WO2024252054A1 - Laminar substrate feeder and processing machine couplable thereto - Google Patents
Laminar substrate feeder and processing machine couplable thereto Download PDFInfo
- Publication number
- WO2024252054A1 WO2024252054A1 PCT/ES2024/070393 ES2024070393W WO2024252054A1 WO 2024252054 A1 WO2024252054 A1 WO 2024252054A1 ES 2024070393 W ES2024070393 W ES 2024070393W WO 2024252054 A1 WO2024252054 A1 WO 2024252054A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- laminar substrate
- feeder
- laminar
- wheels
- substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H1/00—Supports or magazines for piles from which articles are to be separated
- B65H1/04—Supports or magazines for piles from which articles are to be separated adapted to support articles substantially horizontally, e.g. for separation from top of pile
- B65H1/06—Supports or magazines for piles from which articles are to be separated adapted to support articles substantially horizontally, e.g. for separation from top of pile for separation from bottom of pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H1/00—Supports or magazines for piles from which articles are to be separated
- B65H1/26—Supports or magazines for piles from which articles are to be separated with auxiliary supports to facilitate introduction or renewal of the pile
- B65H1/266—Support fully or partially removable from the handling machine, e.g. cassette, drawer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H1/00—Supports or magazines for piles from which articles are to be separated
- B65H1/28—Supports or magazines for piles from which articles are to be separated compartmented to receive piles side-by-side
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/02—Separating articles from piles using friction forces between articles and separator
- B65H3/06—Rollers or like rotary separators
- B65H3/063—Rollers or like rotary separators separating from the bottom of pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/02—Separating articles from piles using friction forces between articles and separator
- B65H3/06—Rollers or like rotary separators
- B65H3/0676—Rollers or like rotary separators with two or more separator rollers in the feeding direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/02—Separating articles from piles using friction forces between articles and separator
- B65H3/06—Rollers or like rotary separators
- B65H3/0692—Vacuum assisted separator rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/44—Simultaneously, alternately, or selectively separating articles from two or more piles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/44—Simultaneously, alternately, or selectively separating articles from two or more piles
- B65H3/443—Simultaneously, alternately, or selectively separating articles from two or more piles simultaneously
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/46—Supplementary devices or measures to assist separation or prevent double feed
- B65H3/56—Elements, e.g. scrapers, fingers, needles, brushes, acting on separated article or on edge of the pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/042—Feeding sheets or blanks using rolls, belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/06—Feeding sheets or blanks from stacks
- B31B50/062—Feeding sheets or blanks from stacks from the underside of a magazine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/07—Feeding sheets or blanks by air pressure or suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/88—Printing; Embossing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/42—Piling, depiling, handling piles
- B65H2301/423—Depiling; Separating articles from a pile
- B65H2301/4231—Depiling; Separating articles from a pile by two or more separators acting selectively on the same pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/42—Piling, depiling, handling piles
- B65H2301/423—Depiling; Separating articles from a pile
- B65H2301/4232—Depiling; Separating articles from a pile of horizontal or inclined articles, i.e. wherein articles support fully or in part the mass of other articles in the piles
- B65H2301/42322—Depiling; Separating articles from a pile of horizontal or inclined articles, i.e. wherein articles support fully or in part the mass of other articles in the piles from bottom of the pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/445—Moving, forwarding, guiding material stream of articles separated from each other
- B65H2301/4451—Moving, forwarding, guiding material stream of articles separated from each other forming a stream or streams of separated articles
- B65H2301/44512—Moving, forwarding, guiding material stream of articles separated from each other forming a stream or streams of separated articles forming parallel streams of separated articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2402/00—Constructional details of the handling apparatus
- B65H2402/10—Modular constructions, e.g. using preformed elements or profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/90—Machine drive
- B65H2403/94—Other features of machine drive
- B65H2403/942—Bidirectional powered handling device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/30—Suction means
- B65H2406/31—Suction box; Suction chambers
- B65H2406/312—Suction box; Suction chambers incorporating means for transporting the handled material against suction force
- B65H2406/3122—Rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/30—Suction means
- B65H2406/36—Means for producing, distributing or controlling suction
- B65H2406/363—Means for producing, distributing or controlling suction adjusting or controlling distribution of vacuum for a plurality of suction means
- B65H2406/3632—Means for producing, distributing or controlling suction adjusting or controlling distribution of vacuum for a plurality of suction means means for auto adjustment of vacuum distribution according to the size of handled material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
- B65H2511/11—Length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
- B65H2511/13—Thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/20—Location in space
- B65H2511/22—Distance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/176—Cardboard
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/176—Cardboard
- B65H2701/1762—Corrugated
Definitions
- the present invention relates to feeding machines for laminar substrates such as cardboard or corrugated cardboard sheets for feeding to a cardboard processing machine, specifically for a machine for applying preparation products, such as for example the application of varnish or primer for subsequent digital printing.
- these machines are combined with a cardboard feeder, which is designed to hold a stack of cardboard sheets and feeds them separately towards the preparation machine.
- This cardboard feeder is fixedly located at a location and the preparation product application machine is coupled to it.
- the feeder consists of a hopper or adjustable area for supplying the stacked cardboard, comprising an adjustable gauge that leaves a passage space corresponding to the thickness of the cardboard sheet.
- a table with a plurality of wheels for moving/feeding the cardboard. each cardboard sheet.
- said feeding table comprises a suction table that sucks the cardboard sheet helping said wheels to better traction said cardboard sheet.
- the feeder comprises a lower feeding roller and a corresponding pressing roller on it to move the cardboard sheet to the feed inlet of the preparation machine.
- the vacuum table sucks a cardboard sheet, and by transmission of the rotation of the wheels said cardboard sheet moves in the direction of the preparation or processing machine at a speed according to the needs of the preparation machine.
- the suction table is raised so that the wheels are no longer in contact with the cardboard sheet (the wheels are fixed and the upper plate of the table rises so that the horizontal line of tangency to the upper part of the wheels is below the upper level of the plate of the table to avoid contact), the wheels being driven by a single motor.
- the suction continues to exist so that the outgoing cardboard sheet and the cardboard sheet immediately above it ready to exit, are sucked against the suction table, being a static element that produces retention of the cardboard sheet.
- the outgoing cardboard sheet has sufficient traction to exit, due to the traction provided by the traction rollers, despite the retention caused by the raised suction table.
- the next cardboard sheet as it comes into contact with the raised suction table is retained, preventing the outgoing cardboard sheet from dragging it.
- the suction table lowers to its initial position where the wheels come into contact again with the next cardboard sheet to be extracted, starting the cycle again.
- document US20220063938A1 discloses a feeder with a suction table and its corresponding wheels at the gauge output, achieving the necessary traction to feed the machine in this case for processing cardboard to make boxes.
- This alternative solves the aforementioned problem of the pressing roller, however, with the movement of the suction table, friction will continue to occur on the perimeters of the cardboard sheet.
- the present invention provides a feeder for laminar substrates for processing machines comprising:
- - and traction means located after the gauge in the direction of movement of the laminar substrate to direct the laminar substrate to the processing machine, where the feed table is fixed, and comprises control means configured to selectively stop the rotation of the corresponding rotation axis.
- the axis of rotation of the invention is understood to be the axes that have the function of dragging the substrate, and there may be additional axes, for example, in order to distribute the support of the load, but in this case without the extra function of dragging, said additional axes therefore not being included in the definition of axis of rotation according to the invention. Although they could also form part of a practical alternative of the invention.
- the supply area is understood to be a hopper, or a space delimited by adjustable walls depending on the dimensions of the laminar substrate.
- Another of the problems present in the state of the art that is solved with the invention is that friction with the suction table is avoided when it is in an elevated position.
- the protruding substrate is always in contact with the drive wheels until it exits the passage gauge, which reduces energy efforts.
- the traction by the wheels makes it possible to move the substrate at the required speed without the need to use a pressing roller, or by reducing the pressing pressure of said roller.
- the traction of the feed roller located at the outlet will be sufficient, added to the traction provided by the wheels that maintain contact with the laminar substrate, which, in addition, since there is no friction with the suction table as in the state of the art, provides greater traction than in known solutions. In this way, the laminar substrate is prevented from being marked by the pressing of the roller and having to be discarded.
- control means of the laminar substrate feeder object of the invention are configured to stop the corresponding axis of rotation before the next sheet substrate being fed contacts the wheels on said axle.
- the feeder for laminar substrates object of the invention comprises a plurality of rotating axes with their corresponding wheels, comprising drive means for each axis and/or group of rotating axes, and the control means being configured to stop the drive means corresponding to the axis or group of axes to be stopped before the next laminar substrate being fed contacts the feed wheels of the corresponding rotating axis.
- the rotation axis will be stopped, whether it is driven independently or is part of a group of axes with the same drive that needs to be stopped, before it contacts the next substrate to be fed, to avoid moving the next substrate before it is due.
- the moment at which the next substrate being fed might touch the wheels on a given axis would mark the limiting moment for stopping the rotation of said axis of rotation, the stopping moment being determined by the control means.
- the stopping moment at which said next substrate would touch the wheels being dependent on the distance between the axles, stiffness of the substrate, dimensions of the substrate, weight of the stack of substrates, density of the substrate material, etc.
- This stopped shaft will stop providing traction, preventing the next substrate from being dragged and causing jams.
- the shafts and their corresponding wheels will preferably stop successively as the laminar substrate passes through the feed gauge, with all the shafts then being activated again for a new feeding cycle of the laminar substrate.
- Another advantage of the present invention is that it is no longer necessary to leave a minimum length of the substrate before its rear flank meets the first wheel axle during extraction so that it can be divided by the feed roller as in the state of the art. With this solution, it will be possible to have a suction table as long as necessary.
- the wheels attached to the axis of rotation are configured to have free movement in case their axis of rotation is stopped.
- the wheels will turn at the same time as the turning axis, but in the case where a turning axis is stopped with a laminar substrate being fed, they will have freedom of rotation to prevent the laminar substrate being fed from being rubbed by the wheels due to the stopping of the turning axis.
- This configuration is especially interesting when there are groups of axes driven by the same drive, so that when the drive is stopped all the axes are stopped, or if for safety reasons it is desired to stop one of the turning axes in the feed before it has passed the rear flank of the substrate, or for example in the case where the substrate has already gained traction with the traction means located after the gauge.
- At least one axis of rotation can rotate in the opposite direction to that corresponding to the movement of the laminar substrate, providing traction to the wheels in the opposite direction, being useful in case of needing to reposition a laminar substrate that for any reason had been dragged when it was not the right time.
- the feeding table comprises means for lateral movement of the laminar substrate.
- the supply and guiding elements of the laminar substrate feeder comprise a lateral guide or stop for the laminar substrate, however, to avoid jams, a clearance is left with respect to said guide preferably of about 0.5 mm on each side.
- a clearance is left with respect to said guide preferably of about 0.5 mm on each side.
- These means of lateral movement of the substrate may be in the form of an engraving on the table which causes the substrates to tend to move laterally as they advance towards the feed, or at least a wheel configured to laterally move the substrate towards the corresponding lateral guide, which may be, for example, inclined axes, or wheels intercalated with the axes of the feed wheels.
- the wheels could be hidden, for example, according to a pneumatic mechanism, hiding themselves when the substrate has already been brought against the side guide.
- inclined axes it is contemplated that after the substrate has been brought against the guide and its wheels are exposed, the inclined turning axes are stopped, keeping their wheels free to turn in the direction of advance, with the feeding carried out by the aforementioned feed turning axes.
- the traction means at the gauge exit are at least one feed roller, or one feed roller with its corresponding pressing roller.
- the traction means at the exit of the gauge are a secondary feeding table with suction and with displacement wheels with independently driven axles and/or axles driven jointly by a single or several drives.
- This configuration is possible thanks to the maintenance of traction by the wheels of the feeding table that maintain contact with the exiting substrate.
- the combination of a secondary suction table at the exit of the gauge, together with a feeding roller, is also contemplated, depending on the speed requirements requested by the processing machine.
- the drive means are servomotors, which facilitate greater control of the acceleration and braking of the wheels.
- the feeding table comprises at least two suction zones, the control means being configured to activate/deactivate said suction zones selectively.
- This configuration of a segmented suction table is an interesting implementation option for a feeding table of a suitable length for large-sized laminar substrates, so that each suction zone can be activated or deactivated according to the lengths of the substrates being fed at any given time.
- the laminar substrate feeder comprises a separator fixable on the feeding table for separation and alignment of substrates. laminar substrates when fed in parallel. Since the suction table is fixed, a movable separator design is not necessary as in the state of the art, thus reducing the difficulty and costs of manufacturing, and being a more reliable implementation without mechanical elements susceptible to failure.
- This feature in combination with the means of lateral movement of the laminar substrate mentioned above allow the substrate to be brought against the separator so that it acts as a reference, which was not possible in the state of the art due to having a space between the separator and the feeding table for raising the table itself.
- the laminar substrate feeder comprises movement means for its movement to another location, preferably wheels that allow its movement in the direction of movement of the substrate in its feed, to connect it to the corresponding processing machine, or to carry out maintenance tasks.
- the invention also relates to a machine for processing laminar substrates, preferably a machine for applying preparation products, with means for moving in the direction of movement of the laminar substrate, and connectable to the feed inlet of the processing machine, in this case to the preparation product application rollers, the substrate feeder comprising a secondary suction table at the exit of the gauge that provides the traction necessary for feeding the substrate to the processing machine.
- this type of processing machines comprise a feed table with suction and with wheels at the inlet for feeding and accelerating the laminar substrate coming from the laminar substrate feeder, however, with this configuration it is possible to dispense with the feed table in the preparation product application machine, being able to couple it to the laminar substrate feeder. Thanks to this configuration, maintenance tasks are facilitated, especially for cleaning, providing better access to the dosing and preparation product application rollers of the processing machine. In addition, continuity is provided for the transport of the laminar substrates.
- Figure 1 shows a schematic elevation view of a substrate feeder. laminar according to the state of the art before the laminar substrate begins its displacement.
- Figure 2 shows a schematic elevation view of a state-of-the-art sheet substrate feeder with the black arrow indicating the elevation of the suction table.
- Figure 3 shows a schematic elevation view of a feeder for laminar substrates according to the state of the art with the black arrow indicating the descent of the suction table.
- Figure 4 shows a schematic elevation view of a preferred embodiment of a laminar substrate feeder according to the object of the invention before the laminar substrate begins its movement.
- Figure 5 shows a schematic elevation view of a preferred embodiment of a sheet substrate feeder according to Figure 4 at the moment when the rear flank of the sheet substrate has passed the first wheel axle.
- Figure 6 shows a schematic elevation view of a preferred embodiment of a sheet substrate feeder according to Figure 4 at the moment when the rear flank of the sheet substrate has passed the second wheel axle.
- Figure 7 shows a schematic elevation view of a preferred embodiment of a sheet substrate feeder according to Figure 4 at the moment when the rear flank of the sheet substrate has reached the last wheel axis.
- Figure 8 shows a schematic elevation view of a preferred embodiment of a sheet substrate feeder according to Figure 4 at the moment the sheet substrate has left the passage gauge.
- Figure 9 shows a schematic perspective/top view of an alternative embodiment of the sheet substrate feeder with two feed lines.
- Figure 10 shows a schematic elevation view of an alternative embodiment of the invention with a longer suction table.
- Figure 11 shows a schematic elevation view of a feeder for laminar substrates coupled to a machine for applying preparation products, according to the state of the art.
- Figure 12 shows a schematic elevation view of a preferred embodiment of a sheet substrate feeder coupled to a product application machine in accordance with the object of the invention.
- the length L2 from the gauge (4') of passage until the cardboard sheet (3.1') is stepped on by a pressing roller (10') has to be less than the length L1 from the flank or rear edge of the cardboard sheet (3.T) to the vertical axis of the first wheels (6') that said edge of the cardboard sheet (3.1') would encounter in its motion, with the objective that no wheel (6') remains in contact with the next cardboard sheet to be fed.
- the feeding table (5') Since it is necessary to comply with this relationship between the lengths L1 and L2, for shorter substrates such as a cardboard sheet (3.1') of approximately 600mm in length, the feeding table (5') would be limited in length resulting in a feeding table (5') that would not be valid for cardboard sheets (3.1') of great length.
- a feeding table (5’) is raised, so that when said feeding table (5’) is raised, as the wheels (6’) are fixed, they do not come into contact with the next cardboard sheet (3’).
- the laminar substrate preferably being a cardboard sheet (3.1).
- the novelty of the invention is presented at the instant of the cycle represented in figure 5, in this case the suction table (5) is fixed, and to prevent the next cardboard sheet from being dragged ahead of time, once the rear edge of the cardboard sheet (3.1) has reached the vertical of the axis of the first wheels (6), so that said axis stops when passing the vertical and before the next cardboard sheet contacts the wheels (6). The rest of the wheel axles (6) will continue moving providing traction to the cardboard sheet (3.1).
- the invention preferably comprises an independent drive for each wheel axle (6), preferably said drive being a servomotor, so that the cardboard feeder (1) comprises control means that give the stop signal to the servomotor that drives the first wheel axle (6).
- the moment when the rear edge of the cardboard sheet (3.1) has reached the first axle of the wheels (6) will be calculated by the control means, for example, by reading times at the exit of the rollers (8, 10) where readings are made of the front and rear edges of the cardboard sheets (3.1) to check that the feeding is being carried out correctly.
- control means calculate when the rear edge of the cardboard sheet (3.1) will reach the axle of the wheels (6), and with this information it will send the stop signal to the servo motor.
- a cardboard feeder arrangement (1) with two feeding lines comprising a separator (9) fixed to the feeding table (5) that separates and guides both cardboard sheets (3.1).
- the adaptation to the different dimensions of the cardboard sheets will be carried out by means of retention and guidance of the storage area of the stack of cardboards (3), said separator (9) remaining fixed at all times on the feeding table (5).
- Feeding (5) This arrangement facilitates manufacturing and avoids errors and failures that can occur in solutions known in the state of the art that comprise a gap between the feeding table and the separator to allow the feeding table to rise.
- the suction table (5) is segmented, so that there are several suction zones (5.1).
- the control means will close the suction of the suction zones (5.1) that are outside the length of the stack of cardboard (3) and the axles of the corresponding wheels (6) will remain motionless.
- a cardboard processing machine that can be coupled to the cardboard feeder (1) and the assembly formed by both machines is also contemplated.
- the processing machine is preferably, for the practical implementation shown in the figures, a preparation product application machine (11).
- the preparation product application machine (11') comprises a suction table (11.1) for feeding the cardboard sheet (3.1) to provide the necessary speed to said cardboard sheet (3.1) at the entrance of the application rollers (13').
- a suction table (11.1) for feeding the cardboard sheet (3.1) to provide the necessary speed to said cardboard sheet (3.1) at the entrance of the application rollers (13').
- the cardboard feeder (1) comprises a secondary suction table (7) with its corresponding wheels (7.1) at the exit of the gauge (4).
- the appropriate speed is provided to the cardboard sheet (3.1) according to the requirements of the application rollers (13) of the preparation product application machine (11), and as it is not necessary to include the feed roller (8) and its corresponding pressing roller (10) due to the traction provided by the secondary suction table (7), in this case the cardboard feeder (1) can be directly coupled to a preparation product application machine (11) without a feed suction table (11.1).
- both the cardboard feeder (1) and the preparation product application machine (11) have means of movement in the direction of movement of the cardboard sheet (3.1), so that they are directly coupled, providing continuity in the movement of the cardboard sheet.
- the feeding table (5) comprises means for lateral movement of the cardboard sheet.
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Abstract
Description
DESCRIPCIÓN DESCRIPTION
ALIMENTADOR DE SUSTRATOS LAMINARES Y MAQUINA DE PROCESADO ACOPLADLE AL MISMO SHEET SUBSTRATE FEEDER AND PROCESSING MACHINE ATTACHED TO IT
Sector de la técnica Technical sector
La presente invención está relacionada con las máquinas alimentadoras de sustratos laminares como por ejemplo de planchas de cartón o cartón corrugado de alimentación a una máquina procesadora de cartón, concretamente para una máquina de aplicación de productos de preparación, como por ejemplo la aplicación de barniz o imprimación para la posterior impresión digital. The present invention relates to feeding machines for laminar substrates such as cardboard or corrugated cardboard sheets for feeding to a cardboard processing machine, specifically for a machine for applying preparation products, such as for example the application of varnish or primer for subsequent digital printing.
Estado de la técnica State of the art
Para el procesamiento del cartón, en particular para aplicación de motivos decorativos o de marcado mediante impresión digital, en muchas ocasiones es necesaria la aplicación de un producto de preparación, barniz o imprimación previo a la impresión con tinta. Este proceso se lleva a cabo por una máquina de rodillos de aplicación de productos de preparación que, mediante la combinación de diferentes rodillos, aplica una capa con un grosor determinado de dicho producto de preparación sobre la superficie de cartón. De forma convencional estas máquinas, previamente a la entrada del cartón en el rodillo aplicador, comprenden una mesa de vacío con ruedas para dirigir el cartón a la entrada de los rodillos aplicadores de forma adecuada. For the processing of cardboard, in particular for the application of decorative or marking motifs by digital printing, it is often necessary to apply a preparation product, varnish or primer prior to printing with ink. This process is carried out by a roller machine for applying preparation products which, by combining different rollers, applies a layer of said preparation product with a certain thickness onto the cardboard surface. Conventionally, these machines, prior to the cardboard entering the application roller, comprise a vacuum table with wheels to direct the cardboard to the entry of the application rollers in an appropriate manner.
Para la automatización del proceso estas máquinas se combinan con un alimentador de cartón que está configurado para albergar un paquete de planchas de cartón apilados y los alimenta separadamente en dirección hacia la máquina de preparación. Este alimentador de cartón se dispone en un emplazamiento de forma fija, y se le acopla la máquina de aplicación de productos de preparación. For process automation, these machines are combined with a cardboard feeder, which is designed to hold a stack of cardboard sheets and feeds them separately towards the preparation machine. This cardboard feeder is fixedly located at a location and the preparation product application machine is coupled to it.
El alimentador consta de una tolva o zona ajustable para el aprovisionamiento de los cartones apilados, comprendiendo un calibre ajustable que deja un hueco de paso correspondiente al espesor de la plancha de cartón. En la parte inferior de dicha tolva dispone de una mesa con una pluralidad de ruedas para el desplazamiento/alimentación de cada plancha de cartón. Para tener una mejor tracción, dicha mesa de alimentación comprende una mesa de succión que succiona la plancha de cartón ayudando a dichas ruedas a traccionar mejor dicha plancha de cartón. Además, a la salida del hueco de paso del calibre, el alimentador comprende un rodillo inferior de alimentación y un rodillo pisador correspondiente sobre él para desplazar la plancha de cartón hasta la entrada de alimentación de la máquina de preparación. The feeder consists of a hopper or adjustable area for supplying the stacked cardboard, comprising an adjustable gauge that leaves a passage space corresponding to the thickness of the cardboard sheet. At the bottom of said hopper there is a table with a plurality of wheels for moving/feeding the cardboard. each cardboard sheet. In order to have better traction, said feeding table comprises a suction table that sucks the cardboard sheet helping said wheels to better traction said cardboard sheet. Furthermore, at the exit of the gauge passage gap, the feeder comprises a lower feeding roller and a corresponding pressing roller on it to move the cardboard sheet to the feed inlet of the preparation machine.
En un ciclo de funcionamiento de este alimentador, la mesa de vacío succiona una plancha de cartón, y por transmisión del giro de las ruedas dicha plancha de cartón se desplaza en dirección de la máquina de preparación o procesado con una velocidad de acuerdo con las necesidades de la máquina de preparación. Cuando la plancha de cartón sale por el hueco de paso del calibre y su flanco delantero llega al rodillo de alimentación y su rodillo pisón, la mesa de succión es elevada de forma que las ruedas dejan de tener contacto con la plancha de cartón (las ruedas están fijas y la chapa superior de la mesa sube de manera que la línea de tangencia horizontal a la parte superior de las ruedas queda por debajo del nivel superior de la chapa de la mesa para evitar el contacto), estando las ruedas accionadas por un solo motor. No obstante, la succión sigue existiendo por lo que la plancha de cartón saliente y la plancha de cartón inmediatamente superior preparada para salir, son succionadas contra la mesa de succión, siendo un elemento estático que produce retención de la plancha de cartón. In one operating cycle of this feeder, the vacuum table sucks a cardboard sheet, and by transmission of the rotation of the wheels said cardboard sheet moves in the direction of the preparation or processing machine at a speed according to the needs of the preparation machine. When the cardboard sheet exits the passage gap of the gauge and its front flank reaches the feed roller and its clamping roller, the suction table is raised so that the wheels are no longer in contact with the cardboard sheet (the wheels are fixed and the upper plate of the table rises so that the horizontal line of tangency to the upper part of the wheels is below the upper level of the plate of the table to avoid contact), the wheels being driven by a single motor. However, the suction continues to exist so that the outgoing cardboard sheet and the cardboard sheet immediately above it ready to exit, are sucked against the suction table, being a static element that produces retention of the cardboard sheet.
La plancha de cartón saliente tiene suficiente tracción para salir, debido a la tracción proporcionada por los rodillos de tracción, a pesar de la retención que le produce la mesa de succión elevada. A su vez, la plancha de cartón siguiente conforme va contactando con la mesa de succión elevada se queda retenida evitando que la plancha de cartón saliente la arrastre. Así, cuando el flanco posterior de la plancha de cartón alcanza el hueco de salida del calibre, quedando liberada del paquete de cartón, la mesa de succión baja a su posición inicial donde las ruedas vuelven a tomar contacto con la siguiente lámina de cartón a extraer comenzando de nuevo el ciclo. The outgoing cardboard sheet has sufficient traction to exit, due to the traction provided by the traction rollers, despite the retention caused by the raised suction table. In turn, the next cardboard sheet as it comes into contact with the raised suction table is retained, preventing the outgoing cardboard sheet from dragging it. Thus, when the back edge of the cardboard sheet reaches the gauge exit gap, being released from the cardboard package, the suction table lowers to its initial position where the wheels come into contact again with the next cardboard sheet to be extracted, starting the cycle again.
Sin embargo, esta realización plantea diferentes problemáticas que se traducen en defectos en las planchas de cartón y una menor productividad. However, this implementation poses various problems that result in defects in the cardboard sheets and lower productivity.
Uno de los problemas que surgen es el rozamiento de la plancha de cartón con la mesa de succión en su posición elevada, lo que hace necesario realizar esfuerzos energéticos extras, o un mayor pisado del rodillo pisón para alcanzar la tracción suficiente. One of the problems that arise is the friction of the cardboard sheet with the suction table in its raised position, which makes it necessary to make extra energy efforts, or a greater tread of the tamper roller to achieve sufficient traction.
La necesidad del rodillo pisador para poder fraccionar la plancha de cartón cuando las ruedas ya no están en contacto con la plancha de cartón al elevar la mesa de succión hace que determinadas planchas de cartón queden marcadas debido a la pisada del rodillo pisador, invalidándolas para su posterior uso. The need for the pressing roller to be able to split the cardboard sheet when the wheels are no longer in contact with the cardboard sheet when raising the suction table causes certain cardboard sheets to be marked due to the pressing roller's impact, making them unsuitable for later use.
Otro problema que aparece por la subida y bajada de la mesa de succión, son los daños ocasionados en los extremos pehmetrales por rasgaduras, roturas, doblamiento, etc., ocasionados por los elementos de guiado y retención de la zona de aprovisionamiento del paquete de cartón. Además, el mismo movimiento de subida y bajada de la mesa de succión provoca rozamiento con el calibre de salida, una vez más provocando atascos o daños que invalidan la plancha de cartón. Another problem that arises due to the raising and lowering of the suction table is the damage caused to the perimeter ends by tears, breaks, bending, etc., caused by the guiding and retention elements of the cardboard package supply area. In addition, the same movement of raising and lowering the suction table causes friction with the output gauge, once again causing jams or damage that invalidate the cardboard sheet.
Un problema adicional se plantea debido a la longitud de lámina de cartón mínima que se debe de alimentar en un determinado proceso productivo. Durante el funcionamiento del alimentador, para que dé tiempo a la plancha de cartón a salir lo suficiente del calibre y poder ser fraccionada por el rodillo de alimentación y su rodillo pisador, antes de que se haya elevado la mesa de succión, y perder la tracción de sus ruedas, por sobrepasar el flanco trasero de la plancha de cartón el primer eje de ruedas y evitar que dichas ruedas alimentasen la siguiente plancha de cartón antes de tiempo, se debe dejar una longitud mínima entre la parte trasera del cartón y el primer eje de ruedas. Esta limitación conduce a mesas de succión muy cortas que, para las planchas de cartón más largas, que pudiesen existir en otras partidas productivas, no tendrían la fuerza de tracción suficiente. An additional problem arises from the minimum length of cardboard sheet that must be fed in a given production process. During operation of the feeder, in order for the cardboard sheet to have enough time to come out of the gauge and be able to be broken up by the feed roller and its depressor roller before the suction table has been raised and the traction of its wheels is lost due to the rear side of the cardboard sheet overhanging the first wheel axle and preventing the wheels from feeding the next cardboard sheet prematurely, a minimum length must be left between the rear of the cardboard and the first wheel axle. This limitation leads to very short suction tables which would not have sufficient traction force for longer cardboard sheets that might be present in other production batches.
En el documento de Patente Estadounidense US20220063938A1 se trata de resolver uno de los problemas mencionados anteriormente. Así, con objeto de eliminar el rodillo pisador y evitar dañar la plancha de cartón, el documento US20220063938A1 divulga un alimentador con una mesa de succión y sus correspondientes ruedas a la salida del calibre, logrando la tracción necesaria para alimentar a la máquina en este caso de procesado del cartón para hacer cajas. Esta alternativa, resuelve el mencionado problema del rodillo pisador, sin embargo, con el movimiento de la mesa de succión se seguirán produciendo roces en los perímetros de la plancha de cartón. In the US Patent document US20220063938A1, one of the problems mentioned above is attempted to be solved. Thus, in order to eliminate the pressing roller and avoid damaging the cardboard sheet, document US20220063938A1 discloses a feeder with a suction table and its corresponding wheels at the gauge output, achieving the necessary traction to feed the machine in this case for processing cardboard to make boxes. This alternative solves the aforementioned problem of the pressing roller, however, with the movement of the suction table, friction will continue to occur on the perimeters of the cardboard sheet.
Otra problemática que se presenta en el alimentador es en los casos en los que comprende dos o más pilas de cartón para alimentar en líneas paralelas. En estos casos es necesario disponer un separador intermedio para que cada plancha de cartón se posicione correctamente en su línea de desplazamiento. Puesto que la mesa de alimentación con succión se desplaza el separador no puede apoyarse ya que impediría el libre movimiento de la mesa de succión quedando un espacio entre el separador y la mesa de alimentación, esta situación provoca que el sustrato que está siendo alimentado no estaría guiado en el lado del separador en el momento en el que la mesa de alimentación está abajo, de forma que se pueden producir atascos o desalineaciones del sustrato en su desplazamiento de alimentación. Another problem that arises in the feeder is in cases where it includes Two or more cardboard stacks to be fed in parallel lines. In these cases, it is necessary to provide an intermediate separator so that each cardboard sheet is correctly positioned in its line of movement. Since the suction feeding table moves, the separator cannot be supported as this would prevent the free movement of the suction table, leaving a space between the separator and the feeding table. This situation causes the substrate being fed to not be guided on the separator side at the moment when the feeding table is down, so that jams or misalignments of the substrate may occur during its feeding movement.
A la vista de las descritas desventajas o limitaciones que presentan las soluciones existentes en la actualidad, resulta necesaria una solución que evite los daños producidos en las planchas de cartón, a la vez que se proporciona una mayor rapidez de desplazamiento de las planchas de cartón para alimentación a una máquina procesadora y una mayor suavidad de movimientos que evitará desalineamientos. In view of the disadvantages or limitations of the current solutions described above, a solution is needed that prevents damage to the cardboard sheets, while providing faster movement of the cardboard sheets for feeding to a processing machine and smoother movements that will prevent misalignments.
Objeto de la invención Object of the invention
Con la finalidad de cumplir este objetivo y solucionar los problemas técnicos comentados hasta el momento, además de aportar ventajas adicionales que se pueden derivar más adelante, la presente invención proporciona un alimentador de sustratos laminares para máquinas procesadoras que comprende: In order to meet this objective and solve the technical problems discussed so far, as well as providing additional advantages that may be derived later, the present invention provides a feeder for laminar substrates for processing machines comprising:
- elementos de aprovisionamiento y guiado de al menos una pila de sustratos laminares con un calibre de altura ajustable para el paso de un único sustrato laminar a la vez, - supply and guiding elements for at least one stack of laminar substrates with a height-adjustable gauge for the passage of a single laminar substrate at a time,
- una mesa de alimentación con succión y con una pluralidad de ruedas de desplazamiento dispuestas solidarias a al menos un eje de giro para alimentación mediante el desplazamiento del sustrato laminar, - a feeding table with suction and with a plurality of displacement wheels arranged integral with at least one axis of rotation for feeding by means of the displacement of the laminar substrate,
- y unos medios de tracción situados después del calibre en el sentido de desplazamiento del sustrato laminar para dirigir el sustrato laminar a la máquina procesadora, donde la mesa de alimentación es fija, y comprende unos medios de control configurados para detener el giro del eje de giro correspondiente de forma selectiva. - and traction means located after the gauge in the direction of movement of the laminar substrate to direct the laminar substrate to the processing machine, where the feed table is fixed, and comprises control means configured to selectively stop the rotation of the corresponding rotation axis.
Con esta configuración es posible mantener la mesa de alimentación fija, es decir inmóvil para recibir los sustratos laminares sobre la misma, y detener el eje de giro cuyas ruedas puedan interactuar con el siguiente sustrato antes de tiempo, entendiéndose como eje de giro correspondiente, el eje de giro accionado independientemente o parte de un grupo de ejes, con un único accionamiento independiente, que será detenido de forma selectiva según los requerimientos de la alimentación de los sustratos. With this configuration it is possible to keep the feeding table fixed, that is, immobile to receive the laminar substrates on it, and stop the rotation axis whose wheels can interact with the next substrate ahead of time, understood as the axis of corresponding rotation, the rotation axis driven independently or part of a group of axes, with a single independent drive, which will be selectively stopped according to the requirements of the substrate feed.
Se entiende por eje de giro de la invención a los ejes que tienen la función de arrastrar el sustrato, pudiendo existir ejes adicionales, por ejemplo, a modo de repartir el apoyo de la carga, pero en este caso sin la función extra de arrastrar, no estando comprendidos por lo tanto dichos ejes adicionales en la definición de eje de giro según la invención. Aunque igualmente podrían formar parte de una alternativa práctica de la invención. The axis of rotation of the invention is understood to be the axes that have the function of dragging the substrate, and there may be additional axes, for example, in order to distribute the support of the load, but in this case without the extra function of dragging, said additional axes therefore not being included in the definition of axis of rotation according to the invention. Although they could also form part of a practical alternative of the invention.
Gracias a esta disposición es posible mantener la mesa de succión fija sin necesidad de elevarla para evitar la tracción de las ruedas como sucede en el estado de la técnica. En consecuencia, la pila de sustratos no se mueve, con lo que se evitan los daños ocasionados en los extremos pehmetrales de dichos sustratos por su rozamiento con los elementos de guiado y retención de la zona de aprovisionamiento y alimentación de la pila de sustratos laminares. Se entiende por zona aprovisionamiento a una tolva, o hueco delimitado por paredes regulables en función de las dimensiones del sustrato laminar. Thanks to this arrangement, it is possible to keep the suction table fixed without having to raise it to avoid the traction of the wheels, as occurs in the state of the art. Consequently, the stack of substrates does not move, thus avoiding damage to the perimeter ends of said substrates caused by their friction with the guiding and retention elements of the supply and feeding area of the stack of laminar substrates. The supply area is understood to be a hopper, or a space delimited by adjustable walls depending on the dimensions of the laminar substrate.
Otro de los problemas presentes en el estado de la técnica que queda resuelto con la invención, es que se evita el rozamiento con la mesa de succión cuando está en posición elevada. En la presente invención el sustrato saliente siempre está en contacto con las ruedas de tracción hasta su salida del calibre de paso, lo que reduce los esfuerzos energéticos. Another of the problems present in the state of the art that is solved with the invention is that friction with the suction table is avoided when it is in an elevated position. In the present invention, the protruding substrate is always in contact with the drive wheels until it exits the passage gauge, which reduces energy efforts.
Adicionalmente, el mantenimiento de la tracción por las ruedas posibilita el desplazamiento del sustrato según la velocidad requerida sin necesidad del uso de un rodillo pisador, o reduciendo la presión de pisada de dicho rodillo. Será suficiente con la tracción del rodillo de alimentación situado en la salida sumada a la tracción proporcionada por las ruedas que mantienen el contacto con el sustrato laminar, que además al no existir fricción con la mesa de succión como en el estado de la técnica, se dispone de mayor tracción que en las soluciones conocidas. De esta forma, se evita que el sustrato laminar quede marcado por la pisada del rodillo y tengan que ser desechadas. Additionally, maintaining the traction by the wheels makes it possible to move the substrate at the required speed without the need to use a pressing roller, or by reducing the pressing pressure of said roller. The traction of the feed roller located at the outlet will be sufficient, added to the traction provided by the wheels that maintain contact with the laminar substrate, which, in addition, since there is no friction with the suction table as in the state of the art, provides greater traction than in known solutions. In this way, the laminar substrate is prevented from being marked by the pressing of the roller and having to be discarded.
Preferentemente los medios de control del alimentador de sustratos laminares objeto de la invención están configurados para detener el eje de giro correspondiente previamente a que el siguiente sustrato laminar al que está siendo alimentado contacte con las ruedas de dicho eje. Preferably the control means of the laminar substrate feeder object of the invention are configured to stop the corresponding axis of rotation before the next sheet substrate being fed contacts the wheels on said axle.
De forma preferente, el alimentador de sustratos laminares objeto de la invención comprende una pluralidad de ejes de giro con sus correspondientes ruedas, comprendiendo medios de accionamiento por cada eje y/o grupo de ejes de giro, y estando los medios de control configurados para detener los medios de accionamiento correspondientes al eje o grupo de ejes a detener previamente a que el siguiente sustrato laminar al que está siendo alimentado contacte con las ruedas de alimentación del eje de giro correspondiente. Preferably, the feeder for laminar substrates object of the invention comprises a plurality of rotating axes with their corresponding wheels, comprising drive means for each axis and/or group of rotating axes, and the control means being configured to stop the drive means corresponding to the axis or group of axes to be stopped before the next laminar substrate being fed contacts the feed wheels of the corresponding rotating axis.
Es decir, se detendrá el eje de giro, ya sea con accionamiento independiente o que forme parte de un grupo de ejes con un mismo accionamiento que interese detener, antes de que contacte el siguiente sustrato a alimentar, para evitar desplazar el sustrato siguiente antes de que le corresponda. That is, the rotation axis will be stopped, whether it is driven independently or is part of a group of axes with the same drive that needs to be stopped, before it contacts the next substrate to be fed, to avoid moving the next substrate before it is due.
El momento en que el siguiente sustrato, al que se está alimentando, pudiera tocar con las ruedas en un determinado eje, marcaría el momento límite para la detención del giro de dicho eje de giro, estando determinado el momento de detención por los medios de control. El momento de detención en el que dicho siguiente sustrato tocaría las ruedas, siendo dependiente de la distancia entre ejes, rigidez del sustrato, dimensiones del sustrato, peso de la pila de sustratos, densidad del material del sustrato, etc. The moment at which the next substrate being fed might touch the wheels on a given axis would mark the limiting moment for stopping the rotation of said axis of rotation, the stopping moment being determined by the control means. The stopping moment at which said next substrate would touch the wheels being dependent on the distance between the axles, stiffness of the substrate, dimensions of the substrate, weight of the stack of substrates, density of the substrate material, etc.
Así, dicho eje detenido dejará de proporcionar tracción evitando que el siguiente sustrato sea arrastrado y pueda ocasionar atascos. La parada de los ejes y sus correspondientes ruedas será preferentemente sucesiva con el paso del sustrato laminar hasta su salida por el calibre de paso, accionándose posteriormente de nuevo todos los ejes para un nuevo ciclo de alimentación del sustrato laminar. This stopped shaft will stop providing traction, preventing the next substrate from being dragged and causing jams. The shafts and their corresponding wheels will preferably stop successively as the laminar substrate passes through the feed gauge, with all the shafts then being activated again for a new feeding cycle of the laminar substrate.
Otra ventaja derivada de la presente invención es que ya no es necesario dejar una longitud mínima del sustrato antes de que su flanco trasero se encuentre, durante su extracción, el primer eje de ruedas para que pueda ser fraccionada por el rodillo de alimentación como en el estado de la técnica. Con esta solución se podrá tener una mesa de succión tan larga como sea necesario. Another advantage of the present invention is that it is no longer necessary to leave a minimum length of the substrate before its rear flank meets the first wheel axle during extraction so that it can be divided by the feed roller as in the state of the art. With this solution, it will be possible to have a suction table as long as necessary.
Según una característica de la invención, las ruedas solidarias al eje de giro están configuradas para tener un movimiento libre en caso de que se detenga su eje de giro. According to a characteristic of the invention, the wheels attached to the axis of rotation are configured to have free movement in case their axis of rotation is stopped.
De esta forma, las ruedas girarán a la vez que el eje de giro, pero en el caso en el que un eje de giro es detenido teniendo un sustrato laminar en alimentación, tendrán libertad de giro para evitar que el sustrato laminar que se está alimentando sufra rozamiento de las ruedas por la parada del eje de giro. Esta configuración es especialmente interesante cuando existen grupos de ejes accionados por un mismo accionamiento, de forma que al detener el accionamiento se detienen todos los ejes, o si por seguridad se desea detener uno de los ejes de giro en alimentación antes de que haya pasado el flanco trasero del sustrato, o por ejemplo en el caso de que el sustrato ya haya cogido tracción con los medios de tracción situados después del calibre. In this way, the wheels will turn at the same time as the turning axis, but in the case where a turning axis is stopped with a laminar substrate being fed, they will have freedom of rotation to prevent the laminar substrate being fed from being rubbed by the wheels due to the stopping of the turning axis. This configuration is especially interesting when there are groups of axes driven by the same drive, so that when the drive is stopped all the axes are stopped, or if for safety reasons it is desired to stop one of the turning axes in the feed before it has passed the rear flank of the substrate, or for example in the case where the substrate has already gained traction with the traction means located after the gauge.
De acuerdo con una característica de la invención, al menos un eje de giro puede girar en sentido inverso al correspondiente para el desplazamiento del sustrato laminar, aportando tracción a las ruedas en sentido inverso, siendo de utilidad en caso de necesidad de reposicionar un sustrato laminar que por cualquier motivo hubiese salido arrastrado cuando no era el momento. According to a characteristic of the invention, at least one axis of rotation can rotate in the opposite direction to that corresponding to the movement of the laminar substrate, providing traction to the wheels in the opposite direction, being useful in case of needing to reposition a laminar substrate that for any reason had been dragged when it was not the right time.
De acuerdo con otra característica de la invención, la mesa de alimentación comprende unos medios de desplazamiento lateral del sustrato laminar. Los elementos de aprovisionamiento y guiado del alimentador de sustratos laminares comprenden una guía o tope lateral para el sustrato laminar, sin embargo, para evitar atascos se deja una holgura respecto a dicha guía preferentemente de unos 0.5mm por cada lado. Así, en ocasiones puede suceder que los sustratos se giren con respecto a su dirección de alimentación debido a dicha holgura. Por lo tanto, gracias a esta configuración de la mesa con medios de desplazamiento lateral del sustrato laminar, es posible evitar el desalineamiento del sustrato laminar por ejemplo desplazando el sustrato hacia su guía lateral izquierda para ser alimentado referenciado a dicha guía izquierda. According to another feature of the invention, the feeding table comprises means for lateral movement of the laminar substrate. The supply and guiding elements of the laminar substrate feeder comprise a lateral guide or stop for the laminar substrate, however, to avoid jams, a clearance is left with respect to said guide preferably of about 0.5 mm on each side. Thus, sometimes it may happen that the substrates are rotated with respect to their feeding direction due to said clearance. Therefore, thanks to this configuration of the table with means for lateral movement of the laminar substrate, it is possible to avoid misalignment of the laminar substrate, for example, by moving the substrate towards its left lateral guide to be fed referenced to said left guide.
Estos medios de desplazamiento lateral del sustrato pueden ser de la forma de un grabado en la mesa que hace tender a los sustratos a desplazarse lateralmente en su avance hacia la alimentación, o al menos una rueda configurada para desplazar lateralmente el sustrato hacia la guía lateral correspondiente, pudiendo ser por ejemplo ejes inclinados, o ruedas intercaladas con los ejes de ruedas de alimentación. En este último caso las ruedas se podrían ocultar por ejemplo de acuerdo con un mecanismo neumático ocultándose cuando el sustrato ya ha sido llevado contra la guía lateral. Para el caso de ejes inclinados, se contempla que posteriormente a que el sustrato se ha llevado contra la guía y queden al descubierto sus ruedas, los ejes de giro inclinados se detengan manteniendo sus ruedas libertad de giro hacia el sentido de avance, siendo la alimentación llevada a cabo por los ejes de giro de alimentación anteriormente mencionados. These means of lateral movement of the substrate may be in the form of an engraving on the table which causes the substrates to tend to move laterally as they advance towards the feed, or at least a wheel configured to laterally move the substrate towards the corresponding lateral guide, which may be, for example, inclined axes, or wheels intercalated with the axes of the feed wheels. In this last case, the wheels could be hidden, for example, according to a pneumatic mechanism, hiding themselves when the substrate has already been brought against the side guide. In the case of inclined axes, it is contemplated that after the substrate has been brought against the guide and its wheels are exposed, the inclined turning axes are stopped, keeping their wheels free to turn in the direction of advance, with the feeding carried out by the aforementioned feed turning axes.
Gracias a esta configuración se puede corregir la alineación del sustrato, estando vinculado a la característica de que la mesa de alimentación sea fija, lo cual no sería posible en el estado de la técnica conocido. Thanks to this configuration, the alignment of the substrate can be corrected, being linked to the characteristic that the feeding table is fixed, which would not be possible in the known state of the art.
Preferentemente, los medios de tracción a la salida del calibre son al menos un rodillo de alimentación, o un rodillo de alimentación con su correspondiente rodillo pisador. Preferably, the traction means at the gauge exit are at least one feed roller, or one feed roller with its corresponding pressing roller.
Aún más preferentemente, los medios de tracción a la salida del calibre son una mesa de alimentación secundaria con succión y con ruedas de desplazamiento con ejes accionados de forma independiente y/o ejes accionados conjuntamente por un solo o varios accionamientos. Esta configuración es posible gracias al mantenimiento de la tracción por parte de las ruedas de la mesa de alimentación que mantienen contacto con el sustrato saliente. También se contempla la combinación de una mesa de succión secundaria a la salida del calibre, junto con un rodillo de alimentación, en función de las necesidades de velocidad solicitadas por la máquina de procesado. Even more preferably, the traction means at the exit of the gauge are a secondary feeding table with suction and with displacement wheels with independently driven axles and/or axles driven jointly by a single or several drives. This configuration is possible thanks to the maintenance of traction by the wheels of the feeding table that maintain contact with the exiting substrate. The combination of a secondary suction table at the exit of the gauge, together with a feeding roller, is also contemplated, depending on the speed requirements requested by the processing machine.
Preferentemente los medios de accionamiento son servomotores, lo que facilita un mayor control de la aceleración y frenada de las ruedas. Preferably the drive means are servomotors, which facilitate greater control of the acceleration and braking of the wheels.
De acuerdo con una característica de la invención, la mesa de alimentación comprende al menos dos zonas de succión, estando los medios de control configurados para activar/desactivar dichas zonas de succión de forma selectiva. Esta configuración de mesa de succión segmentada es una opción de realización interesante para mesa de alimentación de longitud adecuada para sustratos laminares de grandes dimensiones, de forma que pueda ser activada o desactivada cada zona de succión según las longitudes de los sustratos que estén siendo alimentados en cada momento. According to a feature of the invention, the feeding table comprises at least two suction zones, the control means being configured to activate/deactivate said suction zones selectively. This configuration of a segmented suction table is an interesting implementation option for a feeding table of a suitable length for large-sized laminar substrates, so that each suction zone can be activated or deactivated according to the lengths of the substrates being fed at any given time.
Según una característica de la invención, el alimentador de sustratos laminares comprende un separador fijable en la mesa de alimentación para separación y alineamiento de sustratos laminares cuando se alimentan de forma paralela. Dado que la mesa de succión es fija, no es necesario un diseño de separador desplazadle como en el estado de la técnica, reduciendo así la dificultad y costes de fabricación, y siendo una realización más fiable sin elementos mecánicos susceptibles de fallo. Esta característica en combinación con los medios de desplazamiento lateral del sustrato laminar anteriormente mencionados permiten llevar el sustrato contra el separador para que actúe de referencia, lo cual no era posible en el estado de la técnica por disponer de un espacio entre el separador y la mesa de alimentación para elevación de la propia mesa. According to a feature of the invention, the laminar substrate feeder comprises a separator fixable on the feeding table for separation and alignment of substrates. laminar substrates when fed in parallel. Since the suction table is fixed, a movable separator design is not necessary as in the state of the art, thus reducing the difficulty and costs of manufacturing, and being a more reliable implementation without mechanical elements susceptible to failure. This feature in combination with the means of lateral movement of the laminar substrate mentioned above allow the substrate to be brought against the separator so that it acts as a reference, which was not possible in the state of the art due to having a space between the separator and the feeding table for raising the table itself.
De acuerdo con otra característica de la invención, el alimentador de sustratos laminares comprende unos medios de desplazamiento para su desplazamiento a otro emplazamiento, preferentemente ruedas que permiten su movimiento en la dirección de desplazamiento del sustrato en su alimentación, para conectarlo a la máquina de procesado correspondiente, o realizar labores de mantenimiento. According to another feature of the invention, the laminar substrate feeder comprises movement means for its movement to another location, preferably wheels that allow its movement in the direction of movement of the substrate in its feed, to connect it to the corresponding processing machine, or to carry out maintenance tasks.
De acuerdo con otro aspecto, la invención se refiere también a una máquina de procesado de sustratos laminares, preferentemente una máquina de aplicación de productos de preparación, con medios de desplazamiento en la dirección de movimiento del sustrato laminar, y conectable a la entrada de alimentación de la máquina de procesado, en este caso a los rodillos de aplicación de producto de preparación, comprendiendo el alimentador de sustratos una mesa de succión secundaria a la salida del calibre que proporciona la tracción necesaria para la alimentación del sustrato a la máquina de procesado. Hay que mencionar que convencionalmente este tipo de máquinas de procesado comprenden una mesa de alimentación con succión y con ruedas a la entrada para la alimentación y aceleración del sustrato laminar proveniente del alimentador de sustratos laminares, sin embargo, con esta configuración es posible prescindir de la mesa de alimentación en la máquina de aplicación de productos de preparación, pudiendo acoplarla al alimentador de sustratos laminares. Gracias a esta configuración se facilitan las labores de mantenimiento, especialmente para la limpieza, proporcionando un mejor acceso a los rodillos de dosificación y de aplicación de productos de preparación de la máquina procesadora. Además, se dispone una continuidad para el transporte de los sustratos laminares. According to another aspect, the invention also relates to a machine for processing laminar substrates, preferably a machine for applying preparation products, with means for moving in the direction of movement of the laminar substrate, and connectable to the feed inlet of the processing machine, in this case to the preparation product application rollers, the substrate feeder comprising a secondary suction table at the exit of the gauge that provides the traction necessary for feeding the substrate to the processing machine. It should be mentioned that conventionally this type of processing machines comprise a feed table with suction and with wheels at the inlet for feeding and accelerating the laminar substrate coming from the laminar substrate feeder, however, with this configuration it is possible to dispense with the feed table in the preparation product application machine, being able to couple it to the laminar substrate feeder. Thanks to this configuration, maintenance tasks are facilitated, especially for cleaning, providing better access to the dosing and preparation product application rollers of the processing machine. In addition, continuity is provided for the transport of the laminar substrates.
Descripción de las figuras Description of the figures
La figura 1 muestra una vista esquemática de alzado de un alimentador de sustratos laminares según el estado de la técnica antes de que el sustrato laminar comience su desplazamiento. Figure 1 shows a schematic elevation view of a substrate feeder. laminar according to the state of the art before the laminar substrate begins its displacement.
La figura 2 muestra una vista esquemática de alzado de un alimentador de sustratos laminares según el estado de la técnica con la flecha negra indicando la elevación de la mesa de succión. Figure 2 shows a schematic elevation view of a state-of-the-art sheet substrate feeder with the black arrow indicating the elevation of the suction table.
La figura 3 muestra una vista esquemática de alzado de un alimentador de sustratos laminares según el estado de la técnica con la flecha negra indicando el descenso de la mesa de succión. Figure 3 shows a schematic elevation view of a feeder for laminar substrates according to the state of the art with the black arrow indicating the descent of the suction table.
La figura 4 muestra una vista esquemática de alzado de una realización preferente de un alimentador de sustratos laminares de acuerdo con el objeto de la invención antes de que el sustrato laminar comience su desplazamiento. Figure 4 shows a schematic elevation view of a preferred embodiment of a laminar substrate feeder according to the object of the invention before the laminar substrate begins its movement.
La figura 5 muestra una vista esquemática de alzado de una realización preferente de un alimentador de sustratos laminares de acuerdo con la figura 4 en el momento en el que el flanco posterior del sustrato laminar ha pasado el primer eje de ruedas. Figure 5 shows a schematic elevation view of a preferred embodiment of a sheet substrate feeder according to Figure 4 at the moment when the rear flank of the sheet substrate has passed the first wheel axle.
La figura 6 muestra una vista esquemática de alzado de una realización preferente de un alimentador de sustratos laminares de acuerdo con la figura 4 en el momento en el que el flanco posterior del sustrato laminar ha pasado el segundo eje de ruedas. Figure 6 shows a schematic elevation view of a preferred embodiment of a sheet substrate feeder according to Figure 4 at the moment when the rear flank of the sheet substrate has passed the second wheel axle.
La figura 7 muestra una vista esquemática de alzado de una realización preferente de un alimentador de sustratos laminares de acuerdo con la figura 4 en el momento en el que el flanco posterior del sustrato laminar ha alcanzado el último eje de ruedas. Figure 7 shows a schematic elevation view of a preferred embodiment of a sheet substrate feeder according to Figure 4 at the moment when the rear flank of the sheet substrate has reached the last wheel axis.
La figura 8 muestra una vista esquemática de alzado de una realización preferente de un alimentador de sustratos laminares de acuerdo con la figura 4 en el momento el sustrato laminar ha salido del calibre de paso. Figure 8 shows a schematic elevation view of a preferred embodiment of a sheet substrate feeder according to Figure 4 at the moment the sheet substrate has left the passage gauge.
La figura 9 muestra una vista esquemática en perspectiva/superior de una realización alternativa del alimentador de sustratos laminares con dos líneas de alimentación. Figure 9 shows a schematic perspective/top view of an alternative embodiment of the sheet substrate feeder with two feed lines.
La figura 10 muestra una vista esquemática de alzado de una realización alternativa de la invención con una mesa de succión de mayor longitud. Figure 10 shows a schematic elevation view of an alternative embodiment of the invention with a longer suction table.
La figura 11 muestra una vista esquemática de alzado de un alimentador de sustratos laminares acoplado a una máquina de aplicación de productos de preparación, según el estado de la técnica. Figure 11 shows a schematic elevation view of a feeder for laminar substrates coupled to a machine for applying preparation products, according to the state of the art.
La figura 12 muestra una vista esquemática de alzado de una realización preferente de un alimentador de sustratos laminares acoplado a una máquina de aplicación de productos de acuerdo con el objeto de la invención. Figure 12 shows a schematic elevation view of a preferred embodiment of a sheet substrate feeder coupled to a product application machine in accordance with the object of the invention.
Descripción detallada de la invención Detailed description of the invention
A la vista de las mencionadas figuras, y de acuerdo con la numeración adoptada, se puede observar en ellas un ejemplo de realización preferente de la invención, la cual comprende las partes y elementos que se indican y describen en detalle a continuación. In view of the aforementioned figures, and in accordance with the numbering adopted, one can observe in them a preferred embodiment of the invention, which comprises the parts and elements that are indicated and described in detail below.
De acuerdo con las figuras 1 a 3 se puede observar un ejemplo de realización según el estado de la técnica. Como se puede ver en la figura 1 la longitud L2 desde el calibre (4’) de paso hasta que la plancha de cartón (3.1’) queda pisada por un rodillo pisador (10’) tiene que ser menor que la longitud L1 desde el flanco o arista posterior de la plancha de cartón (3.T) hasta la vertical del eje de las primeras ruedas (6’) que se encontraría en su marcha dicha arista de la plancha de cartón (3.1’) con el objetivo de que ninguna rueda (6’) quede en contacto con movimiento con la siguiente plancha de cartón a alimentar. Siendo necesario cumplir dicha relación entre las longitudes L1 y L2, para sustratos de menor longitud como puede ser una plancha de cartón (3.1’) de unos 600mm de longitud, la mesa de alimentación (5’) quedaría limitada en longitud resultando en una mesa de alimentación (5’) que no sería válida para planchas de cartón (3.1’) de gran longitud. According to figures 1 to 3, an exemplary embodiment according to the state of the art can be observed. As can be seen in figure 1, the length L2 from the gauge (4') of passage until the cardboard sheet (3.1') is stepped on by a pressing roller (10') has to be less than the length L1 from the flank or rear edge of the cardboard sheet (3.T) to the vertical axis of the first wheels (6') that said edge of the cardboard sheet (3.1') would encounter in its motion, with the objective that no wheel (6') remains in contact with the next cardboard sheet to be fed. Since it is necessary to comply with this relationship between the lengths L1 and L2, for shorter substrates such as a cardboard sheet (3.1') of approximately 600mm in length, the feeding table (5') would be limited in length resulting in a feeding table (5') that would not be valid for cardboard sheets (3.1') of great length.
Además, para evitar que la siguiente plancha de cartón entre en contacto con las ruedas (6’) cuando se está alimentado la plancha de cartón (3.1’) saliente, como se puede ver en la figura 2, se eleva una mesa de alimentación (5’), de forma que al subir dicha mesa de alimentación (5’) al estar fijas las ruedas (6’), no hacen contacto con la siguiente plancha de cartón (3’). Furthermore, to prevent the next cardboard sheet from coming into contact with the wheels (6’) when the outgoing cardboard sheet (3.1’) is being fed, as can be seen in figure 2, a feeding table (5’) is raised, so that when said feeding table (5’) is raised, as the wheels (6’) are fixed, they do not come into contact with the next cardboard sheet (3’).
Una vez que la arista trasera de la plancha de cartón (3.1’) ha pasado por el calibre (4’) y es fraccionada por el rodillo pisador (10’) y el rodillo de alimentación (8’), como se puede ver en la figura 3, la mesa de succión (5’) baja a su posición inicial dejando que la siguiente plancha de cartón baje y contacte con las ruedas (6’) para su desplazamiento. Once the back edge of the cardboard sheet (3.1') has passed through the gauge (4') and is divided by the pressing roller (10') and the feeding roller (8'), as can be seen in figure 3, the suction table (5') lowers to its initial position allowing the next cardboard sheet to lower and contact the wheels (6') for its movement.
Como se ha indicado, ese movimiento de la mesa de succión (5’) genera rozamientos en las planchas de cartón (3.1’), y cuando la mesa de succión (5’) se encuentra en la posición elevada la plancha de cartón (3.T) es frenada por la fricción con dicha mesa de succión (5’), por lo que es necesaria mayor tracción con el rodillo alimentador (8’) que necesita que la presión ejercida por el rodillo pisador (10’) sea mayor, y en consecuencia se produzcan marcas y defectos en las planchas de cartón (3.T) que obligan a desecharlas. As indicated, this movement of the suction table (5') generates friction on the cardboard sheets (3.1'), and when the suction table (5') is in the raised position the cardboard sheet (3.T) is slowed down by the friction with said suction table (5'), so greater traction is necessary with the feed roller (8') which requires the pressure exerted by the press roller (10') to be greater, and consequently marks and defects are produced on the cardboard sheets (3.T) which force them to be discarded.
Para resolver estos problemas que se plantean en el estado de la técnica, atendiendo a las figuras 4 a 8, se puede visualizar un ciclo del proceso de alimentación de un ejemplo de realización práctica de un alimentador de sustratos laminares (1) de acuerdo con la invención, siendo preferentemente el sustrato laminar una plancha de cartón (3.1). To solve these problems that arise in the state of the art, looking at Figures 4 to 8, a cycle of the feeding process of an example of a practical embodiment of a feeder of laminar substrates (1) according to the invention can be visualized, the laminar substrate preferably being a cardboard sheet (3.1).
En la figura 4 se puede ver como la plancha de cartón (3.1) de la pila de cartones (3), por el peso que tiene encima debido a la pila de cartones (3), contacta con la mesa de alimentación (5) con succión y las correspondientes ruedas (6) que giran para aplicarle la aceleración necesaria para la alimentación de la plancha de cartón (3.1) a una máquina procesadora. In figure 4 you can see how the cardboard sheet (3.1) of the stack of cardboard (3), due to the weight it has on top due to the stack of cardboard (3), contacts the feeding table (5) with suction and the corresponding wheels (6) that rotate to apply the necessary acceleration for feeding the cardboard sheet (3.1) to a processing machine.
La novedad de la invención se presenta en el instante del ciclo representado en la figura 5, en este caso la mesa de succión (5) es fija, y para evitar que la plancha de cartón siguiente pueda ser arrastrada antes de tiempo, una vez que la arista trasera de la plancha de cartón (3.1) ha llegado a la vertical del eje de las primeras ruedas (6), de forma que dicho eje se detiene al pasar la vertical y antes de que la siguiente plancha de cartón contacte con las ruedas (6). El resto de ejes de ruedas (6) seguirán en movimiento proporcionando tracción a la plancha de cartón (3.1). The novelty of the invention is presented at the instant of the cycle represented in figure 5, in this case the suction table (5) is fixed, and to prevent the next cardboard sheet from being dragged ahead of time, once the rear edge of the cardboard sheet (3.1) has reached the vertical of the axis of the first wheels (6), so that said axis stops when passing the vertical and before the next cardboard sheet contacts the wheels (6). The rest of the wheel axles (6) will continue moving providing traction to the cardboard sheet (3.1).
Para realizar dicha parada del eje, la invención comprende preferentemente un accionamiento independiente por cada eje de ruedas (6), preferentemente siendo dicho accionamiento un servomotor, de modo que el alimentador de cartón (1) comprende unos medios de control que dan la señal de parada al servomotor que acciona el primer eje de ruedas (6). El momento en que el flanco posterior de la plancha de cartón (3.1) ha llegado al primer eje de las ruedas (6) será calculado por los medios de control, por ejemplo, por tiempos de lectura a la salida de los rodillos (8, 10) donde se realiza lecturas de los flancos delantero y posterior de las planchas de cartón (3.1) para controlar que la alimentación se está realizando de manera correcta. To carry out said stop of the axis, the invention preferably comprises an independent drive for each wheel axle (6), preferably said drive being a servomotor, so that the cardboard feeder (1) comprises control means that give the stop signal to the servomotor that drives the first wheel axle (6). The moment when the rear edge of the cardboard sheet (3.1) has reached the first axle of the wheels (6) will be calculated by the control means, for example, by reading times at the exit of the rollers (8, 10) where readings are made of the front and rear edges of the cardboard sheets (3.1) to check that the feeding is being carried out correctly.
Así, los medios de control en función de dichas lecturas y las dimensiones de la plancha de cartón (3.1) y las velocidades de alimentación etc., calcula cuando llegará el flanco trasero de la plancha de cartón (3.1) al eje de las ruedas (6), y con dicha información enviará la señal de parada al servomotor. Thus, the control means, based on these readings and the dimensions of the cardboard sheet (3.1) and the feed speeds, etc., calculate when the rear edge of the cardboard sheet (3.1) will reach the axle of the wheels (6), and with this information it will send the stop signal to the servo motor.
Como se puede ver en la figura 6, cuando el flanco posterior de la plancha de cartón (3.1) llega al segundo eje de las ruedas (6), el segundo servomotor se parará de igual forma que el primero, quedando el tercer eje de las ruedas (6) en movimiento. Con esta configuración, la siguiente plancha de cartón apoyará sobre la mesa de alimentación (5) fija con succión, pero no será arrastrada al no tener tracción, y la plancha de cartón (3.1) saliente gozará de tracción suficiente para no necesitar de un rodillo pisador (10) o para que la presión ejercida por dicho rodillo pisador (10) sea mínima y no produzca defectos en las planchas de cartón (3.1). As can be seen in figure 6, when the rear edge of the cardboard sheet (3.1) reaches the second axle of the wheels (6), the second servomotor will stop in the same way as the first, leaving the third axle of the wheels (6) in motion. With this configuration, the next cardboard sheet will rest on the fixed feeding table (5) with suction, but will not be dragged as it has no traction, and the protruding cardboard sheet (3.1) will have sufficient traction so as not to need a pressing roller (10) or so that the pressure exerted by said pressing roller (10) is minimal and does not produce defects in the cardboard sheets (3.1).
En relación con la figura 7, una vez el flanco posterior de la plancha de cartón (3.1) ha pasado por el último eje de ruedas (6), el último eje y sus correspondientes ruedas (6) se pararán, siendo alimentada la plancha de cartón (3.1) hacia la máquina procesadora con la tracción suficiente proporcionada por el rodillo (8) y/o su rodillo pisador (10). In relation to figure 7, once the rear flank of the cardboard sheet (3.1) has passed through the last wheel axle (6), the last axle and its corresponding wheels (6) will stop, the cardboard sheet (3.1) being fed towards the processing machine with sufficient traction provided by the roller (8) and/or its pressing roller (10).
Una vez acabado el ciclo, tras librar en su avance el flanco trasero del sustrato la pila de cartones, se accionarán todos ejes de ruedas (6) mediante los servomotores para proporcionar tracción a la siguiente plancha de cartón y comenzar un nuevo ciclo. Once the cycle is finished, after the rear edge of the substrate has cleared the stack of cardboard in its advance, all wheel axles (6) will be actuated by the servomotors to provide traction to the next cardboard sheet and start a new cycle.
Según una realización alternativa, en la figura 9 se puede visualizar una disposición de alimentador de cartón (1) con dos líneas de alimentación, comprendiendo un separador (9) fijado en la mesa de alimentación (5) que separa y guía ambas planchas de cartón (3.1). En este caso la adaptación a las diferentes dimensiones de las planchas de cartón se realizará por parte de unos medios de retención y guiado de la zona de almacenamiento de la pila de cartones (3), permaneciendo fijo en todo momento dicho separador (9) sobre la mesa de alimentación (5). Esta disposición facilita la fabricación y evita los errores y fallos que se pueden producir en las soluciones conocidas en el estado de la técnica que comprenden un hueco entre la mesa de alimentación y el separador para permitir la subida de la mesa de alimentación. According to an alternative embodiment, in figure 9 a cardboard feeder arrangement (1) with two feeding lines can be seen, comprising a separator (9) fixed to the feeding table (5) that separates and guides both cardboard sheets (3.1). In this case, the adaptation to the different dimensions of the cardboard sheets will be carried out by means of retention and guidance of the storage area of the stack of cardboards (3), said separator (9) remaining fixed at all times on the feeding table (5). Feeding (5). This arrangement facilitates manufacturing and avoids errors and failures that can occur in solutions known in the state of the art that comprise a gap between the feeding table and the separator to allow the feeding table to rise.
En la figura 10 se puede ver un ejemplo de realización en el que, gracias a las ventajas aportadas por la invención en concreto a la mayor tracción proporcionada por las ruedas (6) que mantienen el movimiento de la plancha de cartón (3.1) hasta su salida por el calibre (4), es posible emplear planchas de cartón (3.1) de mayor longitud, incluso por ejemplo de hasta 5000mm. Para ello será necesario una mesa de succión (5) de mayor longitud para tener más ruedas (6) para aportar mayor tracción. In figure 10 you can see an example of an embodiment in which, thanks to the advantages provided by the invention, specifically the greater traction provided by the wheels (6) that maintain the movement of the cardboard sheet (3.1) until it exits through the gauge (4), it is possible to use cardboard sheets (3.1) of greater length, even for example up to 5000mm. For this purpose, a longer suction table (5) will be necessary to have more wheels (6) to provide greater traction.
En este caso, para la adaptación a las distintas longitudes se contempla que la mesa de succión (5) esté segmentada, de forma que existen varias zonas de succión (5.1). En función de la longitud de la pila de cartones (3), los medios de control cerrarán la succión de las zonas de succión (5.1) que queden fuera de la longitud de la pila de cartones (3) y quedarán sin movimiento los ejes de las ruedas (6) correspondientes. Se consigue así un alimentador de cartón (1) versátil adaptado para diferentes longitudes de cartón (3.1). In this case, in order to adapt to the different lengths, it is contemplated that the suction table (5) is segmented, so that there are several suction zones (5.1). Depending on the length of the stack of cardboard (3), the control means will close the suction of the suction zones (5.1) that are outside the length of the stack of cardboard (3) and the axles of the corresponding wheels (6) will remain motionless. This creates a versatile cardboard feeder (1) adapted to different cardboard lengths (3.1).
Según otro aspecto de la invención también se contempla una máquina de procesado del cartón acoplable al alimentador de cartón (1), y el conjunto formado por ambas máquinas. La máquina de procesado siendo preferentemente, para la realización práctica mostrada en las figuras, una máquina de aplicación de productos de preparación (11). According to another aspect of the invention, a cardboard processing machine that can be coupled to the cardboard feeder (1) and the assembly formed by both machines is also contemplated. The processing machine is preferably, for the practical implementation shown in the figures, a preparation product application machine (11).
Partiendo del estado de la técnica mostrado en la figura 11, se puede ver como convencionalmente el alimentador de cartón (T) se dispone de forma fija en una línea de producción, mientras que la máquina de aplicación de productos de preparación (11’) es desplazadle en la dirección perpendicular a la hoja. Starting from the state of the art shown in figure 11, it can be seen how conventionally the cardboard feeder (T) is arranged in a fixed manner in a production line, while the preparation product application machine (11') is movable in the direction perpendicular to the sheet.
Para esta realización del estado de la técnica, la máquina de aplicación de productos de preparación (11’) comprende una mesa con succión (11.1) de alimentación de la plancha de cartón (3.1) para proporcionar la velocidad necesaria a dicha plancha de cartón (3.1) a la entrada de los rodillos de aplicación (13’). Con esta solución, para las labores de mantenimiento, la maquina (11’) se desacopla del alimentador de cartón (1’), sin embargo, para limpieza del rodillo de dosificación (12’) y los rodillos de aplicación (13’), el acceso es dificultoso por la presencia de la mesa de succión (11.1) de alimentación que impide acceder fácilmente a dichos rodillos para su limpieza, resultando en largas paradas por mantenimiento que disminuyen considerablemente la producción. For this embodiment of the state of the art, the preparation product application machine (11') comprises a suction table (11.1) for feeding the cardboard sheet (3.1) to provide the necessary speed to said cardboard sheet (3.1) at the entrance of the application rollers (13'). With this solution, for maintenance work, the machine (11') is decoupled from the cardboard feeder (1'), however, for cleaning the dosing roller (12') and the application rollers (13'), access is difficult due to the presence of the suction table (11.1) for feeding which prevents the machine from being opened. easy access to these rollers for cleaning, resulting in long maintenance stops that significantly reduce production.
Esta problemática queda resuelta en la invención, para una realización en la que el alimentador de cartón (1) comprende una mesa de succión secundaria (7) con sus correspondientes ruedas (7.1) a la salida del calibre (4). Con esta configuración, se proporciona la velocidad adecuada a la plancha de cartón (3.1) de acuerdo con los requerimientos de los rodillos de aplicación (13) de la máquina de aplicación de productos de preparación (11), y al no ser necesario incluir el rodillo de alimentación (8) y su correspondiente rodillo pisador (10) por la tracción aportada por la mesa de succión secundaria (7), en este caso el alimentador de cartón (1) se puede acoplar de forma directa a una máquina de aplicación de productos de preparación (11) sin mesa de succión de alimentación (11.1). This problem is solved in the invention, for an embodiment in which the cardboard feeder (1) comprises a secondary suction table (7) with its corresponding wheels (7.1) at the exit of the gauge (4). With this configuration, the appropriate speed is provided to the cardboard sheet (3.1) according to the requirements of the application rollers (13) of the preparation product application machine (11), and as it is not necessary to include the feed roller (8) and its corresponding pressing roller (10) due to the traction provided by the secondary suction table (7), in this case the cardboard feeder (1) can be directly coupled to a preparation product application machine (11) without a feed suction table (11.1).
Como se puede ver en la figura 12, tanto el alimentador de cartón (1) como la máquina de aplicación de productos de preparación (11) disponen de unos medios de desplazamiento en la dirección de movimiento de la plancha de cartón (3.1), de forma que son acoplables de forma directa proporcionando una continuidad en el desplazamiento de la plancha de cartónAs can be seen in figure 12, both the cardboard feeder (1) and the preparation product application machine (11) have means of movement in the direction of movement of the cardboard sheet (3.1), so that they are directly coupled, providing continuity in the movement of the cardboard sheet.
(3.1) desde la pila de cartones (3) hasta el rodillo de aplicación (13) de la máquina de aplicación de productos de preparación (11). (3.1) from the stack of cardboard (3) to the application roller (13) of the preparation product application machine (11).
De acuerdo con una realización alternativa, como se puede ver en la figura 13, la mesa de alimentación (5) comprende unos medios de desplazamiento lateral de la plancha de cartónAccording to an alternative embodiment, as can be seen in Figure 13, the feeding table (5) comprises means for lateral movement of the cardboard sheet.
(3.1), en este caso unos ejes de giro con ruedas (6) inclinados con respecto a la perpendicular a la dirección de desplazamiento de la plancha de cartón (3.1), de forma que la plancha de cartón (3.1) se desplaza hacía el guiado lateral de la zona de aprovisionamiento y guiado (2) o hacia el separador (5), para tomarlo de referencia en la alimentación de la plancha de cartón (3.1) a la máquina de procesado. (3.1), in this case rotating axes with wheels (6) inclined with respect to the perpendicular to the direction of movement of the cardboard sheet (3.1), so that the cardboard sheet (3.1) moves towards the lateral guide of the supply and guidance area (2) or towards the separator (5), to take it as a reference in the feeding of the cardboard sheet (3.1) to the processing machine.
Todas las características distintivas de la invención mencionadas proporcionan una mayor productividad al alcanzar mayores velocidades de alimentación de la plancha de cartón, al no producirse defectos derivados de roces, pisado del rodillo pisador, y al no producirse atascos. Proporcionando además una mayor suavidad de movimientos que evitará desalineamientos etc. All the distinctive features of the invention mentioned above provide greater productivity by achieving higher feeding speeds of the cardboard sheet, by not producing defects resulting from friction, pressing down of the pressing roller, and by not producing jams. Also providing greater smoothness of movements that will avoid misalignments, etc.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202480037886.9A CN121399045A (en) | 2023-06-07 | 2024-06-24 | Layered substrate feeder and processing machine capable of being connected with same |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23382557.9A EP4474320A1 (en) | 2023-06-07 | 2023-06-07 | Laminar substrate feeder and processing machine which can be coupled thereto |
| EP23382557.9 | 2023-06-07 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024252054A1 true WO2024252054A1 (en) | 2024-12-12 |
Family
ID=87550989
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/ES2024/070393 Ceased WO2024252054A1 (en) | 2023-06-07 | 2024-06-24 | Laminar substrate feeder and processing machine couplable thereto |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4474320A1 (en) |
| CN (1) | CN121399045A (en) |
| WO (1) | WO2024252054A1 (en) |
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| EP1640146A2 (en) * | 2004-09-27 | 2006-03-29 | Bobst S.A. | Device for assembling panels in a box manufacturing machine |
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| NL8201560A (en) * | 1982-04-14 | 1983-02-01 | Oce Nederland Bv | Copier sheet discharge mechanism from stack underside - has friction members generating movement towards stop strip at side |
| AU4524399A (en) * | 1999-06-29 | 2001-01-31 | John Anthony Sullivan | Apparatus for feeding sheet material |
| JP6154707B2 (en) * | 2013-09-26 | 2017-06-28 | 株式会社Isowa | Cardboard sheet box feeder |
| CN103708255B (en) * | 2013-12-31 | 2016-04-06 | 株洲三新包装技术有限公司 | The minute-pressure dedusting paper feeder of water-based printing of corrugated paper plate machine |
| ES2547473B1 (en) * | 2014-04-03 | 2016-07-14 | Comercial Industrial Maquinaria Cartón Ondulado, S.L. | Introducing device for the supply of laminar bodies in a graphic printing station |
| WO2019165423A1 (en) | 2018-02-26 | 2019-08-29 | Sun Automation, Inc. | No-feed-roll corrugated board or paperboard sheet feeder retrofit apparatus and method |
| CN108568988A (en) * | 2018-03-26 | 2018-09-25 | 广东铭威精工机械有限公司 | Upper print vacuum suction printing slotting die-cutting machine |
-
2023
- 2023-06-07 EP EP23382557.9A patent/EP4474320A1/en active Pending
-
2024
- 2024-06-24 CN CN202480037886.9A patent/CN121399045A/en active Pending
- 2024-06-24 WO PCT/ES2024/070393 patent/WO2024252054A1/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2257522A1 (en) * | 1973-09-29 | 1975-08-08 | Siemens Ag | Device for removing individual sheets of film from pile - has drive roller at base of box pushing sheets through slot in box |
| US4062532A (en) * | 1976-04-23 | 1977-12-13 | Koppers Company, Inc. | Apparatus for feeding and transporting paperboard blanks |
| US5006042A (en) * | 1989-01-18 | 1991-04-09 | Simon Container Machinery Limited | Apparatus for feeding boards or sheets from a stack |
| US6543760B1 (en) * | 2000-08-03 | 2003-04-08 | Emba Machinery Ab | Method and device for successively feeding sheets from a stack of sheets |
| US20070164503A1 (en) * | 2004-04-29 | 2007-07-19 | Hans Levin | Method and device for feeding sheets one by one from a pile of sheets |
| EP1640146A2 (en) * | 2004-09-27 | 2006-03-29 | Bobst S.A. | Device for assembling panels in a box manufacturing machine |
| US20130221602A1 (en) * | 2012-02-29 | 2013-08-29 | Xerox Corporation | Jammed sheet reverse using active retard feeder |
| US20170152117A1 (en) * | 2014-08-29 | 2017-06-01 | Masahiro TSUKASAKI | Paper feeding apparatus |
| US20160280484A1 (en) * | 2015-04-30 | 2016-09-29 | Theodore Baum | Corrugated Paperboard Box Converting Machine Retrofit For Eliminating Edge Crush Test Degradation |
Also Published As
| Publication number | Publication date |
|---|---|
| CN121399045A (en) | 2026-01-23 |
| EP4474320A1 (en) | 2024-12-11 |
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