WO2024252544A1 - Crucible, method for producing beta-type digallium trioxide single crystal substrate using same, and beta-type digallium trioxide single crystal substrate - Google Patents
Crucible, method for producing beta-type digallium trioxide single crystal substrate using same, and beta-type digallium trioxide single crystal substrate Download PDFInfo
- Publication number
- WO2024252544A1 WO2024252544A1 PCT/JP2023/021100 JP2023021100W WO2024252544A1 WO 2024252544 A1 WO2024252544 A1 WO 2024252544A1 JP 2023021100 W JP2023021100 W JP 2023021100W WO 2024252544 A1 WO2024252544 A1 WO 2024252544A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- single crystal
- crucible
- beta
- ga2o3
- beta type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B11/00—Single-crystal growth by normal freezing or freezing under temperature gradient, e.g. Bridgman-Stockbarger method
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/10—Inorganic compounds or compositions
- C30B29/16—Oxides
Definitions
- This disclosure relates to a crucible, a method for producing a beta-type digallium trioxide single crystal substrate using the crucible, and a beta-type digallium trioxide single crystal substrate.
- Patent Document 1 JP 2016-079080 A
- Patent Document 2 JP 2017-193466 A
- Patent Document 3 JP 2021-031367 A
- Patent Document 4 JP 2021-031379 A
- Patent Document 5 JP 2020-059633 A
- Hoshikawa et al. Journal of the Japanese Society for Crystal Growth, Vol. 44, No.
- Non-Patent Document 1 discloses a method for growing beta-type gallium trioxide single crystals (hereinafter also referred to as "beta-type Ga 2 O 3 single crystals") by a vertical boat method using a crucible made of a platinum-rhodium alloy (hereinafter also referred to as "Pt-Rh alloy”) or a crucible or die made of a platinum-iridium alloy (hereinafter also referred to as " Pt-Ir alloy "), or an EFG (Edge-defined Film-fed Growth) method, etc.
- JP 2000-129465 A discloses a method for depositing platinum or a platinum-based alloy by thermal spraying on the surface of a refractory substrate such as ceramics.
- JP 2016-079080 A JP 2017-193466 A JP 2021-031367 A JP 2021-031379 A JP 2020-059633 A JP 2000-129465 A
- the crucible according to the present disclosure is a crucible for growing beta-type gallium trioxide single crystals.
- the crucible has a thickness of 1 mm or more and 10 mm or less.
- the maximum inner diameter of the crucible is 100 mm or more.
- the composition of the crucible is stabilized zirconia containing both or either of yttrium oxide and calcium oxide.
- the surface on the inner peripheral side of the crucible is covered with a thermal spray film containing both or either of rhodium and platinum.
- the thickness of the thermal spray film is 100 ⁇ m or more and 500 ⁇ m or less.
- the stabilized zirconia contains at least 12.0 mass% or more and 15.5 mass% or less of the yttrium oxide, or 10.2 mass% or more and 11.4 mass% or less of the calcium oxide.
- FIG. 1 is a schematic diagram illustrating a single crystal growth apparatus used in the manufacturing method of a beta type Ga 2 O 3 single crystal substrate according to this embodiment, and a main part of a crucible of a first embodiment used in the single crystal growth apparatus.
- FIG. 2 is an enlarged cross-sectional view of a main part of a crucible according to a second embodiment used in the single crystal growth apparatus of FIG.
- FIG. 3 is an enlarged cross-sectional view of a main portion of a crucible according to a third embodiment used in the single crystal growth apparatus of FIG.
- FIG. 4 is an enlarged cross-sectional view of a main portion of a crucible according to a fourth embodiment used in the single crystal growth apparatus of FIG.
- FIG. 1 is a schematic diagram illustrating a single crystal growth apparatus used in the manufacturing method of a beta type Ga 2 O 3 single crystal substrate according to this embodiment, and a main part of a crucible of a first embodiment used in the single crystal growth apparatus.
- FIG. 2
- FIG. 5 is an enlarged cross-sectional view of a main part of a crucible according to a fifth embodiment used in the single crystal growth apparatus of FIG.
- FIG. 6 is a flow chart showing an example of a method for manufacturing a beta type Ga 2 O 3 single crystal substrate according to this embodiment.
- FIG. 7 is a schematic diagram illustrating a beta type Ga 2 O 3 single crystal substrate according to this embodiment.
- FIG. 8 is an explanatory diagram for explaining a Hall measurement sample prepared using the central portion of a beta type Ga 2 O 3 single crystal substrate according to this embodiment in order to measure the carrier concentration in the substrate.
- Patent Documents 1 to 5 and Non-Patent Document 1 it is known that beta-type Ga 2 O 3 single crystals are grown and obtained using a crucible made of Pt-Rh alloy or Pt-Ir alloy. These crucibles made of Pt-Rh alloy, Pt-Ir alloy, etc. are expensive, and it is considered to reduce the thickness in order to reduce costs. However, the crucibles made of the above-mentioned Pt-Rh alloy, Pt-Ir alloy, etc.
- a crucible using a thin film of a Pt-Rh alloy, Pt-Ir alloy, etc. that can at least suppress the occurrence of cracking and chipping during crystal growth and thereby produce beta-type Ga2O3 single crystals with a high yield has not yet been obtained, and its development is eagerly awaited.
- the present disclosure aims to provide a crucible that can suppress the occurrence of cracks, chips, etc. during crystal growth, a method for manufacturing a beta-type digallium trioxide single crystal substrate using the crucible, and a beta-type digallium trioxide single crystal substrate.
- the present inventors have made extensive studies to solve the above problems and have completed the present disclosure.
- the present inventors have focused on zirconia, which is a material with low thermal conductivity, stable against temperature changes, and difficult to deform, as a material for a crucible to which the vertical boat method is applied.
- the inner peripheral surface of the crucible made of zirconia is covered with a thin film containing both or either of rhodium and platinum, for example, a thin film made of a Pt- Rh alloy containing Rh, which can handle the temperature (around 1800°C) required during crystal growth of a beta-type Ga 2 O 3 single crystal.
- a crucible according to one embodiment of the present disclosure is a crucible for growing beta-type digallium trioxide single crystals.
- the crucible has a thickness of 1 mm or more and 10 mm or less.
- the maximum inner diameter of the crucible is 100 mm or more.
- the composition of the crucible is stabilized zirconia containing both or either of yttrium oxide and calcium oxide.
- the surface on the inner peripheral surface side of the crucible is covered with a sprayed film containing both or either of rhodium and platinum.
- the thickness of the sprayed film is 100 ⁇ m or more and 500 ⁇ m or less.
- the stabilized zirconia contains at least 12.0 mass% or more and 15.5 mass% or less of the yttrium oxide, or 10.2 mass% or more and 11.4 mass% or less of the calcium oxide.
- a crucible having such characteristics can suppress the occurrence of cracks, chips, etc. during crystal growth.
- the sprayed film is preferably made of a platinum-rhodium alloy containing 10% by mass or more and 30% by mass or less of rhodium. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
- the sprayed film preferably has pores.
- the porosity which is the volume ratio of the pores in the sprayed film, is preferably 30 volume % or more and 50 volume % or less. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
- the surface roughness Rz of the surface is preferably 300 ⁇ m or more and 500 ⁇ m or less.
- the sprayed film preferably has pores.
- the porosity which is the volume ratio of the pores in the sprayed film, is preferably 10 vol.% or more and less than 30 vol.%. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
- the surface roughness Rz of the surface is 300 ⁇ m or more and 500 ⁇ m or less. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
- the sprayed film preferably comprises a first film and a second film.
- the first film preferably covers the surface.
- the first film preferably comprises rhodium or a platinum-rhodium alloy mainly composed of rhodium.
- the second film preferably covers the first film.
- the second film preferably comprises platinum or a platinum-rhodium alloy mainly composed of platinum.
- the thickness of the sprayed film, including the first film and the second film is preferably 100 ⁇ m or more and 500 ⁇ m or less. This makes it possible to suppress the incorporation of rhodium into the beta-type gallium trioxide single crystal.
- both the first film and the second film have pores. It is preferable that the first film porosity, which is the volume ratio of the pores in the first film, and the second film porosity, which is the volume ratio of the pores in the second film, are both 30 volume % or more and 50 volume % or less. This can further suppress the occurrence of cracks, chips, etc. during crystal growth.
- the surface roughness Rz of the surface is preferably 300 ⁇ m or more and 500 ⁇ m or less.
- the first film and the second film both preferably have pores.
- the first film porosity, which is the volume ratio of the pores in the first film, and the second film porosity, which is the volume ratio of the pores in the second film, are both preferably 10 vol.% or more and less than 30 vol.%. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
- the surface roughness Rz of the surface is 300 ⁇ m or more and 500 ⁇ m or less. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
- a method for producing a beta-type digallium trioxide single crystal substrate is a method for producing a beta-type digallium trioxide single crystal substrate using the crucible described in any one of [1] to [9] above.
- the method includes the steps of preparing the crucible, obtaining a beta-type digallium trioxide single crystal by a vertical boat method using the crucible, and processing the beta-type digallium trioxide single crystal to obtain a beta-type digallium trioxide single crystal substrate having a circular main surface.
- a method having such characteristics can produce a beta-type digallium trioxide single crystal substrate with good yield and product yield.
- a beta-type digallium trioxide single crystal substrate is a beta-type digallium trioxide single crystal substrate having a circular main surface.
- the diameter of the beta-type digallium trioxide single crystal substrate is 100 mm or more.
- the main surface is the (001) plane of the beta-type digallium trioxide single crystal.
- the main surface is a plane having an off angle of more than 0° and not more than 10° from the (001) plane of the beta-type digallium trioxide single crystal, and an off direction in the [010] direction of the beta-type digallium trioxide single crystal or a direction perpendicular to the [010] direction.
- the beta-type digallium trioxide single crystal substrate contains both or either one of rhodium and iridium.
- the rhodium concentration and the iridium concentration are both less than 3 ppm by mass in glow discharge mass spectrometry.
- a beta-type digallium trioxide single crystal substrate having such characteristics can be excellent in both electrical and optical properties.
- the transmittance for light having a wavelength of 400 nm or more and 430 nm or less is preferably 70% or more.
- the carrier concentration measured at 25° C. in the Hall measurement by the Van der Pauw method is preferably 1 ⁇ 10 17 cm ⁇ 3 or more and 1.0 ⁇ 10 19 cm ⁇ 3 or less. This makes it possible to achieve better electrical and optical properties.
- A-B refers to the upper and lower limits of a range (i.e., greater than or equal to A and less than or equal to B). If no unit is stated for A, and only a unit is stated for B, the units of A and B are the same. Furthermore, when compounds are expressed in chemical formulas in this specification, if the atomic ratio is not specifically limited, this includes all conventionally known atomic ratios, and should not necessarily be limited to only those within the stoichiometric range.
- yield means the ratio of the amount of beta-type gallium trioxide single crystal that can be grown to the desired thickness in the crucible without cracking or chipping in the crucible.
- product yield means the ratio of the mass of the ingot of beta-type gallium trioxide single crystal grown in the crucible, which is evaluated as a good product for the substrate by the evaluation method described below, after first excluding the area where the crucible cracks or chips or the crystal cracks or chips during cooling, which would prevent the desired diameter from being obtained when processed into a beta-type gallium trioxide single crystal substrate. The larger the value of the "product yield" of the single crystal, the less likely it is that cracks, chips, etc. occurred in the crucible in which the single crystal was grown.
- main component means a component whose content exceeds 95 mass% in a composition such as an alloy.
- the "maximum inner diameter" of a crucible refers to the inner diameter of the crucible at the position where the inner diameter of the ring that appears in a cross section perpendicular to the axial direction of the cylindrical crucible is maximum when compared along the axial direction of the crucible.
- the crucible preferably has a structure that includes a cylindrical seed crystal storage section, an increased diameter section connected to the seed crystal storage section, and a straight body section connected to the increased diameter section, as described below.
- the “maximum inner diameter” refers to the inner diameter of the straight body section.
- the "main surface" of a beta-type gallium trioxide single crystal substrate means both of the two circular faces of the beta-type gallium trioxide single crystal substrate. In the beta-type gallium trioxide single crystal substrate, if at least one of the two faces satisfies the scope of the claims of this disclosure, it falls within the technical scope of this disclosure. Furthermore, in this specification, the "face” used in the term “in-plane” means the “main surface.” Furthermore, when the diameter of a beta-type gallium trioxide single crystal substrate is described as "100 mm,” this means that the diameter is approximately 100 mm (approximately 95 to 105 mm), or 4 inches. When the diameter is described as "150 mm,” this means that the diameter is approximately 150 mm (approximately 145 to 155 mm), or 6 inches. The diameter can be measured using a conventionally known outer diameter measuring device such as a caliper.
- the crucible according to this embodiment is a crucible for growing beta-type digallium trioxide single crystals (beta-type Ga2O3 single crystals).
- the crucible has a thickness of 1 mm or more and 10 mm or less.
- the maximum inner diameter of the crucible is 100 mm or more.
- the composition of the crucible is stabilized zirconia containing both or either of yttrium oxide and calcium oxide.
- the surface on the inner peripheral surface side of the crucible is covered with a sprayed film containing both or either of rhodium (Rh) and platinum (Pt).
- the sprayed film is preferably made of a platinum-rhodium alloy (Pt-Rh alloy) containing 10 mass % or more and 30 mass % or less of Rh.
- the thickness of the sprayed film is 100 ⁇ m or more and 500 ⁇ m or less.
- the stabilized zirconia contains at least the yttrium oxide in an amount of 12.0% by mass to 15.5% by mass, or the calcium oxide in an amount of 10.2% by mass to 11.4% by mass.
- a crucible having such characteristics can suppress the occurrence of cracks, chips, and the like during crystal growth.
- the crucible is a crucible for growing beta - type Ga2O3 single crystal as described above.
- the crucible is applied to a single crystal growth apparatus, for example, as shown in FIG. 1, for the purpose of growing and obtaining a beta-type Ga2O3 single crystal.
- the crucible according to this embodiment will be described in detail below by explaining the single crystal growth apparatus shown in FIG. 1.
- FIG. 1 is a schematic diagram illustrating the main parts of the single crystal growth apparatus used in the manufacturing method of the beta-type Ga2O3 single crystal substrate according to this embodiment, and the crucible of the first embodiment used in the single crystal growth apparatus.
- the single crystal growth apparatus 100 includes the crucible 5 described above, a crucible holder 6 that holds the crucible 5, and a heating device 7 that heats the crucible 5.
- the single crystal growth apparatus 100 may further include a sealed container 9 in which it is housed. There are no particular limitations on the dimensions and material of the sealed container 9, so long as it can house the single crystal growth apparatus 100 and the like and has the function of preventing impurities from entering from the outside.
- the crucible 5 includes a cylindrical seed crystal accommodation portion 51, an increased diameter portion 52 connected to the seed crystal accommodation portion 51, and a straight body portion 53 connected to the increased diameter portion 52.
- the seed crystal accommodation portion 51 is cylindrical, has a hollow portion that opens to the side connected to the increased diameter portion 52 and has a bottom wall formed on the side opposite to the increased diameter portion 52.
- the seed crystal accommodation portion 51 can accommodate and hold the seed crystal 8a in the hollow portion.
- the increased diameter portion 52 has a truncated cone shape that expands upward in the axial direction of the crucible 5, and is connected to the seed crystal accommodation portion 51 on the small diameter side of the increased diameter portion 52.
- the straight body portion 53 has a hollow cylindrical shape and is connected to the large diameter side of the increased diameter portion 52.
- the diameter increasing portion 52 and the straight body portion 53 have a function of holding a block of gallium trioxide bulk material (specifically, polycrystalline Ga2O3 . Hereinafter, also referred to as " Ga2O3 bulk material") therein.
- the diameter increasing portion 52 and the straight body portion 53 have a function of growing a beta-type Ga2O3 single crystal as a crystal by solidifying the gallium trioxide melt as described later.
- the crucible 5 has a thickness of 1 mm or more and 10 mm or less. More specifically, the side wall 5a of the seed crystal accommodation portion 51, the diameter increasing portion 52, and the straight body portion 53 of the crucible 5 all have a thickness of 1 mm or more and 10 mm or less. It is preferable that the side wall 5a of the seed crystal accommodation portion 51, the diameter increasing portion 52, and the straight body portion 53 of the crucible 5 all have a thickness of 5 mm or more and 10 mm or less. Furthermore, the maximum inner diameter of the crucible 5 is 100 mm or more. More specifically, it is preferable that the inner diameter of the straight body portion 53 of the crucible 5 is 100 mm or more. It is also preferable that the inner diameter of the straight body portion 53 of the crucible 5 is 150 mm or more. The upper limit of the maximum inner diameter of the crucible 5 is not particularly limited, but is, for example, 165 mm.
- the thickness of the crucible 5 is less than 1 mm, there is a possibility that cracking and chipping of the crucible 5 during crystal growth may not be sufficiently suppressed. There is also a possibility that the crucible 5 may be deformed during crystal growth. When the thickness of the crucible 5 exceeds 10 mm, there is a possibility that the adverse effect of the increase in the cost of the crucible 5 may outweigh the effect of cost reduction and the like obtained by suppressing cracking and chipping of the crucible 5 during crystal growth.
- the maximum inner diameter of the crucible 5 100 mm or more, it is possible to suppress cracking and chipping of the crucible 5 when manufacturing a large-diameter beta -type Ga2O3 single crystal substrate with a diameter of 4 inches or 6 inches.
- the composition of the crucible 5 is stabilized zirconia (hereinafter also referred to as "stabilized ZrO 2 ") containing both or either of yttrium oxide (yttria: Y 2 O 3 ) and calcium oxide (calcia: CaO).
- the composition of the crucible 5 is preferably stabilized ZrO 2 containing either Y 2 O 3 or CaO.
- the stabilized ZrO 2 contains at least 12.0 mass% to 15.5 mass% of Y 2 O 3 , or 10.2 mass% to 11.4 mass% of CaO.
- Stabilized ZrO2 refers to ZrO2 in which a high-temperature phase (typically a cubic or tetragonal solid solution) can exist stably up to room temperature by adding Y2O3 , CaO, magnesium oxide (MgO), aluminum oxide (alumina: Al2O3 ) , etc. to ZrO2 . Note that the oxides that are solid-solved in stabilized ZrO2 are not limited to Y2O3 , CaO, MgO , and Al2O3 .
- the surface on the inner circumferential surface side of the crucible is coated with a sprayed film containing both or either of Rh and Pt.
- the sprayed film is preferably made of a Pt-Rh alloy containing 10% by mass to 30% by mass of Rh.
- the crucible 5 of the first embodiment shown in FIG. 1 it is coated with a sprayed film 5b made of a platinum-rhodium alloy (Pt-Rh alloy) containing 10% by mass to 30% by mass of Rh.
- the thickness of the sprayed film 5b is 100 ⁇ m to 500 ⁇ m.
- the sprayed film 5b preferably coats the entire surface on the inner circumferential surface side of the crucible 5. However, even if a part of the surface is not coated with the sprayed film 5b or the composition of the sprayed film 5b is partially different, it does not deviate from the scope of the present disclosure.
- the above-mentioned thermal spraying can be performed by a conventionally known method, for example, plasma spraying.
- the above-mentioned thermal spraying can be performed by supplying the thermal spray material, which is made by heating the above-mentioned Pt-Rh alloy to molten particles or particles close to that (for example, particle diameter: 45 to 300 ⁇ m), toward the inner peripheral surface of the side wall portion 5a from a direction inclined at 30 to 45 degrees with respect to the axial direction of the crucible 5 using a thermal spray nozzle.
- the thickness of the thermal spray film 5b can be determined by controlling the supply speed of the thermal spray material.
- the supply speed of the thermal spray material may be 50 to 75 g/min.
- the porosity described later can be determined by controlling the angle of the thermal spray nozzle and the supply speed of the thermal spray material.
- the surface roughness Rz described later can be increased by increasing the particle diameter of the thermal spray material.
- the Rh content in the Pt-Rh alloy that constitutes the sprayed film 5b be 10 mass% or more, cracking and chipping of the crucible 5 during crystal growth can be more adequately suppressed.
- the Rh content in the Pt-Rh alloy that constitutes the sprayed film 5b be 30 mass% or less, cracking and chipping of the crucible 5 during crystal growth can be more adequately suppressed without increasing the cost of the crucible 5. It is more preferable that the sprayed film 5b be made of a Pt-Rh alloy containing 20 mass% or more and 30 mass% or less of Rh.
- the sprayed film 5b may peel off from the side wall portion 5a, and cracking and chipping of the crucible 5 during crystal growth may not be sufficiently suppressed. If the thickness of the sprayed film 5b exceeds 500 ⁇ m, the adverse effect of increased cost of the crucible 5 may outweigh the cost reduction and other benefits obtained by suppressing cracking and chipping of the crucible 5 during crystal growth.
- the thickness of the sprayed film 5b is preferably 200 ⁇ m or more and 500 ⁇ m or less.
- the thickness of the sprayed coating is measured in accordance with JIS H 8401:1999 (Testing method for thickness of sprayed products). Specifically, it can be measured by a direct method using a micrometer (for example, product name (product number): "U-shaped micrometer PMU100-25" manufactured by Mitutoyo Corporation, or product name (product number): "Laser digital micrometer LSM-501S” manufactured by Mitutoyo Corporation) to determine the difference between the crucible thickness before spraying and the crucible thickness after spraying.
- the concentration of Rh in the Pt-Rh alloy can be determined when preparing the sprayed material.
- the sprayed film preferably has pores.
- the porosity which is the volume ratio of the pores in the sprayed film, is preferably 30% by volume or more and 50% by volume or less. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
- FIG. 2 is an enlarged cross-sectional view of a main part for explaining a main part of a crucible of a second embodiment used in the single crystal growth apparatus of FIG. 1.
- the sprayed film 5b present on the inner peripheral surface side of the side wall portion 5a has pores 5c.
- the porosity which is the volume ratio of the pores 5c in the sprayed film 5b, is preferably 30% by volume or more and 50% by volume or less.
- the porosity is measured in accordance with JIS K 7112:1999 Method A (underwater displacement method). Specifically, the density of the crucible is first measured before and after spraying to calculate the actual density of the sprayed film. The composition of the sprayed film is then determined using an energy dispersive X-ray device attached to a transmission electron microscope (SEM-EDX: Scanning Electron Microscope-Energy Dispersive X-ray Spectroscopy), and the ideal density is calculated from this composition. The porosity can be calculated by dividing the actual density by the ideal density x 100.
- the crucible of the second embodiment is made of the above-mentioned stabilized ZrO2, it is difficult to deform due to thermal contraction during crystal growth and cooling after crystal growth.
- the beta-type Ga2O3 single crystal present in the crucible presses the side wall portion 5a due to some thermal contraction of the crucible, especially during cooling after crystal growth, the pores 5c contained in the sprayed film 5b are crushed, thereby suppressing the occurrence of cracks, chipping, etc. of the crucible.
- the porosity is less than 30% by volume, the effect of suppressing cracks and chipping of the crucible by only crushing the pores 5c may not be sufficient.
- the porosity is more than 50% by volume, it may be difficult to spray such a sprayed film 5b on the side wall portion 5a.
- FIG. 3 is an enlarged cross-sectional view of a main part of a crucible of a third embodiment used in the single crystal growth apparatus of FIG. 1. In the crucible of the third embodiment shown in FIG.
- the surface roughness Rz of the surface on the inner peripheral surface side of the side wall portion 5a is 300 ⁇ m or more and 500 ⁇ m or less.
- the sprayed film 5b on the inner peripheral surface side of the side wall portion 5a has pores 5c.
- the porosity which is the volume ratio of pores 5c in the sprayed film 5b, is 10 vol.% or more and less than 30 vol.%.
- the surface roughness Rz of the inner peripheral surface of the side wall portion 5a is preferably 300 ⁇ m or more and 400 ⁇ m or less.
- the method for measuring the surface roughness Rz of the inner peripheral surface of the side wall portion 5a is as follows. That is, the surface roughness Rz can be measured by determining the maximum height (Rz) of the inner peripheral surface of the side wall portion 5a as defined in JIS B0601:2001.
- a surface roughness measuring instrument product name (product number): "Surface roughness measuring instrument SV-2100M4" manufactured by Mitutoyo Corporation, or product name (product number): "Surface roughness measuring instrument SURFCOM TOUCH 550" manufactured by Tokyo Seimitsu Co., Ltd.
- the surface roughness Rz can be measured by setting a measuring unit inside the crucible and performing roughness measurement using a display/control unit.
- the method for measuring the porosity can be the same as the method for measuring the porosity of the sprayed film of the crucible of the second embodiment.
- the crucible of the third embodiment is made of the above-mentioned stabilized ZrO2, so that it is difficult to deform due to thermal contraction during crystal growth and cooling after crystal growth.
- the beta-type Ga2O3 single crystal in the crucible presses the side wall portion 5a due to some thermal contraction of the crucible, especially during cooling after crystal growth, the convex portion existing on the surface of the inner peripheral surface side of the side wall portion 5a is crushed based on the surface roughness, so that the occurrence of cracks, chips, etc. of the crucible can be suppressed.
- the pores 5c contained in the sprayed film 5b are crushed, so that the occurrence of cracks, chips, etc. of the crucible can also be suppressed.
- the effect of suppressing cracks and chips of the crucible due to the convex portion being crushed may not be sufficient. If the surface roughness Rz exceeds 500 ⁇ m, the strength of the crucible itself is reduced, which may cause the convex parts to break during crystal growth, leading to cracks and chipping of the crucible. Furthermore, if the porosity is less than 10% by volume, the effect of suppressing cracks and chipping of the crucible due to crushing of the pores 5c may not be sufficient.
- the surface roughness Rz of the surface is 300 ⁇ m or more and 500 ⁇ m or less. This makes it possible to further suppress the occurrence of cracks, chipping, etc. during crystal growth based on the presence of the above-mentioned surface protrusions and voids 5c.
- the surface roughness Rz be 300 ⁇ m or more, the effect of suppressing cracking and chipping of the crucible due to the convex parts being crushed can be sufficiently obtained.
- the surface roughness Rz be 500 ⁇ m or less, the effect of suppressing cracking and chipping of the crucible during crystal growth, etc. can be sufficiently obtained without reducing the strength of the crucible itself.
- the aspect in which the surface roughness Rz of the surface is 300 ⁇ m or more and 500 ⁇ m or less can have the same configuration as the aspect in which the porosity is 30 volume % or more and 50 volume % or less in the crucible of the third embodiment.
- the sprayed film is preferably made of a first film and a second film.
- the first film preferably covers the surface.
- the first film is preferably made of Rh or a Pt-Rh alloy mainly composed of Rh.
- the second film preferably covers the first film.
- the second film is preferably made of Pt or a Pt-Rh alloy mainly composed of Pt.
- the thickness of the sprayed film is preferably 100 ⁇ m or more and 500 ⁇ m or less in total including the first film and the second film. This not only suppresses the occurrence of cracks, chips, etc. during crystal growth, but also suppresses the incorporation of Rh into the beta type Ga 2 O 3 single crystal.
- FIG. 4 is an enlarged cross-sectional view of a main part of a crucible of a fourth embodiment used in the single crystal growth apparatus of FIG. 1.
- the sprayed film is made of a first film 5b1 and a second film 5b2.
- the first film 5b1 covers the surface on the inner circumferential side of the side wall portion 5a.
- the first film 5b1 is made of Rh or a Pt-Rh alloy mainly composed of Rh, and is preferably made of Rh, for example.
- the second film 5b2 covers the first film 5b1.
- the second film 5b2 is made of Pt or a Pt-Rh alloy mainly composed of Pt, and is preferably made of Pt, for example.
- the thickness of the sprayed film is 100 ⁇ m or more and 500 ⁇ m or less, in total, for the first film 5b1 and the second film 5b2. It is more preferable that the thickness of the above-mentioned sprayed film is 100 ⁇ m or more and 300 ⁇ m or less in total of the first film 5b1 and the second film 5b2. If the total thickness of the first film 5b1 and the second film 5b2 is less than 100 ⁇ m, the first film 5b1 and the second film 5b2 may peel off from the side wall portion 5a, and the effect of suppressing cracking and chipping of the crucible 5 during crystal growth based on the sprayed film being composed of the first film 5b1 and the second film 5b2 may not be sufficient.
- the adverse effect of increasing the cost of the crucible 5 may outweigh the effect of reducing costs and the like obtained by suppressing cracking and chipping of the crucible 5 during crystal growth.
- the method for measuring the thickness of the first film and the second film can be the same as the method for measuring the thickness of the sprayed film of the crucible in the first embodiment.
- both the first film 5b1 and the second film 5b2 have pores 5c.
- the first film porosity which is the volume ratio of the pores 5c in the first film 5b1
- the second film porosity which is the volume ratio of the pores 5c in the second film 5b2
- the method for measuring the first film porosity and the second film porosity can be the same as the method for measuring the porosity of the sprayed film of the crucible in the second embodiment.
- the sprayed film is made of the first film 5b1 and the second film 5b2.
- the first film 5b1 is made of Rh or a Pt-Rh alloy mainly composed of Rh
- the second film 5b2 is made of Pt or a Pt-Rh alloy mainly composed of Pt.
- the first film 5b1 covers the inner peripheral surface of the side wall 5a
- the second film 5b2 covers the first film 5b1. Therefore, the Rh in the sprayed film does not directly contact the beta type Ga 2 O 3 single crystal in the crucible, or even if it does, the amount of contact is very small, so that it is possible to suppress the incorporation of Rh into the beta type Ga 2 O 3 single crystal during crystal growth, etc.
- the sprayed film is composed of the first film 5b1 and the second film 5b2. Therefore, by considering the first film 5b1 and the second film 5b2 together, the sprayed film can be composed of a Pt-Rh alloy containing 10% by mass or more and 30% by mass or less of Rh.
- the sprayed film can be composed of the first film 5b1 composed of Rh and the second film 5b2 composed of Pt, and the thickness of the first film 5b1 can be one-third that of the second film 5b2.
- the crucible of the fourth embodiment can include a sprayed film composed of a Pt-Rh alloy containing 10% by mass or more and 30% by mass or less of Rh.
- the thickness of the sprayed film is 100 ⁇ m or more and 500 ⁇ m or less, the total thickness of the first film 5b1 and the second film 5b2.
- the surface roughness Rz of the surface on the inner peripheral side is preferably 300 ⁇ m or more and 500 ⁇ m or less.
- both the first film and the second film have pores.
- the first film porosity, which is the volume ratio of the pores in the first film, and the second film porosity, which is the volume ratio of the pores in the second film are both preferably 10 volume% or more and less than 30 volume%. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
- Figure 5 is an enlarged cross-sectional view of the main part of a crucible of the fifth embodiment used in the single crystal growth apparatus of Figure 1.
- the surface roughness Rz of the surface on the inner peripheral side of the side wall portion 5a is 300 ⁇ m or more and 500 ⁇ m or less.
- the first film 5b1 and the second film 5b2 on the inner circumferential surface side of the side wall portion 5a each have pores 5c.
- the first film porosity and the second film porosity, which are the volume ratios of the pores 5c in the first film 5b1 and the second film 5b2, are 10 volume % or more and less than 30 volume %.
- the surface roughness Rz of the surface on the inner circumferential surface side of the side wall portion 5a is preferably 300 ⁇ m or more and 400 ⁇ m or less.
- the occurrence of cracks, chipping, etc. during crystal growth can be further suppressed based on the presence of the convex parts and holes 5c on the inner peripheral surface side.
- the Rh in the sprayed film does not directly contact the beta type Ga2O3 single crystal in the crucible, or even if it does, the contact is very slight, so that it is possible to suppress the incorporation of Rh into the beta type Ga2O3 single crystal during crystal growth, etc.
- the surface roughness Rz of the surface is 300 ⁇ m or more and 500 ⁇ m or less. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth based on the presence of the above-mentioned surface protrusions and voids 5c.
- the embodiment in which the surface roughness Rz of the surface is 300 ⁇ m or more and 500 ⁇ m or less has the same configuration as the embodiment in which the first membrane porosity and the second membrane porosity are 30 volume % or more and 50 volume % or less, respectively, in the crucible of the fifth embodiment.
- the single crystal growth apparatus 100 includes a crucible holder 6 for holding a crucible 5.
- the crucible holder 6 is in contact with the bottom of the crucible 5 to hold the crucible 5.
- the crucible holder 6 may have a cylindrical appearance.
- the material of the crucible holder 6 is not particularly limited, but may be, for example, quartz, alumina, zirconia, silicon carbide, or the like.
- the outer diameter of the crucible holder 6 depends on the diameter of the crucible 5 to be supported, but is, for example, 75 mm or more and 200 mm or less.
- the heating device 7 is installed for the purpose of heating the crucible 5.
- the heating device 7 can be, for example, a conventionally known electric heater (hereinafter, also simply referred to as "heater”).
- the heater is, for example, two units, and the two units are arranged to surround the outer periphery of the crucible 5.
- the output of the heater may be controlled independently for each unit.
- the heater may be divided into a plurality of parts in a direction perpendicular to the axis of the crucible 5 for each unit, thereby forming a multi-stage structure. In this case, it is preferable that the output of the heater is controlled independently for each of the multi-stage parts.
- the heater output is controlled independently for each of the multi-stage parts to heat the diameter-increasing portion 52 and the straight body portion 53, thereby stabilizing the growth rates of the crystals growing in the diameter-increasing portion 52 and the straight body portion 53.
- the single crystal growth apparatus 100 can be equipped with a thermocouple capable of measuring the temperature of the crucible 5 heated by the heater.
- a plurality of thermocouples may be arranged on the outside of the crucible 5 along the axial direction.
- the thermocouple may be, for example, a known temperature monitor.
- the manufacturing method of the beta-type gallium trioxide single crystal substrate (beta-type Ga 2 O 3 single crystal substrate) according to this embodiment is preferably a beta-type Ga 2 O 3 single crystal substrate using the crucible described above. That is, the manufacturing method preferably includes a step of preparing the crucible, a step of obtaining a beta-type gallium trioxide single crystal (beta-type Ga 2 O 3 single crystal) by a vertical boat method using the crucible, and a step of obtaining a beta-type Ga 2 O 3 single crystal substrate having a circular main surface by processing the beta-type Ga 2 O 3 single crystal.
- the manufacturing method of the beta-type Ga 2 O 3 single crystal substrate having such characteristics reduces the cracking and chipping of the crucible during crystal growth, etc., so that the beta-type Ga 2 O 3 single crystal substrate can be obtained with a high yield.
- Fig. 6 is a flow chart showing an example of a method for manufacturing a beta type Ga2O3 single crystal substrate according to this embodiment.
- the method for manufacturing a beta type Ga2O3 single crystal substrate according to this embodiment preferably includes a beta type Ga2O3 single crystal manufacturing step S100 and a beta type Ga2O3 single crystal substrate manufacturing step S200 shown in the flow chart of Fig. 6. According to Fig.
- the method for manufacturing a beta type Ga2O3 single crystal substrate preferably includes, more specifically, as the beta type Ga2O3 single crystal manufacturing step S100, a step (first step: preparation step S110) of preparing a single crystal growth apparatus including at least a cylindrical crucible and a heating device arranged so as to surround the outer periphery of the crucible.
- a seed crystal and a block-shaped Ga2O3 bulk body are preferably also prepared.
- the beta type Ga2O3 single crystal manufacturing process S100 preferably includes a step (second step: raw material charging step S120) of accommodating the seed crystal at the bottom of the crucible and accommodating the Ga2O3 bulk body above the seed crystal in the crucible.
- the Ga2O3 bulk body is preferably accommodated above the seed crystal in the crucible.
- the beta type Ga2O3 single crystal manufacturing process S100 preferably includes a step (third step: raw material melting step S130) of heating the crucible with the heating device, melting a part of the Ga2O3 bulk body and the seed crystal to obtain a Ga2O3 melt, and contacting the Ga2O3 melt with the remaining part of the seed crystal.
- the beta-type Ga2O3 single crystal manufacturing process S100 preferably includes a process (fourth process: Ga2O3 single crystal growing process S140) of obtaining a beta-type Ga2O3 single crystal by growing a crystal from the Ga2O3 melt on the remaining part of the seed crystal.
- the manufacturing method of the beta type Ga2O3 single crystal substrate according to this embodiment can include a cutting step, a peripheral grinding step, and a polishing step as described below as a beta type Ga2O3 single crystal substrate manufacturing step S200.
- the above steps are performed in this order to obtain a beta type Ga2O3 single crystal substrate.
- a crucible 5 applied to the single crystal growth apparatus 100 shown in Fig. 1 is used to grow a beta type Ga2O3 single crystal by the vertical boat method.
- the vertical boat method is abbreviated as the VB method.
- the VB method includes the vertical Bridgman method and the vertical temperature gradient solidification method.
- ⁇ Beta type Ga2O3 single crystal manufacturing process S100> (Preparation step S110) As shown in Fig. 1 and Fig. 6, in the beta type Ga2O3 single crystal manufacturing process S100, a process (preparation process S110) of preparing a single crystal growth apparatus 100 including at least a cylindrical crucible 5 and a heating device 7 arranged so as to surround the outer periphery of the crucible 5 is first performed. In the preparation process S110, in addition to the above-mentioned single crystal growth apparatus 100 for manufacturing the beta type Ga2O3 single crystal 81 , it is preferable that a seed crystal 8a and a block-shaped Ga2O3 bulk body are also prepared.
- the seed crystal 8a is made of a beta type Ga2O3 single crystal.
- the Ga2O3 bulk body may be made of polycrystalline Ga2O3 .
- the seed crystal 8a and the block-shaped Ga2O3 bulk body may be prepared by a conventionally known method or by obtaining commercially available products.
- the crucible 5 is prepared as any one of the crucibles of the first to fifth aspects described above.
- the above-mentioned features can be provided by using a conventionally known method. That is, a crucible 5 having a side wall portion 5a with a thickness of 1 to 10 mm and an inner diameter of the straight body portion 53 of 100 mm or more can be manufactured by a conventionally known method.
- the composition of the crucible 5 can be, for example, stabilized ZrO 2 containing at least 12.0 mass % to 15.5 mass % Y 2 O 3 or 10.2 mass % to 11.4 mass % CaO.
- thermal spray material Pt-Rh alloy thermal spray material containing 10-30 mass% Rh Particle size: 45-300 ⁇ m Supply rate of thermal spray material: 50 to 75 g/min. Orientation of thermal spray nozzle: 30 to 45 degrees with respect to the axial direction of the crucible. Distance between the thermal spray nozzle and the inner peripheral surface of the side wall of the crucible: 20 to 120 mm.
- the thickness of the sprayed film 5b can be set to, for example, 100 to 500 ⁇ m.
- the porosity in the sprayed film 5b can be adjusted to 10 to 50 volume %.
- the surface roughness Rz of the surface on the inner circumferential side of the side wall portion 5a of the crucible 5 can be adjusted to 300 to 500 ⁇ m.
- a first spray material made of Rh or a Pt-Rh alloy mainly composed of Rh and having a particle size of 45 to 300 ⁇ m, and a second spray material made of a Pt-Rh alloy mainly composed of Pt and having a particle size of 45 to 300 ⁇ m can be used as the spray material.
- the surface on the inner circumferential side of the side wall portion 5a of the crucible 5 can be coated with a first film.
- the first film can be coated with a second film.
- the raw material charging step S120 is a step of placing the seed crystal at the bottom of the crucible and placing a block-shaped Ga 2 O 3 bulk body above the seed crystal in the crucible. In S120, it is preferable that solid B2O3 is also accommodated in the crucible 5 above the seed crystal 8a along with the massive Ga2O3 bulk body. In the raw material charging step S120, various raw materials for crystal growth are charged into the crucible using the growth apparatus 100. First, beta-type Ga 2 A seed crystal 8a consisting of an O3 single crystal is charged.
- a plurality of Ga2O3 bulk bodies made of polycrystalline Ga2O3 are charged into the diameter increasing portion 52 and the straight body portion 53 of the crucible 5 and stacked.
- the raw material charging step S120 When a plurality of Ga2O3 bulk bodies are charged into the crucible 5, it is preferable to add a predetermined amount of Sn or Si. This makes it possible to obtain a beta type Ga2O3 single crystal by the beta type Ga2O3 single crystal manufacturing process S100. From the Ga 2 O 3 single crystal 81, a beta type Ga 2 O 3 single crystal substrate containing the above Sn or Si as a dopant is obtained.
- the concentration of the dopant is, for example, 1.0 ⁇ 10 18 cm ⁇ 3 (5.0 ⁇ 10 17 cm ⁇ 3 or more and 4.0 ⁇ 10 It is preferable to adjust the amount of addition so that the density of the SiO 2 is 19 cm ⁇ 3 or less.
- the raw material melting step S130 is a step of heating the crucible with the heating device, melting the Ga2O3 bulk body and a part of the seed crystal to obtain a Ga2O3 melt, and bringing the Ga2O3 melt into contact with the remaining part of the seed crystal.
- the purpose of the raw material melting step S130 is to melt the Ga2O3 bulk body and a part of the seed crystal 8a to bring the remaining part of the seed crystal 8a into contact with the Ga2O3 melt 82 when growing a crystal using the single crystal growing apparatus 100. This allows a beta-type Ga2O3 single crystal 81 to be grown on the remaining part of the seed crystal 8a in the next step, the Ga2O3 single crystal growing step S140.
- the crucible 5 containing the seed crystal 8a and the Ga2O3 bulk body therein is supported by the crucible holder 6. Then, a current is supplied to the heating device 7 to heat the crucible 5. This melts the Ga2O3 bulk body to become a Ga2O3 melt 82. Next, a part of the seed crystal 8a also melts, and the remaining part of the seed crystal 8a and the Ga2O3 melt 82 come into contact with each other at the interface.
- the Ga2O3 single crystal growth step S140 is a step of growing a crystal from the Ga2O3 melt on the remaining part of the seed crystal to obtain a beta type Ga2O3 single crystal.
- the crucible 5 is gradually lowered downward (towards the seed crystal housing part 51) along its axis relative to the heating device 7, so that a temperature gradient is formed in the crucible 5 such that the temperature on the seed crystal 8a side is low and the temperature on the Ga2O3 melt 82 side is high.
- the Ga2O3 melt 82 in contact with the seed crystal 8a is solidified, and the beta type Ga2O3 single crystal 81 to be continuously grown from the Ga2O3 melt 82 on the remaining part of the seed crystal 8a.
- the temperature on the Ga2O3 melt 82 side is, for example, 1800 to 1820° C.
- the temperature gradient at the interface between the Ga2O3 melt 82 and the growing beta type Ga2O3 single crystal 81 is, for example, 3 to 8° C./cm.
- the speed at which the crucible 5 is pulled downward along its axis is not particularly limited, but can be, for example, 0.1 to 2 mm/hour.
- the crucible 5 is pulled downward along its axis relative to the heating device 7, so that the interface between the beta type Ga2O3 single crystal 81 and the Ga2O3 melt 82 rises to the liquid B2O3 side , and the Ga2O3 melt 82 is solidified as the beta type Ga2O3 single crystal 81.
- the crystal growth of the beta type Ga2O3 single crystal 81 continues until the solidification of the Ga2O3 melt 82 remaining in the straight body part 53 of the crucible 5 is completed. In this manner, an ingot of the beta type Ga2O3 single crystal 81 can be obtained.
- the manufacturing method of the beta type Ga2O3 single crystal substrate includes a step (beta type Ga2O3 single crystal substrate manufacturing step S200) of obtaining a beta type Ga2O3 single crystal substrate having a circular main surface by processing the beta type Ga2O3 single crystal obtained by the Ga2O3 single crystal growth step S140 as shown in Fig. 6.
- the beta type Ga2O3 single crystal substrate manufacturing step S200 includes the following cutting step, outer circumference grinding step, and polishing step, and the beta type Ga2O3 single crystal substrate can be obtained by performing these steps in this order.
- the cutting step is a step of slicing the ingot made of the beta type Ga 2 O 3 single crystal taken out of the crucible into a wafer having a predetermined thickness in order to obtain a beta type Ga 2 O 3 single crystal substrate from the ingot.
- the outer periphery grinding step is a step of obtaining a beta type Ga 2 O 3 single crystal substrate having a main surface having a circular shape by grinding the outer periphery of the wafer.
- the outer periphery grinding step may include, for example, a step of performing chamfering.
- the cutting step and the outer periphery grinding step may use a conventionally known cutting method and outer periphery grinding method.
- the polishing step is a step of mirror-finishing the center part of the main surface.
- the polishing step may use a conventionally known polishing method.
- the center part may have a surface roughness Ra of 10 nm or less as specified in, for example, JIS B 0681-2:2018.
- the beta type Ga2O3 single crystal substrate according to this embodiment is manufactured.
- the beta type Ga2O3 single crystal is manufactured using any one of the crucibles of the first to fifth aspects described above, so that the crucible is less likely to break or chip during crystal growth. Therefore, the beta type Ga2O3 single crystal substrate can be obtained with a high yield.
- the beta-type gallium trioxide single crystal substrate (beta-type Ga2O3 single crystal substrate) according to this embodiment is a beta-type Ga2O3 single crystal substrate having a circular main surface.
- the diameter of the beta-type Ga2O3 single crystal substrate is 100 mm or more.
- the main surface is the (001) plane of the beta-type Ga2O3 single crystal.
- the main surface is a plane having an off angle of more than 0° and not more than 10° from the (001) plane of the beta-type Ga2O3 single crystal, and an off direction in the [010] direction of the beta -type Ga2O3 single crystal or a direction perpendicular to the [010] direction.
- the beta-type Ga2O3 single crystal substrate contains both or either one of rhodium (Rh) and iridium (Ir).
- Rh rhodium
- Ir iridium
- the Rh concentration and the Ir concentration are each less than 3 ppm by mass as measured by glow discharge mass spectrometry (GDMS).
- GDMS glow discharge mass spectrometry
- the beta type Ga2O3 single crystal substrate having such characteristics contains very small amounts of the Rh and Ir, and therefore has excellent electrical and optical properties.
- the present inventors have focused on making the concentration of rhodium and iridium, which may be contained in the beta type Ga2O3 single crystal substrate and may inhibit the good electrical and optical properties of the substrate because they are not of the same group as gallium ( Ga ), extremely small in the substrate.
- Rh and Ir are prevented from directly contacting the beta type Ga2O3 single crystal and the Ga2O3 melt that is the raw material for the beta type Ga2O3 single crystal.
- a beta type Ga2O3 single crystal is produced using the crucible of the fifth embodiment described above, and a beta type Ga2O3 single crystal substrate is obtained from the beta type Ga2O3 single crystal.
- the inventors have devised a beta type Ga 2 O 3 single crystal substrate in which the Rh concentration and the Ir concentration are both less than 3 mass ppm, and have completed the present disclosure.
- ⁇ Diameter> 7 is a schematic diagram for explaining the beta type Ga2O3 single crystal substrate according to this embodiment.
- the diameter is 100 mm or more.
- the diameter of the beta type Ga2O3 single crystal substrate 1 is preferably 100 mm or more and 155 mm or less.
- the beta type Ga2O3 single crystal substrate 1 having a diameter of 100 mm or more and 155 mm or less is preferably 101.6 mm or 152.4 mm, in other words, preferably 4 inches or 6 inches.
- the large-diameter beta type Ga2O3 single crystal substrate having a diameter of 100 mm or more and 155 mm or less can be excellent in both electrical properties and optical properties.
- the diameter of the beta-type Ga2O3 single crystal substrate is determined based on the circular shape before the formation of the orientation flat (hereinafter also referred to as "OF"), index flat (hereinafter also referred to as “IF”), etc., even if the main surface does not have a geometrically circular shape due to the influence of the orientation flat (hereinafter also referred to as "OF"), index flat (hereinafter also referred to as "IF”), etc.
- the diameter of the beta-type Ga2O3 single crystal substrate can be measured by using a conventionally known outer diameter measuring device such as a caliper. The definition of "circular shape” representing the shape of the main surface in this specification will be described later.
- the beta-type Ga2O3 single crystal substrate 1 has a circular main surface 10 as described above.
- the term "circular shape" representing the shape of the main surface includes a geometrical circular shape, as well as a shape in which the main surface does not form a geometrical circular shape due to at least one of a notch, OF, or IF being formed on the periphery of the main surface 10.
- shape in which the main surface does not form a geometrical circular shape refers to a shape in which, among the line segments extending from any point on the periphery of the main surface 10 to the center of the main surface 10, the line segments extending from any point on the notch, OF, and IF to the center of the main surface are shorter in length.
- shape in which the main surface does not form a geometrical circular shape also includes a shape in which the lengths of all the line segments extending from any point on the periphery of the main surface 10 to the center of the main surface 10 are not necessarily the same due to the shape of the beta-type Ga2O3 single crystal that is the raw material of the beta -type Ga2O3 single crystal substrate 1.
- the center of the main surface 10 refers to the position of the center of gravity
- the diameter of the beta-type Ga2O3 single crystal substrate 1 refers to the length of the longest line segment that extends from any point on the outer periphery of the beta-type Ga2O3 single crystal substrate 1, passing through the center of the main surface 10, to another point on the outer periphery.
- the main surface 10 is the (001) plane of the beta type Ga2O3 single crystal.
- the main surface 10 is a plane having an off angle of more than 0° and not more than 10° from the (001) plane of the beta type Ga2O3 single crystal, and an off direction in the [010] direction of the beta type Ga2O3 single crystal or a direction perpendicular to the [010] direction.
- the crystal plane of the main surface 10 has a precision error of ⁇ 0.5°.
- the main surface 10 when the main surface 10 is the "(001) plane" of a beta-type Ga2O3 single crystal, it means that the main surface 10 may be a (001) just plane, or the main surface 10 may be a plane having an off angle of -0.5 to +0.5° from the (001) plane.
- the off angle and off direction from the (001) plane on the main surface 10 of the beta-type Ga2O3 single crystal substrate 1 can be measured by using a conventionally known crystal orientation measuring device (for example, product name (product number): "FSASIII", manufactured by Rigaku Corporation).
- the beta type Ga2O3 single crystal substrate contains both or either of rhodium (Rh) and iridium (Ir).
- the concentration of Rh and the concentration of Ir are both less than 3 mass ppm in GDMS.
- the concentration of Rh and the concentration of Ir are both preferably 1 mass ppm or less in GDMS, more preferably 0.1 mass ppm or less, and even more preferably 0.01 mass ppm or less.
- the lower limit of the concentration of Rh and the concentration of Ir is that they are not detected in GDMS.
- the beta type Ga2O3 single crystal substrate can be excellent in both electrical properties and optical properties by having the Rh and Ir be less than 3 mass ppm.
- the Rh and Ir are known elements that may be contained in the beta type Ga2O3 single crystal substrate.
- the concentration of Rh and the concentration of Ir can be easily made less than 3 mass ppm in GDMS based on the material of the crucible and the structure of the sprayed film consisting of the first film and the second film. Therefore, the beta type Ga2O3 single crystal substrate excellent in both electrical properties and optical properties can be obtained with good yield.
- GDMS Glow Discharge Mass Spectroscopy
- GDMS Glow Discharge Mass Spectroscopy
- a method for measuring the concentrations of Rh and Ir in the beta-type Ga2O3 single crystal substrate using glow discharge mass spectrometry (GDMS) will be described.
- GDMS refers to a technique in which a glow discharge plasma is generated using an analytical sample as a cathode in a high-purity argon atmosphere, and the surface of the analytical sample is sputtered in the plasma, and the ionized constituent elements in the analytical sample are measured with a mass spectrometer. This makes it possible to qualitatively and quantitatively determine impurity elements, including Rh and Ir, other than Ga and O contained in the beta -type Ga2O3 single crystal substrate.
- the ion source for the GDMS either a flat cell or a pin-shaped cell is applied.
- the pin-shaped cell can be applied to an analytical sample that can be formed into a strip shape of approximately 2 mm square and 20 mm long. Specifically, it is used when analyzing Si single crystals, gallium arsenide (GaAs) single crystals, indium phosphide (InP) single crystals, etc., which can be prepared by cleavage.
- the flat cell can be applied to an analytical sample that can be formed into a disk shape with a diameter of about 10 mm, for example, when analyzing a polycrystalline body.
- the beta-type Ga2O3 single crystal substrate can be used to prepare a pin-shaped analytical sample with the cleavage in the longitudinal direction, it is preferable to prepare an analytical sample in the shape of a pin-shaped cell from the beta-type Ga2O3 single crystal substrate and use this as the ion source of the GDMS.
- the GDMS can be carried out, for example, as follows. First, a beta type Ga2O3 single crystal substrate is obtained by the manufacturing method described later. The beta type Ga2O3 single crystal substrate is then cleaved in the longitudinal direction to obtain a rectangular Ga2O3 analysis sample having a size of 2 mm square and a length of 20 mm, which is then placed on the sample placement section of the apparatus described below. Here, it is preferable to clean the sample placement section in accordance with a conventional method to prevent contamination and to remove foreign matter, and to perform pre-sputtering for 60 minutes. The analysis value during pre-sputtering is the background.
- GDMS can be performed on the Ga2O3 analysis sample placed on the sample placement surface under the following conditions.
- Rh and Ir which are elements other than Ga and O among the constituent elements of the Ga2O3 analysis sample
- semi - quantitative values can be calculated by correcting the ion intensity ratio between Ga and Rh or the ion intensity ratio between Ga and Ir with a relative sensitivity factor (RSF).
- RSF relative sensitivity factor
- values built into the software attached to the following device can be used.
- Glow discharge mass spectrometer product name (product number): VG-9000, manufactured by VG Elemental
- Ion source Pin cell (cooled with liquid nitrogen during analysis)
- Discharge area diameter 10mm
- Discharge gas High purity argon (6N grade)
- Discharge conditions 2 mA, 1 kV (constant current mode)
- Detector Faraday cup and multiplier.
- Mass resolution 4000 or more m/ ⁇ m (high resolution mode).
- the detection limit of the GDMS is preferably 0.01 mass ppm.
- the transmittance for light having a wavelength of 400 nm or more and 430 nm or less is preferably 70% or more.
- the carrier concentration measured at 25°C in the Hall measurement by the Van der Pauw method is preferably 1 x 1017 cm -3 or more and 1.0 x 1019 cm -3 or less. This makes it possible to achieve better electrical and optical properties.
- the transmittance for light having a wavelength of 400 nm or more and 430 nm or less is preferably 70% or more.
- the transmittance is more preferably 75% or more, and even more preferably 80% or more.
- the upper limit of the transmittance is 100%, which is an ideal value.
- the transmittance can be obtained by measuring the transmittance of light for the beta type Ga2O3 single crystal substrate measured using an ultraviolet-visible-infrared spectrophotometer or the like. Hereinafter, the procedure for specifically obtaining the transmittance will be described with reference to FIG. 7.
- one beta type Ga2O3 single crystal substrate 1 is obtained based on the above-mentioned manufacturing method. From this one beta type Ga2O3 single crystal substrate 1, a rectangular slice 10a (for example, 600 ⁇ m thick) with a size of 20 mm length x 20 mm width centered on its center O (for example, the center O of the main surface 10) is prepared, thereby obtaining a sample for transmittance measurement.
- a rectangular slice 10a for example, 600 ⁇ m thick
- its center O for example, the center O of the main surface 10
- the carrier concentration measured at 25°C in the Hall measurement by the Van der Pauw method is preferably 1x1017cm -3 or more and 1.0x1019cm -3 or less.
- the carrier concentration measured at 25°C in the Hall measurement by the Van der Pauw method using the center of the beta type Ga2O3 single crystal substrate as the measurement target is preferably 1x1017cm -3 or more and 1.0x1019cm-3 or less. If the carrier concentration is less than 1.0x1017cm-3 , when a semiconductor device is created, no current flows, and the device may not operate.
- the carrier concentration exceeds 1.0x1019cm -3 , it suggests that the crystal contains 1.0x1019cm -3 or more of inactive impurities, which may adversely affect the operation of the device.
- the carrier concentration is more preferably 5.0 ⁇ 10 17 cm -3 or more and 3.8 ⁇ 10 18 cm -3 or less. This allows the n-type beta type Ga 2 O 3 single crystal substrate to have good electrical characteristics that can be used for various electronic devices and optical devices.
- the carrier concentration can be determined by the following measurement method.
- FIG. 8 is an explanatory diagram for explaining a Hall measurement sample prepared using the center of a beta type Ga2O3 single crystal substrate according to this embodiment in order to measure the carrier concentration in the substrate.
- a single beta type Ga2O3 single crystal substrate 1 is obtained based on the above-mentioned manufacturing method, for example.
- a rectangular slice 10a (for example, 600 ⁇ m thick) having a length of 4 mm and a width of 4 mm is prepared with its center O (for example, the center O of the main surface 10) as the center.
- electrodes 21 made of an alloy containing gold and titanium are formed at the four corners of the rectangular slice 10a (surface to be measured), thereby obtaining a Hall measurement sample.
- the shape of the electrode 21 is not limited to the rectangular shape shown in the figure, and may be a sector shape or a circle.
- the carrier concentration can be obtained by applying Hall measurement by the Van der Pauw method to the rectangular piece 10a equipped with such electrodes 21 in an atmosphere of 25° C.
- the carrier concentration obtained by using the rectangular piece as the measurement object is defined as the carrier concentration of the beta-type Ga2O3 single crystal substrate measured at 25° C. in Hall measurement by the Van der Pauw method.
- the beta type Ga2O3 single crystal substrate according to this embodiment has excellent electrical and optical properties, and can be used as a substrate for forming optical devices and electronic devices.
- the beta type Ga2O3 single crystal substrate is preferably used as a substrate for forming electronic devices based on its excellent electrical properties .
- a single crystal manufacturing apparatus as shown in FIG. 1 and a crucible having the essential parts as shown in FIGS. 2 to 5 were used to manufacture a beta-type Ga 2 O 3 single crystal substrate according to the flow chart shown in FIG. 6.
- Samples 101 to 115, Samples 201 to 213, and Samples 301 to 313 are examples.
- Samples 10A to 10C, and Samples 20A to 20C are comparative examples.
- the "crystal outer diameter" of the beta type Ga2O3 single crystal in each of the following samples refers to the crystal outer diameter obtained by the following method: the outer diameter of the beta type Ga2O3 single crystal ingot taken out of the crucible is obtained at three points, namely, the position corresponding to the boundary between the diameter-increasing part and the straight body part (hereinafter also referred to as "measurement point 1"), the position 10 mm below the crystal growth end side of the ingot (hereinafter also referred to as "measurement point 2”), and the intermediate position between the measurement points 1 and 2 (hereinafter also referred to as "measurement point 3"), and the average value thereof is defined as the "crystal outer diameter".
- ⁇ Sample 10B> A beta type Ga2O3 single crystal was manufactured with the growth direction set to the [001] direction in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 10A. In this test example, no cracks were observed in the crucible. The crystal outer diameter of the beta type Ga2O3 single crystal was 120 mm . Furthermore, the above-mentioned cutting process, outer circumference grinding process, and polishing process were performed on the beta type Ga2O3 single crystal in this order. As a result, a beta type Ga2O3 single crystal substrate of sample 10B was obtained. The diameter of the beta type Ga2O3 single crystal substrate of sample 10B was 101.6 mm, and the thickness was 650 ⁇ m. The Rh concentration in the beta type Ga 2 O 3 single crystal substrate of sample 10B was 25 mass ppm in the above-mentioned GDMS, and the Ir concentration was 0.02 mass ppm in the above-mentioned GDMS.
- ⁇ Sample 10C> A beta type Ga2O3 single crystal was produced with the growth direction set to the [001] direction in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 10A, except that the thickness of the side wall of the crucible was set to 1.0 mm . In this test example, no cracks were observed in the crucible. The crystal outer diameter of the beta type Ga2O3 single crystal was 108 mm. Furthermore, the above-mentioned cutting process, outer circumference grinding process, and polishing process were performed on the beta type Ga2O3 single crystal in this order. As a result, a beta type Ga2O3 single crystal substrate of sample 10C was obtained.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 10C was 101.6 mm , and the thickness was 650 ⁇ m .
- the Rh concentration in the beta type Ga 2 O 3 single crystal substrate of sample 10C was 45 mass ppm in the above-mentioned GDMS, and the Ir concentration was 0.02 mass ppm in the above-mentioned GDMS.
- a single crystal growth apparatus 100 a seed crystal 8a consisting of a beta type Ga2O3 single crystal, and a block-shaped Ga2O3 polycrystal were prepared by a conventionally known method or by obtaining commercially available products.
- a crucible 5 constituting the single crystal growth apparatus 100 a crucible was used which was made of stabilized ZrO2 with a purity of 89.2 mass% containing 10.8 mass% CaO , had a side wall portion 5a with a thickness of 3 mm, and a sprayed film 5b with a thickness of 500 ⁇ m. More specifically, the inner diameter of the straight body portion of the crucible 5 was 105 mm.
- the surface roughness Rz of the surface on the inner peripheral surface side of the side wall portion 5a was 20 ⁇ m.
- the composition of the sprayed film 5b was a Pt-Rh alloy containing 30 mass% Rh, and the porosity of the sprayed film 5b was 10%.
- a seed crystal 8a was accommodated in the seed crystal accommodation portion 51 of the crucible 5, and a chunk of Ga2O3 polycrystal was accommodated above the seed crystal 8a. Specifically, a plurality of chunks of Ga2O3 polycrystal were accommodated in the diameter increasing portion 52 and the straight body portion 53, and stacked. Next, the crucible 5, which accommodated the seed crystal 8a and the chunk of Ga2O3 polycrystal inside, was supported by the crucible holder 6.
- the temperature gradient at the interface was 5°C/cm.
- the speed at which the crucible 5 was pulled downward along its axis was 1 mm/hour. In this manner, an ingot of a beta type Ga 2 O 3 single crystal was obtained.
- the outer diameter of the beta type Ga2O3 single crystal was 105.8 mm.
- Regarding the crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- the beta-type Ga2O3 single crystal ingot obtained in the Ga2O3 single crystal growth step S140 was processed in each step of a cutting step, a peripheral grinding step, and a polishing step to obtain a beta-type Ga2O3 single crystal substrate.
- the cutting step the ingot was sliced into a wafer having a thickness of 700 ⁇ m using a conventionally known method.
- the peripheral grinding step the wafer was ground so as to be chamfered on the outer periphery using a conventionally known method to obtain a wafer having a main surface consisting of a central portion and an outer periphery surrounding the outer periphery of the central portion.
- the polishing step the central portion was polished using a conventionally known polishing method, and the surface roughness Ra of the central portion, for example, as specified in JIS B 0681-2:2018, was set to 8 nm.
- a beta type Ga2O3 single crystal substrate of sample 101 was manufactured.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 101 was 101.6 mm, and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 101 was 15 mass ppm in the above-mentioned GDMS, and the Ir concentration was less than 0.01 mass ppm in the above-mentioned GDMS.
- a crucible was prepared in which the porosity of the sprayed film 5b covering the inner peripheral surface side of the sidewall portion 5a was 20%, and the beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 101.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm .
- the beta type Ga2O3 single crystal substrate of sample 102 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 102 was 101.6 mm and the thickness was 650 ⁇ m.
- the concentration of Rh in the beta type Ga2O3 single crystal substrate of sample 102 was 20 mass ppm in the above-mentioned GDMS, and the concentration of Ir was 0.01 mass ppm in the above-mentioned GDMS.
- the concentration of Ir was 0.01 mass ppm in the above-mentioned GDMS.
- the crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- a crucible was prepared in which the porosity of the sprayed film 5b covering the inner peripheral surface side of the sidewall portion 5a was 30%, and the beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 101.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm .
- the beta type Ga2O3 single crystal substrate of sample 103 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 103 was 101.6 mm and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga 2 O 3 single crystal substrate of sample 103 was 18 ppm by mass in the above-mentioned GDMS, and the Ir concentration was 0.01 ppm by mass in the above-mentioned GDMS.
- a crucible was prepared in which the sprayed film 5b covering the inner peripheral surface side of the sidewall portion 5a was 200 ⁇ m thick, and an ingot of a beta type Ga2O3 single crystal was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 101.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm.
- a beta type Ga2O3 single crystal substrate of sample 104 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 104 was 101.6 mm and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 104 was 17 mass ppm in the above-mentioned GDMS, and the Ir concentration was less than 0.01 mass ppm in the above-mentioned GDMS.
- the crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- a crucible was prepared in which the sprayed film 5b covering the inner peripheral surface side of the sidewall portion 5a was 200 ⁇ m thick, and an ingot of a beta type Ga2O3 single crystal was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 102.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm.
- a beta type Ga2O3 single crystal substrate of sample 105 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 105 was 101.6 mm and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 105 was 25 mass ppm in the above-mentioned GDMS, and the Ir concentration was less than 0.01 mass ppm in the above-mentioned GDMS.
- the crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- a crucible was prepared in which the sprayed film 5b covering the inner peripheral surface side of the sidewall portion 5a was 200 ⁇ m thick, and an ingot of a beta type Ga2O3 single crystal was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 103.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm.
- a beta type Ga2O3 single crystal substrate of sample 106 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 106 was 101.6 mm and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga 2 O 3 single crystal substrate of sample 106 was 40 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
- a crucible having a surface roughness Rz of 100 ⁇ m on the inner peripheral surface side of the sidewall portion 5a was prepared, and an ingot of a beta type Ga2O3 single crystal was obtained in the same manner as the method of obtaining the beta type Ga2O3 single crystal substrate of sample 104.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm.
- a beta type Ga2O3 single crystal substrate of sample 107 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 107 was 101.6 mm, and the thickness was 650 ⁇ m.
- the concentration of Rh in the beta type Ga2O3 single crystal substrate of sample 107 was 28 ppm by mass in the above-mentioned GDMS, and the concentration of Ir was less than 0.01 ppm by mass in the above-mentioned GDMS.
- crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- a crucible having a surface roughness Rz of 100 ⁇ m on the inner peripheral surface side of the sidewall portion 5a was prepared, and the beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 105.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm.
- the beta type Ga2O3 single crystal substrate of sample 108 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 108 was 101.6 mm, and the thickness was 650 ⁇ m.
- the concentration of Rh in the beta type Ga2O3 single crystal substrate of sample 108 was 15 mass ppm in the above-mentioned GDMS, and the concentration of Ir was less than 0.01 mass ppm in the above-mentioned GDMS.
- crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- a crucible having a surface roughness Rz of 300 ⁇ m on the inner peripheral surface side of the sidewall portion 5a was prepared, and the beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 104.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm.
- the beta type Ga2O3 single crystal substrate of sample 109 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 109 was 101.6 mm, and the thickness was 650 ⁇ m.
- the concentration of Rh in the beta type Ga2O3 single crystal substrate of sample 109 was 22 ppm by mass in the above-mentioned GDMS, and the concentration of Ir was less than 0.01 ppm by mass in the above-mentioned GDMS.
- a crucible having a surface roughness Rz of 300 ⁇ m on the inner peripheral surface side of the sidewall portion 5a was prepared, and the beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 105.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm.
- the beta type Ga2O3 single crystal substrate of sample 110 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 110 was 101.6 mm, and the thickness was 650 ⁇ m.
- the concentration of Rh in the beta type Ga2O3 single crystal substrate of sample 110 was 25 mass ppm in the above-mentioned GDMS, and the concentration of Ir was 0.02 mass ppm in the above-mentioned GDMS.
- a crucible having a surface roughness Rz of 300 ⁇ m on the inner peripheral surface side of the sidewall portion 5a was prepared, and an ingot of a beta type Ga2O3 single crystal was obtained in the same manner as the method of obtaining the beta type Ga2O3 single crystal substrate of sample 106.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm.
- the beta type Ga2O3 single crystal substrate of sample 111 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 111 was 101.6 mm, and the thickness was 650 ⁇ m.
- the concentration of Rh in the beta type Ga2O3 single crystal substrate of sample 111 was 27 ppm by mass in the above-mentioned GDMS, and the concentration of Ir was less than 0.01 ppm by mass in the above-mentioned GDMS.
- a beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 111.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm.
- a beta type Ga2O3 single crystal substrate of sample 112 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 112 was 101.6 mm, and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 112 was 20 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
- a crucible was prepared in which the inner peripheral surface side of the side wall portion 5a was covered with a sprayed film consisting of the following first film 5b1 and second film 5b2, and an ingot of a beta type Ga2O3 single crystal was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 109. That is, in the preparation step of this test example, a first spray material was sprayed on the surface on the inner peripheral surface side of the side wall portion 5a of the crucible 5, thereby covering the surface with a first film 5b1 made of Rh, having a first film porosity of 30%, and having a thickness of 50 ⁇ m. Furthermore, a second spray material was sprayed on the first film 5b1, thereby covering the first film 5b1 with a second film 5b2 made of Pt, having a second film porosity of 30%, and having a thickness of 150 ⁇ m.
- the outer crystal diameter of the beta type Ga2O3 single crystal obtained in this way was 105.8 mm. Furthermore, a beta type Ga2O3 single crystal substrate of sample 113 was obtained from the beta type Ga2O3 single crystal. The diameter of the beta type Ga2O3 single crystal substrate of sample 113 was 101.6 mm, and the thickness was 650 ⁇ m. The Rh concentration in the beta type Ga2O3 single crystal substrate of sample 113 was less than 0.01 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
- a beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 113.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm.
- a beta type Ga2O3 single crystal substrate of sample 114 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 114 was 101.6 mm, and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 114 was 0.08 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
- a beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 113.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm.
- a beta type Ga2O3 single crystal substrate of sample 115 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 115 was 101.6 mm, and the thickness was 650 ⁇ m.
- the concentration of Rh in the beta type Ga2O3 single crystal substrate of sample 115 was 2.9 ppm by mass in the above-mentioned GDMS, and the concentration of Ir was 0.01 ppm by mass in the above-mentioned GDMS.
- Example 20A and Sample 20B> Except for the inner diameter of the straight body of the crucible used for obtaining the Ga2O3 single crystal being 156 mm, the beta type Ga2O3 single crystal substrates of samples 20A and 20B were attempted to be manufactured in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrates of samples 10A and 10B. However, the crucible broke during crystal growth, and the beta type Ga2O3 single crystal substrates of samples 20A and 20B could not be obtained.
- ⁇ Sample 20C> A beta type Ga2O3 single crystal was produced with the growth direction set to the [001] direction in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 20A and sample 20B, except that the thickness of the side wall of the crucible was set to 1.0 mm . In this test example, no cracks were observed in the crucible. The crystal outer diameter of the beta type Ga2O3 single crystal was 165 mm. Furthermore, the above-mentioned cutting process, outer circumference grinding process, and polishing process were performed on the beta type Ga2O3 single crystal in this order. As a result, a beta type Ga2O3 single crystal substrate of sample 20C was obtained.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 20C was 152.4 mm, and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga 2 O 3 single crystal substrate of sample 20C was 38 ppm by mass in the above-mentioned GDMS, and the Ir concentration was 0.01 ppm by mass in the above-mentioned GDMS.
- a beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 101, except that a crucible with an inner diameter of the straight body part of 156 mm was prepared.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm.
- the beta type Ga2O3 single crystal substrate of sample 201 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 201 was 152.4 mm, and the thickness was 650 ⁇ m.
- the concentration of Rh in the beta type Ga2O3 single crystal substrate of sample 201 was 15 ppm by mass in the above-mentioned GDMS, and the concentration of Ir was 0.01 ppm by mass in the above-mentioned GDMS.
- crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- a crucible was prepared in which the porosity of the sprayed film 5b covering the inner peripheral surface side of the sidewall portion 5a was 20%, and the beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 201.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm .
- the beta type Ga2O3 single crystal substrate of sample 202 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 202 was 152.4 mm and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 202 was 20 mass ppm in the above-mentioned GDMS, and the Ir concentration was less than 0.01 mass ppm in the above-mentioned GDMS.
- the crucible 5 no cracks were observed during the crystal growth by heating, but cracks were observed during cooling after the crystal growth.
- a crucible was prepared in which the porosity of the sprayed film 5b covering the inner peripheral surface side of the sidewall portion 5a was 30%, and the beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 201.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm .
- the beta type Ga2O3 single crystal substrate of sample 203 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 203 was 152.4 mm and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga 2 O 3 single crystal substrate of sample 203 was 23 mass ppm in the above-mentioned GDMS, and the Ir concentration was 0.01 mass ppm in the above-mentioned GDMS.
- a crucible was prepared in which the sprayed film 5b covering the inner peripheral surface side of the sidewall portion 5a was 200 ⁇ m thick, and an ingot of a beta type Ga2O3 single crystal was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 201.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm.
- a beta type Ga2O3 single crystal substrate of sample 204 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 204 was 152.4 mm and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 204 was 27 mass ppm in the above-mentioned GDMS, and the Ir concentration was less than 0.01 mass ppm in the above-mentioned GDMS.
- the crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- a crucible was prepared in which the sprayed film 5b covering the inner peripheral surface side of the sidewall portion 5a was 200 ⁇ m thick, and an ingot of a beta type Ga2O3 single crystal was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 202.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm.
- a beta type Ga2O3 single crystal substrate of sample 205 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 205 was 152.4 mm and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 205 was 15 mass ppm in the above-mentioned GDMS, and the Ir concentration was 0.02 mass ppm in the above-mentioned GDMS.
- the crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- a crucible was prepared in which the sprayed film 5b covering the inner peripheral surface side of the sidewall portion 5a was 200 ⁇ m thick, and an ingot of a beta type Ga2O3 single crystal was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 203.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm.
- a beta type Ga2O3 single crystal substrate of sample 206 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 206 was 152.4 mm and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga 2 O 3 single crystal substrate of sample 206 was 35 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
- a crucible having a surface roughness Rz of 100 ⁇ m on the inner peripheral surface side of the sidewall portion 5a was prepared, and an ingot of a beta type Ga2O3 single crystal was obtained in the same manner as the method of obtaining the beta type Ga2O3 single crystal substrate of sample 204.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm.
- a beta type Ga2O3 single crystal substrate of sample 207 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 207 was 152.4 mm, and the thickness was 650 ⁇ m.
- the concentration of Rh in the beta type Ga2O3 single crystal substrate of sample 207 was 18 ppm by mass in the above-mentioned GDMS, and the concentration of Ir was 0.01 ppm by mass in the above-mentioned GDMS.
- crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- a crucible having a surface roughness Rz of 100 ⁇ m on the inner peripheral surface side of the sidewall portion 5a was prepared, and the beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 205.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm.
- the beta type Ga2O3 single crystal substrate of sample 208 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 208 was 152.4 mm, and the thickness was 650 ⁇ m.
- the concentration of Rh in the beta type Ga2O3 single crystal substrate of sample 208 was 25 ppm by mass in the above-mentioned GDMS, and the concentration of Ir was less than 0.01 ppm by mass in the above-mentioned GDMS.
- crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- a crucible having a surface roughness Rz of 300 ⁇ m on the inner peripheral surface side of the sidewall portion 5a was prepared, and the beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 204.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm.
- the beta type Ga2O3 single crystal substrate of sample 209 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 209 was 152.4 mm, and the thickness was 650 ⁇ m.
- the concentration of Rh in the beta type Ga2O3 single crystal substrate of sample 209 was 32 ppm by mass in the above-mentioned GDMS, and the concentration of Ir was less than 0.01 ppm by mass in the above-mentioned GDMS.
- a crucible having a surface roughness Rz of 300 ⁇ m on the inner peripheral surface side of the sidewall portion 5a was prepared, and the beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of the sample 205.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm.
- the beta type Ga2O3 single crystal substrate of the sample 210 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of the sample 210 was 152.4 mm, and the thickness was 650 ⁇ m.
- the concentration of Rh in the beta type Ga2O3 single crystal substrate of the sample 210 was 26 ppm by mass in the above-mentioned GDMS, and the concentration of Ir was 0.02 ppm by mass in the above-mentioned GDMS.
- a crucible was prepared in which the inner peripheral surface side of the side wall portion 5a was covered with a sprayed film consisting of the following first film 5b1 and second film 5b2, and an ingot of a beta type Ga2O3 single crystal was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 209. That is, in the preparation step of this test example, a first spray material was sprayed on the surface on the inner peripheral surface side of the side wall portion 5a of the crucible 5, thereby covering the surface with a first film 5b1 made of Rh, having a first film porosity of 30%, and having a thickness of 50 ⁇ m. Furthermore, a second spray material was sprayed on the first film 5b1, thereby covering the first film 5b1 with a second film 5b2 made of Pt, having a second film porosity of 30%, and having a thickness of 150 ⁇ m.
- the outer crystal diameter of the beta type Ga2O3 single crystal obtained in this way was 157.1 mm. Furthermore, a beta type Ga2O3 single crystal substrate of sample 211 was obtained from the beta type Ga2O3 single crystal. The diameter of the beta type Ga2O3 single crystal substrate of sample 211 was 152.4 mm, and the thickness was 650 ⁇ m. The Rh concentration in the beta type Ga2O3 single crystal substrate of sample 211 was 0.02 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
- a beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 211.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm.
- a beta type Ga2O3 single crystal substrate of sample 212 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 212 was 152.4 mm, and the thickness was 650 ⁇ m.
- Rh concentration in the beta type Ga2O3 single crystal substrate of sample 212 was less than 0.01 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
- a beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 211.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm.
- a beta type Ga2O3 single crystal substrate of sample 213 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 213 was 152.4 mm, and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 213 was 2.8 ppm by mass in the above-mentioned GDMS, and the Ir concentration was 0.01 ppm by mass in the above-mentioned GDMS.
- the crucible 5 constituting the single crystal growth apparatus 100 was made of stabilized ZrO 2 with a purity of 86.2 mass% containing 13.8 mass% Y 2 O 3 , and had a side wall 5a with a thickness of 9 mm, and the composition of the sprayed film 5b covering the inner peripheral surface side of the side wall 5a of the crucible 5 was a Pt-Rh alloy containing 11 mass% Rh, but otherwise an ingot of a beta type Ga 2 O 3 single crystal was obtained in the same manner as the method for obtaining the beta type Ga 2 O 3 single crystal substrate of the sample 101.
- the crystal outer diameter of the beta type Ga 2 O 3 single crystal was 105.8 mm.
- a beta type Ga 2 O 3 single crystal substrate of the sample 301 was obtained from the beta type Ga 2 O 3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 301 was 101.6 mm, and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 301 was 14 mass ppm in the above-mentioned GDMS, and the Ir concentration was less than 0.01 mass ppm in the above-mentioned GDMS.
- the crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- the crucible 5 constituting the single crystal growth apparatus 100 was made of stabilized ZrO 2 with a purity of 86.2 mass% containing 13.8 mass% Y 2 O 3 , and had a side wall 5a with a thickness of 9 mm, and the composition of the sprayed film 5b covering the inner peripheral surface side of the side wall 5a of the crucible 5 was a Pt-Rh alloy containing 11 mass% Rh, but otherwise a beta type Ga 2 O 3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga 2 O 3 single crystal substrate of sample 102.
- the crystal outer diameter of the beta type Ga 2 O 3 single crystal was 105.8 mm.
- a beta type Ga 2 O 3 single crystal substrate of sample 302 was obtained from the beta type Ga 2 O 3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 302 was 101.6 mm, and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 302 was 21 mass ppm in the above-mentioned GDMS, and the Ir concentration was 0.01 mass ppm in the above-mentioned GDMS.
- the crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- the crucible 5 constituting the single crystal growth apparatus 100 was made of stabilized ZrO 2 with a purity of 86.2 mass% containing 13.8 mass% Y 2 O 3 , the side wall portion 5a having a thickness of 9 mm, and the composition of the sprayed film 5b covering the inner peripheral surface side of the side wall portion 5a of the crucible 5 was a Pt-Rh alloy containing 11 mass% Rh, and an ingot of a beta type Ga 2 O 3 single crystal was obtained in the same manner as the method for obtaining the beta type Ga 2 O 3 single crystal substrate of the sample 103.
- the crystal outer diameter of the beta type Ga 2 O 3 single crystal was 105.8 mm.
- a beta type Ga 2 O 3 single crystal substrate of the sample 303 was obtained from the beta type Ga 2 O 3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 303 was 101.6 mm and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 303 was 19 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
- the crucible 5 constituting the single crystal growth apparatus 100 was made of stabilized ZrO 2 with a purity of 86.2 mass% containing 13.8 mass% Y 2 O 3 , and had a side wall 5a with a thickness of 9 mm, and the composition of the sprayed film 5b covering the inner peripheral surface side of the side wall 5a of the crucible 5 was a Pt-Rh alloy containing 11 mass% Rh, but otherwise a beta type Ga 2 O 3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga 2 O 3 single crystal substrate of sample 104.
- the crystal outer diameter of the beta type Ga 2 O 3 single crystal was 105.8 mm.
- a beta type Ga 2 O 3 single crystal substrate of sample 304 was obtained from the beta type Ga 2 O 3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 304 was 101.6 mm, and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 304 was 18 mass ppm in the above-mentioned GDMS, and the Ir concentration was less than 0.01 mass ppm in the above-mentioned GDMS.
- the crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- the crucible 5 constituting the single crystal growth apparatus 100 was made of stabilized ZrO 2 with a purity of 86.2 mass% containing 13.8 mass% Y 2 O 3 , and had a side wall 5a with a thickness of 9 mm, and the composition of the sprayed film 5b covering the inner peripheral surface side of the side wall 5a of the crucible 5 was a Pt-Rh alloy containing 11 mass% Rh, but otherwise a beta type Ga 2 O 3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga 2 O 3 single crystal substrate of sample 105.
- the crystal outer diameter of the beta type Ga 2 O 3 single crystal was 105.8 mm.
- a beta type Ga 2 O 3 single crystal substrate of sample 305 was obtained from the beta type Ga 2 O 3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 305 was 101.6 mm, and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 305 was 24 mass ppm in the above-mentioned GDMS, and the Ir concentration was less than 0.01 mass ppm in the above-mentioned GDMS.
- the crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- the crucible 5 constituting the single crystal growth apparatus 100 was made of stabilized ZrO 2 with a purity of 86.2 mass% containing 13.8 mass% Y 2 O 3 , and had a side wall 5a with a thickness of 9 mm, and the composition of the sprayed film 5b covering the inner peripheral surface side of the side wall 5a of the crucible 5 was a Pt-Rh alloy containing 10 mass% Rh, but otherwise a beta type Ga 2 O 3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga 2 O 3 single crystal substrate of sample 106.
- the crystal outer diameter of the beta type Ga 2 O 3 single crystal was 105.8 mm.
- a beta type Ga 2 O 3 single crystal substrate of sample 306 was obtained from the beta type Ga 2 O 3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 306 was 101.6 mm and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 306 was 22 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
- the crucible 5 constituting the single crystal growth apparatus 100 was made of stabilized ZrO 2 with a purity of 86.2 mass% containing 13.8 mass% Y 2 O 3 , and the side wall portion 5a having a thickness of 9 mm and the composition of the sprayed film 5b covering the inner peripheral surface side of the side wall portion 5a of the crucible 5 were Pt-Rh alloy containing 10 mass% Rh, and an ingot of a beta type Ga 2 O 3 single crystal was obtained in the same manner as the method for obtaining the beta type Ga 2 O 3 single crystal substrate of sample 107.
- the crystal outer diameter of the beta type Ga 2 O 3 single crystal was 105.8 mm.
- a beta type Ga 2 O 3 single crystal substrate of sample 307 was obtained from the beta type Ga 2 O 3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 307 was 101.6 mm, and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 307 was 25 mass ppm in the above-mentioned GDMS, and the Ir concentration was less than 0.01 mass ppm in the above-mentioned GDMS.
- the crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- the crucible 5 constituting the single crystal growth apparatus 100 was made of stabilized ZrO 2 with a purity of 86.2 mass% containing 13.8 mass% Y 2 O 3 , and had a side wall 5a with a thickness of 9 mm, and the composition of the sprayed film 5b covering the inner peripheral surface side of the side wall 5a of the crucible 5 was a Pt-Rh alloy containing 10 mass% Rh, but otherwise a beta type Ga 2 O 3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga 2 O 3 single crystal substrate of sample 108.
- the crystal outer diameter of the beta type Ga 2 O 3 single crystal was 105.8 mm.
- a beta type Ga 2 O 3 single crystal substrate of sample 308 was obtained from the beta type Ga 2 O 3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 308 was 101.6 mm, and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 308 was 17 mass ppm in the above-mentioned GDMS, and the Ir concentration was less than 0.01 mass ppm in the above-mentioned GDMS.
- the crucible 5 no cracks were observed during the crystal growth, but cracks were observed during cooling after the crystal growth.
- the crucible 5 constituting the single crystal growth apparatus 100 was made of stabilized ZrO 2 with a purity of 86.2 mass% containing 13.8 mass% Y 2 O 3 , and had a side wall 5a with a thickness of 9 mm, and the composition of the sprayed film 5b covering the inner peripheral surface side of the side wall 5a of the crucible 5 was a Pt-Rh alloy containing 10 mass% Rh, but otherwise a beta type Ga 2 O 3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga 2 O 3 single crystal substrate of sample 109.
- the crystal outer diameter of the beta type Ga 2 O 3 single crystal was 105.8 mm.
- a beta type Ga 2 O 3 single crystal substrate of sample 309 was obtained from the beta type Ga 2 O 3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 309 was 101.6 mm and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 309 was 21 mass ppm in the above-mentioned GDMS, and the Ir concentration was less than 0.01 mass ppm in the above-mentioned GDMS.
- the crucible 5 constituting the single crystal growth apparatus 100 was made of stabilized ZrO 2 with a purity of 86.2 mass% containing 13.8 mass% Y 2 O 3 , the side wall portion 5a having a thickness of 9 mm, and the composition of the sprayed film 5b covering the inner peripheral surface side of the side wall portion 5a of the crucible 5 was a Pt-Rh alloy containing 10 mass% Rh, except that an ingot of a beta type Ga 2 O 3 single crystal was obtained in the same manner as the method for obtaining the beta type Ga 2 O 3 single crystal substrate of the sample 110.
- the crystal outer diameter of the beta type Ga 2 O 3 single crystal was 105.8 mm.
- a beta type Ga 2 O 3 single crystal substrate of the sample 310 was obtained from the beta type Ga 2 O 3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of the sample 310 was 101.6 mm, and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of the sample 310 was 26 mass ppm in the above-mentioned GDMS, and the Ir concentration was 0.01 mass ppm in the above-mentioned GDMS.
- the crucible 5 constituting the single crystal growth apparatus 100 was made of stabilized ZrO 2 with a purity of 86.2 mass% containing 13.8 mass% Y 2 O 3 , and had a side wall 5a with a thickness of 9 mm, and the composition of the sprayed film 5b covering the inner peripheral surface side of the side wall 5a of the crucible 5 was a Pt-Rh alloy containing 10 mass% Rh, but otherwise a beta type Ga 2 O 3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga 2 O 3 single crystal substrate of sample 111.
- the crystal outer diameter of the beta type Ga 2 O 3 single crystal was 105.8 mm.
- a beta type Ga 2 O 3 single crystal substrate of sample 311 was obtained from the beta type Ga 2 O 3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 311 was 101.6 mm and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 311 was 14 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
- a beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 311.
- the crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm.
- a beta type Ga2O3 single crystal substrate of sample 312 was obtained from the beta type Ga2O3 single crystal.
- the diameter of the beta type Ga2O3 single crystal substrate of sample 312 was 101.6 mm, and the thickness was 650 ⁇ m.
- the Rh concentration in the beta type Ga2O3 single crystal substrate of sample 312 was 13 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
- a crucible was prepared in which the inner peripheral surface side of the side wall portion 5a was covered with a sprayed film consisting of the following first film 5b1 and second film 5b2, and an ingot of a beta type Ga2O3 single crystal was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 309. That is, in the preparation step of this test example, a first spray material was sprayed on the surface on the inner peripheral surface side of the side wall portion 5a of the crucible 5, thereby covering the surface with a first film 5b1 made of Rh, having a first film porosity of 30%, and having a thickness of 50 ⁇ m. Furthermore, a second spray material was sprayed on the first film 5b1, thereby covering the first film 5b1 with a second film 5b2 made of Pt, having a second film porosity of 30%, and having a thickness of 150 ⁇ m.
- the outer crystal diameter of the beta type Ga2O3 single crystal obtained in this way was 105.8 mm. Furthermore, a beta type Ga2O3 single crystal substrate of sample 313 was obtained from the beta type Ga2O3 single crystal. The diameter of the beta type Ga2O3 single crystal substrate of sample 313 was 101.6 mm, and the thickness was 650 ⁇ m. The Rh concentration in the beta type Ga2O3 single crystal substrate of sample 313 was less than 0.01 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
- Tables 1, 2 , and 3 show the configurations of the crucibles (inner diameter, composition, surface roughness Rz of the straight body, thickness of the side wall, composition, porosity, thickness, etc. of the sprayed film) used to manufacture the beta-type Ga2O3 single crystal substrates of Samples 10A to 10C, Samples 101 to 115, Samples 20A to 20C, Samples 201 to 213, and Samples 301 to 313.
- Tables 1 to 3 when the sprayed film is a single layer, its composition, porosity, and thickness are shown in the column "sprayed film (innermost layer; second film)".
- the product yield was obtained by the following method for the beta type Ga2O3 single crystals for obtaining the beta type Ga2O3 single crystal substrates of Samples 10B to 10C, Samples 101 to 115, Sample 20C, Samples 201 to 213, and Samples 301 to 313.
- the "product yield” means the ratio of the mass of the ingot of the beta type Ga2O3 single crystal grown in the crucible, excluding the region where the crucible breaks or chips or the crystal breaks or chips during cooling, and where the desired diameter cannot be obtained when processed into a beta type gallium trioxide single crystal substrate, and which is evaluated as being a good product as the substrate by the evaluation method described later. The better the product yield of the single crystal, the less likely it is that cracks, chips, etc. occurred in the crucible in which the single crystal was grown.
- a disk-shaped measurement sample (thickness: 1 mm) having a main surface of the (001) plane was cut out and prepared at the measurement points 1 and 2, which are the positions for measuring the crystal outer diameter described above. Furthermore, the main surface of the measurement sample was polished and etched with molten potassium hydroxide as known in the art.
- the entire surface of the measurement sample was observed with a differential interference microscope (product name (model number): "LV-150", manufactured by Nikon Corporation), and the number of crystal defects that appeared in one visual field of the differential interference microscope was counted for each visual field, and it was determined whether or not the sample was polycrystallized.
- the observation with the differential interference microscope was performed at a magnification of 10 times.
- one visual field of the differential interference microscope was 10 mm x 10 mm in size, and the number of crystal defects per visual field was calculated as the density (cm -2 ).
- the crystal defects refer to "etch pits" that appear as corrosion holes on the main surface due to the etching.
- etch pits are not academically synonymous with dislocations, they can be regarded as equivalent to dislocations in this technical field.
- dislocations refer to "threading dislocations” that exist inside a beta-type Ga 2 O 3 single crystal, and the threading dislocations are known as one type of crystal defect.
- the measurement sample was evaluated as good.
- the measurement sample was evaluated as defective.
- a new measurement sample was cut at a position 10 mm toward the measurement point 3 from the measurement point 1 or measurement point 2 from which the measurement sample was cut, and the above-mentioned observation was performed on the new measurement sample using the differential interference microscope. This operation was repeated until the measurement sample was judged to be good.
- the volume of the ingot was calculated from the length (height) of the ingot sandwiched between the cut-out positions of the measurement samples judged to be good and the diameter of the beta-type Ga2O3 single crystal substrate of each sample (i.e., 101.6 mm or 152.4 mm), and the mass of the ingot that could become a product (hereinafter also referred to as "good mass”) was calculated from the volume.
- good mass the mass of the ingot that could become a product
- the carrier concentration in each sample was obtained by carrying out the above-mentioned measurement method on the beta type Ga2O3 single crystal substrate of Samples 10B to 10C, Samples 101 to 115, Sample 20C, Samples 201 to 213, and Samples 301 to 313 , which were prepared using the center part of the substrate.
- the impurity concentration of Sn or Si in the beta type Ga2O3 single crystal substrate was obtained by using glow discharge mass spectrometry (GDMS).
- the activation rate in each sample was calculated by dividing the carrier concentration in each sample by the impurity concentration obtained by GDMS. The results are shown in Tables 4, 5, and 6.
- the transmittance of light having a wavelength of 427 nm in each sample was obtained by carrying out the above-mentioned measurement method on the transmittance measurement samples prepared using the central parts of the beta type Ga 2 O 3 single crystal substrates of Samples 10B to 10C, Samples 101 to 115, Sample 20C, Samples 201 to 213, and Samples 301 to 313. The results are shown in Tables 4, 5, and 6.
- the product yield of the beta type Ga 2 O 3 single crystal substrates of Samples 101 to 115 was better than that of the beta type Ga 2 O 3 single crystal substrates of Samples 10B to 10C. Therefore, it can be evaluated that the crucible for manufacturing the beta type Ga 2 O 3 single crystal substrates of Samples 101 to 115 can suppress the occurrence of cracks and chips during crystal growth compared to that for manufacturing the beta type Ga 2 O 3 single crystal substrates of Samples 10B to 10C.
- the product yield of the beta type Ga 2 O 3 single crystal substrates of Samples 201 to 213 was better than that of the beta type Ga 2 O 3 single crystal substrate of Sample 20C.
- the crucible for manufacturing the beta type Ga2O3 single crystal substrate of Samples 201 to 213 can suppress the occurrence of cracks and chips during crystal growth, compared with that for manufacturing the beta type Ga2O3 single crystal substrate of Sample 10C.
- the product yield of the beta type Ga2O3 single crystal substrate of Samples 301 to 313 was good, similar to that of the beta type Ga2O3 single crystal substrate of Samples 101 to 115. Therefore, it can be evaluated that the crucible for manufacturing the beta type Ga2O3 single crystal substrate of Samples 301 to 313 can suppress the occurrence of cracks and chips during crystal growth.
- the beta type Ga2O3 single crystal substrates of Samples 113 to 115, Samples 211 to 213, and Sample 313 were superior in activation rate and transmittance compared to the other samples. Therefore, it is evaluated that the beta type Ga2O3 single crystal substrates of Samples 113 to 115, Samples 211 to 213 , and Sample 313 can be provided as compound semiconductor substrates excellent in both electrical and optical properties.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
Description
本開示は、坩堝、それを用いたベータ型三酸化二ガリウム単結晶基板の製造方法、およびベータ型三酸化二ガリウム単結晶基板に関する。 This disclosure relates to a crucible, a method for producing a beta-type digallium trioxide single crystal substrate using the crucible, and a beta-type digallium trioxide single crystal substrate.
特開2016-079080号公報(特許文献1)、特開2017-193466号公報(特許文献2)、特開2021-031367号公報(特許文献3)、特開2021-031379号公報(特許文献4)、特開2020-059633号公報(特許文献5)、および干川ら、日本結晶成長学会誌、Vol.44,No.4(2017),44-4-03(非特許文献1)は、白金-ロジウム合金(以下、「Pt-Rh合金」とも記す)からなる坩堝、または白金-イリジウム合金(以下、「Pt-Ir合金」とも記す)からなる坩堝もしくはダイを用いた縦型ボート(Vertical Boat)法、またはEFG(Edge-defined Film-fed Growth)法等によってベータ型三酸化二ガリウム単結晶(以下、「ベータ型Ga2O3単結晶」とも記す)を成長させる方法を開示している。特開2000-129465号公報(特許文献6)は、セラミックス等の耐火性基材の表面に、白金または白金系合金を溶射により被着させる方法を開示している。 JP 2016-079080 A (Patent Document 1), JP 2017-193466 A (Patent Document 2), JP 2021-031367 A (Patent Document 3), JP 2021-031379 A (Patent Document 4), JP 2020-059633 A (Patent Document 5), and Hoshikawa et al., Journal of the Japanese Society for Crystal Growth, Vol. 44, No. 4(2017), 44-4-03 (Non-Patent Document 1) discloses a method for growing beta-type gallium trioxide single crystals (hereinafter also referred to as "beta-type Ga 2 O 3 single crystals") by a vertical boat method using a crucible made of a platinum-rhodium alloy (hereinafter also referred to as "Pt-Rh alloy") or a crucible or die made of a platinum-iridium alloy (hereinafter also referred to as " Pt-Ir alloy "), or an EFG (Edge-defined Film-fed Growth) method, etc. JP 2000-129465 A (Patent Document 6) discloses a method for depositing platinum or a platinum-based alloy by thermal spraying on the surface of a refractory substrate such as ceramics.
本開示に係る坩堝は、ベータ型三酸化二ガリウム単結晶成長用の坩堝である。上記坩堝は、1mm以上10mm以下の厚みを有する。上記坩堝の最大内径は、100mm以上である。上記坩堝の組成は、酸化イットリウムおよび酸化カルシウムの両方またはいずれか一方を含む安定化ジルコニアである。上記坩堝の内周面側の表面は、ロジウムおよび白金の両方またはいずれか一方を含む溶射膜により被覆される。上記溶射膜の厚みは、100μm以上500μm以下である。上記安定化ジルコニアは、少なくとも上記酸化イットリウムを12.0質量%以上15.5質量%以下含み、または上記酸化カルシウムを10.2質量%以上11.4質量%以下含む。 The crucible according to the present disclosure is a crucible for growing beta-type gallium trioxide single crystals. The crucible has a thickness of 1 mm or more and 10 mm or less. The maximum inner diameter of the crucible is 100 mm or more. The composition of the crucible is stabilized zirconia containing both or either of yttrium oxide and calcium oxide. The surface on the inner peripheral side of the crucible is covered with a thermal spray film containing both or either of rhodium and platinum. The thickness of the thermal spray film is 100 μm or more and 500 μm or less. The stabilized zirconia contains at least 12.0 mass% or more and 15.5 mass% or less of the yttrium oxide, or 10.2 mass% or more and 11.4 mass% or less of the calcium oxide.
[本開示が解決しようとする課題]
特許文献1~5および非特許文献1等に開示されるように、Pt-Rh合金またはPt-Ir合金からなる坩堝等を用い、ベータ型Ga2O3単結晶を成長させて得ることが公知である。これらのPt-Rh合金、Pt-Ir合金等からなる坩堝は、高価であって、コストダウンを図る目的で肉厚を薄くすることが考えられる。しかしながら、上記Pt-Rh合金、Pt-Ir合金等からなる坩堝は、熱収縮等によって変形しやすいことから、結晶成長時および結晶成長後の冷却時に、坩堝内に存するベータ型Ga2O3単結晶によって割れたり欠けたりするため、所望のベータ型Ga2O3単結晶を歩留良く得ることができないという問題が指摘されている。とりわけ結晶成長時における坩堝の割れは、ベータ型Ga2O3単結晶を得るのに致命的となる。特許文献6に開示された白金または白金系合金を溶射により被着させる方法は、坩堝等の割れ、欠けを抑制することを目的としておらず、もって結晶成長時における坩堝の割れを防ぐといった作用または効果に関する示唆は一切されていない。したがって、少なくとも結晶成長時の割れ、欠け等の発生を抑制することにより、ベータ型Ga2O3単結晶を歩留良く得ることができる、Pt-Rh合金、Pt-Ir合金等の薄膜を用いた坩堝は未だ得られておらず、その開発が切望されている。
[Problem to be solved by this disclosure]
As disclosed in Patent Documents 1 to 5 and Non-Patent Document 1, it is known that beta-type Ga 2 O 3 single crystals are grown and obtained using a crucible made of Pt-Rh alloy or Pt-Ir alloy. These crucibles made of Pt-Rh alloy, Pt-Ir alloy, etc. are expensive, and it is considered to reduce the thickness in order to reduce costs. However, the crucibles made of the above-mentioned Pt-Rh alloy, Pt-Ir alloy, etc. are easily deformed by thermal contraction, etc., and are cracked or chipped by the beta-type Ga 2 O 3 single crystals present in the crucible during crystal growth and cooling after crystal growth, so that it has been pointed out that the desired beta-type Ga 2 O 3 single crystals cannot be obtained with a high yield. In particular, the cracking of the crucible during crystal growth is fatal to obtaining beta-type Ga 2 O 3 single crystals. The method of depositing platinum or a platinum-based alloy by thermal spraying disclosed in
以上の点に鑑み、本開示は、結晶成長時の割れ、欠け等の発生を抑制することができる坩堝、それを用いたベータ型三酸化二ガリウム単結晶基板の製造方法、およびベータ型三酸化二ガリウム単結晶基板を提供することを目的とする。 In view of the above, the present disclosure aims to provide a crucible that can suppress the occurrence of cracks, chips, etc. during crystal growth, a method for manufacturing a beta-type digallium trioxide single crystal substrate using the crucible, and a beta-type digallium trioxide single crystal substrate.
[本開示の効果]
本開示によれば、結晶成長時の割れ、欠け等の発生を抑制することができる坩堝、それを用いたベータ型三酸化二ガリウム単結晶基板の製造方法、およびベータ型三酸化二ガリウム単結晶基板を提供することができる。
[Effects of the present disclosure]
According to the present disclosure, it is possible to provide a crucible capable of suppressing the occurrence of cracks, chips, and the like during crystal growth, a method for producing a beta-type digallium trioxide single crystal substrate using the crucible, and a beta-type digallium trioxide single crystal substrate.
[実施形態の概要]
以下、本開示の実施形態の概要について説明する。本発明者らは、上記課題を解決するために鋭意検討を重ね、本開示を完成させた。まず本発明者らは、縦型ボート法を適用する坩堝の材料として、熱伝導率が低く、かつ温度変化に対し安定で変形しにくい材料であるジルコニアに注目した。とりわけ上記ジルコニアからなる坩堝の内周側の表面を、ベータ型Ga2O3単結晶の結晶成長時に求められる温度(1800℃前後)に対応できるロジウムおよび白金の両方またはいずれか一方を含む薄膜、たとえば、Rhを含むPt-Rh合金等からなる薄膜で被覆した。これにより、少なくとも結晶成長時の割れ、欠け等の発生を抑制することができる坩堝を想到した。加えて、上記単結晶を歩留まり良く得るために適切となる上記坩堝の厚み、および上記薄膜の厚みについてもそれぞれ知見し、本開示に到達した。
[Overview of the embodiment]
The following is an outline of an embodiment of the present disclosure. The present inventors have made extensive studies to solve the above problems and have completed the present disclosure. First, the present inventors have focused on zirconia, which is a material with low thermal conductivity, stable against temperature changes, and difficult to deform, as a material for a crucible to which the vertical boat method is applied. In particular, the inner peripheral surface of the crucible made of zirconia is covered with a thin film containing both or either of rhodium and platinum, for example, a thin film made of a Pt- Rh alloy containing Rh, which can handle the temperature (around 1800°C) required during crystal growth of a beta-type Ga 2 O 3 single crystal. This has led to the idea of a crucible that can at least suppress the occurrence of cracks, chips, etc. during crystal growth. In addition, the present inventors have also found the thickness of the crucible and the thickness of the thin film that are appropriate for obtaining the single crystal with a high yield, and have arrived at the present disclosure.
次に、本開示の実施態様を列記して説明する。
[1]本開示の一態様に係る坩堝は、ベータ型三酸化二ガリウム単結晶成長用の坩堝である。上記坩堝は、1mm以上10mm以下の厚みを有する。上記坩堝の最大内径は、100mm以上である。上記坩堝の組成は、酸化イットリウムおよび酸化カルシウムの両方またはいずれか一方を含む安定化ジルコニアである。上記坩堝の内周面側の表面は、ロジウムおよび白金の両方またはいずれか一方を含む溶射膜により被覆される。上記溶射膜の厚みは、100μm以上500μm以下である。上記安定化ジルコニアは、少なくとも上記酸化イットリウムを12.0質量%以上15.5質量%以下含み、または上記酸化カルシウムを10.2質量%以上11.4質量%以下含む。このような特徴を有する坩堝は、結晶成長時の割れ、欠け等の発生を抑制することができる。
Next, embodiments of the present disclosure will be listed and described.
[1] A crucible according to one embodiment of the present disclosure is a crucible for growing beta-type digallium trioxide single crystals. The crucible has a thickness of 1 mm or more and 10 mm or less. The maximum inner diameter of the crucible is 100 mm or more. The composition of the crucible is stabilized zirconia containing both or either of yttrium oxide and calcium oxide. The surface on the inner peripheral surface side of the crucible is covered with a sprayed film containing both or either of rhodium and platinum. The thickness of the sprayed film is 100 μm or more and 500 μm or less. The stabilized zirconia contains at least 12.0 mass% or more and 15.5 mass% or less of the yttrium oxide, or 10.2 mass% or more and 11.4 mass% or less of the calcium oxide. A crucible having such characteristics can suppress the occurrence of cracks, chips, etc. during crystal growth.
[2]上記[1]の坩堝において、上記溶射膜は、ロジウムを10質量%以上30質量%以下含む白金-ロジウム合金からなることが好ましい。これにより、結晶成長時の割れ、欠け等の発生をより抑制することができる。 [2] In the crucible of [1] above, the sprayed film is preferably made of a platinum-rhodium alloy containing 10% by mass or more and 30% by mass or less of rhodium. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
[3]上記[2]の坩堝において、上記溶射膜は、空孔を有することが好ましい。上記溶射膜に占める上記空孔の体積比率である空孔率は、30体積%以上50体積%以下であることが好ましい。これにより、結晶成長時の割れ、欠け等の発生をより抑制することができる。 [3] In the crucible of [2] above, the sprayed film preferably has pores. The porosity, which is the volume ratio of the pores in the sprayed film, is preferably 30 volume % or more and 50 volume % or less. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
[4]上記[2]の坩堝において、上記表面の表面粗さRzは、300μm以上500μm以下であることが好ましい。上記溶射膜は、空孔を有することが好ましい。上記溶射膜に占める上記空孔の体積比率である空孔率は、10体積%以上30体積%未満であることが好ましい。これにより、結晶成長時の割れ、欠け等の発生をより抑制することができる。 [4] In the crucible of [2] above, the surface roughness Rz of the surface is preferably 300 μm or more and 500 μm or less. The sprayed film preferably has pores. The porosity, which is the volume ratio of the pores in the sprayed film, is preferably 10 vol.% or more and less than 30 vol.%. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
[5]上記[3]の坩堝において、上記表面の表面粗さRzは、300μm以上500μm以下であることが好ましい。これにより、結晶成長時の割れ、欠け等の発生をより抑制することができる。 [5] In the crucible of [3] above, it is preferable that the surface roughness Rz of the surface is 300 μm or more and 500 μm or less. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
[6]上記[1]の坩堝において、上記溶射膜は、第1膜および第2膜からなることが好ましい。上記第1膜は、上記表面を被覆することが好ましい。上記第1膜は、ロジウム、またはロジウムを主成分とする白金-ロジウム合金からなることが好ましい。上記第2膜は、上記第1膜を被覆することが好ましい。上記第2膜は、白金、または白金を主成分とする白金-ロジウム合金からなることが好ましい。上記溶射膜の厚みは、上記第1膜と上記第2膜との合計で100μm以上500μm以下であることが好ましい。これにより、上記ベータ型三酸化二ガリウム単結晶中へのロジウムの混入を抑制することができる。 [6] In the crucible of [1] above, the sprayed film preferably comprises a first film and a second film. The first film preferably covers the surface. The first film preferably comprises rhodium or a platinum-rhodium alloy mainly composed of rhodium. The second film preferably covers the first film. The second film preferably comprises platinum or a platinum-rhodium alloy mainly composed of platinum. The thickness of the sprayed film, including the first film and the second film, is preferably 100 μm or more and 500 μm or less. This makes it possible to suppress the incorporation of rhodium into the beta-type gallium trioxide single crystal.
[7]上記[6]の坩堝において、上記第1膜および上記第2膜は、いずれも空孔を有することが好ましい。上記第1膜に占める上記空孔の体積比率である第1膜空孔率、および上記第2膜に占める上記空孔の体積比率である第2膜空孔率は、いずれも30体積%以上50体積%以下であることが好ましい。これにより、結晶成長時の割れ、欠け等の発生をより抑制することができる。 [7] In the crucible of [6] above, it is preferable that both the first film and the second film have pores. It is preferable that the first film porosity, which is the volume ratio of the pores in the first film, and the second film porosity, which is the volume ratio of the pores in the second film, are both 30 volume % or more and 50 volume % or less. This can further suppress the occurrence of cracks, chips, etc. during crystal growth.
[8]上記[6]の坩堝において、上記表面の表面粗さRzは、300μm以上500μm以下であることが好ましい。上記第1膜および上記第2膜は、いずれも空孔を有することが好ましい。上記第1膜に占める上記空孔の体積比率である第1膜空孔率、および上記第2膜に占める上記空孔の体積比率である第2膜空孔率は、いずれも10体積%以上30体積%未満であることが好ましい。これにより、結晶成長時の割れ、欠け等の発生をより抑制することができる。 [8] In the crucible of [6] above, the surface roughness Rz of the surface is preferably 300 μm or more and 500 μm or less. The first film and the second film both preferably have pores. The first film porosity, which is the volume ratio of the pores in the first film, and the second film porosity, which is the volume ratio of the pores in the second film, are both preferably 10 vol.% or more and less than 30 vol.%. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
[9]上記[7]の坩堝において、上記表面の表面粗さRzは、300μm以上500μm以下であることが好ましい。これにより、結晶成長時の割れ、欠け等の発生をより抑制することができる。 [9] In the crucible of [7] above, it is preferable that the surface roughness Rz of the surface is 300 μm or more and 500 μm or less. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth.
[10]本開示の一態様に係るベータ型三酸化二ガリウム単結晶基板の製造方法は、上記[1]~[9]のいずれか1項に記載の坩堝を用いたベータ型三酸化二ガリウム単結晶基板の製造方法である。上記製造方法は、上記坩堝を準備する工程と、上記坩堝を用いた縦型ボート法によってベータ型三酸化二ガリウム単結晶を得る工程と、上記ベータ型三酸化二ガリウム単結晶を加工することにより、円形状の主表面を有するベータ型三酸化二ガリウム単結晶基板を得る工程とを含む。このような特徴を有する製造方法により、歩留および製品収率が良好なベータ型三酸化二ガリウム単結晶基板を得ることができる。 [10] A method for producing a beta-type digallium trioxide single crystal substrate according to one embodiment of the present disclosure is a method for producing a beta-type digallium trioxide single crystal substrate using the crucible described in any one of [1] to [9] above. The method includes the steps of preparing the crucible, obtaining a beta-type digallium trioxide single crystal by a vertical boat method using the crucible, and processing the beta-type digallium trioxide single crystal to obtain a beta-type digallium trioxide single crystal substrate having a circular main surface. A method having such characteristics can produce a beta-type digallium trioxide single crystal substrate with good yield and product yield.
[11]本開示の一態様に係るベータ型三酸化二ガリウム単結晶基板は、円形状の主表面を有するベータ型三酸化二ガリウム単結晶基板である。上記ベータ型三酸化二ガリウム単結晶基板の直径は、100mm以上である。上記主表面は、ベータ型三酸化二ガリウム単結晶の(001)面である。または上記主表面は、上記ベータ型三酸化二ガリウム単結晶の(001)面から0°より大きく10°以下のオフ角、および上記ベータ型三酸化二ガリウム単結晶の[010]方向もしくは上記[010]方向に直交する方向のオフ方向を有する面である。上記ベータ型三酸化二ガリウム単結晶基板は、ロジウムおよびイリジウムの両方またはいずれか一方を含む。上記ロジウムの濃度および上記イリジウムの濃度は、グロー放電質量分析においていずれも3質量ppm未満である。このような特徴を有するベータ型三酸化二ガリウム単結晶基板は、電気的特性および光学的特性の両者において優れることができる。 [11] A beta-type digallium trioxide single crystal substrate according to one embodiment of the present disclosure is a beta-type digallium trioxide single crystal substrate having a circular main surface. The diameter of the beta-type digallium trioxide single crystal substrate is 100 mm or more. The main surface is the (001) plane of the beta-type digallium trioxide single crystal. Or the main surface is a plane having an off angle of more than 0° and not more than 10° from the (001) plane of the beta-type digallium trioxide single crystal, and an off direction in the [010] direction of the beta-type digallium trioxide single crystal or a direction perpendicular to the [010] direction. The beta-type digallium trioxide single crystal substrate contains both or either one of rhodium and iridium. The rhodium concentration and the iridium concentration are both less than 3 ppm by mass in glow discharge mass spectrometry. A beta-type digallium trioxide single crystal substrate having such characteristics can be excellent in both electrical and optical properties.
[12]上記[11]のベータ型三酸化二ガリウム単結晶基板において、波長400nm以上430nm以下の光に対する透過率は、70%以上であることが好ましい。上記Van der Pauw法によるホール測定において25℃にて測定されるキャリア濃度は、1×1017cm-3以上1.0×1019cm-3以下であることが好ましい。これにより、電気的特性および光学的特性の両者においてより優れることができる。 [12] In the beta-type gallium trioxide single crystal substrate of [11] above, the transmittance for light having a wavelength of 400 nm or more and 430 nm or less is preferably 70% or more. The carrier concentration measured at 25° C. in the Hall measurement by the Van der Pauw method is preferably 1×10 17 cm −3 or more and 1.0×10 19 cm −3 or less. This makes it possible to achieve better electrical and optical properties.
[実施形態の詳細]
以下、本開示に係る一実施形態(以下、「本実施形態」とも記す)についてさらに詳細に説明するが、本開示はこれらに限定されるものではない。以下では図面を参照しながら説明する場合があるが、本明細書および図面において同一または対応する要素に同一の符号を付すものとし、それらについて同じ説明は繰り返さない。さらに図面においては、各構成要素を理解しやすくするために縮尺を適宜調整して示しており、図面に示される各構成要素の縮尺と実際の構成要素の縮尺とは必ずしも一致しない。
[Details of the embodiment]
Hereinafter, one embodiment of the present disclosure (hereinafter also referred to as "the present embodiment") will be described in more detail, but the present disclosure is not limited thereto. In the following description, the drawings may be referred to, and the same or corresponding elements in this specification and the drawings will be given the same reference numerals, and the same description will not be repeated. Furthermore, in the drawings, the scale is appropriately adjusted to make each component easy to understand, and the scale of each component shown in the drawings does not necessarily match the scale of the actual component.
本明細書において「A~B」という形式の表記は、範囲の上限下限(すなわちA以上B以下)を意味し、Aにおいて単位の記載がなく、Bにおいてのみ単位が記載されている場合、Aの単位とBの単位とは同じである。さらに、本明細書において化合物などを化学式で表す場合、原子比を特に限定しないときは従来公知のあらゆる原子比を含むものとし、必ずしも化学量論的範囲のもののみに限定されるべきではない。 In this specification, expressions in the format "A-B" refer to the upper and lower limits of a range (i.e., greater than or equal to A and less than or equal to B). If no unit is stated for A, and only a unit is stated for B, the units of A and B are the same. Furthermore, when compounds are expressed in chemical formulas in this specification, if the atomic ratio is not specifically limited, this includes all conventionally known atomic ratios, and should not necessarily be limited to only those within the stoichiometric range.
本明細書において「歩留まり」とは、坩堝に割れ、欠けが発生することなく上記坩堝内で、ベータ型三酸化二ガリウム単結晶を所望の厚みとなるまで成長させることができる割合を意味する。本明細書において「製品収率」とは、坩堝内で結晶成長させたベータ型三酸化二ガリウム単結晶のインゴットの質量のうち、冷却時に坩堝が割れたり、欠けたりし、あるいは結晶が割れたり、欠けたりすることにより、ベータ型三酸化二ガリウム単結晶基板に加工した場合に所望の直径が得られなくなる領域をまず除いた上で、さらに後述する評価方法によって上記基板として良品となり得ると評価された部分の質量が占める割合を意味する。なお上記単結晶の「製品収率」の値が大きいほど、上記単結晶を成長させた坩堝において、割れ、欠け等が発生しなかったと評価することができる。さらに本明細書において「主成分」とは、合金等の組成物において、含有量が95質量%を超える成分を意味する。 In this specification, "yield" means the ratio of the amount of beta-type gallium trioxide single crystal that can be grown to the desired thickness in the crucible without cracking or chipping in the crucible. In this specification, "product yield" means the ratio of the mass of the ingot of beta-type gallium trioxide single crystal grown in the crucible, which is evaluated as a good product for the substrate by the evaluation method described below, after first excluding the area where the crucible cracks or chips or the crystal cracks or chips during cooling, which would prevent the desired diameter from being obtained when processed into a beta-type gallium trioxide single crystal substrate. The larger the value of the "product yield" of the single crystal, the less likely it is that cracks, chips, etc. occurred in the crucible in which the single crystal was grown. Furthermore, in this specification, "main component" means a component whose content exceeds 95 mass% in a composition such as an alloy.
本明細書において坩堝の「最大内径」とは、円筒状の坩堝の軸方向に対し垂直な断面として現れる環の内径を、上記坩堝の軸方向に沿って対比した場合において、上記環の内径が最大となる位置における上記坩堝の内径を意味する。本開示において上記坩堝は、たとえば後述するように円筒状の種結晶収容部と、種結晶収容部に接続される増径部と、増径部に接続される直胴部とを含む構造を有することが好ましい。このような態様の坩堝において「最大内径」とは、直胴部の内径を意味する。 In this specification, the "maximum inner diameter" of a crucible refers to the inner diameter of the crucible at the position where the inner diameter of the ring that appears in a cross section perpendicular to the axial direction of the cylindrical crucible is maximum when compared along the axial direction of the crucible. In this disclosure, the crucible preferably has a structure that includes a cylindrical seed crystal storage section, an increased diameter section connected to the seed crystal storage section, and a straight body section connected to the increased diameter section, as described below. In a crucible of this type, the "maximum inner diameter" refers to the inner diameter of the straight body section.
本明細書において、ベータ型三酸化二ガリウム単結晶基板の「主表面」とは、上記ベータ型三酸化二ガリウム単結晶基板における円形状の2つの面の両方を意味する。上記ベータ型三酸化二ガリウム単結晶基板においては、この2つの面の少なくともどちらかが本開示に係る請求の範囲を満たす場合、本開示の技術的範囲に属するものとなる。また本明細書において「面内」という用語にて用いられる「面」とは、「主表面」を意味する。さらにベータ型三酸化二ガリウム単結晶基板の直径が「100mm」であると記す場合、上記直径は100mm前後(95~105mm程度)であることを意味し、あるいは4インチであることを意味する。上記直径が「150mm」であると記す場合、上記直径は150mm前後(145~155mm程度)であることを意味し、あるいは6インチであることを意味する。なお上記直径は、ノギス等の従来公知の外径測定器を用いることにより測定することができる。 In this specification, the "main surface" of a beta-type gallium trioxide single crystal substrate means both of the two circular faces of the beta-type gallium trioxide single crystal substrate. In the beta-type gallium trioxide single crystal substrate, if at least one of the two faces satisfies the scope of the claims of this disclosure, it falls within the technical scope of this disclosure. Furthermore, in this specification, the "face" used in the term "in-plane" means the "main surface." Furthermore, when the diameter of a beta-type gallium trioxide single crystal substrate is described as "100 mm," this means that the diameter is approximately 100 mm (approximately 95 to 105 mm), or 4 inches. When the diameter is described as "150 mm," this means that the diameter is approximately 150 mm (approximately 145 to 155 mm), or 6 inches. The diameter can be measured using a conventionally known outer diameter measuring device such as a caliper.
本明細書中の結晶学的記載においては、個別方位を[]、集合方位を<>、個別面を()、集合面を{}でそれぞれ示している。また結晶学上の指数が負であることは、通常、“-(バー)”を数字の上に付すことによって表現されるが、本明細書では数字の前に負の符号を付している。 In the crystallographic descriptions in this specification, individual orientations are indicated with [ ], collective orientations with < >, individual faces with ( ), and collective faces with { }. In addition, when a crystallographic index is negative, it is usually indicated by placing a "- (bar)" above the number, but in this specification, a negative sign is placed before the number.
〔坩堝〕
本実施形態に係る坩堝は、ベータ型三酸化二ガリウム単結晶(ベータ型Ga2O3単結晶)成長用の坩堝である。上記坩堝は、1mm以上10mm以下の厚みを有する。上記坩堝の最大内径は、100mm以上である。上記坩堝の組成は、酸化イットリウムおよび酸化カルシウムの両方またはいずれか一方を含む安定化ジルコニアである。上記坩堝の内周面側の表面は、ロジウム(Rh)および白金(Pt)の両方またはいずれか一方を含む溶射膜により被覆される。たとえば上記溶射膜は、Rhを10質量%以上30質量%以下含む白金-ロジウム合金(Pt-Rh合金)からなることが好ましい。上記溶射膜の厚みは、100μm以上500μm以下である。上記安定化ジルコニアは、少なくとも上記酸化イットリウムを12.0質量%以上15.5質量%以下含み、または上記酸化カルシウムを10.2質量%以上11.4質量%以下含む。このような特徴を有する坩堝は、結晶成長時の割れ、欠け等の発生を抑制することができる。
〔crucible〕
The crucible according to this embodiment is a crucible for growing beta-type digallium trioxide single crystals (beta-type Ga2O3 single crystals). The crucible has a thickness of 1 mm or more and 10 mm or less. The maximum inner diameter of the crucible is 100 mm or more. The composition of the crucible is stabilized zirconia containing both or either of yttrium oxide and calcium oxide. The surface on the inner peripheral surface side of the crucible is covered with a sprayed film containing both or either of rhodium (Rh) and platinum (Pt). For example, the sprayed film is preferably made of a platinum-rhodium alloy (Pt-Rh alloy) containing 10 mass % or more and 30 mass % or less of Rh. The thickness of the sprayed film is 100 μm or more and 500 μm or less. The stabilized zirconia contains at least the yttrium oxide in an amount of 12.0% by mass to 15.5% by mass, or the calcium oxide in an amount of 10.2% by mass to 11.4% by mass. A crucible having such characteristics can suppress the occurrence of cracks, chips, and the like during crystal growth.
上記坩堝は、上述のようにベータ型Ga2O3単結晶成長用の坩堝である。上記坩堝は、ベータ型Ga2O3単結晶を成長させて得る目的で、たとえば図1に示すような単結晶成長装置に適用される。以下、図1に示す単結晶成長装置を説明することにより、本実施形態に係る坩堝を詳述する。図1は、本実施形態に係るベータ型Ga2O3単結晶基板の製造方法に用いる単結晶成長装置、および上記単結晶成長装置に用いられる第1態様の坩堝の要部を説明する模式図である。 The crucible is a crucible for growing beta - type Ga2O3 single crystal as described above. The crucible is applied to a single crystal growth apparatus, for example, as shown in FIG. 1, for the purpose of growing and obtaining a beta-type Ga2O3 single crystal. The crucible according to this embodiment will be described in detail below by explaining the single crystal growth apparatus shown in FIG. 1. FIG. 1 is a schematic diagram illustrating the main parts of the single crystal growth apparatus used in the manufacturing method of the beta-type Ga2O3 single crystal substrate according to this embodiment, and the crucible of the first embodiment used in the single crystal growth apparatus.
図1に示すように、単結晶成長装置100は、上述した坩堝5と、坩堝5を保持する坩堝保持台6と、坩堝5を加熱する加熱装置7とを備える。さらに単結晶成長装置100は、それ自体が収容される密閉容器9を有する場合がある。密閉容器9の寸法および材質等は、単結晶成長装置100等を収容することができ、かつ外部からの不純物の侵入を防ぐ機能を有することができる限り、特に制限されない。
As shown in FIG. 1, the single
坩堝5は、円筒状の種結晶収容部51と、種結晶収容部51に接続される増径部52と、増径部52に接続される直胴部53とを含む。種結晶収容部51は円筒状であって、増径部52に接続される側に開口し、増径部52と反対側に底壁が形成された中空部を有する。種結晶収容部51は、上記中空部において種結晶8aを収容し、これを保持することができる。増径部52は、坩堝5の軸方向上向きに拡径する円錐台形状を有し、増径部52の小径側にて種結晶収容部51に接続される。直胴部53は、中空円筒状の形状を有し、増径部52の大径側に接続される。増径部52および直胴部53は、それらの内部において塊状の三酸化二ガリウムバルク体(具体的には、多結晶Ga2O3。以下、「Ga2O3バルク体」とも記す)を保持する機能を有する。増径部52および直胴部53は、後述するように三酸化二ガリウム融液を凝固させることにより、結晶としてのベータ型Ga2O3単結晶を成長させる機能を有する。
The
<厚みおよび最大内径>
坩堝5は、1mm以上10mm以下の厚みを有する。より具体的には、坩堝5の種結晶収容部51、増径部52、および直胴部53において、その側壁部5aがいずれも1mm以上10mm以下の厚みを有する。坩堝5の種結晶収容部51、増径部52、直胴部53の側壁部5aは、いずれも5mm以上10mm以下の厚みを有していることが好ましい。さらに坩堝5の最大内径は、100mm以上である。より具体的には、坩堝5の直胴部53の内径が100mm以上であることが好ましい。坩堝5の直胴部53の内径は、150mm以上であることも好ましい。坩堝5の最大内径の上限は、特に制限されないが、たとえば165mmである。
<Thickness and maximum inner diameter>
The
坩堝5の厚みが1mm未満である場合、結晶成長時の坩堝5の割れ、欠けを抑制することが十分でない恐れがある。結晶成長時に坩堝5が変形する可能性もある。坩堝5の厚みが10mmを超える場合、結晶成長時の坩堝5の割れ、欠けを抑制することにより得られるコスト低減等の効果よりも、坩堝5のコスト増という悪影響が上回る恐れがある。坩堝5の最大内径は、100mm以上であることにより、直径4インチ、または直径6インチの大口径のベータ型Ga2O3単結晶基板を製造するにあたり、坩堝5の割れ、欠けを抑制することができる。
When the thickness of the
<坩堝の組成:安定化ジルコニア>
坩堝5の組成は、酸化イットリウム(イットリア:Y2O3)および酸化カルシウム(カルシア:CaO)の両方またはいずれか一方を含む安定化ジルコニア(以下、「安定化ZrO2」とも記す)である。坩堝5の組成は、Y2O3またはCaOのいずれか一方を含む安定化ZrO2であることが好ましい。具体的には、上記安定化ZrO2は、少なくともY2O3を12.0質量%以上15.5質量%以下含み、またはCaOを10.2質量%以上11.4質量%以下含む。坩堝5の組成を、上述したような熱伝導率が低い安定化ZrO2とすることにより、結晶成長時に発生する結晶欠陥を結晶の外周側に排斥され易くし、もって結晶成長中のベータ型Ga2O3単結晶の多結晶化を防ぐことができる。「安定化ZrO2」とは、ZrO2にY2O3、CaO、酸化マグネシウム(MgO)、酸化アルミニウム(アルミナ:Al2O3)等を添加することにより、高温相(典型的には、立方晶または正方晶の固溶体)が、室温まで安定に存在し得るようになったZrO2をいう。なお安定化ZrO2に固溶する酸化物は、Y2O3、CaO、MgOおよびAl2O3のみに限られるものではない。
<Crucible composition: stabilized zirconia>
The composition of the
<溶射膜>
(組成)
坩堝の内周面側の表面は、RhおよびPtの両方またはいずれか一方を含む溶射膜により被覆される。たとえば上記溶射膜は、Rhを10質量%以上30質量%以下含むPt-Rh合金からなることが好ましい。たとえば図1に示す第1態様の坩堝5においては、Rhを10質量%以上30質量%以下含む白金-ロジウム合金(Pt-Rh合金)からなる溶射膜5bにより被覆される。溶射膜5bの厚みは、100μm以上500μm以下である。溶射膜5bは、坩堝5の内周面側の表面全面を被覆することが好ましい。しかしながら、上記表面の一部が溶射膜5bで被覆されていなかったり、溶射膜5bの組成が部分的に異なっていたりしていたとしても本開示の範囲を逸脱するものではない。
<Thermal spray coating>
(composition)
The surface on the inner circumferential surface side of the crucible is coated with a sprayed film containing both or either of Rh and Pt. For example, the sprayed film is preferably made of a Pt-Rh alloy containing 10% by mass to 30% by mass of Rh. For example, in the
上記溶射は、従来公知の方法、たとえばプラズマ溶射により行うことができる。たとえば上記溶射は、上記Pt-Rh合金を加熱することにより溶融粒子とし、またはそれに近い粒子(たとえば粒子径:45~300μm)とした溶射材を、溶射ノズルを用いて坩堝5の軸方向に対し30~45度傾いた方向から側壁部5aの内周面側に向けて供給することにより行うことができる。このとき、たとえば溶射ノズルの先端が向く方向に沿って、ノズルの先端から坩堝5の内周面側までの距離を20~120mmとすることが好ましい。さらに溶射材の供給速度を制御することにより、溶射膜5bの厚みを決定することができる。たとえば溶射材の供給速度は50~75g/分である場合がある。溶射ノズルの角度、および溶射材供給速度を制御することにより、後述する空孔率を決定することができる。溶射材の粒子径を大きくすることにより、後述する表面粗さRzを大きくすることができる。
The above-mentioned thermal spraying can be performed by a conventionally known method, for example, plasma spraying. For example, the above-mentioned thermal spraying can be performed by supplying the thermal spray material, which is made by heating the above-mentioned Pt-Rh alloy to molten particles or particles close to that (for example, particle diameter: 45 to 300 μm), toward the inner peripheral surface of the
溶射膜5bを構成するPt-Rh合金におけるRh含有量が10質量%以上であることにより、結晶成長時の坩堝5の割れ、欠けをより十分に抑制することができる。溶射膜5bを構成するPt-Rh合金におけるRh含有量が30質量%以下であることにより、坩堝5のコストを増加させることなく、結晶成長時の坩堝5の割れ、欠けを十分に抑制することができる。溶射膜5bは、Rhを20質量%以上30質量%以下含むPt-Rh合金からなることがより好ましい。
By having the Rh content in the Pt-Rh alloy that constitutes the sprayed
溶射膜5bの厚みが100μm未満である場合、溶射膜5bが側壁部5aから剥がれる恐れがあり、結晶成長時の坩堝5の割れ、欠けを抑制することが十分でない可能性がある。溶射膜5bの厚みが500μmを超える場合、結晶成長時の坩堝5の割れ、欠けを抑制することにより得られるコスト低減等の効果よりも、坩堝5のコスト増という悪影響が上回る恐れがある。溶射膜5bの厚みは、200μm以上500μm以下であることが好ましい。
If the thickness of the sprayed
溶射膜の厚みの測定方法は、JIS H 8401:1999(溶射製品の厚さ試験方法)に準拠する。具体的にはマイクロメーター(たとえば、製品名(品番):「U字マイクロメーター PMU100-25」、ミツトヨ社製、または製品名(品番):「レーザーデジタルマイクロメーター LSM-501S」、ミツトヨ社製)を用いた直接法で、溶射前の坩堝厚みと、溶射後の坩堝厚みとの差を求めることによって測定することができる。Pt-Rh合金中のRhの濃度は、溶射材の調製時に決定することができる。 The thickness of the sprayed coating is measured in accordance with JIS H 8401:1999 (Testing method for thickness of sprayed products). Specifically, it can be measured by a direct method using a micrometer (for example, product name (product number): "U-shaped micrometer PMU100-25" manufactured by Mitutoyo Corporation, or product name (product number): "Laser digital micrometer LSM-501S" manufactured by Mitutoyo Corporation) to determine the difference between the crucible thickness before spraying and the crucible thickness after spraying. The concentration of Rh in the Pt-Rh alloy can be determined when preparing the sprayed material.
(空孔)
ここで溶射膜は、空孔を有することが好ましい。溶射膜に占める空孔の体積比率である空孔率は、30体積%以上50体積%以下であることが好ましい。これにより、結晶成長時の割れ、欠け等の発生をより抑制することができる。図2は、図1の単結晶成長装置に用いられる第2態様の坩堝の要部を説明する要部拡大断面図である。図2に示す第2態様の坩堝において、側壁部5aの内周面側に存する溶射膜5bは、空孔5cを有している。この溶射膜5bに占める空孔5cの体積比率である空孔率は、30体積%以上50体積%以下であることが好ましい。
(Vacancy)
Here, the sprayed film preferably has pores. The porosity, which is the volume ratio of the pores in the sprayed film, is preferably 30% by volume or more and 50% by volume or less. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth. FIG. 2 is an enlarged cross-sectional view of a main part for explaining a main part of a crucible of a second embodiment used in the single crystal growth apparatus of FIG. 1. In the crucible of the second embodiment shown in FIG. 2, the sprayed
空孔率の測定方法は、JIS K 7112:1999 A法(水中置換法)に準拠する。具体的には、まず坩堝に対し、その溶射前および溶射後の密度測定を行って溶射膜の実測密度を算出する。また透過型電子顕微鏡に付帯したエネルギー分散型X線装置(SEM-EDX:Scanning Electron Microscope-Energy Dispersive X-ray Spectroscppy)を用いて上記溶射膜の組成を求め、当該組成から理想密度を算出する。上記空孔率は、上記実測密度/上記理想密度×100より求めることができる。
The porosity is measured in accordance with JIS K 7112:1999 Method A (underwater displacement method). Specifically, the density of the crucible is first measured before and after spraying to calculate the actual density of the sprayed film. The composition of the sprayed film is then determined using an energy dispersive X-ray device attached to a transmission electron microscope (SEM-EDX: Scanning Electron Microscope-Energy Dispersive X-ray Spectroscopy), and the ideal density is calculated from this composition. The porosity can be calculated by dividing the actual density by the
第2態様の坩堝は、上述した安定化ZrO2からなるため、そもそも結晶成長時および結晶成長後の冷却時に、熱収縮によって変形しにくい。しかしながら、とりわけ結晶成長後の冷却時に坩堝が多少熱収縮することによって、坩堝内に存するベータ型Ga2O3単結晶が側壁部5aを圧迫した場合であっても、溶射膜5bに含まれる空孔5cが押し潰されることによって、坩堝の割れ、欠け等の発生を抑制することができる。上記空孔率が30体積%未満である場合、空孔5cが押し潰されることのみによって坩堝の割れ、欠けを抑制することができる効果が十分ではない可能性がある。上記空孔率が50体積%を超える場合、そのような溶射膜5bを側壁部5aに溶射することが困難となる恐れがある。
Since the crucible of the second embodiment is made of the above-mentioned stabilized ZrO2, it is difficult to deform due to thermal contraction during crystal growth and cooling after crystal growth. However, even if the beta-type Ga2O3 single crystal present in the crucible presses the
(表面粗さ)
坩堝の内周面側の表面の表面粗さRzは、300μm以上500μm以下であることが好ましい。この場合においても溶射膜は、空孔を有することが好ましい。溶射膜に占める空孔の体積比率である空孔率は、10体積%以上30体積%未満であることが好ましい。これにより、結晶成長時の割れ、欠け等の発生をより抑制することができる。図3は、図1の単結晶成長装置に用いられる第3態様の坩堝の要部を説明する要部拡大断面図である。図3に示す第3態様の坩堝において、側壁部5aの内周面側の表面の表面粗さRzは、300μm以上500μm以下である。側壁部5aの内周面側に存する溶射膜5bは、空孔5cを有している。この溶射膜5bに占める空孔5cの体積比率である空孔率は、10体積%以上30体積%未満である。側壁部5aの内周面側の表面の表面粗さRzは、300μm以上400μm以下であることが好ましい。
(Surface roughness)
The surface roughness Rz of the surface on the inner peripheral surface side of the crucible is preferably 300 μm or more and 500 μm or less. In this case, the sprayed film preferably has pores. The porosity, which is the volume ratio of pores in the sprayed film, is preferably 10 vol.% or more and less than 30 vol.%. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth. FIG. 3 is an enlarged cross-sectional view of a main part of a crucible of a third embodiment used in the single crystal growth apparatus of FIG. 1. In the crucible of the third embodiment shown in FIG. 3, the surface roughness Rz of the surface on the inner peripheral surface side of the
側壁部5aの内周面側の表面の表面粗さRzの測定方法は、次のとおりである。すなわち側壁部5aの内周面側の表面において、JIS B0601:2001に規定される最大高さ(Rz)を求めることにより、上記表面粗さRzを測定することができる。たとえば、表面粗さ測定機(商品名(品番):「表面粗さ測定機 SV-2100M4」、ミツトヨ社製、または、商品名(品番):「表面粗さ測定機 SURFCOM TOUCH 550」、東京精密社製)を用いる。上記坩堝の内側に測定用ユニットをセットし、ディスプレイ/制御ユニットを用いて粗さ測定を行うことにより、上記表面粗さRzを測定することができる。空孔率の測定方法は、第2態様の坩堝の溶射膜における空孔率の測定方法と同じとすることができる。
The method for measuring the surface roughness Rz of the inner peripheral surface of the
第3態様の坩堝は、上述した安定化ZrO2からなるため、そもそも結晶成長時および結晶成長後の冷却時に、熱収縮によって変形しにくい。しかしながら、とりわけ結晶成長後の冷却時に坩堝が多少熱収縮することによって、坩堝内に存するベータ型Ga2O3単結晶が側壁部5aを圧迫した場合であっても、側壁部5aの内周面側の表面において、その表面粗さに基づいて存する凸部が押し潰されることにより、坩堝の割れ、欠け等の発生を抑制することができる。さらに溶射膜5bに含まれる空孔5cが押し潰されることによって、坩堝の割れ、欠け等の発生を抑制することもできる。上記表面粗さRzが300μm未満である場合、凸部が押し潰されることによる坩堝の割れ、欠けを抑制する効果が十分ではない可能性がある。上記表面粗さRzが500μmを超える場合、坩堝自体の強度が低下することによって結晶成長時等に凸部が破損し、坩堝の割れ、欠けに発展する可能性がある。さらに上記空孔率が10体積%未満である場合、空孔5cが押し潰されることによる坩堝の割れ、欠けを抑制する効果が十分ではない可能性がある。
The crucible of the third embodiment is made of the above-mentioned stabilized ZrO2, so that it is difficult to deform due to thermal contraction during crystal growth and cooling after crystal growth. However, even if the beta-type Ga2O3 single crystal in the crucible presses the
ここで第2態様の坩堝において、上記表面の表面粗さRzは、300μm以上500μm以下であることも好ましい。これにより上述した表面の凸部および空孔5cの存在に基づいて、結晶成長時の割れ、欠け等の発生をよりさらに抑制することができる。上記表面粗さRzが300μm以上であることにより、凸部が押し潰されることによる坩堝の割れ、欠けを抑制する効果を十分に得ることができる。上記表面粗さRzが500μm以下であることにより、坩堝自体の強度を低下させることなく、結晶成長時等において坩堝の割れ、欠けを抑制する効果を十分に得ることができる。なお上記第2態様の坩堝において、上記表面の表面粗さRzが300μm以上500μm以下となる態様は、上記第3態様の坩堝において、上記空孔率が30体積%以上50体積%以下となる態様と同じ構成を有することができる。 Here, in the crucible of the second embodiment, it is also preferable that the surface roughness Rz of the surface is 300 μm or more and 500 μm or less. This makes it possible to further suppress the occurrence of cracks, chipping, etc. during crystal growth based on the presence of the above-mentioned surface protrusions and voids 5c. By having the surface roughness Rz be 300 μm or more, the effect of suppressing cracking and chipping of the crucible due to the convex parts being crushed can be sufficiently obtained. By having the surface roughness Rz be 500 μm or less, the effect of suppressing cracking and chipping of the crucible during crystal growth, etc. can be sufficiently obtained without reducing the strength of the crucible itself. In the crucible of the second embodiment, the aspect in which the surface roughness Rz of the surface is 300 μm or more and 500 μm or less can have the same configuration as the aspect in which the porosity is 30 volume % or more and 50 volume % or less in the crucible of the third embodiment.
(第1膜および第2膜)
上記溶射膜は、第1膜および第2膜からなることが好ましい。第1膜は、上記表面を被覆することが好ましい。上記第1膜は、Rh、またはRhを主成分とするPt-Rh合金からなることが好ましい。上記第2膜は、上記第1膜を被覆することが好ましい。上記第2膜は、Pt、またはPtを主成分とするPt-Rh合金からなることが好ましい。上記溶射膜の厚みは、上記第1膜と上記第2膜との合計で100μm以上500μm以下であることが好ましい。これにより結晶成長時の割れ、欠け等の発生を抑制する効果に加え、上記ベータ型Ga2O3単結晶中へのRhの混入を抑制することができる。
(First and second membranes)
The sprayed film is preferably made of a first film and a second film. The first film preferably covers the surface. The first film is preferably made of Rh or a Pt-Rh alloy mainly composed of Rh. The second film preferably covers the first film. The second film is preferably made of Pt or a Pt-Rh alloy mainly composed of Pt. The thickness of the sprayed film is preferably 100 μm or more and 500 μm or less in total including the first film and the second film. This not only suppresses the occurrence of cracks, chips, etc. during crystal growth, but also suppresses the incorporation of Rh into the beta type Ga 2 O 3 single crystal.
図4は、図1の単結晶成長装置に用いられる第4態様の坩堝の要部を説明する要部拡大断面図である。図4に示す第4態様の坩堝において、溶射膜は、第1膜5b1および第2膜5b2からなる。第1膜5b1は、側壁部5aの内周面側の表面を被覆している。第1膜5b1は、RhまたはRhを主成分とするPt-Rh合金からなり、たとえばRhからなることが好ましい。第2膜5b2は、第1膜5b1を被覆している。第2膜5b2は、PtまたはPtを主成分とするPt-Rh合金からなり、たとえばPtからなることが好ましい。上記溶射膜の厚みは、第1膜5b1と第2膜5b2との合計で100μm以上500μm以下である。上記溶射膜の厚みは、第1膜5b1と第2膜5b2との合計で100μm以上300μm以下であることがより好ましい。第1膜5b1および第2膜5b2の厚みの合計が100μm未満である場合、第1膜5b1および第2膜5b2が側壁部5aから剥がれる恐れがあり、第1膜5b1と第2膜5b2とで溶射膜を構成することに基づいた結晶成長時の坩堝5の割れ、欠けを抑制する効果が十分でない可能性がある。第1膜5b1および第2膜5b2の厚みの合計が500μmを超える場合、結晶成長時の坩堝5の割れ、欠けを抑制することにより得られるコスト低減等の効果よりも、坩堝5のコスト増という悪影響が上回る恐れがある。第1膜および第2膜の厚みの測定方法は、第1態様の坩堝の溶射膜の厚みの測定方法と同じとすることができる。
FIG. 4 is an enlarged cross-sectional view of a main part of a crucible of a fourth embodiment used in the single crystal growth apparatus of FIG. 1. In the crucible of the fourth embodiment shown in FIG. 4, the sprayed film is made of a first film 5b1 and a second film 5b2. The first film 5b1 covers the surface on the inner circumferential side of the
図4に示すように、第1膜5b1および第2膜5b2は、いずれも空孔5cを有することが好ましい。第1膜5b1に占める空孔5cの体積比率である第1膜空孔率、および第2膜5b2に占める空孔5cの体積比率である第2膜空孔率は、いずれも30体積%以上50体積%以下であることが好ましい。これにより、空孔5cの上述した作用に基づいて結晶成長時の割れ、欠け等の発生をより抑制することができる。第1膜空孔率および第2膜空孔率の測定方法は、第2態様の坩堝の溶射膜の空孔率の測定方法と同じとすることができる。
As shown in FIG. 4, it is preferable that both the first film 5b1 and the second film 5b2 have pores 5c. It is preferable that the first film porosity, which is the volume ratio of the
第4態様の坩堝は、上記溶射膜が上述した第1膜5b1および第2膜5b2からなる。第1膜5b1は、RhまたはRhを主成分とするPt-Rh合金からなり、第2膜5b2は、PtまたはPtを主成分とするPt-Rh合金からなる。第1膜5b1は、側壁部5aの内周面側の表面を被覆し、第2膜5b2は、第1膜5b1を被覆している。したがって、溶射膜中のRhが坩堝内のベータ型Ga2O3単結晶と、直接接することがなく、または接しても非常に僅かであるので、結晶成長時等に上記ベータ型Ga2O3単結晶中へのRhが混入することを抑制することができる。
In the crucible of the fourth embodiment, the sprayed film is made of the first film 5b1 and the second film 5b2. The first film 5b1 is made of Rh or a Pt-Rh alloy mainly composed of Rh, and the second film 5b2 is made of Pt or a Pt-Rh alloy mainly composed of Pt. The first film 5b1 covers the inner peripheral surface of the
ここで第4態様の坩堝において溶射膜は、第1膜5b1と第2膜5b2とからなる。このため上記溶射膜は、第1膜5b1と第2膜5b2とを合わせて考慮することにより、Rhを10質量%以上30質量%以下含むPt-Rh合金からなる溶射膜とすることができる。たとえば第4態様の坩堝においては、溶射膜を、Rhからなる第1膜5b1とPtからなる第2膜5b2とからなり、第1膜5b1の厚みが第2膜5b2のそれの3分の1である構成とすることができる。これにより第4態様の坩堝においては、Rhを10質量%以上30質量%以下含むPt-Rh合金からなる溶射膜を含むことができる。なお上述のように上記溶射膜の厚みは、第1膜5b1と第2膜5b2との合計で100μm以上500μm以下である。 Here, in the crucible of the fourth embodiment, the sprayed film is composed of the first film 5b1 and the second film 5b2. Therefore, by considering the first film 5b1 and the second film 5b2 together, the sprayed film can be composed of a Pt-Rh alloy containing 10% by mass or more and 30% by mass or less of Rh. For example, in the crucible of the fourth embodiment, the sprayed film can be composed of the first film 5b1 composed of Rh and the second film 5b2 composed of Pt, and the thickness of the first film 5b1 can be one-third that of the second film 5b2. As a result, the crucible of the fourth embodiment can include a sprayed film composed of a Pt-Rh alloy containing 10% by mass or more and 30% by mass or less of Rh. As described above, the thickness of the sprayed film is 100 μm or more and 500 μm or less, the total thickness of the first film 5b1 and the second film 5b2.
さらに溶射膜が第1膜および第2膜からなる坩堝においては、内周面側の表面の表面粗さRzは、300μm以上500μm以下であることが好ましい。この場合においても上記第1膜および上記第2膜は、いずれも空孔を有することが好ましい。上記第1膜に占める空孔の体積比率である第1膜空孔率、および上記第2膜に占める空孔の体積比率である第2膜空孔率は、いずれも10体積%以上30体積%未満であることが好ましい。これにより、結晶成長時の割れ、欠け等の発生をより抑制することができる。図5は、図1の単結晶成長装置に用いられる第5態様の坩堝の要部を説明する要部拡大断面図である。図5に示す第5態様の坩堝において、側壁部5aの内周面側の表面の表面粗さRzは、300μm以上500μm以下である。側壁部5aの内周面側に存する第1膜5b1および第2膜5b2は、それぞれ空孔5cを有している。第1膜5b1および第2膜5b2に占める空孔5cの体積比率である第1膜空孔率および第2膜空孔率は、それぞれ10体積%以上30体積%未満である。側壁部5aの内周面側の表面の表面粗さRzは、300μm以上400μm以下であることが好ましい。
Furthermore, in a crucible in which the sprayed film is composed of a first film and a second film, the surface roughness Rz of the surface on the inner peripheral side is preferably 300 μm or more and 500 μm or less. In this case, it is preferable that both the first film and the second film have pores. The first film porosity, which is the volume ratio of the pores in the first film, and the second film porosity, which is the volume ratio of the pores in the second film, are both preferably 10 volume% or more and less than 30 volume%. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth. Figure 5 is an enlarged cross-sectional view of the main part of a crucible of the fifth embodiment used in the single crystal growth apparatus of Figure 1. In the crucible of the fifth embodiment shown in Figure 5, the surface roughness Rz of the surface on the inner peripheral side of the
第5態様の坩堝によれば、第3態様の坩堝と同様に、内周面側の表面の凸部および空孔5cの存在に基づいて、結晶成長時の割れ、欠け等の発生をよりさらに抑制することができる。さらに第4態様の坩堝と同様に、溶射膜中のRhが坩堝内のベータ型Ga2O3単結晶と、直接接することがなく、または接しても非常に僅かであるので、結晶成長時等に上記ベータ型Ga2O3単結晶中へのRhが混入することを抑制することができる。 According to the crucible of the fifth embodiment, like the crucible of the third embodiment, the occurrence of cracks, chipping, etc. during crystal growth can be further suppressed based on the presence of the convex parts and holes 5c on the inner peripheral surface side. Furthermore, like the crucible of the fourth embodiment, the Rh in the sprayed film does not directly contact the beta type Ga2O3 single crystal in the crucible, or even if it does, the contact is very slight, so that it is possible to suppress the incorporation of Rh into the beta type Ga2O3 single crystal during crystal growth, etc.
ここで第4態様の坩堝において、上記表面の表面粗さRzは、300μm以上500μm以下であることも好ましい。これにより上述した表面の凸部および空孔5cの存在に基づいて、結晶成長時の割れ、欠け等の発生をよりさらに抑制することができる。なお上記第4態様の坩堝において、上記表面の表面粗さRzが300μm以上500μm以下となる態様は、上記第5態様の坩堝において、上記第1膜空孔率および上記第2膜空孔率が、それぞれ30体積%以上50体積%以下となる態様と同じ構成を有する。 Here, in the crucible of the fourth embodiment, it is also preferable that the surface roughness Rz of the surface is 300 μm or more and 500 μm or less. This makes it possible to further suppress the occurrence of cracks, chips, etc. during crystal growth based on the presence of the above-mentioned surface protrusions and voids 5c. Note that in the crucible of the fourth embodiment, the embodiment in which the surface roughness Rz of the surface is 300 μm or more and 500 μm or less has the same configuration as the embodiment in which the first membrane porosity and the second membrane porosity are 30 volume % or more and 50 volume % or less, respectively, in the crucible of the fifth embodiment.
<坩堝保持台>
図1に示すように、単結晶成長装置100は、坩堝5を保持する坩堝保持台6を備える。坩堝保持台6は、坩堝5の底部に接して坩堝5を保持する。坩堝保持台6は、円筒形の外観を有する場合がある。坩堝保持台6の材料としては、特に限定されないが、たとえば石英、アルミナ、ジルコニアまたは炭化ケイ素などを採用することができる。坩堝保持台6の外径は、支持する坩堝5の直径にも依るが、たとえば75mm以上200mm以下である。
<Crucible holding stand>
As shown in Fig. 1, the single
(加熱装置)
加熱装置7は、坩堝5を加熱する目的で設置される。加熱装置7は、たとえば従来公知の電気式ヒータ(以下、単に「ヒータ」とも記す)を採用することができる。上記ヒータは、たとえば2体とされ、この2体が坩堝5の外周を囲むように配置される。ヒータの出力は、1体毎に独立して制御される場合がある。とりわけヒータは、1体毎に坩堝5の軸に対し垂直方向に複数の部分に分割されることにより、多段に構成される場合がある。この場合、多段に構成した部分毎にヒータの出力が独立して制御されることが好ましい。これにより坩堝5内の内容物の温度を、坩堝5の軸方向に沿って詳細に調整することができる。たとえば多段に構成した部分毎にヒータの出力を独立して制御して増径部52および直胴部53を加熱することにより、増径部52および直胴部53にて成長する結晶の成長速度をそれぞれ安定させることができる。
(Heating device)
The
なお図示を省略したが、単結晶成長装置100は、ヒータにより加熱された坩堝5の温度を計測可能な熱電対を備えることができる。熱電対は、坩堝5の外側かつ軸方向に沿って複数配置される場合がある。熱電対は、たとえば公知の温度モニタを採用することができる。
Although not shown in the figure, the single
〔ベータ型三酸化二ガリウム単結晶基板の製造方法〕
本実施形態に係るベータ型三酸化二ガリウム単結晶基板(ベータ型Ga2O3単結晶基板)の製造方法は、たとえば上述した坩堝を用いたベータ型Ga2O3単結晶基板であることが好ましい。すなわち上記製造方法は、上記坩堝を準備する工程と、上記坩堝を用いた縦型ボート(Vertical Boat)法によってベータ型三酸化二ガリウム単結晶(ベータ型Ga2O3単結晶)を得る工程と、上記ベータ型Ga2O3単結晶を加工することにより、円形状の主表面を有するベータ型Ga2O3単結晶基板を得る工程とを含むことが好ましい。このような特徴を備えるベータ型Ga2O3単結晶基板の製造方法により、結晶成長時等に坩堝が割れること、欠けることが低減されるため、歩留まり良くベータ型Ga2O3単結晶基板を得ることができる。
[Method for producing beta-type gallium trioxide single crystal substrate]
The manufacturing method of the beta-type gallium trioxide single crystal substrate (beta-type Ga 2 O 3 single crystal substrate) according to this embodiment is preferably a beta-type Ga 2 O 3 single crystal substrate using the crucible described above. That is, the manufacturing method preferably includes a step of preparing the crucible, a step of obtaining a beta-type gallium trioxide single crystal (beta-type Ga 2 O 3 single crystal) by a vertical boat method using the crucible, and a step of obtaining a beta-type Ga 2 O 3 single crystal substrate having a circular main surface by processing the beta-type Ga 2 O 3 single crystal. The manufacturing method of the beta-type Ga 2 O 3 single crystal substrate having such characteristics reduces the cracking and chipping of the crucible during crystal growth, etc., so that the beta-type Ga 2 O 3 single crystal substrate can be obtained with a high yield.
図6は、本実施形態に係るベータ型Ga2O3単結晶基板の製造方法の一例を示すフローチャートである。本実施形態に係るベータ型Ga2O3単結晶基板の製造方法は、たとえば図6のフローチャートに示すベータ型Ga2O3単結晶製造工程S100およびベータ型Ga2O3単結晶基板製造工程S200を含むことが好ましい。図6によれば、本実施形態に係るベータ型Ga2O3単結晶基板の製造方法は、より具体的には、ベータ型Ga2O3単結晶製造工程S100として、円筒状の坩堝と、上記坩堝の外周を包囲するように配置される加熱装置とを少なくとも備える単結晶成長装置を準備する工程(第1工程:準備工程S110)を含むことが好ましい。準備工程S110においては、上記単結晶成長装置およびこれを構成する坩堝に加え、種結晶、塊状のGa2O3バルク体も準備されることが好ましい。 Fig. 6 is a flow chart showing an example of a method for manufacturing a beta type Ga2O3 single crystal substrate according to this embodiment. The method for manufacturing a beta type Ga2O3 single crystal substrate according to this embodiment preferably includes a beta type Ga2O3 single crystal manufacturing step S100 and a beta type Ga2O3 single crystal substrate manufacturing step S200 shown in the flow chart of Fig. 6. According to Fig. 6, the method for manufacturing a beta type Ga2O3 single crystal substrate according to this embodiment preferably includes, more specifically, as the beta type Ga2O3 single crystal manufacturing step S100, a step (first step: preparation step S110) of preparing a single crystal growth apparatus including at least a cylindrical crucible and a heating device arranged so as to surround the outer periphery of the crucible. In the preparation step S110, in addition to the single crystal growth apparatus and the crucible constituting it, a seed crystal and a block-shaped Ga2O3 bulk body are preferably also prepared.
ベータ型Ga2O3単結晶製造工程S100は、上記坩堝の底部に上記種結晶を収容し、かつ上記坩堝内の上記種結晶よりも上部に上記Ga2O3バルク体を収容する工程(第2工程:原材料装入工程S120)を含むことが好ましい。原材料装入工程S120においては、上記坩堝内の上記種結晶よりも上部に上記Ga2O3バルク体が収容されることが好ましい。ベータ型Ga2O3単結晶製造工程S100は、上記加熱装置で上記坩堝を加熱し、上記Ga2O3バルク体および上記種結晶の一部を溶融することによってGa2O3融液を得るとともに、上記Ga2O3融液と上記種結晶の残部とを接触させる工程(第3工程:原材料溶融工程S130)を含むことが好ましい。さらにベータ型Ga2O3単結晶製造工程S100は、上記Ga2O3融液から上記種結晶の上記残部の上に結晶を成長させることによりベータ型Ga2O3単結晶を得る工程(第4工程:Ga2O3単結晶成長工程S140)を含むことが好ましい。 The beta type Ga2O3 single crystal manufacturing process S100 preferably includes a step (second step: raw material charging step S120) of accommodating the seed crystal at the bottom of the crucible and accommodating the Ga2O3 bulk body above the seed crystal in the crucible. In the raw material charging step S120, the Ga2O3 bulk body is preferably accommodated above the seed crystal in the crucible. The beta type Ga2O3 single crystal manufacturing process S100 preferably includes a step (third step: raw material melting step S130) of heating the crucible with the heating device, melting a part of the Ga2O3 bulk body and the seed crystal to obtain a Ga2O3 melt, and contacting the Ga2O3 melt with the remaining part of the seed crystal. Furthermore, the beta-type Ga2O3 single crystal manufacturing process S100 preferably includes a process (fourth process: Ga2O3 single crystal growing process S140) of obtaining a beta-type Ga2O3 single crystal by growing a crystal from the Ga2O3 melt on the remaining part of the seed crystal.
本実施形態に係るベータ型Ga2O3単結晶基板の製造方法は、ベータ型Ga2O3単結晶基板製造工程S200として、後述するような切断工程、外周研削工程、および研磨工程を含むことができる。ベータ型Ga2O3単結晶基板製造工程S200において、上記の工程がこの順で実行されることにより、ベータ型Ga2O3単結晶基板を得ることができる。 The manufacturing method of the beta type Ga2O3 single crystal substrate according to this embodiment can include a cutting step, a peripheral grinding step, and a polishing step as described below as a beta type Ga2O3 single crystal substrate manufacturing step S200. In the beta type Ga2O3 single crystal substrate manufacturing step S200, the above steps are performed in this order to obtain a beta type Ga2O3 single crystal substrate.
以下、図1および図6を参照することにより、本実施形態に係るベータ型Ga2O3単結晶基板の製造方法に含まれる各工程を説明する。上記ベータ型Ga2O3単結晶基板の製造方法によれば、まず図1に示す単結晶成長装置100に適用される坩堝5を用い、縦型ボート法によってベータ型Ga2O3単結晶を成長させる。坩堝5としては、上述した第1態様から第5態様のいずれか1つの坩堝を用いることができる。以下、縦型ボート法は、VB法と略記される。VB法は、垂直ブリッジマン法および垂直温度傾斜凝固法を含む。
Hereinafter , each step included in the manufacturing method of the beta type Ga2O3 single crystal substrate according to the present embodiment will be described with reference to Fig. 1 and Fig. 6. According to the manufacturing method of the beta type Ga2O3 single crystal substrate, first, a
<ベータ型Ga2O3単結晶製造工程S100>
(準備工程S110)
図1および図6に示すように、まずベータ型Ga2O3単結晶製造工程S100においては、円筒状の坩堝5と、坩堝5の外周を包囲するように配置される加熱装置7とを少なくとも備える単結晶成長装置100を準備する工程(準備工程S110)が実行される。準備工程S110においては、ベータ型Ga2O3単結晶81を製造するための上述した単結晶成長装置100のほかに、種結晶8aおよび塊状のGa2O3バルク体もそれぞれ準備されることが好ましい。種結晶8aは、ベータ型Ga2O3単結晶からなる。Ga2O3バルク体は、多結晶Ga2O3からなる場合がある。種結晶8aおよび塊状のGa2O3バルク体は従来公知の方法により準備されてもよく、市販のものを入手することにより準備されてもよい。
<Beta type Ga2O3 single crystal manufacturing process S100>
(Preparation step S110)
As shown in Fig. 1 and Fig. 6, in the beta type Ga2O3 single crystal manufacturing process S100, a process (preparation process S110) of preparing a single
準備工程S110において坩堝5は、上述した第1態様から第5態様のいずれか1つの坩堝が準備される。第1態様から第5態様の坩堝においては、いずれも上述した特徴を、それぞれ従来公知の方法を用いることによって備えることができる。すなわち従来公知の方法により側壁部5aの厚みが1~10mmであり、かつ直胴部53の内径が100mm以上である坩堝5を製造することができる。その際、坩堝5の組成を、たとえば少なくともY2O3を12.0質量%以上15.5質量%以下、またはCaOを10.2質量%以上11.4質量%以下含む安定化ZrO2からなるものとすることができる。
In the preparation step S110, the
さらに坩堝5に対し、たとえば次の条件にて調製した溶射材を用いてプラズマ溶射を実行することにより、側壁部5aの内周面側の表面を溶射膜5bで被覆することができる。
溶射材:Rhを10~30質量%含むPt-Rh合金
溶射材の粒子径:45~300μm
溶射材の供給速度:50~75g/分
溶射ノズルの向き:坩堝の軸方向に対して30~45度
溶射ノズルと坩堝の側壁部の内周面側の表面との距離:20~120mm。
Furthermore, by carrying out plasma spraying on the
Thermal spray material: Pt-Rh alloy thermal spray material containing 10-30 mass% Rh Particle size: 45-300 μm
Supply rate of thermal spray material: 50 to 75 g/min. Orientation of thermal spray nozzle: 30 to 45 degrees with respect to the axial direction of the crucible. Distance between the thermal spray nozzle and the inner peripheral surface of the side wall of the crucible: 20 to 120 mm.
上記溶射材の供給速度を制御することにより、溶射膜5bの厚みをたとえば100~500μmとすることができる。上記溶射ノズルの角度、および上記溶射材供給速度を制御することにより、溶射膜5b中の空孔率を10~50体積%に調整することができる。上記溶射材の粒子径を制御することにより、坩堝5における側壁部5aの内周面側の表面の表面粗さRzを300~500μmに調整することができる。
By controlling the supply speed of the spray material, the thickness of the sprayed
ここで第4態様の坩堝および第5態様の坩堝を準備する場合、溶射材としてRh、またはRhを主成分とするPt-Rh合金からなり、粒子径が45~300μmである第1溶射材と、Ptを主成分とするPt-Rh合金からなり、粒子径が45~300μmである第2溶射材とを用いることができる。この場合、第1溶射材を用いてプラズマ溶射を実行することにより、坩堝5の側壁部5aの内周面側の表面を第1膜で被覆することができる。さらに第2溶射材を用いてプラズマ溶射を実行することにより、第1膜を第2膜で被覆することができる。その際、上記第1溶射材および上記第2溶射材の供給速度、上記溶射ノズルの角度、および上記第1溶射材および上記第2溶射材の粒子径を制御することにより、第1膜、第2膜の厚み、第1膜空孔率、第2膜空孔率、および坩堝5の側壁部5aの内周面側の表面の表面粗さRzを調整することができる。
When preparing the crucible of the fourth embodiment and the crucible of the fifth embodiment, a first spray material made of Rh or a Pt-Rh alloy mainly composed of Rh and having a particle size of 45 to 300 μm, and a second spray material made of a Pt-Rh alloy mainly composed of Pt and having a particle size of 45 to 300 μm can be used as the spray material. In this case, by performing plasma spraying using the first spray material, the surface on the inner circumferential side of the
(原材料装入工程S120)
原材料装入工程S120は、上記坩堝の底部に上記種結晶を収容し、かつ上記坩堝内の上記種結晶よりも上部に塊状のGa2O3バルク体を収容する工程である。原材料装入工程S120においては、坩堝5内の種結晶8aよりも上部に塊状のGa2O3バルク体とともに、固体のB2O3も収容されることが好ましい。原材料装入工程S120の目的は、単結晶成長装置100を用いて結晶成長を行うための各種の原材料を坩堝内に封入することである。原材料装入工程S120においては、まず坩堝5の種結晶収容部51の中空部にベータ型Ga2O3単結晶からなる種結晶8aが装入される。次に坩堝5の増径部52および直胴部53に、多結晶Ga2O3からなる塊状のGa2O3バルク体が複数個装入され、積み重ねられる。原材料装入工程S120においては、坩堝5に塊状のGa2O3バルク体を複数個装入する際に、SnまたはSiを所定量添加することが好ましい。これによりベータ型Ga2O3単結晶製造工程S100により得られるベータ型Ga2O3単結晶81から、上記SnまたはSiをドーパントとして含むベータ型Ga2O3単結晶基板が得られる。上記SnまたはSiの添加に際しては、上記ドーパントの濃度がベータ型Ga2O3単結晶基板においてたとえば1.0×1018cm-3(5.0×1017cm-3以上4.0×1019cm-3以下)となるように添加量を調整することが好ましい。
(Raw material charging process S120)
The raw material charging step S120 is a step of placing the seed crystal at the bottom of the crucible and placing a block-shaped Ga 2 O 3 bulk body above the seed crystal in the crucible. In S120, it is preferable that solid B2O3 is also accommodated in the
(原材料溶融工程S130)
原材料溶融工程S130は、上記加熱装置で上記坩堝を加熱し、上記Ga2O3バルク体および上記種結晶の一部を溶融することによってGa2O3融液を得るとともに、上記Ga2O3融液と上記種結晶の残部とを接触させる工程である。原材料溶融工程S130の目的は、単結晶成長装置100を用いて結晶を成長させるのに際し、Ga2O3バルク体および種結晶8aの一部を溶融することによって、種結晶8aの残部とGa2O3融液82とを接触させることである。これにより次工程であるGa2O3単結晶成長工程S140において、種結晶8aの残部上にベータ型Ga2O3単結晶81を成長させることができる。原材料溶融工程S130においては、具体的には、種結晶8aおよびGa2O3バルク体が内部に収容された坩堝5が、坩堝保持台6に支持される。その後、加熱装置7に電流が供給され、坩堝5が加熱される。これにより上記Ga2O3バルク体が溶融してGa2O3融液82となる。次いで種結晶8aの一部も溶融し、その界面にて種結晶8aの残部とGa2O3融液82とが接触する。
(Raw material melting step S130)
The raw material melting step S130 is a step of heating the crucible with the heating device, melting the Ga2O3 bulk body and a part of the seed crystal to obtain a Ga2O3 melt, and bringing the Ga2O3 melt into contact with the remaining part of the seed crystal. The purpose of the raw material melting step S130 is to melt the Ga2O3 bulk body and a part of the
(Ga2O3単結晶成長工程S140)
Ga2O3単結晶成長工程S140は、上記Ga2O3融液から上記種結晶の上記残部の上に結晶を成長させることによりベータ型Ga2O3単結晶を得る工程である。Ga2O3単結晶成長工程S140は、たとえば加熱装置7に対し坩堝5を、その軸に沿って下向き(種結晶収容部51側)に徐々に引き下げていくことにより、坩堝5において種結晶8a側の温度が低く、Ga2O3融液82側の温度が高くなるような温度勾配を形成することができる。これにより種結晶8aに接触するGa2O3融液82を凝固させ、種結晶8aの残部上でGa2O3融液82からベータ型Ga2O3単結晶81を連続的に成長させることができる。このとき、たとえばGa2O3融液82側の温度は、1800~1820℃である。Ga2O3融液82と成長中のベータ型Ga2O3単結晶81との界面における温度勾配は、たとえば3~8℃/cmである。坩堝5をその軸に沿って下向きに引下げるスピードは、特に制限されないが、たとえば0.1~2mm/時とすることができる。
( Ga2O3 single crystal growth step S140)
The Ga2O3 single crystal growth step S140 is a step of growing a crystal from the Ga2O3 melt on the remaining part of the seed crystal to obtain a beta type Ga2O3 single crystal. In the Ga2O3 single crystal growth step S140, for example, the crucible 5 is gradually lowered downward (towards the seed crystal housing part 51) along its axis relative to the
Ga2O3単結晶成長工程S140においては、加熱装置7に対し坩堝5をその軸に沿って下向きに引下げることにより、ベータ型Ga2O3単結晶81とGa2O3融液82との界面が液体のB2O3側へ上昇し、かつGa2O3融液82がベータ型Ga2O3単結晶81として凝固させられる。これにより、ベータ型Ga2O3単結晶81の結晶成長は、坩堝5の直胴部53に残存するGa2O3融液82の凝固が完了するまで継続される。以上により、ベータ型Ga2O3単結晶81のインゴットを得ることができる。
In the Ga2O3 single crystal growth step S140, the
<ベータ型Ga2O3単結晶基板製造工程S200>
上記ベータ型Ga2O3単結晶基板の製造方法は、図6に示すように、Ga2O3単結晶成長工程S140により得られたベータ型Ga2O3単結晶を加工することにより、円形状の主表面を有するベータ型Ga2O3単結晶基板を得る工程(ベータ型Ga2O3単結晶基板製造工程S200)を含む。ベータ型Ga2O3単結晶基板製造工程S200においては、次の切断工程、外周研削工程、および研磨工程が含まれ、これらの工程がこの順で実行されることによりベータ型Ga2O3単結晶基板を得ることができる。
<Beta type Ga2O3 single crystal substrate manufacturing process S200>
The manufacturing method of the beta type Ga2O3 single crystal substrate includes a step (beta type Ga2O3 single crystal substrate manufacturing step S200) of obtaining a beta type Ga2O3 single crystal substrate having a circular main surface by processing the beta type Ga2O3 single crystal obtained by the Ga2O3 single crystal growth step S140 as shown in Fig. 6. The beta type Ga2O3 single crystal substrate manufacturing step S200 includes the following cutting step, outer circumference grinding step, and polishing step, and the beta type Ga2O3 single crystal substrate can be obtained by performing these steps in this order.
切断工程は、坩堝より取り出されたベータ型Ga2O3単結晶からなるインゴットよりベータ型Ga2O3単結晶基板を得るために、上記インゴットを所定の厚みを有するウェーハとなるようにスライスする工程である。さらに外周研削工程は、上記ウェーハの外周を研削することにより、円形状を有する主表面を有するベータ型Ga2O3単結晶基板を得る工程である。外周研削工程は、たとえば面取り加工を施す工程を含むことができる。切断工程および外周研削工程としては、従来公知の切断方法および外周研削方法を用いることができる。さらに研磨工程は、上記主表面の中央部を鏡面化する工程である。研磨工程としては、従来公知の研磨方法を用いることができる。研磨工程により上記中央部は、たとえばJIS B 0681-2:2018に規定される表面粗さRaを10nm以下とすることができる。 The cutting step is a step of slicing the ingot made of the beta type Ga 2 O 3 single crystal taken out of the crucible into a wafer having a predetermined thickness in order to obtain a beta type Ga 2 O 3 single crystal substrate from the ingot. Furthermore, the outer periphery grinding step is a step of obtaining a beta type Ga 2 O 3 single crystal substrate having a main surface having a circular shape by grinding the outer periphery of the wafer. The outer periphery grinding step may include, for example, a step of performing chamfering. The cutting step and the outer periphery grinding step may use a conventionally known cutting method and outer periphery grinding method. Furthermore, the polishing step is a step of mirror-finishing the center part of the main surface. The polishing step may use a conventionally known polishing method. By the polishing step, the center part may have a surface roughness Ra of 10 nm or less as specified in, for example, JIS B 0681-2:2018.
<作用効果>
上記の各工程が実行されることにより、本実施形態に係るベータ型Ga2O3単結晶基板が製造される。上記ベータ型Ga2O3単結晶基板の製造方法においては、上述した第1態様から第5態様のいずれか1つの坩堝を用いてベータ型Ga2O3単結晶が製造されるため、結晶成長時等に坩堝が割れること、欠けることが低減される。このため、歩留まり良くベータ型Ga2O3単結晶基板を得ることができる。
<Action and effect>
By carrying out each of the above steps, the beta type Ga2O3 single crystal substrate according to this embodiment is manufactured. In the manufacturing method of the beta type Ga2O3 single crystal substrate, the beta type Ga2O3 single crystal is manufactured using any one of the crucibles of the first to fifth aspects described above, so that the crucible is less likely to break or chip during crystal growth. Therefore, the beta type Ga2O3 single crystal substrate can be obtained with a high yield.
〔ベータ型三酸化二ガリウム単結晶基板〕
本実施形態に係るベータ型三酸化二ガリウム単結晶基板(ベータ型Ga2O3単結晶基板)は、円形状の主表面を有するベータ型Ga2O3単結晶基板である。上記ベータ型Ga2O3単結晶基板の直径は、100mm以上である。上記主表面は、ベータ型Ga2O3単結晶の(001)面である。または上記主表面は、上記ベータ型Ga2O3単結晶の(001)面から0°より大きく10°以下のオフ角、および上記ベータ型Ga2O3単結晶の[010]方向もしくは上記[010]方向に直交する方向のオフ方向を有する面である。上記ベータ型Ga2O3単結晶基板は、ロジウム(Rh)およびイリジウム(Ir)の両方またはいずれか一方を含む。上記Rhの濃度および上記Irの濃度は、グロー放電質量分析(Glow Discharge Mass Spectrometry:GDMS)においていずれも3質量ppm未満である。このような特徴を有するベータ型Ga2O3単結晶基板は、これに含まれる上記Rhおよび上記Irが極めて僅かであることにより、電気的特性および光学的特性の両者において優れることができる。
[Beta-type gallium trioxide single crystal substrate]
The beta-type gallium trioxide single crystal substrate (beta-type Ga2O3 single crystal substrate) according to this embodiment is a beta-type Ga2O3 single crystal substrate having a circular main surface. The diameter of the beta-type Ga2O3 single crystal substrate is 100 mm or more. The main surface is the (001) plane of the beta-type Ga2O3 single crystal. Or the main surface is a plane having an off angle of more than 0° and not more than 10° from the (001) plane of the beta-type Ga2O3 single crystal, and an off direction in the [010] direction of the beta -type Ga2O3 single crystal or a direction perpendicular to the [010] direction. The beta-type Ga2O3 single crystal substrate contains both or either one of rhodium (Rh) and iridium (Ir). The Rh concentration and the Ir concentration are each less than 3 ppm by mass as measured by glow discharge mass spectrometry (GDMS). The beta type Ga2O3 single crystal substrate having such characteristics contains very small amounts of the Rh and Ir, and therefore has excellent electrical and optical properties.
本発明者らは、ベータ型Ga2O3単結晶基板に含まれる可能性があり、かつガリウム(Ga)と同族ではないことにより上記基板における良好な電気的特性および光学的特性を阻害する可能性のあるロジウムおよびイリジウムの濃度を、上記基板において極めて僅かとすることに注目した。具体的には、ベータ型Ga2O3単結晶基板を得るためのベータ型Ga2O3単結晶を製造するにあたり、RhおよびIrがベータ型Ga2O3単結晶およびその原料となるGa2O3融液に直接接することがないようにした。より具体的には、たとえば上述した第5態様の坩堝を用いてベータ型Ga2O3単結晶を製造し、当該ベータ型Ga2O3単結晶からベータ型Ga2O3単結晶基板を得た。これにより上記Rhの濃度および上記Irの濃度が、いずれも3質量ppm未満となるベータ型Ga2O3単結晶基板を想到し、本開示を完成させた。 The present inventors have focused on making the concentration of rhodium and iridium, which may be contained in the beta type Ga2O3 single crystal substrate and may inhibit the good electrical and optical properties of the substrate because they are not of the same group as gallium ( Ga ), extremely small in the substrate. Specifically, in producing a beta type Ga2O3 single crystal for obtaining a beta type Ga2O3 single crystal substrate, Rh and Ir are prevented from directly contacting the beta type Ga2O3 single crystal and the Ga2O3 melt that is the raw material for the beta type Ga2O3 single crystal. More specifically, for example, a beta type Ga2O3 single crystal is produced using the crucible of the fifth embodiment described above, and a beta type Ga2O3 single crystal substrate is obtained from the beta type Ga2O3 single crystal. As a result, the inventors have devised a beta type Ga 2 O 3 single crystal substrate in which the Rh concentration and the Ir concentration are both less than 3 mass ppm, and have completed the present disclosure.
<直径>
図7は、本実施形態に係るベータ型Ga2O3単結晶基板を説明する模式図である。図7に示すベータ型Ga2O3単結晶基板1において、その直径は、100mm以上である。とりわけベータ型Ga2O3単結晶基板1の直径は、100mm以上155mm以下であることが好ましい。直径が100mm以上155mm以下であるベータ型Ga2O3単結晶基板1は、具体的には、直径が101.6mmまたは152.4mmであることが好ましく、換言すれば直径が4インチまたは6インチであることが好ましい。これにより直径が100mm以上155mm以下の大口径のベータ型Ga2O3単結晶基板において、電気的特性および光学的特性の両者において優れることができる。ここでベータ型Ga2O3単結晶基板の直径については、上記主表面がオリエンテーションフラット(以下、「OF」とも記す)、インデックスフラット(以下、「IF」とも記す)等の影響によって幾何学的な円形状とはならない場合の形状であっても、上記OF、IF等が形成される前の円形状に基づいて求めるものとする。また、上記のとおりベータ型Ga2O3単結晶基板の直径は、ノギス等の従来公知の外径測定器を用いることにより測定することができる。なお、本明細書において主表面の形状を表す「円形状」の定義については後述する。
<Diameter>
7 is a schematic diagram for explaining the beta type Ga2O3 single crystal substrate according to this embodiment. In the beta type Ga2O3 single crystal substrate 1 shown in FIG. 7, the diameter is 100 mm or more. In particular , the diameter of the beta type Ga2O3 single crystal substrate 1 is preferably 100 mm or more and 155 mm or less. The beta type Ga2O3 single crystal substrate 1 having a diameter of 100 mm or more and 155 mm or less is preferably 101.6 mm or 152.4 mm, in other words, preferably 4 inches or 6 inches. As a result, the large-diameter beta type Ga2O3 single crystal substrate having a diameter of 100 mm or more and 155 mm or less can be excellent in both electrical properties and optical properties. Here, the diameter of the beta-type Ga2O3 single crystal substrate is determined based on the circular shape before the formation of the orientation flat (hereinafter also referred to as "OF"), index flat (hereinafter also referred to as "IF"), etc., even if the main surface does not have a geometrically circular shape due to the influence of the orientation flat (hereinafter also referred to as "OF"), index flat (hereinafter also referred to as "IF"), etc. As described above, the diameter of the beta-type Ga2O3 single crystal substrate can be measured by using a conventionally known outer diameter measuring device such as a caliper. The definition of "circular shape" representing the shape of the main surface in this specification will be described later.
<主表面>
(円形状)
ベータ型Ga2O3単結晶基板1は、上述のように円形状の主表面10を有する。本明細書において当該主表面の形状を表す「円形状」には、幾何学的な円形状が含まれるほか、主表面10の外周にノッチ、OF、またはIFの少なくともいずれかが形成されることにより、主表面が幾何学的な円形状を形成しない場合の形状が含まれる。ここで「主表面が幾何学的な円形状を形成しない場合の形状」とは、主表面10の外周上の任意の点から主表面10の中心まで延びる線分のうち、上記ノッチ、OF、およびIF上の任意の点から主表面の中心まで延びる線分において長さが短くなる場合の形状を意味する。さらに「主表面が幾何学的な円形状を形成しない場合の形状」には、主表面10の外周上の任意の点から主表面10の中心まで延びる線分すべての長さが、ベータ型Ga2O3単結晶基板1の原料となるベータ型Ga2O3単結晶の形状に起因して、同一になるとは限らない場合の形状も含まれる。この場合、主表面10の中心については、重心の位置をいい、ベータ型Ga2O3単結晶基板1の直径については、ベータ型Ga2O3単結晶基板1の外周上の任意の点から主表面10の中心を通過し上記外周上の他の点まで延びる線分のうち、最長となる線分の長さをいうものとする。
<Main surface>
(Circular)
The beta-type Ga2O3 single crystal substrate 1 has a circular
(ベータ型Ga2O3単結晶の(001)面)
主表面10は、ベータ型Ga2O3単結晶の(001)面である。または主表面10は、上記ベータ型Ga2O3単結晶の(001)面から0°より大きく10°以下のオフ角、および上記ベータ型Ga2O3単結晶の[010]方向もしくは上記[010]方向に直交する方向のオフ方向を有する面である。これにより、光学デバイス、電子デバイス等を形成するために汎用されるベータ型Ga2O3単結晶の(001)面等を主表面10としたベータ型Ga2O3単結晶基板1を提供することが可能となる。
((001) surface of beta type Ga2O3 single crystal)
The
ここで本明細書において、主表面10の結晶面は、±0.5°の精度誤差を有するものとする。たとえば主表面10がベータ型Ga2O3単結晶の「(001)面」であるという場合、主表面10は(001)just面である可能性があり、あるいは主表面10は(001)面から-0.5~+0.5°のオフ角を有する面である可能性があることを意味する。ベータ型Ga2O3単結晶基板1の主表面10における(001)面からのオフ角およびオフ方向については、従来公知の結晶方位測定装置(たとえば商品名(品番):「FSASIII」、株式会社リガク製)を用いることにより測定することができる。
In this specification, the crystal plane of the
<ロジウム(Rh)およびイリジウム(Ir)>
上記ベータ型Ga2O3単結晶基板は、ロジウム(Rh)およびイリジウム(Ir)の両方またはいずれか一方を含む。上記Rhの濃度および上記Irの濃度は、いずれもGDMSにおいて3質量ppm未満である。上記Rhの濃度および上記Irの濃度は、いずれもGDMSにおいて1質量ppm以下であることが好ましく、0.1質量ppm以下であることがより好ましく、0.01質量ppm以下であることがよりさらに好ましい。上記Rhの濃度および上記Irの濃度の下限は、いずれもGDMSにおいて検出されないことである。上記ベータ型Ga2O3単結晶基板は、上記Rhおよび上記Irが3質量ppm未満であることにより、電気的特性および光学的特性の両者において優れることができる。
<Rhodium (Rh) and Iridium (Ir)>
The beta type Ga2O3 single crystal substrate contains both or either of rhodium (Rh) and iridium (Ir). The concentration of Rh and the concentration of Ir are both less than 3 mass ppm in GDMS. The concentration of Rh and the concentration of Ir are both preferably 1 mass ppm or less in GDMS, more preferably 0.1 mass ppm or less, and even more preferably 0.01 mass ppm or less. The lower limit of the concentration of Rh and the concentration of Ir is that they are not detected in GDMS. The beta type Ga2O3 single crystal substrate can be excellent in both electrical properties and optical properties by having the Rh and Ir be less than 3 mass ppm.
上記Rhおよび上記Irは、上記ベータ型Ga2O3単結晶基板に含まれる可能性がある元素として公知である。一方、たとえば上述した第5態様の坩堝を用い、上述したベータ型Ga2O3単結晶基板の製造方法を用いて上記ベータ型Ga2O3単結晶基板を得る場合、坩堝の材質、ならびに第1膜および第2膜からなる溶射膜の構造に基づき、容易に上記Rhの濃度および上記Irの濃度をいずれもGDMSにおいて3質量ppm未満とすることができる。もって電気的特性および光学的特性の両者において優れるベータ型Ga2O3単結晶基板を、歩留まりよく得ることができる。 The Rh and Ir are known elements that may be contained in the beta type Ga2O3 single crystal substrate. On the other hand, when the beta type Ga2O3 single crystal substrate is obtained by using the crucible of the fifth embodiment and the manufacturing method of the beta type Ga2O3 single crystal substrate, the concentration of Rh and the concentration of Ir can be easily made less than 3 mass ppm in GDMS based on the material of the crucible and the structure of the sprayed film consisting of the first film and the second film. Therefore, the beta type Ga2O3 single crystal substrate excellent in both electrical properties and optical properties can be obtained with good yield.
(グロー放電質量分析(GDMS))
以下、グロー放電質量分析(GDMS)を用い、上記ベータ型Ga2O3単結晶基板中のRhおよびIrの濃度を測定する方法について説明する。GDMSとは、高純度のアルゴン雰囲気下で分析試料を陰極としてグロー放電プラズマを発生させ、上記プラズマ内で上記分析試料の表面をスパッタすることにより、イオン化した上記分析試料中の構成元素を質量分析計で測定する手法をいう。これにより、上記ベータ型Ga2O3単結晶基板中に含まれるGaおよびO以外の、RhおよびIrをはじめとする不純物元素の定性および定量を行うことができる。上記GDMSのイオン源としては、フラットセルとピン状セルとのどちらかを適用する。ピン状セルについては、形状を凡そ2mm角かつ長さ20mmの短冊状に形成することが可能な分析試料に適用することができる。具体的には、へき開によって試料作成が可能なSi単結晶、ヒ化ガリウム(GaAs)単結晶およびリン化インジウム(InP)単結晶などを分析する場合に使用される。フラットセルは、直径10mm程度の円盤状に形成可能な分析試料に適用することができ、たとえば多結晶体などを分析する場合を挙げることができる。いずれにしても、分析試料への外部からの不純物元素の汚染を避ける観点から、上記GDMSのイオン源としてフラットセルとピン状セルとのどちらかを選択することが好ましい。上記ベータ型Ga2O3単結晶基板は、へき開を長手方向としてピン状分析試料が作製できるため、上記ベータ型Ga2O3単結晶基板からピン状セルの形状とした分析試料を作製し、これをGDMSのイオン源とすることが好ましい。
Glow Discharge Mass Spectroscopy (GDMS)
Hereinafter, a method for measuring the concentrations of Rh and Ir in the beta-type Ga2O3 single crystal substrate using glow discharge mass spectrometry (GDMS) will be described. GDMS refers to a technique in which a glow discharge plasma is generated using an analytical sample as a cathode in a high-purity argon atmosphere, and the surface of the analytical sample is sputtered in the plasma, and the ionized constituent elements in the analytical sample are measured with a mass spectrometer. This makes it possible to qualitatively and quantitatively determine impurity elements, including Rh and Ir, other than Ga and O contained in the beta -type Ga2O3 single crystal substrate. As the ion source for the GDMS, either a flat cell or a pin-shaped cell is applied. The pin-shaped cell can be applied to an analytical sample that can be formed into a strip shape of approximately 2 mm square and 20 mm long. Specifically, it is used when analyzing Si single crystals, gallium arsenide (GaAs) single crystals, indium phosphide (InP) single crystals, etc., which can be prepared by cleavage. The flat cell can be applied to an analytical sample that can be formed into a disk shape with a diameter of about 10 mm, for example, when analyzing a polycrystalline body. In any case, it is preferable to select either a flat cell or a pin-shaped cell as the ion source of the GDMS in order to avoid contamination of the analytical sample with impurity elements from the outside. Since the beta-type Ga2O3 single crystal substrate can be used to prepare a pin-shaped analytical sample with the cleavage in the longitudinal direction, it is preferable to prepare an analytical sample in the shape of a pin-shaped cell from the beta-type Ga2O3 single crystal substrate and use this as the ion source of the GDMS.
上記GDMSは、たとえば次の要領により行うことができる。まず、後述する製造方法によりベータ型Ga2O3単結晶基板を得る。さらに上記ベータ型Ga2O3単結晶基板を長手方向がへき開方向になるようにすることによって、2mm角かつ長さ20mmの短冊状のGa2O3分析試料とし、これを下記装置に付帯された試料配置部に配置する。ここで上記試料配置部に対しては、異物の混入防止および異物除去の目的で常法に従って洗浄し、かつ60分間のプリスパッタを行うことが好ましい。プリスパッタ時の分析値は、バックグラウンドとなる。 The GDMS can be carried out, for example, as follows. First, a beta type Ga2O3 single crystal substrate is obtained by the manufacturing method described later. The beta type Ga2O3 single crystal substrate is then cleaved in the longitudinal direction to obtain a rectangular Ga2O3 analysis sample having a size of 2 mm square and a length of 20 mm, which is then placed on the sample placement section of the apparatus described below. Here, it is preferable to clean the sample placement section in accordance with a conventional method to prevent contamination and to remove foreign matter, and to perform pre-sputtering for 60 minutes. The analysis value during pre-sputtering is the background.
次に、上記試料配置面に配置した上記Ga2O3分析試料に対し、次の条件によりGDMSを行うことができる。なお、Ga2O3分析試料中の構成元素のうちGaおよびO以外の元素であるRhおよびIrについては、GaとRhとのイオン強度比、またはGaとIrとのイオン強度比をそれぞれ相対感度係数(RSF)で補正することによって、半定量値を算出することができる。なお上記相対感度係数については、下記装置に付帯されたソフトウェア内蔵の値を用いることができる。
装置:グロー放電質量分析装置(商品名(品番):VG-9000、VG Elemental社製)
イオン源:ピン状セル(分析時は液体窒素で冷却)
放電面積:直径10mm
放電ガス:高純度アルゴン(6Nグレード)
放電条件:2mA、1kV(定電流モード)
検出器:ファラデーカップおよびマルチプライヤー
質量分解能:4000以上のm/Δm(高分解能モード)。
Next, GDMS can be performed on the Ga2O3 analysis sample placed on the sample placement surface under the following conditions. For Rh and Ir, which are elements other than Ga and O among the constituent elements of the Ga2O3 analysis sample, semi - quantitative values can be calculated by correcting the ion intensity ratio between Ga and Rh or the ion intensity ratio between Ga and Ir with a relative sensitivity factor (RSF). For the relative sensitivity factor, values built into the software attached to the following device can be used.
Apparatus: Glow discharge mass spectrometer (product name (product number): VG-9000, manufactured by VG Elemental)
Ion source: Pin cell (cooled with liquid nitrogen during analysis)
Discharge area: diameter 10mm
Discharge gas: High purity argon (6N grade)
Discharge conditions: 2 mA, 1 kV (constant current mode)
Detector: Faraday cup and multiplier. Mass resolution: 4000 or more m/Δm (high resolution mode).
以上のようにして上記Ga2O3分析試料の分析を行うことにより、上記ベータ型Ga2O3単結晶基板に含まれるRhおよびIrの定性および定量を行うことができる。本GDMSの検出下限濃度は0.01質量ppmであることが好ましい。 By analyzing the Ga2O3 analysis sample as described above, it is possible to qualitatively and quantitatively determine the Rh and Ir contained in the beta type Ga2O3 single crystal substrate. The detection limit of the GDMS is preferably 0.01 mass ppm.
(透過率およびキャリア濃度)
上記ベータ型Ga2O3単結晶基板において、波長400nm以上430nm以下の光に対する透過率は、70%以上であることが好ましい。上記Van der Pauw法によるホール測定において25℃にて測定されるキャリア濃度は、1×1017cm-3以上1.0×1019cm-3以下であることが好ましい。これにより、電気的特性および光学的特性の両者においてより優れることができる。
(Transmittance and Carrier Concentration)
In the beta type Ga2O3 single crystal substrate, the transmittance for light having a wavelength of 400 nm or more and 430 nm or less is preferably 70% or more. The carrier concentration measured at 25°C in the Hall measurement by the Van der Pauw method is preferably 1 x 1017 cm -3 or more and 1.0 x 1019 cm -3 or less. This makes it possible to achieve better electrical and optical properties.
上述したようにベータ型Ga2O3単結晶基板において、波長400nm以上430nm以下の光に対する透過率は、70%以上であることが好ましい。上記透過率は、75%以上であることがより好ましく、80%以上であることがよりさらに好ましい。上記透過率の上限は、理想値である100%である。上記透過率については、紫外可視赤外分光光度計等を用いて測定したベータ型Ga2O3単結晶基板に対する光の透過率を測定することによって求めることができる。以下、図7を参照し、上記透過率を具体的に求める手順について説明する。 As described above, in the beta type Ga2O3 single crystal substrate, the transmittance for light having a wavelength of 400 nm or more and 430 nm or less is preferably 70% or more. The transmittance is more preferably 75% or more, and even more preferably 80% or more. The upper limit of the transmittance is 100%, which is an ideal value. The transmittance can be obtained by measuring the transmittance of light for the beta type Ga2O3 single crystal substrate measured using an ultraviolet-visible-infrared spectrophotometer or the like. Hereinafter, the procedure for specifically obtaining the transmittance will be described with reference to FIG. 7.
まずたとえば上述した製造方法に基づいてベータ型Ga2O3単結晶基板1を1枚得る。この1枚のベータ型Ga2O3単結晶基板1から、その中心O(たとえば主表面10の中心O)を中心とする縦20mm×横20mmサイズの矩形状切片10a(たとえば厚み600μm)を作製し、もって透過率測定用のサンプルを得る。次に、紫外可視赤外分光光度計(商品名(品番):「U-4000」、株式会社日立ハイテク製)を用い、上記矩形状切片10aの中心に波長400nm以上430nm以下(たとえば波長427nm)の光を、矩形状切片10aに対して垂直入射する。これにより、上記ベータ型Ga2O3単結晶基板1における上記光の透過率を測定することができる。
First, for example , one beta type Ga2O3 single crystal substrate 1 is obtained based on the above-mentioned manufacturing method. From this one beta type Ga2O3 single crystal substrate 1, a
(キャリア濃度)
本実施形態において、上記Van der Pauw法によるホール測定において25℃にて測定されるキャリア濃度は、1×1017cm-3以上1.0×1019cm-3以下であることが好ましい。具体的には、上記ベータ型Ga2O3単結晶基板の中心を測定対象としてVan der Pauw法によるホール測定において25℃にて求めたキャリア濃度は、1×1017cm-3以上1.0×1019cm-3以下であることが好ましい。上記キャリア濃度が1.0×1017cm-3未満である場合、半導体素子を作成した場合に電流が流れず、素子が動作しなくなる恐れがある。上記キャリア濃度が1.0×1019cm-3を超える場合、結晶中に不活性な不純物が1.0×1019cm-3以上含有していることを示唆し、素子動作時に悪影響を与える恐れがある。とりわけ上記キャリア濃度は、5.0×1017cm-3以上3.8×1018cm-3以下であることがより好ましい。これにより上記n型のベータ型Ga2O3単結晶基板は、各種の電子デバイスおよび光学デバイスに汎用させることが可能な良好な電気的特性を備えることができる。上記キャリア濃度は、次の測定方法により求めることができる。
(Carrier concentration)
In this embodiment, the carrier concentration measured at 25°C in the Hall measurement by the Van der Pauw method is preferably 1x1017cm -3 or more and 1.0x1019cm -3 or less. Specifically, the carrier concentration measured at 25°C in the Hall measurement by the Van der Pauw method using the center of the beta type Ga2O3 single crystal substrate as the measurement target is preferably 1x1017cm -3 or more and 1.0x1019cm-3 or less. If the carrier concentration is less than 1.0x1017cm-3 , when a semiconductor device is created, no current flows, and the device may not operate. If the carrier concentration exceeds 1.0x1019cm -3 , it suggests that the crystal contains 1.0x1019cm -3 or more of inactive impurities, which may adversely affect the operation of the device. In particular, the carrier concentration is more preferably 5.0×10 17 cm -3 or more and 3.8×10 18 cm -3 or less. This allows the n-type beta type Ga 2 O 3 single crystal substrate to have good electrical characteristics that can be used for various electronic devices and optical devices. The carrier concentration can be determined by the following measurement method.
以下、上記キャリア濃度を求める手順について図7および図8を参照しつつ具体的に説明する。図8は、本実施形態に係るベータ型Ga2O3単結晶基板におけるキャリア濃度を測定するため、上記基板の中央部を用いて作製したホール測定用サンプルを説明する説明図である。まず図7に示すように、まずたとえば上述した製造方法に基づいてベータ型Ga2O3単結晶基板1を1枚得る。この1枚のベータ型Ga2O3単結晶基板1の中央部から、その中心O(たとえば主表面10の中心O)を中心とする縦4mm×横4mmサイズの矩形状切片10a(たとえば厚み600μm)を作製する。続けて図8に示すように、当該矩形状切片10a(被測定面)の4つの角に金およびチタンを含む合金からなる電極21を形成し、もってホール測定用サンプルを得る。ここで電極21の形状は、図示した矩形に限定されず、扇形であってもよく、円形であってもよい。このような電極21を備えた矩形状切片10aに対し、25℃の雰囲気下にてVan der Pauw法によるホール測定を適用することによってキャリア濃度を求めることができる。なお本明細書においては、上述した矩形状切片を測定対象とすることに基づいて得られるキャリア濃度が、Van der Pauw法によるホール測定において25℃にて測定される上記ベータ型Ga2O3単結晶基板のキャリア濃度であると定義するものとする。
Hereinafter, the procedure for determining the carrier concentration will be specifically described with reference to FIG. 7 and FIG. 8. FIG. 8 is an explanatory diagram for explaining a Hall measurement sample prepared using the center of a beta type Ga2O3 single crystal substrate according to this embodiment in order to measure the carrier concentration in the substrate. First, as shown in FIG. 7 , a single beta type Ga2O3 single crystal substrate 1 is obtained based on the above-mentioned manufacturing method, for example. From the center of this single beta type Ga2O3 single crystal substrate 1, a
<用途>
本実施形態に係るベータ型Ga2O3単結晶基板は、電気的特性および光学的特性の両者においてより優れることから、光学デバイスおよび電子デバイスを形成するための基板として適用することができる。とりわけベータ型Ga2O3単結晶基板は、良好な電気的特性に基づいて電子デバイスを形成するための基板として適用することが好ましい。
<Applications>
The beta type Ga2O3 single crystal substrate according to this embodiment has excellent electrical and optical properties, and can be used as a substrate for forming optical devices and electronic devices. In particular, the beta type Ga2O3 single crystal substrate is preferably used as a substrate for forming electronic devices based on its excellent electrical properties .
以下、実施例を挙げて本開示をより詳細に説明するが、本開示はこれらに限定されるものではない。本実施例では、図1に示すような単結晶製造装置、および図2~5に示すような要部の態様を有する坩堝をそれぞれ用い、図6に示すフローチャートに従ってベータ型Ga2O3単結晶基板を製造した。以下の説明において、試料101~試料115、試料201~試料213、および試料301~試料313は、実施例である。試料10A~試料10C、および試料20A~試料20Cは、比較例である。 The present disclosure will be described in more detail below with reference to examples, but the present disclosure is not limited thereto. In the examples, a single crystal manufacturing apparatus as shown in FIG. 1 and a crucible having the essential parts as shown in FIGS. 2 to 5 were used to manufacture a beta-type Ga 2 O 3 single crystal substrate according to the flow chart shown in FIG. 6. In the following description, Samples 101 to 115, Samples 201 to 213, and Samples 301 to 313 are examples. Samples 10A to 10C, and Samples 20A to 20C are comparative examples.
ここで、以下の各試料におけるベータ型Ga2O3単結晶の「結晶外径」とは、次の方法により求めた結晶外径をいう。すなわち、坩堝より取出した上記ベータ型Ga2O3単結晶のインゴットにおける増径部と直胴部との境界に対応する位置(以下、「測定点1」とも記す)と、上記インゴットの結晶成長終了側から10mm下方の位置(以下、「測定点2」とも記す)と、上記測定点1と上記測定点2との中間位置(以下、「測定点3」とも記す)との3点における上記インゴットの外径をそれぞれ求め、その平均値が「結晶外径」として定義される。
Here, the "crystal outer diameter" of the beta type Ga2O3 single crystal in each of the following samples refers to the crystal outer diameter obtained by the following method: the outer diameter of the beta type Ga2O3 single crystal ingot taken out of the crucible is obtained at three points, namely, the position corresponding to the boundary between the diameter-increasing part and the straight body part (hereinafter also referred to as "measurement point 1"), the
〔Ga2O3単結晶基板の製造〕
<試料10A>
上記特許文献1に開示された方法に沿って、垂直ブリッジマン(VB:Vertical Bridgeman)法を用いることにより、成長方向を[001]方向としてベータ型Ga2O3単結晶を製造することを試みた。上記ベータ型Ga2O3単結晶を得る際には、Rhを30質量%含むPt-Rh合金からなる坩堝を用いた。上記坩堝の直胴部の内径は、105mmであった。さらに上記坩堝の側壁部の厚みは、0.2μmであり、上記側壁部の内周面側の表面の表面粗さRzは20μmであった。しかしながら結晶成長時に上記坩堝が割れたため、上記ベータ型Ga2O3単結晶を得ることができず、もって試料10Aのベータ型Ga2O3単結晶基板は得られなかった。
[Production of Ga2O3 single crystal substrate]
<Sample 10A>
According to the method disclosed in the above-mentioned Patent Document 1, it was attempted to manufacture a beta-type Ga2O3 single crystal with the growth direction being the [001] direction by using the Vertical Bridgeman (VB) method. When obtaining the beta-type Ga2O3 single crystal, a crucible made of a Pt-Rh alloy containing 30 mass% Rh was used. The inner diameter of the straight body of the crucible was 105 mm. Furthermore, the thickness of the side wall of the crucible was 0.2 μm, and the surface roughness Rz of the surface on the inner circumferential surface side of the side wall was 20 μm. However, since the crucible was cracked during crystal growth, the beta-type Ga2O3 single crystal could not be obtained, and therefore the beta-type Ga2O3 single crystal substrate of sample 10A could not be obtained.
<試料10B>
試料10Aのベータ型Ga2O3単結晶基板を得る方法と同じ要領により、成長方向を[001]方向としてベータ型Ga2O3単結晶を製造した。本試験例においては、坩堝の割れは認められなかった。上記ベータ型Ga2O3単結晶の結晶外径は、120mmであった。さらに上記ベータ型Ga2O3単結晶に対し、上述した切断工程、外周研削工程、および研磨工程をこの順に実行した。以上により、試料10Bのベータ型Ga2O3単結晶基板を得た。試料10Bのベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料10Bのベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて25質量ppmであり、Irの濃度は、上述したGDMSにおいて0.02質量ppmであった。
<Sample 10B>
A beta type Ga2O3 single crystal was manufactured with the growth direction set to the [001] direction in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 10A. In this test example, no cracks were observed in the crucible. The crystal outer diameter of the beta type Ga2O3 single crystal was 120 mm . Furthermore, the above-mentioned cutting process, outer circumference grinding process, and polishing process were performed on the beta type Ga2O3 single crystal in this order. As a result, a beta type Ga2O3 single crystal substrate of sample 10B was obtained. The diameter of the beta type Ga2O3 single crystal substrate of sample 10B was 101.6 mm, and the thickness was 650 μm. The Rh concentration in the beta type Ga 2 O 3 single crystal substrate of sample 10B was 25 mass ppm in the above-mentioned GDMS, and the Ir concentration was 0.02 mass ppm in the above-mentioned GDMS.
<試料10C>
坩堝の側壁部の厚みを1.0mmとしたこと以外、試料10Aのベータ型Ga2O3単結晶基板を得る方法と同じ要領により、成長方向を[001]方向としてベータ型Ga2O3単結晶を製造した。本試験例において、坩堝の割れは認められなかった。上記ベータ型Ga2O3単結晶の結晶外径は、108mmであった。さらに上記ベータ型Ga2O3単結晶に対し、上述した切断工程、外周研削工程、および研磨工程をこの順に実行した。以上により、試料10Cのベータ型Ga2O3単結晶基板を得た。試料10Cのベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料10Cのベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて45質量ppmであり、Irの濃度は、上述したGDMSにおいて0.02質量ppmであった。
<Sample 10C>
A beta type Ga2O3 single crystal was produced with the growth direction set to the [001] direction in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 10A, except that the thickness of the side wall of the crucible was set to 1.0 mm . In this test example, no cracks were observed in the crucible. The crystal outer diameter of the beta type Ga2O3 single crystal was 108 mm. Furthermore, the above-mentioned cutting process, outer circumference grinding process, and polishing process were performed on the beta type Ga2O3 single crystal in this order. As a result, a beta type Ga2O3 single crystal substrate of sample 10C was obtained. The diameter of the beta type Ga2O3 single crystal substrate of sample 10C was 101.6 mm , and the thickness was 650 μm . The Rh concentration in the beta type Ga 2 O 3 single crystal substrate of sample 10C was 45 mass ppm in the above-mentioned GDMS, and the Ir concentration was 0.02 mass ppm in the above-mentioned GDMS.
<試料101>
(準備工程S110)
まず単結晶成長装置100、ベータ型Ga2O3単結晶からなる種結晶8aおよび塊状のGa2O3多結晶を従来公知の方法により準備し、あるいは市販のものを入手することにより準備した。単結晶成長装置100を構成する坩堝5としては、CaOを10.8質量%含む純度89.2質量%の安定化ZrO2からなり、3mmの厚みを有する側壁部5a、および500μmの厚みを有する溶射膜5bを備える坩堝を用いた。より具体的には、坩堝5の直胴部の内径は、105mmであった。さらに側壁部5aの内周面側の表面の表面粗さRzは20μmであった。溶射膜5bの組成は、Rhを30質量%含むPt-Rh合金であり、溶射膜5bの空孔率は10%であった。
<Sample 101>
(Preparation step S110)
First, a single
(原材料装入工程S120および原材料溶融工程S130)
次に従来公知の方法により、坩堝5の種結晶収容部51に種結晶8aを収容し、かつこの種結晶8aよりも上部に塊状のGa2O3多結晶を収容した。具体的には、塊状のGa2O3多結晶を増径部52および直胴部53内に複数個収容し、積み重ねた。続いて種結晶8aおよび塊状のGa2O3多結晶を内部に収容した坩堝5を坩堝保持台6で支持させた。その後、加熱装置7に電流を供給して坩堝5を加熱し、Ga2O3多結晶および種結晶8aの一部をそれぞれ融解することによりGa2O3融液82を調製した。次いで種結晶8aの残部とGa2O3融液82とを、その界面にて接触させた。
(Raw material charging process S120 and raw material melting process S130)
Next, by a conventionally known method, a
(Ga2O3単結晶成長工程S140)
次に、加熱装置7に対し坩堝5を、その軸に沿って下向き(底部側)に徐々に引下げていくことにより、坩堝5において種結晶8a側の温度が低く、Ga2O3融液82側の温度が高くなるような温度勾配とした。これによりGa2O3融液82から種結晶8a側の上記残部の上に、成長方向を[001]方向として結晶を成長させてベータ型Ga2O3単結晶81を得た。さらに、この操作を引き下げ距離が100mmとなるまで継続した。成長中のベータ型Ga2O3単結晶81とGa2O3融液82との界面の温度については1800~1820℃とした。上記界面における上記温度勾配については、5℃/cmとした。坩堝5をその軸に沿って下向きに引下げるスピードについては1mm/時とした。以上によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
( Ga2O3 single crystal growth step S140)
Next, the
(Ga2O3単結晶基板製造工程S200)
最後に、Ga2O3単結晶成長工程S140において得たベータ型Ga2O3単結晶のインゴットに対し、切断工程、外周研削工程、および研磨工程の各工程において加工することによって、ベータ型Ga2O3単結晶基板を得た。まず切断工程においては、従来公知の方法を用いて上記インゴットを700μmの厚みを有するウェーハとなるようにスライスした。外周研削工程においては、従来公知の方法を用いて上記ウェーハの外周に面取り加工を施すように研削することにより、中心部と上記中心部の外周を囲む外周部とからなる主表面を有するウェーハを得た。さらに研磨工程においては、従来公知の研磨方法を用いて上記中心部を研磨し、上記中心部において、たとえばJIS B 0681-2:2018に規定される表面粗さRaを8nmとした。
( Ga2O3 single crystal substrate manufacturing process S200)
Finally , the beta-type Ga2O3 single crystal ingot obtained in the Ga2O3 single crystal growth step S140 was processed in each step of a cutting step, a peripheral grinding step, and a polishing step to obtain a beta-type Ga2O3 single crystal substrate. First, in the cutting step, the ingot was sliced into a wafer having a thickness of 700 μm using a conventionally known method. In the peripheral grinding step, the wafer was ground so as to be chamfered on the outer periphery using a conventionally known method to obtain a wafer having a main surface consisting of a central portion and an outer periphery surrounding the outer periphery of the central portion. Furthermore, in the polishing step, the central portion was polished using a conventionally known polishing method, and the surface roughness Ra of the central portion, for example, as specified in JIS B 0681-2:2018, was set to 8 nm.
以上により試料101のベータ型Ga2O3単結晶基板を製造した。試料101のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料101のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて15質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。 In this manner, a beta type Ga2O3 single crystal substrate of sample 101 was manufactured. The diameter of the beta type Ga2O3 single crystal substrate of sample 101 was 101.6 mm, and the thickness was 650 μm. The Rh concentration in the beta type Ga2O3 single crystal substrate of sample 101 was 15 mass ppm in the above-mentioned GDMS, and the Ir concentration was less than 0.01 mass ppm in the above-mentioned GDMS.
<試料102>
準備工程において、側壁部5aの内周面側を被覆する溶射膜5bにおける空孔率が20%である坩堝を準備したこと以外、試料101のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料102のベータ型Ga2O3単結晶基板を得た。試料102のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料102のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて20質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppmであった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 102>
In the preparation step, a crucible was prepared in which the porosity of the sprayed
<試料103>
準備工程において、側壁部5aの内周面側を被覆する溶射膜5bにおける空孔率が30%である坩堝を準備したこと以外、試料101のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料103のベータ型Ga2O3単結晶基板を得た。試料103のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料103のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて18質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppmであった。
<Sample 103>
In the preparation step, a crucible was prepared in which the porosity of the sprayed
<試料104>
準備工程において、側壁部5aの内周面側を被覆する溶射膜5bの厚みが200μmである坩堝を準備したこと以外、試料101のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料104のベータ型Ga2O3単結晶基板を得た。試料104のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料104のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて17質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 104>
In the preparation step, a crucible was prepared in which the sprayed
<試料105>
準備工程において、側壁部5aの内周面側を被覆する溶射膜5bの厚みが200μmである坩堝を準備したこと以外、試料102のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料105のベータ型Ga2O3単結晶基板を得た。試料105のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料105のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて25質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 105>
In the preparation step, a crucible was prepared in which the sprayed
<試料106>
準備工程において、側壁部5aの内周面側を被覆する溶射膜5bの厚みが200μmである坩堝を準備したこと以外、試料103のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料106のベータ型Ga2O3単結晶基板を得た。試料106のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料106のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて40質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。
<Sample 106>
In the preparation step, a crucible was prepared in which the sprayed
<試料107>
準備工程において、側壁部5aの内周面側の表面の表面粗さRzが100μmである坩堝を準備したこと以外、試料104のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料107のベータ型Ga2O3単結晶基板を得た。試料107のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料107のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて28質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 107>
In the preparation step, a crucible having a surface roughness Rz of 100 μm on the inner peripheral surface side of the
<試料108>
準備工程において、側壁部5aの内周面側の表面の表面粗さRzが100μmである坩堝を準備したこと以外、試料105のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料108のベータ型Ga2O3単結晶基板を得た。試料108のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料108のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて15質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 108>
In the preparation step, a crucible having a surface roughness Rz of 100 μm on the inner peripheral surface side of the
<試料109>
準備工程において、側壁部5aの内周面側の表面の表面粗さRzが300μmである坩堝を準備したこと以外、試料104のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料109のベータ型Ga2O3単結晶基板を得た。試料109のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料109のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて22質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。
<Sample 109>
In the preparation step, a crucible having a surface roughness Rz of 300 μm on the inner peripheral surface side of the
<試料110>
準備工程において、側壁部5aの内周面側の表面の表面粗さRzが300μmである坩堝を準備したこと以外、試料105のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料110のベータ型Ga2O3単結晶基板を得た。試料110のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料110のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて25質量ppmであり、Irの濃度は、上述したGDMSにおいて0.02質量ppmであった。
<Sample 110>
In the preparation step, a crucible having a surface roughness Rz of 300 μm on the inner peripheral surface side of the
<試料111>
準備工程において、側壁部5aの内周面側の表面の表面粗さRzが300μmである坩堝を準備したこと以外、試料106のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料111のベータ型Ga2O3単結晶基板を得た。試料111のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料111のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて27質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。
<Sample 111>
In the preparation step, a crucible having a surface roughness Rz of 300 μm on the inner peripheral surface side of the
<試料112>
試料111のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料112のベータ型Ga2O3単結晶基板を得た。試料112のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料112のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて20質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。
<Sample 112>
A beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 111. The crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm. Furthermore, a beta type Ga2O3 single crystal substrate of sample 112 was obtained from the beta type Ga2O3 single crystal. The diameter of the beta type Ga2O3 single crystal substrate of sample 112 was 101.6 mm, and the thickness was 650 μm. The Rh concentration in the beta type Ga2O3 single crystal substrate of sample 112 was 20 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
<試料113>
準備工程において、側壁部5aの内周面側を次の第1膜5b1および第2膜5b2からなる溶射膜にて被覆した坩堝を準備したこと以外、試料109のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。すなわち本試験例の準備工程においては、坩堝5における側壁部5aの内周面側の表面に対して第1溶射材を溶射することにより、Rhからなり、第1膜空孔率が30%であり、かつ厚みが50μmである第1膜5b1で上記表面を被覆した。さらに第1膜5b1に対して第2溶射材を溶射することにより、Ptからなり、第2膜空孔率が30%であり、かつ厚みが150μmである第2膜5b2で、第1膜5b1を被覆した。
<Sample 113>
In the preparation step, a crucible was prepared in which the inner peripheral surface side of the
これにより得られた上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料113のベータ型Ga2O3単結晶基板を得た。試料113のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料113のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて0.01質量ppm未満であり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。 The outer crystal diameter of the beta type Ga2O3 single crystal obtained in this way was 105.8 mm. Furthermore, a beta type Ga2O3 single crystal substrate of sample 113 was obtained from the beta type Ga2O3 single crystal. The diameter of the beta type Ga2O3 single crystal substrate of sample 113 was 101.6 mm, and the thickness was 650 μm. The Rh concentration in the beta type Ga2O3 single crystal substrate of sample 113 was less than 0.01 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
<試料114>
試料113のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料114のベータ型Ga2O3単結晶基板を得た。試料114のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料114のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて0.08質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。
<Sample 114>
A beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 113. The crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm. Furthermore, a beta type Ga2O3 single crystal substrate of sample 114 was obtained from the beta type Ga2O3 single crystal. The diameter of the beta type Ga2O3 single crystal substrate of sample 114 was 101.6 mm, and the thickness was 650 μm. The Rh concentration in the beta type Ga2O3 single crystal substrate of sample 114 was 0.08 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
<試料115>
試料113のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料115のベータ型Ga2O3単結晶基板を得た。試料115のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料115のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて2.9質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppmであった。
<Sample 115>
A beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 113. The crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm. Furthermore, a beta type Ga2O3 single crystal substrate of sample 115 was obtained from the beta type Ga2O3 single crystal. The diameter of the beta type Ga2O3 single crystal substrate of sample 115 was 101.6 mm, and the thickness was 650 μm. The concentration of Rh in the beta type Ga2O3 single crystal substrate of sample 115 was 2.9 ppm by mass in the above-mentioned GDMS, and the concentration of Ir was 0.01 ppm by mass in the above-mentioned GDMS.
<試料20Aおよび試料20B>
上記Ga2O3単結晶を得る際に用いる坩堝の直胴部の内径を156mmとしたこと以外、試料10Aおよび試料10Bのベータ型Ga2O3単結晶基板を得る方法と同じ要領により、試料20Aおよび試料20Bのベータ型Ga2O3単結晶基板をそれぞれ製造することを試みた。しかしながら結晶成長時に上記坩堝が割れたため、試料20Aおよび試料20Bのベータ型Ga2O3単結晶基板は得られなかった。
<Sample 20A and Sample 20B>
Except for the inner diameter of the straight body of the crucible used for obtaining the Ga2O3 single crystal being 156 mm, the beta type Ga2O3 single crystal substrates of samples 20A and 20B were attempted to be manufactured in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrates of samples 10A and 10B. However, the crucible broke during crystal growth, and the beta type Ga2O3 single crystal substrates of samples 20A and 20B could not be obtained.
<試料20C>
坩堝の側壁部の厚みを1.0mmとしたこと以外、試料20Aおよび試料20Bのベータ型Ga2O3単結晶基板を得る方法と同じ要領により、成長方向を[001]方向としてベータ型Ga2O3単結晶を製造した。本試験例において、坩堝の割れは認められなかった。上記ベータ型Ga2O3単結晶の結晶外径は、165mmであった。さらに上記ベータ型Ga2O3単結晶に対し、上述した切断工程、外周研削工程、および研磨工程をこの順に実行した。以上により、試料20Cのベータ型Ga2O3単結晶基板を得た。試料20Cのベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料20Cのベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて38質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppmであった。
<Sample 20C>
A beta type Ga2O3 single crystal was produced with the growth direction set to the [001] direction in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 20A and sample 20B, except that the thickness of the side wall of the crucible was set to 1.0 mm . In this test example, no cracks were observed in the crucible. The crystal outer diameter of the beta type Ga2O3 single crystal was 165 mm. Furthermore, the above-mentioned cutting process, outer circumference grinding process, and polishing process were performed on the beta type Ga2O3 single crystal in this order. As a result, a beta type Ga2O3 single crystal substrate of sample 20C was obtained. The diameter of the beta type Ga2O3 single crystal substrate of sample 20C was 152.4 mm, and the thickness was 650 μm. The Rh concentration in the beta type Ga 2 O 3 single crystal substrate of sample 20C was 38 ppm by mass in the above-mentioned GDMS, and the Ir concentration was 0.01 ppm by mass in the above-mentioned GDMS.
<試料201>
準備工程において、直胴部の内径が156mmである坩堝を準備したこと以外、試料101のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、157.1mmであった。さらに上記ベータ型Ga2O3単結晶から、試料201のベータ型Ga2O3単結晶基板を得た。試料201のベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料201のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて15質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppmであった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 201>
In the preparation step , a beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 101, except that a crucible with an inner diameter of the straight body part of 156 mm was prepared. The crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm. Furthermore, the beta type Ga2O3 single crystal substrate of sample 201 was obtained from the beta type Ga2O3 single crystal. The diameter of the beta type Ga2O3 single crystal substrate of sample 201 was 152.4 mm, and the thickness was 650 μm. The concentration of Rh in the beta type Ga2O3 single crystal substrate of sample 201 was 15 ppm by mass in the above-mentioned GDMS, and the concentration of Ir was 0.01 ppm by mass in the above-mentioned GDMS. Regarding
<試料202>
準備工程において、側壁部5aの内周面側を被覆する溶射膜5bにおける空孔率が20%である坩堝を準備したこと以外、試料201のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、157.1mmであった。さらに上記ベータ型Ga2O3単結晶から、試料202のベータ型Ga2O3単結晶基板を得た。試料202のベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料202のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて20質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。なお坩堝5については、加熱される結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 202>
In the preparation step, a crucible was prepared in which the porosity of the sprayed
<試料203>
準備工程において、側壁部5aの内周面側を被覆する溶射膜5bにおける空孔率が30%である坩堝を準備したこと以外、試料201のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、157.1mmであった。さらに上記ベータ型Ga2O3単結晶から、試料203のベータ型Ga2O3単結晶基板を得た。試料203のベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料203のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて23質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppmであった。
<Sample 203>
In the preparation step, a crucible was prepared in which the porosity of the sprayed
<試料204>
準備工程において、側壁部5aの内周面側を被覆する溶射膜5bの厚みが200μmである坩堝を準備したこと以外、試料201のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、157.1mmであった。さらに上記ベータ型Ga2O3単結晶から、試料204のベータ型Ga2O3単結晶基板を得た。試料204のベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料204のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて27質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 204>
In the preparation step, a crucible was prepared in which the sprayed
<試料205>
準備工程において、側壁部5aの内周面側を被覆する溶射膜5bの厚みが200μmである坩堝を準備したこと以外、試料202のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、157.1mmであった。さらに上記ベータ型Ga2O3単結晶から、試料205のベータ型Ga2O3単結晶基板を得た。試料205のベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料205のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて15質量ppmであり、Irの濃度は、上述したGDMSにおいて0.02質量ppmであった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 205>
In the preparation step, a crucible was prepared in which the sprayed
<試料206>
準備工程において、側壁部5aの内周面側を被覆する溶射膜5bの厚みが200μmである坩堝を準備したこと以外、試料203のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、157.1mmであった。さらに上記ベータ型Ga2O3単結晶から、試料206のベータ型Ga2O3単結晶基板を得た。試料206のベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料206のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて35質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。
<Sample 206>
In the preparation step, a crucible was prepared in which the sprayed
<試料207>
準備工程において、側壁部5aの内周面側の表面の表面粗さRzが100μmである坩堝を準備したこと以外、試料204のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、157.1mmであった。さらに上記ベータ型Ga2O3単結晶から、試料207のベータ型Ga2O3単結晶基板を得た。試料207のベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料207のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて18質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppmであった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 207>
In the preparation step, a crucible having a surface roughness Rz of 100 μm on the inner peripheral surface side of the
<試料208>
準備工程において、側壁部5aの内周面側の表面の表面粗さRzが100μmである坩堝を準備したこと以外、試料205のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、157.1mmであった。さらに上記ベータ型Ga2O3単結晶から、試料208のベータ型Ga2O3単結晶基板を得た。試料208のベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料208のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて25質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 208>
In the preparation step, a crucible having a surface roughness Rz of 100 μm on the inner peripheral surface side of the
<試料209>
準備工程において、側壁部5aの内周面側の表面の表面粗さRzが300μmである坩堝を準備したこと以外、試料204のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、157.1mmであった。さらに上記ベータ型Ga2O3単結晶から、試料209のベータ型Ga2O3単結晶基板を得た。試料209のベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料209のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて32質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。
<Sample 209>
In the preparation step, a crucible having a surface roughness Rz of 300 μm on the inner peripheral surface side of the
<試料210>
準備工程において、側壁部5aの内周面側の表面の表面粗さRzが300μmである坩堝を準備したこと以外、試料205のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、157.1mmであった。さらに上記ベータ型Ga2O3単結晶から、試料210のベータ型Ga2O3単結晶基板を得た。試料210のベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料210のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて26質量ppmであり、Irの濃度は、上述したGDMSにおいて0.02質量ppmであった。
<Sample 210>
In the preparation step, a crucible having a surface roughness Rz of 300 μm on the inner peripheral surface side of the
<試料211>
準備工程において、側壁部5aの内周面側を次の第1膜5b1および第2膜5b2からなる溶射膜にて被覆した坩堝を準備したこと以外、試料209のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。すなわち本試験例の準備工程においては、坩堝5における側壁部5aの内周面側の表面に対して第1溶射材を溶射することにより、Rhからなり、第1膜空孔率が30%であり、かつ厚みが50μmである第1膜5b1で上記表面を被覆した。さらに第1膜5b1に対して第2溶射材を溶射することにより、Ptからなり、第2膜空孔率が30%であり、かつ厚みが150μmである第2膜5b2で、第1膜5b1を被覆した。
<Sample 211>
In the preparation step, a crucible was prepared in which the inner peripheral surface side of the
これにより得られた上記ベータ型Ga2O3単結晶の結晶外径は、157.1mmであった。さらに上記ベータ型Ga2O3単結晶から、試料211のベータ型Ga2O3単結晶基板を得た。試料211のベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料211のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて0.02質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。 The outer crystal diameter of the beta type Ga2O3 single crystal obtained in this way was 157.1 mm. Furthermore, a beta type Ga2O3 single crystal substrate of sample 211 was obtained from the beta type Ga2O3 single crystal. The diameter of the beta type Ga2O3 single crystal substrate of sample 211 was 152.4 mm, and the thickness was 650 μm. The Rh concentration in the beta type Ga2O3 single crystal substrate of sample 211 was 0.02 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
<試料212>
試料211のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、157.1mmであった。さらに上記ベータ型Ga2O3単結晶から、試料212のベータ型Ga2O3単結晶基板を得た。試料212のベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料212のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて0.01質量ppm未満であり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。
<Sample 212>
A beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 211. The crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm. Furthermore, a beta type Ga2O3 single crystal substrate of sample 212 was obtained from the beta type Ga2O3 single crystal. The diameter of the beta type Ga2O3 single crystal substrate of sample 212 was 152.4 mm, and the thickness was 650 μm. The Rh concentration in the beta type Ga2O3 single crystal substrate of sample 212 was less than 0.01 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
<試料213>
試料211のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、157.1mmであった。さらに上記ベータ型Ga2O3単結晶から、試料213のベータ型Ga2O3単結晶基板を得た。試料213のベータ型Ga2O3単結晶基板の直径は、152.4mmであり、厚みは、650μmであった。試料213のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて2.8質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppmであった。
<Sample 213>
A beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 211. The crystal outer diameter of the beta type Ga2O3 single crystal was 157.1 mm. Furthermore, a beta type Ga2O3 single crystal substrate of sample 213 was obtained from the beta type Ga2O3 single crystal. The diameter of the beta type Ga2O3 single crystal substrate of sample 213 was 152.4 mm, and the thickness was 650 μm. The Rh concentration in the beta type Ga2O3 single crystal substrate of sample 213 was 2.8 ppm by mass in the above-mentioned GDMS, and the Ir concentration was 0.01 ppm by mass in the above-mentioned GDMS.
<試料301>
準備工程S110において、単結晶成長装置100を構成する坩堝5として、Y2O3を13.8質量%含む純度86.2質量%の安定化ZrO2からなり、9mmの厚みを有する側壁部5a、および坩堝5の側壁部5aの内周面側を被覆する溶射膜5bの組成を、Rhを11質量%含むPt-Rh合金としたこと以外、試料101のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料301のベータ型Ga2O3単結晶基板を得た。試料301のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料301のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて14質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 301>
In the preparation step S110, the
<試料302>
準備工程S110において、単結晶成長装置100を構成する坩堝5として、Y2O3を13.8質量%含む純度86.2質量%の安定化ZrO2からなり、9mmの厚みを有する側壁部5a、および坩堝5の側壁部5aの内周面側を被覆する溶射膜5bの組成を、Rhを11質量%含むPt-Rh合金としたこと以外、試料102のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料302のベータ型Ga2O3単結晶基板を得た。試料302のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料302のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて21質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppmであった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 302>
In the preparation step S110, the
<試料303>
準備工程S110において、単結晶成長装置100を構成する坩堝5として、Y2O3を13.8質量%含む純度86.2質量%の安定化ZrO2からなり、9mmの厚みを有する側壁部5a、および坩堝5の側壁部5aの内周面側を被覆する溶射膜5bの組成を、Rhを11質量%含むPt-Rh合金としたこと以外、試料103のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料303のベータ型Ga2O3単結晶基板を得た。試料303のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料303のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて19質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。
<Sample 303>
In the preparation step S110, the
<試料304>
準備工程S110において、単結晶成長装置100を構成する坩堝5として、Y2O3を13.8質量%含む純度86.2質量%の安定化ZrO2からなり、9mmの厚みを有する側壁部5a、および坩堝5の側壁部5aの内周面側を被覆する溶射膜5bの組成を、Rhを11質量%含むPt-Rh合金としたこと以外、試料104のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料304のベータ型Ga2O3単結晶基板を得た。試料304のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料304のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて18質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 304>
In the preparation step S110, the
<試料305>
準備工程S110において、単結晶成長装置100を構成する坩堝5として、Y2O3を13.8質量%含む純度86.2質量%の安定化ZrO2からなり、9mmの厚みを有する側壁部5a、および坩堝5の側壁部5aの内周面側を被覆する溶射膜5bの組成を、Rhを11質量%含むPt-Rh合金としたこと以外、試料105のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料305のベータ型Ga2O3単結晶基板を得た。試料305のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料305のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて24質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 305>
In the preparation step S110, the
<試料306>
準備工程S110において、単結晶成長装置100を構成する坩堝5として、Y2O3を13.8質量%含む純度86.2質量%の安定化ZrO2からなり、9mmの厚みを有する側壁部5a、および坩堝5の側壁部5aの内周面側を被覆する溶射膜5bの組成を、Rhを10質量%含むPt-Rh合金としたこと以外、試料106のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料306のベータ型Ga2O3単結晶基板を得た。試料306のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料306のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて22質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。
<Sample 306>
In the preparation step S110, the
<試料307>
準備工程S110において、単結晶成長装置100を構成する坩堝5として、Y2O3を13.8質量%含む純度86.2質量%の安定化ZrO2からなり、9mmの厚みを有する側壁部5a、および坩堝5の側壁部5aの内周面側を被覆する溶射膜5bの組成を、Rhを10質量%含むPt-Rh合金としたこと以外、試料107のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料307のベータ型Ga2O3単結晶基板を得た。試料307のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料307のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて25質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 307>
In the preparation step S110, the
<試料308>
準備工程S110において、単結晶成長装置100を構成する坩堝5として、Y2O3を13.8質量%含む純度86.2質量%の安定化ZrO2からなり、9mmの厚みを有する側壁部5a、および坩堝5の側壁部5aの内周面側を被覆する溶射膜5bの組成を、Rhを10質量%含むPt-Rh合金としたこと以外、試料108のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料308のベータ型Ga2O3単結晶基板を得た。試料308のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料308のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて17質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。なお坩堝5については、結晶成長時に割れは認められなかったものの、結晶成長後の冷却時に割れが認められた。
<Sample 308>
In the preparation step S110, the
<試料309>
準備工程S110において、単結晶成長装置100を構成する坩堝5として、Y2O3を13.8質量%含む純度86.2質量%の安定化ZrO2からなり、9mmの厚みを有する側壁部5a、および坩堝5の側壁部5aの内周面側を被覆する溶射膜5bの組成を、Rhを10質量%含むPt-Rh合金としたこと以外、試料109のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料309のベータ型Ga2O3単結晶基板を得た。試料309のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料309のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて21質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。
<Sample 309>
In the preparation step S110, the
<試料310>
準備工程S110において、単結晶成長装置100を構成する坩堝5として、Y2O3を13.8質量%含む純度86.2質量%の安定化ZrO2からなり、9mmの厚みを有する側壁部5a、および坩堝5の側壁部5aの内周面側を被覆する溶射膜5bの組成を、Rhを10質量%含むPt-Rh合金としたこと以外、試料110のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料310のベータ型Ga2O3単結晶基板を得た。試料310のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料310のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて26質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppmであった。
<Sample 310>
In the preparation step S110, the
<試料311>
準備工程S110において、単結晶成長装置100を構成する坩堝5として、Y2O3を13.8質量%含む純度86.2質量%の安定化ZrO2からなり、9mmの厚みを有する側壁部5a、および坩堝5の側壁部5aの内周面側を被覆する溶射膜5bの組成を、Rhを10質量%含むPt-Rh合金としたこと以外、試料111のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料311のベータ型Ga2O3単結晶基板を得た。試料311のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料311のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて14質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。
<Sample 311>
In the preparation step S110, the
<試料312>
試料311のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料312のベータ型Ga2O3単結晶基板を得た。試料312のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料312のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて13質量ppmであり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。
<Sample 312>
A beta type Ga2O3 single crystal ingot was obtained in the same manner as the method for obtaining the beta type Ga2O3 single crystal substrate of sample 311. The crystal outer diameter of the beta type Ga2O3 single crystal was 105.8 mm. Furthermore, a beta type Ga2O3 single crystal substrate of sample 312 was obtained from the beta type Ga2O3 single crystal. The diameter of the beta type Ga2O3 single crystal substrate of sample 312 was 101.6 mm, and the thickness was 650 μm. The Rh concentration in the beta type Ga2O3 single crystal substrate of sample 312 was 13 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
<試料313>
準備工程において、側壁部5aの内周面側を次の第1膜5b1および第2膜5b2からなる溶射膜にて被覆した坩堝を準備したこと以外、試料309のベータ型Ga2O3単結晶基板を得る方法と同じ要領によりベータ型Ga2O3単結晶のインゴットを得た。すなわち本試験例の準備工程においては、坩堝5における側壁部5aの内周面側の表面に対して第1溶射材を溶射することにより、Rhからなり、第1膜空孔率が30%であり、かつ厚みが50μmである第1膜5b1で上記表面を被覆した。さらに第1膜5b1に対して第2溶射材を溶射することにより、Ptからなり、第2膜空孔率が30%であり、かつ厚みが150μmである第2膜5b2で、第1膜5b1を被覆した。
<Sample 313>
In the preparation step, a crucible was prepared in which the inner peripheral surface side of the
これにより得られた上記ベータ型Ga2O3単結晶の結晶外径は、105.8mmであった。さらに上記ベータ型Ga2O3単結晶から、試料313のベータ型Ga2O3単結晶基板を得た。試料313のベータ型Ga2O3単結晶基板の直径は、101.6mmであり、厚みは、650μmであった。試料313のベータ型Ga2O3単結晶基板におけるRhの濃度は、上述したGDMSにおいて0.01質量ppm未満であり、Irの濃度は、上述したGDMSにおいて0.01質量ppm未満であった。 The outer crystal diameter of the beta type Ga2O3 single crystal obtained in this way was 105.8 mm. Furthermore, a beta type Ga2O3 single crystal substrate of sample 313 was obtained from the beta type Ga2O3 single crystal. The diameter of the beta type Ga2O3 single crystal substrate of sample 313 was 101.6 mm, and the thickness was 650 μm. The Rh concentration in the beta type Ga2O3 single crystal substrate of sample 313 was less than 0.01 ppm by mass in the above-mentioned GDMS, and the Ir concentration was less than 0.01 ppm by mass in the above-mentioned GDMS.
試料10A~試料10C、試料101~試料115、試料20A~試料20C、試料201~試料213、および試料301~試料313のベータ型Ga2O3単結晶基板をそれぞれ製造するのに用いた坩堝の構成(直胴部の内径、組成、表面粗さRz、側壁部の厚み、溶射膜の組成、空孔率および厚み等)の一覧を、表1、表2、および表3に示す。表1~表3中、溶射膜が単層である場合、その組成、空孔率および厚みについては、「溶射膜(最内層;第2膜)」の欄に示した。 Tables 1, 2 , and 3 show the configurations of the crucibles (inner diameter, composition, surface roughness Rz of the straight body, thickness of the side wall, composition, porosity, thickness, etc. of the sprayed film) used to manufacture the beta-type Ga2O3 single crystal substrates of Samples 10A to 10C, Samples 101 to 115, Samples 20A to 20C, Samples 201 to 213, and Samples 301 to 313. In Tables 1 to 3, when the sprayed film is a single layer, its composition, porosity, and thickness are shown in the column "sprayed film (innermost layer; second film)".
〔評価〕
<製品収率>
試料10B~試料10C、試料101~試料115、試料20C、試料201~試料213、および試料301~試料313のベータ型Ga2O3単結晶基板を得るためのベータ型Ga2O3単結晶を対象として、次の方法により製品収率を求めた。上述のように「製品収率」とは、坩堝内で結晶成長させたベータ型Ga2O3単結晶のインゴットの質量のうち、冷却時に坩堝が割れたり、欠けたりし、あるいは結晶が割れたり、欠けたりすることにより、ベータ型三酸化二ガリウム単結晶基板に加工した場合に所望の直径が得られなくなる領域を除き、かつ、後述する評価方法によって上記基板として良品となり得ると評価された部分の質量が占める割合を意味する。当該単結晶の製品収率が良好であるほど、上記単結晶を成長させた坩堝において割れ、欠け等が発生しなかったと評価することができる。
〔evaluation〕
<Product Yield>
The product yield was obtained by the following method for the beta type Ga2O3 single crystals for obtaining the beta type Ga2O3 single crystal substrates of Samples 10B to 10C, Samples 101 to 115, Sample 20C, Samples 201 to 213, and Samples 301 to 313. As described above, the "product yield" means the ratio of the mass of the ingot of the beta type Ga2O3 single crystal grown in the crucible, excluding the region where the crucible breaks or chips or the crystal breaks or chips during cooling, and where the desired diameter cannot be obtained when processed into a beta type gallium trioxide single crystal substrate, and which is evaluated as being a good product as the substrate by the evaluation method described later. The better the product yield of the single crystal, the less likely it is that cracks, chips, etc. occurred in the crucible in which the single crystal was grown.
まず坩堝より取り出した各試料のベータ型Ga2O3単結晶のインゴットから、上述した結晶外径を測定するための位置である上記測定点1および上記測定点2にて、主表面が(001)面である円盤状の測定試料(厚み:1mm)を、それぞれ切り出して準備した。さらに上記測定試料の主表面を研磨し、従来公知の溶融水酸化カリウムによるエッチングを施した。 First, from the beta type Ga2O3 single crystal ingot of each sample taken out of the crucible, a disk-shaped measurement sample (thickness: 1 mm) having a main surface of the (001) plane was cut out and prepared at the measurement points 1 and 2, which are the positions for measuring the crystal outer diameter described above. Furthermore, the main surface of the measurement sample was polished and etched with molten potassium hydroxide as known in the art.
次に、上記測定試料に対し、その全面を微分干渉顕微鏡(商品名(型番):「LV-150」、株式会社ニコン製)で観察することにより、上記微分干渉顕微鏡の1視野に現れた結晶欠陥の数を、1視野毎にカウントするとともに、多結晶化していないかどうか判断した。この場合において、上記微分干渉顕微鏡による観察は10倍の倍率で行った。これにより上記微分干渉顕微鏡の1視野は、10mm×10mmの大きさとなって、1視野毎の結晶欠陥の数をそのまま密度(cm-2)として求めた。なお上記結晶欠陥とは、上記エッチングにより主表面に腐食孔として現れる「エッチピット」を意味する。上記エッチピットは、学術的には転位と同義ではないが、本技術分野において転位と等価なものとして捉えることができる。さらに上記「転位」はベータ型Ga2O3単結晶の内部に存する「貫通転位」を意味し、上記貫通転位は、結晶欠陥の一態様として知られている。 Next, the entire surface of the measurement sample was observed with a differential interference microscope (product name (model number): "LV-150", manufactured by Nikon Corporation), and the number of crystal defects that appeared in one visual field of the differential interference microscope was counted for each visual field, and it was determined whether or not the sample was polycrystallized. In this case, the observation with the differential interference microscope was performed at a magnification of 10 times. As a result, one visual field of the differential interference microscope was 10 mm x 10 mm in size, and the number of crystal defects per visual field was calculated as the density (cm -2 ). The crystal defects refer to "etch pits" that appear as corrosion holes on the main surface due to the etching. Although the etch pits are not academically synonymous with dislocations, they can be regarded as equivalent to dislocations in this technical field. Furthermore, the "dislocations" refer to "threading dislocations" that exist inside a beta-type Ga 2 O 3 single crystal, and the threading dislocations are known as one type of crystal defect.
次に上記測定試料において多結晶化が認められない場合を、当該測定試料は良品であると評価した。一方、上記測定試料において少なくとも多結晶化が認められる場合を、当該測定試料は不良であると評価した。この不良であると評価された測定試料が切り出された上記インゴットに対しては、当該測定試料が切り出された位置である上記測定点1または上記測定点2から、上記測定点3側に10mm離れた位置にて新たな測定試料を切り出し、かつ上記新たな測定試料に対し上記微分干渉顕微鏡を用いて上述した観察を行った。このような操作を上記測定試料が良品と判断されるまで繰り返した。
Next, if no polycrystallization was observed in the measurement sample, the measurement sample was evaluated as good. On the other hand, if at least polycrystallization was observed in the measurement sample, the measurement sample was evaluated as defective. For the ingot from which the measurement sample evaluated as defective was cut, a new measurement sample was cut at a
最後に、上記インゴットにおいて、良品と判断された測定試料が切り出された位置に挟まれる長さ(高さ)と、各試料のベータ型Ga2O3単結晶基板の直径(すなわち101.6mmまたは152.4mm)とから上記インゴットの体積を求め、上記体積から製品となり得る上記インゴットの質量(以下、「良品質量」とも記す)を換算して求めた。続いて上記インゴットの上記測定点1および上記測定点2に挟まれる領域の質量に占める上記良品質量の割合を求め、これを「製品収率」とした。結果を、表4、表5、および表6に示す。 Finally, the volume of the ingot was calculated from the length (height) of the ingot sandwiched between the cut-out positions of the measurement samples judged to be good and the diameter of the beta-type Ga2O3 single crystal substrate of each sample (i.e., 101.6 mm or 152.4 mm), and the mass of the ingot that could become a product (hereinafter also referred to as "good mass") was calculated from the volume. Next, the ratio of the good mass to the mass of the region sandwiched between the measurement points 1 and 2 of the ingot was calculated, and this was taken as the "product yield". The results are shown in Tables 4, 5, and 6.
〔活性化率の測定〕
試料10B~試料10C、試料101~試料115、試料20C、試料201~試料213、および試料301~試料313のベータ型Ga2O3単結晶基板に対し、上記基板の中央部を用いて作製したホール測定用サンプルに対し、上述した測定方法を実行することにより、各試料におけるキャリア濃度を求めた。また、グロー放電質量分析(GDMS)を用い、上記ベータ型Ga2O3単結晶基板中のSnまたはSiの不純物濃度を求めた。上記各試料におけるキャリア濃度をGDMSで求めた上記不純物濃度で除算することにより、各試料における活性化率を算出した。結果を、表4、表5、および表6に示す。
[Measurement of activation rate]
The carrier concentration in each sample was obtained by carrying out the above-mentioned measurement method on the beta type Ga2O3 single crystal substrate of Samples 10B to 10C, Samples 101 to 115, Sample 20C, Samples 201 to 213, and Samples 301 to 313 , which were prepared using the center part of the substrate. In addition, the impurity concentration of Sn or Si in the beta type Ga2O3 single crystal substrate was obtained by using glow discharge mass spectrometry (GDMS). The activation rate in each sample was calculated by dividing the carrier concentration in each sample by the impurity concentration obtained by GDMS. The results are shown in Tables 4, 5, and 6.
〔透過率の測定〕
試料10B~試料10C、試料101~試料115、試料20C、試料201~試料213、および試料301~試料313のベータ型Ga2O3単結晶基板に対し、上記基板の中央部を用いて作製した透過率測定用サンプルに対し、上述した測定方法を実行することにより、各試料における波長427nmの光の透過率を求めた。結果を、表4、表5、および表6に示す。
[Measurement of transmittance]
The transmittance of light having a wavelength of 427 nm in each sample was obtained by carrying out the above-mentioned measurement method on the transmittance measurement samples prepared using the central parts of the beta type Ga 2 O 3 single crystal substrates of Samples 10B to 10C, Samples 101 to 115, Sample 20C, Samples 201 to 213, and Samples 301 to 313. The results are shown in Tables 4, 5, and 6.
〔考察〕
表4によれば、試料101~試料115のベータ型Ga2O3単結晶基板における製品収率は、試料10B~試料10Cのベータ型Ga2O3単結晶基板におけるそれに比べ、良好であった。したがって試料101~試料115のベータ型Ga2O3単結晶基板を製造するための坩堝は、試料10B~試料10Cのベータ型Ga2O3単結晶基板を製造するためのそれに比べ、結晶成長時に割れ、欠けが発生することを抑制することができると評価することができる。表5によれば、試料201~試料213のベータ型Ga2O3単結晶基板における製品収率は、試料20Cのベータ型Ga2O3単結晶基板におけるそれに比べ、良好であった。したがって試料201~試料213のベータ型Ga2O3単結晶基板を製造するための坩堝は、試料10Cのベータ型Ga2O3単結晶基板を製造するためのそれに比べ、結晶成長時に割れ、欠けが発生することを抑制することができると評価することができる。表6によれば、試料301~試料313のベータ型Ga2O3単結晶基板における製品収率は、試料101~試料115のベータ型Ga2O3単結晶基板におけるそれと同様に、良好であった。したがって試料301~試料313のベータ型Ga2O3単結晶基板を製造するための坩堝は、結晶成長時に割れ、欠けが発生することを抑制することができると評価することができる。
[Considerations]
According to Table 4, the product yield of the beta type Ga 2 O 3 single crystal substrates of Samples 101 to 115 was better than that of the beta type Ga 2 O 3 single crystal substrates of Samples 10B to 10C. Therefore, it can be evaluated that the crucible for manufacturing the beta type Ga 2 O 3 single crystal substrates of Samples 101 to 115 can suppress the occurrence of cracks and chips during crystal growth compared to that for manufacturing the beta type Ga 2 O 3 single crystal substrates of Samples 10B to 10C. According to Table 5, the product yield of the beta type Ga 2 O 3 single crystal substrates of Samples 201 to 213 was better than that of the beta type Ga 2 O 3 single crystal substrate of Sample 20C. Therefore, it can be evaluated that the crucible for manufacturing the beta type Ga2O3 single crystal substrate of Samples 201 to 213 can suppress the occurrence of cracks and chips during crystal growth, compared with that for manufacturing the beta type Ga2O3 single crystal substrate of Sample 10C. According to Table 6, the product yield of the beta type Ga2O3 single crystal substrate of Samples 301 to 313 was good, similar to that of the beta type Ga2O3 single crystal substrate of Samples 101 to 115. Therefore, it can be evaluated that the crucible for manufacturing the beta type Ga2O3 single crystal substrate of Samples 301 to 313 can suppress the occurrence of cracks and chips during crystal growth.
とりわけ試料113~試料115のベータ型Ga2O3単結晶基板、試料211~試料213、および試料313のベータ型Ga2O3単結晶基板は、その他の試料のそれに比べ、活性化率および透過率においても優れていた。したがって試料113~試料115、試料211~試料213、および試料313のベータ型Ga2O3単結晶基板は、電気的特性および光学的特性の両者に優れた化合物半導体基板として提供することができると評価される。 In particular , the beta type Ga2O3 single crystal substrates of Samples 113 to 115, Samples 211 to 213, and Sample 313 were superior in activation rate and transmittance compared to the other samples. Therefore, it is evaluated that the beta type Ga2O3 single crystal substrates of Samples 113 to 115, Samples 211 to 213 , and Sample 313 can be provided as compound semiconductor substrates excellent in both electrical and optical properties.
以上のように本開示の実施形態および実施例について説明を行ったが、上述の各実施形態および実施例の構成を適宜組み合わせることも当初から予定している。 Although the embodiments and examples of the present disclosure have been described above, it is also planned from the beginning to combine the configurations of the above-mentioned embodiments and examples as appropriate.
今回開示された実施の形態および実施例はすべての点で例示であって、制限的なものではないと考えられるべきである。本発明の範囲は上記した実施の形態および実施例ではなく請求の範囲によって示され、請求の範囲と均等の意味、および範囲内でのすべての変更が含まれることが意図される。 The embodiments and examples disclosed herein are illustrative in all respects and should not be considered limiting. The scope of the present invention is indicated by the claims rather than the embodiments and examples described above, and is intended to include the meaning equivalent to the claims and all modifications within the scope.
100 単結晶成長装置、5 坩堝、51 種結晶収容部、52 増径部、53 直胴部、5a 側壁部、5b 溶射膜、5b1 第1膜、5b2 第2膜、5c 空孔、6 坩堝保持台、7 加熱装置、8a 種結晶、81 ベータ型Ga2O3単結晶、82 三酸化二ガリウム融液(Ga2O3融液)、9 密閉容器、1 ベータ型三酸化二ガリウム単結晶基板(ベータ型Ga2O3単結晶基板)、10 主表面、10a 矩形状切片、O 中心、OF オリエンテーションフラット、21 電極、 S100 ベータ型Ga2O3単結晶製造工程、S110 準備工程、S120 原材料収容工程、S130 原材料溶融工程、S140 Ga2O3単結晶成長工程、S200 ベータ型Ga2O3単結晶基板製造工程。 100 Single crystal growth apparatus, 5 crucible, 51 seed crystal accommodation section, 52 diameter increase section, 53 straight body section, 5a side wall section, 5b sprayed film, 5b1 first film, 5b2 second film, 5c hole, 6 crucible holder, 7 heating device, 8a seed crystal, 81 beta type Ga 2 O 3 single crystal, 82 digallium trioxide melt (Ga 2 O 3 melt), 9 sealed container, 1 beta type digallium trioxide single crystal substrate (beta type Ga 2 O 3 single crystal substrate), 10 main surface, 10a rectangular slice, O center, OF orientation flat, 21 electrode, S100 beta type Ga 2 O 3 single crystal manufacturing process, S110 preparation process, S120 raw material accommodation process, S130 Raw material melting step, S140 Ga2O3 single crystal growth step, S200 beta type Ga2O3 single crystal substrate manufacturing step.
Claims (12)
前記坩堝は、1mm以上10mm以下の厚みを有し、
前記坩堝の最大内径は、100mm以上であり、
前記坩堝の組成は、酸化イットリウムおよび酸化カルシウムの両方またはいずれか一方を含む安定化ジルコニアであり、
前記坩堝の内周面側の表面は、ロジウムおよび白金の両方またはいずれか一方を含む溶射膜により被覆され、
前記溶射膜の厚みは、100μm以上500μm以下であり、
前記安定化ジルコニアは、少なくとも前記酸化イットリウムを12.0質量%以上15.5質量%以下含み、または前記酸化カルシウムを10.2質量%以上11.4質量%以下含む、坩堝。 A crucible for growing beta-type gallium trioxide single crystals, comprising:
The crucible has a thickness of 1 mm or more and 10 mm or less,
The maximum inner diameter of the crucible is 100 mm or more;
The composition of the crucible is stabilized zirconia containing both or either one of yttrium oxide and calcium oxide,
The surface of the crucible on the inner peripheral surface side is coated with a thermal spray film containing both or either one of rhodium and platinum,
The thickness of the thermal spray coating is 100 μm or more and 500 μm or less,
The stabilized zirconia contains at least the yttrium oxide in an amount of 12.0 mass% or more and 15.5 mass% or less, or contains the calcium oxide in an amount of 10.2 mass% or more and 11.4 mass% or less.
前記溶射膜に占める前記空孔の体積比率である空孔率は、30体積%以上50体積%以下である、請求項2に記載の坩堝。 The thermal sprayed film has pores,
3. The crucible according to claim 2, wherein a porosity, which is a volume ratio of the pores in the thermal sprayed film, is 30 volume % or more and 50 volume % or less.
前記溶射膜は、空孔を有し、
前記溶射膜に占める前記空孔の体積比率である空孔率は、10体積%以上30体積%未満である、請求項2に記載の坩堝。 The surface roughness Rz of the surface is 300 μm or more and 500 μm or less,
The thermal sprayed film has pores,
The crucible according to claim 2 , wherein a porosity, which is a volume ratio of the pores in the thermal sprayed film, is 10 volume % or more and less than 30 volume %.
前記第1膜は、前記表面を被覆し、
前記第1膜は、ロジウム、またはロジウムを主成分とする白金-ロジウム合金からなり、
前記第2膜は、前記第1膜を被覆し、
前記第2膜は、白金、または白金を主成分とする白金-ロジウム合金からなり、
前記溶射膜の厚みは、前記第1膜と前記第2膜との合計で100μm以上500μm以下である、請求項1に記載の坩堝。 the thermal spray coating comprises a first coating and a second coating,
the first film covers the surface;
the first film is made of rhodium or a platinum-rhodium alloy containing rhodium as a main component;
the second film covers the first film;
the second film is made of platinum or a platinum-rhodium alloy containing platinum as a main component;
2. The crucible according to claim 1, wherein the total thickness of the sprayed film, including the first film and the second film, is 100 μm or more and 500 μm or less.
前記第1膜に占める前記空孔の体積比率である第1膜空孔率、および前記第2膜に占める前記空孔の体積比率である第2膜空孔率は、いずれも30体積%以上50体積%以下である、請求項6に記載の坩堝。 the first film and the second film both have pores;
The crucible according to claim 6, wherein a first membrane porosity, which is the volume ratio of the pores in the first membrane, and a second membrane porosity, which is the volume ratio of the pores in the second membrane, are both 30 volume % or more and 50 volume % or less.
前記第1膜および前記第2膜は、いずれも空孔を有し、
前記第1膜に占める前記空孔の体積比率である第1膜空孔率、および前記第2膜に占める前記空孔の体積比率である第2膜空孔率は、いずれも10体積%以上30体積%未満である、請求項6に記載の坩堝。 The surface roughness Rz of the surface is 300 μm or more and 500 μm or less,
the first film and the second film both have pores;
The crucible according to claim 6, wherein a first membrane porosity, which is the volume ratio of the pores in the first membrane, and a second membrane porosity, which is the volume ratio of the pores in the second membrane, are both 10 volume % or more and less than 30 volume %.
前記坩堝を準備する工程と、
前記坩堝を用いた縦型ボート法によってベータ型三酸化二ガリウム単結晶を得る工程と、
前記ベータ型三酸化二ガリウム単結晶を加工することにより、円形状の主表面を有するベータ型三酸化二ガリウム単結晶基板を得る工程とを含む、ベータ型三酸化二ガリウム単結晶基板の製造方法。 A method for producing a beta-type gallium trioxide single crystal substrate using the crucible according to any one of claims 1 to 9,
Providing the crucible;
obtaining a beta-type gallium trioxide single crystal by a vertical boat method using the crucible;
and processing the beta-type gallium trioxide single crystal to obtain a beta-type gallium trioxide single crystal substrate having a circular main surface.
前記ベータ型三酸化二ガリウム単結晶基板の直径は、100mm以上であり、
前記主表面は、
ベータ型三酸化二ガリウム単結晶の(001)面であるか、または
前記ベータ型三酸化二ガリウム単結晶の(001)面から0°より大きく10°以下のオフ角、および前記ベータ型三酸化二ガリウム単結晶の[010]方向もしくは前記[010]方向に直交する方向のオフ方向を有する面であり、
前記ベータ型三酸化二ガリウム単結晶基板は、ロジウムおよびイリジウムの両方またはいずれか一方を含み、
前記ロジウムの濃度および前記イリジウムの濃度は、グロー放電質量分析においていずれも3質量ppm未満である、ベータ型三酸化二ガリウム単結晶基板。 A beta-type gallium trioxide single crystal substrate having a circular main surface,
The diameter of the beta-type gallium trioxide single crystal substrate is 100 mm or more;
The main surface is
a (001) plane of a beta-type gallium trioxide single crystal, or a plane having an off-angle of more than 0° and not more than 10° from the (001) plane of the beta-type gallium trioxide single crystal, and an off-direction in the [010] direction of the beta-type gallium trioxide single crystal or in a direction perpendicular to the [010] direction,
The beta-type gallium trioxide single crystal substrate contains both or either one of rhodium and iridium,
A beta-type gallium trioxide single crystal substrate, wherein the rhodium concentration and the iridium concentration are both less than 3 ppm by mass as measured by glow discharge mass spectrometry.
Van der Pauw法によるホール測定において25℃にて測定されるキャリア濃度は、1×1017cm-3以上1.0×1019cm-3以下である、請求項11に記載のベータ型三酸化二ガリウム単結晶基板。 The transmittance for light having a wavelength of 400 nm or more and 430 nm or less is 70% or more,
12. The beta type digallium trioxide single crystal substrate according to claim 11, wherein the carrier concentration measured at 25° C. in a Hall measurement by the Van der Pauw method is equal to or more than 1×10 17 cm −3 and equal to or less than 1.0×10 19 cm −3 .
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2025525512A JPWO2024252544A1 (en) | 2023-06-07 | 2023-06-07 | |
| CN202380095237.XA CN120826501A (en) | 2023-06-07 | 2023-06-07 | Crucible, method for manufacturing β-type gallium trioxide single crystal substrate using the same, and β-type gallium trioxide single crystal substrate |
| PCT/JP2023/021100 WO2024252544A1 (en) | 2023-06-07 | 2023-06-07 | Crucible, method for producing beta-type digallium trioxide single crystal substrate using same, and beta-type digallium trioxide single crystal substrate |
| TW113106980A TW202507090A (en) | 2023-06-07 | 2024-02-27 | Crucible, method for manufacturing β-type gallium trioxide single crystal substrate using the same, and β-type gallium trioxide single crystal substrate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2023/021100 WO2024252544A1 (en) | 2023-06-07 | 2023-06-07 | Crucible, method for producing beta-type digallium trioxide single crystal substrate using same, and beta-type digallium trioxide single crystal substrate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024252544A1 true WO2024252544A1 (en) | 2024-12-12 |
Family
ID=93795545
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2023/021100 Ceased WO2024252544A1 (en) | 2023-06-07 | 2023-06-07 | Crucible, method for producing beta-type digallium trioxide single crystal substrate using same, and beta-type digallium trioxide single crystal substrate |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JPWO2024252544A1 (en) |
| CN (1) | CN120826501A (en) |
| TW (1) | TW202507090A (en) |
| WO (1) | WO2024252544A1 (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH042687A (en) * | 1990-04-18 | 1992-01-07 | Fujikura Ltd | Crucible for growth of oxide single crystal |
| JP2000344593A (en) * | 1999-06-02 | 2000-12-12 | Nippon Telegr & Teleph Corp <Ntt> | Crucible for growing single crystals |
| JP2016117606A (en) * | 2014-12-19 | 2016-06-30 | 株式会社タムラ製作所 | RAISING METHOD OF Ga2O3-BASED SINGLE CRYSTAL, AND CRUCIBLE |
| JP2020090403A (en) * | 2018-12-04 | 2020-06-11 | Tdk株式会社 | Crucible for growing single crystal, method for producing single crystal, and single crystal |
| JP2021134140A (en) * | 2020-02-27 | 2021-09-13 | 不二越機械工業株式会社 | Gallium oxide crystal manufacturing apparatus |
| CN114318503A (en) * | 2021-12-30 | 2022-04-12 | 陕西旭光晶体科技有限公司 | Platinum-iridium alloy crucible for oxidized grafted crystal and preparation method thereof |
-
2023
- 2023-06-07 CN CN202380095237.XA patent/CN120826501A/en active Pending
- 2023-06-07 JP JP2025525512A patent/JPWO2024252544A1/ja active Pending
- 2023-06-07 WO PCT/JP2023/021100 patent/WO2024252544A1/en not_active Ceased
-
2024
- 2024-02-27 TW TW113106980A patent/TW202507090A/en unknown
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH042687A (en) * | 1990-04-18 | 1992-01-07 | Fujikura Ltd | Crucible for growth of oxide single crystal |
| JP2000344593A (en) * | 1999-06-02 | 2000-12-12 | Nippon Telegr & Teleph Corp <Ntt> | Crucible for growing single crystals |
| JP2016117606A (en) * | 2014-12-19 | 2016-06-30 | 株式会社タムラ製作所 | RAISING METHOD OF Ga2O3-BASED SINGLE CRYSTAL, AND CRUCIBLE |
| JP2020090403A (en) * | 2018-12-04 | 2020-06-11 | Tdk株式会社 | Crucible for growing single crystal, method for producing single crystal, and single crystal |
| JP2021134140A (en) * | 2020-02-27 | 2021-09-13 | 不二越機械工業株式会社 | Gallium oxide crystal manufacturing apparatus |
| CN114318503A (en) * | 2021-12-30 | 2022-04-12 | 陕西旭光晶体科技有限公司 | Platinum-iridium alloy crucible for oxidized grafted crystal and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202507090A (en) | 2025-02-16 |
| JPWO2024252544A1 (en) | 2024-12-12 |
| CN120826501A (en) | 2025-10-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US9133063B2 (en) | Composite crucible, method of manufacturing the same, and method of manufacturing silicon crystal | |
| US8524001B2 (en) | Silicon wafer and method for producing the same | |
| EP3998377B1 (en) | Gallium arsenide single crystal substrate | |
| EP4516975A1 (en) | Group iii-v compound semiconductor single crystal substrate and manufacturing method therefor | |
| WO2004036657A1 (en) | Polycrystalline silicon substrate | |
| US20250003110A1 (en) | Crucible, crystal production method, and single crystal | |
| WO2024252544A1 (en) | Crucible, method for producing beta-type digallium trioxide single crystal substrate using same, and beta-type digallium trioxide single crystal substrate | |
| TW202449241A (en) | Gallium trioxide single crystal substrate, method for manufacturing gallium trioxide single crystal, and method for manufacturing gallium trioxide single crystal substrate | |
| CN105408531A (en) | Method for producing SIC substrates | |
| WO2025263085A1 (en) | Method for producing single-crystal beta-digallium trioxide, method for producing single-crystal beta-digallium trioxide substrate, and single-crystal beta-digallium trioxide substrate | |
| WO2024218860A1 (en) | Indium phosphide single crystal substrate and method for producing indium phosphide single crystal | |
| JP2000109391A (en) | Quartz crucible | |
| EP4667627A1 (en) | Beta-digallium trioxide single crystal substrate, method for manufacturing beta-digallium trioxide single crystal, and method for manufacturing beta-digallium trioxide single crystal substrate | |
| JP2024050122A (en) | Method for growing single crystal, method for manufacturing semiconductor substrate, and semiconductor substrate | |
| EP4692429A1 (en) | Digallium trioxide single crystal substrate, method for producing digallium trioxide single crystal, and method for producing digallium trioxide single crystal substrate | |
| WO2026013719A1 (en) | Beta digallium trioxide single-crystal substrate, method for manufacturing beta digallium trioxide single crystal, and method for manufacturing beta digallium trioxide single-crystal substrate | |
| JP7768464B2 (en) | Method for manufacturing gallium arsenide single crystal, method for manufacturing gallium arsenide single crystal substrate, gallium arsenide single crystal substrate, and gallium arsenide single crystal | |
| WO2026013718A1 (en) | Beta-digallium trioxide single crystal substrate, method for manufacturing beta-digallium trioxide single crystal, and method for manufacturing beta-digallium trioxide single crystal substrate | |
| GB2639313A (en) | Gallium arsenide single crystal substrate and method for producing same | |
| JP4723079B2 (en) | Quartz crucible and silicon crystal manufacturing method using the same | |
| JPH08183694A (en) | Crucible for manufacturing fine-line silicon and fine-line silicon | |
| JPH08183691A (en) | Crucible for manufacturing fine-line silicon and fine-line silicon | |
| KR20250042813A (en) | Systems and methods for forming single crystal silicon ingots with crucibles having synthetic liners | |
| WO2025126447A1 (en) | Indium phosphide single crystal substrate, indium phosphide single crystal, and method for producing indium phosphide single crystal | |
| JPH11349399A (en) | Magnesia single crystal substrate and magnesia single crystal |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 23940649 Country of ref document: EP Kind code of ref document: A1 |
|
| ENP | Entry into the national phase |
Ref document number: 2025525512 Country of ref document: JP Kind code of ref document: A |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 2025525512 Country of ref document: JP |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 202380095237.X Country of ref document: CN |
|
| WWP | Wipo information: published in national office |
Ref document number: 202380095237.X Country of ref document: CN |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |





