace connection, additionally simplifying the production and repair of the module, thereby additionally increasing its manufacturability.
  • Fig. 1 shows a general view of the utility module.
  • Fig. 2 shows a cross-section of the utility module.
  • the riser T4 (4) is preferably secured to the frame (1) using fastening devices made in the form of a metal clamp (10) and a holder with an upper latch (11).
  • the riser B 1 (5) can be preferably secured to the frame (1) using a fastening device made in the form of a holder with an upper latch (12).
  • the risers K1 (2), T3 (3) and T4 (4) can be secured to the frame (1) using several metal clamps (7, 8, 10), wherein the risers T3 (3), T4 (4) and B1 (5) can be preferably secured to the frame (1) with with the help of several holders with an upper latch (9, 11, 12).
  • the utility module brought to factory readiness at the production facility, namely, with fastening elements installed on the support frame (1), in which the riser K1 (2), riser T3 (3), riser T4 (4) and riser B1 (5) are secured, and with a sliding angle (6) secured to the frame (1), is delivered to the construction site to the place where the utility communications are installed.
  • the module is preliminarily secured to the floor slab to adjust the module position for subsequent precise connection of the risers (3,4,5) with the risers of another utility module installed on the floor above or below.
  • the risers (3,4,5) are connected to the risers of another utility module installed on the floor above or below, preferably by means of connecting sleeves, and the opening in the floor slab through which the risers (2, 3,4, 5) pass after installation and connection with another utility module is cemented with concrete mixture.
  • the claimed technical solution can be used for installation of building engineering communications and is characterized by increased technological efficiency.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Sink And Installation For Waste Water (AREA)

Abstract

La présente solution se rapporte au domaine de la construction, notamment des installations d'approvisionnement en eau et des eaux usées que l'on utilise dans des bâtiments. Ce module de réseau de génie civil comprend un cadre de support dans lequel sont installés des équipements de fixation dans lesquels sont fixés une colonne d'eaux usées domestiques, une colonne de conduit d'eau descendant d'alimentation en eau chaude, une colonne de conduit d'eau de circulation d'alimentation en eau chaude et une colonne de conduit d'eau domestique-potable, lequel module comprend une équerre coulissante fixée sur le cadre et comprenant une ouverture pour un élément de fixation afin de monter le cadre contre une plaque de couverture. Le résultat technique de la présente invention consiste en une augmentation de la technicité du module de réseau de génie civil.
PCT/RU2024/050114 2023-05-24 2024-05-29 Module de réseau de génie civil Ceased WO2024242595A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
RU2023113447 2023-05-24
RU2023113447 2023-05-24

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Publication Number Publication Date
WO2024242595A1 true WO2024242595A1 (fr) 2024-11-28

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PCT/RU2024/050114 Ceased WO2024242595A1 (fr) 2023-05-24 2024-05-29 Module de réseau de génie civil

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2019109A1 (de) * 1969-04-22 1971-02-04 Fillios Jean Pierre Rene Installations-Bauteil
SU1017603A1 (ru) * 1981-09-18 1983-05-15 Ивано-Франковский Проектно-Конструкторский Технологический Институт Министертсва Лесной И Деревообрабатывающей Промышленности Усср Контейнер дл навалочных и сыпучих грузов
EP0545141A1 (fr) * 1991-11-29 1993-06-09 Friatec Ag Keramik- Und Kunststoffwerke Elément de gaine technique
JPH08152080A (ja) * 1994-09-28 1996-06-11 Matsushita Electric Works Ltd パイプシャフト及びその固定構造
JPH08218470A (ja) * 1995-02-16 1996-08-27 Inax Corp 配管ユニット及びその配管ケースと前板
RU2645315C1 (ru) * 2016-10-07 2018-02-20 Общество с ограниченной ответственностью "ШАФТ" Инженерный модуль и способ его монтажа
CN213625852U (zh) * 2020-10-09 2021-07-06 湖南远蓝住宅工业有限公司 一种集成工厂化建筑同层给排水系统

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2019109A1 (de) * 1969-04-22 1971-02-04 Fillios Jean Pierre Rene Installations-Bauteil
SU1017603A1 (ru) * 1981-09-18 1983-05-15 Ивано-Франковский Проектно-Конструкторский Технологический Институт Министертсва Лесной И Деревообрабатывающей Промышленности Усср Контейнер дл навалочных и сыпучих грузов
EP0545141A1 (fr) * 1991-11-29 1993-06-09 Friatec Ag Keramik- Und Kunststoffwerke Elément de gaine technique
JPH08152080A (ja) * 1994-09-28 1996-06-11 Matsushita Electric Works Ltd パイプシャフト及びその固定構造
JPH08218470A (ja) * 1995-02-16 1996-08-27 Inax Corp 配管ユニット及びその配管ケースと前板
RU2645315C1 (ru) * 2016-10-07 2018-02-20 Общество с ограниченной ответственностью "ШАФТ" Инженерный модуль и способ его монтажа
CN213625852U (zh) * 2020-10-09 2021-07-06 湖南远蓝住宅工业有限公司 一种集成工厂化建筑同层给排水系统

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