WO2024254785A1 - Organic silicon composite structure, preparation method, and microfluidic channel structure of organic silicon composite structure - Google Patents

Organic silicon composite structure, preparation method, and microfluidic channel structure of organic silicon composite structure Download PDF

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WO2024254785A1
WO2024254785A1 PCT/CN2023/100211 CN2023100211W WO2024254785A1 WO 2024254785 A1 WO2024254785 A1 WO 2024254785A1 CN 2023100211 W CN2023100211 W CN 2023100211W WO 2024254785 A1 WO2024254785 A1 WO 2024254785A1
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layer
silicon
composite structure
organosilicon
organic silicon
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French (fr)
Chinese (zh)
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周博远
张宇宁
云全新
黎宇翔
董宇亮
章文蔚
徐讯
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BGI Shenzhen Co Ltd
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BGI Shenzhen Co Ltd
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Priority to PCT/CN2023/100211 priority patent/WO2024254785A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/08Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a stream of discrete samples flowing along a tube system, e.g. flow injection analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N37/00Details not covered by any other group of this subclass

Definitions

  • the invention relates to the field of microfluidic chip manufacturing, and in particular to an organic silicon composite structure, a preparation method and a microfluidic channel structure thereof.
  • Silicone materials represented by polydimethylsiloxane (PDMS) are widely used in microfluidic chip manufacturing and flexible device fields. Silicone films have good bonding strength with silicon substrates (such as glass, silicon wafers, and silicon dioxide). After plasma treatment or chemical treatment, hot pressing and other methods can form Si-O-Si chemical bonds between silicone films and silicon substrates, thereby forming a reliable bond between the film and the substrate.
  • silicon substrates such as glass, silicon wafers, and silicon dioxide
  • hot pressing and other methods can form Si-O-Si chemical bonds between silicone films and silicon substrates, thereby forming a reliable bond between the film and the substrate.
  • silicone films and non-silicon polymer substrates such as polyimide (PI), polymethyl methacrylate (PMMA), and polycarbonate (PC)] are difficult to bond, which limits the application of silicone films in the field of microfluidics and flexible devices.
  • the non-silicon substrate is usually first treated with oxygen plasma hydrophilicity, and then immersed in an organic reagent containing a C- NH2 bond [such as 3-aminopropyltriethoxysilane (APTES)] for heat treatment, and then both the non-silicon substrate and the organic silicon film are treated with oxygen plasma, followed by high-temperature hot pressing bonding.
  • an organic reagent containing a C- NH2 bond such as 3-aminopropyltriethoxysilane (APTES)
  • the organic reagent containing C- NH2 bond is toxic and volatile. Moreover, immersing the non-silicon substrate in the high-temperature organic reagent is likely to affect the mechanical properties of the non-silicon substrate and the stability of the surface of the material.
  • the present application provides an organic silicon composite structure, a preparation method of the organic silicon composite structure and a microstructure thereof.
  • the flow channel structure is used to solve the technical problem in the prior art that when bonding the organic silicon film and the non-silicon polymer substrate, toxic and volatile organic reagents are used, and when the non-silicon substrate is immersed in the high-temperature organic reagent for treatment, the material mechanical properties and surface property stability of the non-silicon substrate are affected.
  • a silicone composite structure comprising a non-silicon base layer, an intermediate layer and an silicone layer; the two surfaces of the intermediate layer are bonded to the non-silicon base layer and the silicone layer respectively; the intermediate layer comprises an inorganic silicone layer.
  • the inorganic silicon layer includes at least one of silicon dioxide, polysilicon and silicon nitride.
  • the thickness of the inorganic silicon layer is 20nm-1 ⁇ m, for example, it can be 40nm, 60nm, 80nm, 100nm, 120nm, 140nm, 160nm, 180nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm, etc.
  • the inorganic silicon layer is a two-layer, three-layer or multi-layer structure.
  • the middle layer also includes a PDMS layer bonded to the inorganic silicon layer.
  • the other surface of the PDMS layer is bonded to the organic silicon layer.
  • the organic silicon layer is a two-layer, three-layer or multi-layer structure.
  • the thickness of the PDMS layer is less than 10 ⁇ m, preferably greater than or equal to 5 ⁇ m, for example, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, etc.
  • a method for preparing any of the above-mentioned organic silicon composite structures is provided, a non-silicone base layer is prepared, an intermediate layer is deposited on the surface of the non-silicone base layer, the intermediate layer and the organic silicon layer are hot-pressed and bonded to form an organic silicon composite structure, and the intermediate layer includes an inorganic silicon layer.
  • the surface of the non-silicon base layer is treated with oxygen plasma until the surface of the non-silicon base layer becomes hydrophilic.
  • the method of depositing the intermediate layer is physical vapor deposition or chemical vapor deposition.
  • the physical vapor deposition method is a magnetron sputtering physical vapor deposition method.
  • the surfaces of the intermediate layer and the organic silicon layer are treated with oxygen plasma.
  • a microfluidic channel structure comprising any one of the above-mentioned organic silicon composite structures, wherein a microfluidic channel is provided on the organic silicon layer.
  • a microfluidic chip comprising any one of the above-mentioned organic silicon composite structures.
  • the present invention provides an organosilicon composite structure, a preparation method and a microfluidic structure having the same, wherein the organosilicon composite structure comprises a non-silicon base layer, an intermediate layer and an organosilicon layer; the two surfaces of the intermediate layer are bonded to the non-silicon base layer and the organosilicon layer respectively; and the intermediate layer is an inorganic silicon layer.
  • the intermediate layer is bonded to the non-silicon base layer and the organosilicon layer respectively, thereby achieving bonding between the non-silicon base layer and the organosilicon layer, thereby avoiding the use of toxic and volatile organic reagents, and at the same time obtaining reliable bonding strength between the organosilicon and the substrate; further, since the bonding process does not use the above-mentioned high-temperature organic reagent to soak the non-silicon base layer, the stability of the material mechanical properties and surface properties of the non-silicon base layer is maintained, and the added intermediate layer basically does not affect the material mechanical properties of the substrate; and the equipment used in the production process are all commonly used equipment in the clean room of semiconductor device production, and the operation is simple and direct, with a high success rate.
  • FIG1 is one of the schematic diagrams of the organosilicon composite structure provided in the present application.
  • FIG2 is a second schematic diagram of the organosilicon composite structure provided by the present application.
  • FIG3 is a flow chart of the preparation of the microfluidic channel structure provided by the present application.
  • FIG. 4 is a schematic diagram of the structure of the microfluidic channel provided in the present application.
  • Non-silicon base layer 2. Inorganic silicon layer; 3. PDMS layer; 4. Organic silicon layer; 5. Microfluidic channel.
  • the present application provides an organic silicon composite structure, including a non-silicon base layer 1, an intermediate layer and an organic silicon layer 4; the two surfaces of the intermediate layer are bonded to the non-silicon base layer 1 and the organic silicon layer 4 respectively; the intermediate layer is an inorganic silicon layer 2.
  • the intermediate layer is bonded to the non-silicone base layer 1 and the organic silicon layer 4 respectively to realize the non-silicone base
  • the bonding between layer 1 and the silicone layer 4 avoids the use of toxic and volatile organic reagents, while also obtaining reliable bonding strength between the silicone and the substrate; further, since the bonding process does not use the high-temperature organic reagent to soak the non-silicone base layer 1, the stability of the material mechanical properties and surface properties of the non-silicone base layer 1 is maintained, and the added intermediate layer basically does not affect the material mechanical properties of the substrate.
  • the inorganic silicon layer 2 includes at least one of silicon dioxide, polysilicon, and silicon nitride.
  • the inorganic silicon layer is a two-layer, three-layer or multi-layer structure, wherein the multi-layer inorganic silicon layer structure of two or more layers can be preferably obtained by chemical or physical deposition methods, by layer-by-layer deposition and stacking.
  • the inorganic silicon layer 2 when the inorganic silicon layer 2 is a single layer, its material can be any one of silicon dioxide, polysilicon and silicon nitride; when the inorganic silicon layer 2 is two or more layers, the inorganic silicon layers can all use the same material or different materials.
  • the thickness of the inorganic silicon layer 2 is 20nm-1 ⁇ m; for example, it can be 40nm, 60nm, 80nm, 100nm, 120nm, 140nm, 160nm, 180nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm, etc.; it can be understood that the thickness of the inorganic silicon layer 2 is not limited to multiples of 20nm, and different coating parameters can be set according to the MEMS process within the aforementioned range of 20nm-1 ⁇ m to obtain an inorganic silicon layer of corresponding thickness.
  • two surfaces of the inorganic silicon layer 2 are bonded to the non-silicon base layer 1 and the PDMS layer 3 , respectively, and the PDMS layer 3 is bonded to the organic silicon layer 4 .
  • the intermediate layer includes an inorganic silicon layer 2 and a PDMS layer 3.
  • the inorganic silicon layer 2 is combined with one surface of the PDMS layer 3, the other surface of the PDMS layer 3, as the other surface of the intermediate layer, is easier to combine with the organic silicon layer structure with a fine structure, thereby preventing the fine structure from being broken, and the bonding effect is better, which is conducive to the preparation of microchannel structures or microfluidic chips, etc.
  • the thickness of the PDMS layer 3 is less than 10 ⁇ m; preferably, greater than or equal to 5 ⁇ m, for example, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, etc.
  • the thickness of the PDMS layer 3 is set to be much greater than the thickness of the inorganic silicon layer 2, so as to facilitate the bonding of the non-silicon base layer 1 and the organic silicon film and maintain the material mechanical properties of the PDMS layer 3. It should be noted that in the present application, the thickness of the PDMS layer 3 is between 5 and 10 microns and the thickness of the inorganic silicon layer 2 is between 20nm and 1 micron.
  • the minimum ratio is 5, that is, when the ratio of the thickness of the PDMS layer 3 to the thickness of the inorganic silicon layer 2 is above 5, it should be understood that the thickness of the PDMS layer 3 is much greater than the thickness of the inorganic silicon layer 2.
  • the ratio of the matrix to the hardener for preparing the PDMS layer 3 is 5:1 to 30:1, so as to maintain the material mechanical properties of the PDMS layer 3 .
  • the organic silicon layer 4 is a two-layer, three-layer or multi-layer structure.
  • the non-silicon base layer 1 includes at least one of polyimide, polycarbonate, acrylic, and negative photoresist.
  • the present application provides a method for preparing an organosilicon composite structure, preparing a non-silicone base layer 1, depositing an intermediate layer 2 on the surface of the non-silicone base layer 1, and hot-pressing bonding the intermediate layer 2 and the organosilicon layer 4 to obtain an organosilicon composite structure.
  • the surface of the non-silicon base layer is treated with oxygen plasma until the surface of the non-silicon base layer 1 is hydrophilic, so as to facilitate bonding between the non-silicon base layer 1 and the intermediate layer 2 .
  • the method for depositing the intermediate layer is physical vapor deposition or chemical vapor deposition.
  • the physical vapor deposition method may be magnetron sputtering physical vapor deposition.
  • oxygen plasma may also be used to treat the surface of the intermediate layer and the surface of the organic silicon layer before the bonding molding.
  • a PDMS film 3 is coated on the intermediate layer 2, and the PDMS film 3 and the organic silicon layer 4 are heat-pressed and bonded to obtain an organic silicon composite structure.
  • the oxygen plasma treatment equipment uses a plasma cleaner or a reactive ion etcher
  • the deposition equipment uses a magnetron sputtering physical vapor deposition furnace
  • the other equipment are also commonly used equipment in the clean room of semiconductor device production.
  • Step a treating the surface of a polycarbonate PC substrate with oxygen plasma to make the surface of the polycarbonate substrate hydrophilic, thereby obtaining a non-silicon base layer 1.
  • Step b depositing a 20 nm thick layer of silicon dioxide on the surface of the non-silicon base layer 1 that has been treated with oxygen plasma to obtain an inorganic silicon layer 2.
  • Step c treating the surface of the inorganic silicon layer 2 with oxygen plasma to make the surface of the inorganic silicon layer 2 hydrophilic.
  • step d the pre-prepared organic silicon film and the inorganic silicon layer 2 are both subjected to oxygen plasma treatment, and then the two layers are quickly buckled together and formed by heat pressing to obtain an organic silicon composite structure.
  • the structure after forming is shown in FIG1 .
  • Step a treating the surface of the negative photoresist SU8 substrate with oxygen plasma to make the surface of the negative photoresist substrate hydrophilic, thereby obtaining a non-silicon base layer 1.
  • Step b depositing successively on the surface of the non-silicon base layer 1 which has been treated with oxygen plasma A 20 nm thick layer of silicon dioxide, a 40 nm thick layer of polysilicon and an 80 nm thick layer of silicon nitride are deposited to obtain an inorganic silicon layer 2.
  • Step c treating the surface of the inorganic silicon layer 2 with oxygen plasma to make the surface of the inorganic silicon layer 2 hydrophilic.
  • Step d subjecting the pre-prepared organic silicon film and the inorganic silicon layer 2 to oxygen plasma treatment, and then rapidly buckling the two layers together, and forming them by heat-pressing bonding to obtain an organic silicon composite structure.
  • step a the surface of the acrylic PMMA substrate is treated with oxygen plasma to make the surface of the acrylic substrate hydrophilic, thereby obtaining a non-silicon base layer 1 .
  • Step b depositing a 20 nm thick layer of polysilicon and a 40 nm thick layer of silicon nitride on the surface of the non-silicon base layer 1 that has been treated with oxygen plasma to obtain an inorganic silicon layer 2.
  • Step c treating the surface of the inorganic silicon layer 2 with oxygen plasma to make the surface of the inorganic silicon layer 2 hydrophilic.
  • Step d spin-coating a 10 ⁇ m thick polydimethylsiloxane PDMS layer 3 on the inorganic silicon layer 2 that has been treated with oxygen plasma, wherein the ratio of the matrix to the hardener of the PDMS layer 3 is 10:1.
  • Step e subjecting the pre-prepared organic silicon film and PDMS layer 3 to oxygen plasma treatment, and then rapidly buckling the two layers together and bonding them by heat pressing to obtain an organic silicon composite structure.
  • Thermosetting polyimide PI liquid (PI 2611, HD Microsystems) was dripped onto a 3cm*3cm glass sheet, and spin-coated at a speed of 1000rpm/min for 1min using a glue spreader, and then placed on a hot plate for curing.
  • the hot plate was programmed to control the temperature, baked at 90°C for 2 minutes, then heated to 300°C, baked for ten minutes, then slowly cooled to 90°C, and then the hot plate was set to cool to 30°C at a speed of 1°C/min, and then the glass sheet was removed from the hot plate to obtain a PI substrate (i.e., non-silicon substrate layer 1).
  • a microfluidic 5-layer pressure bearing test is also set up in this application.
  • the specific operation is: punch a hole at the end of the microfluidic channel 5, connect a section of the pipeline with epoxy UV glue Panacol 6684, and connect the other end of the pipeline to the microfluidic pressure control system (fluigent).
  • Example 1 those skilled in the art replace the inorganic silicon layer of silicon dioxide with an inorganic silicon layer of polycrystalline silicon or silicon nitride, or change the inorganic silicon layer of silicon dioxide to 40nm, 60nm, 80nm, 100nm, 120nm, 140nm, 160nm, 180nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm and 1 ⁇ m, etc., which should all be within the scope of the technical solution of the present application; for example, in Example 2, those skilled in the art replace the inorganic silicon layer composed of silicon dioxide, polycrystalline silicon and silicon nitride with an inorganic silicon layer composed of silicon dioxide and polycrystalline silicon, or replace it with an inorganic silicon layer composed of silicon dioxide and silicon nitride, or replace it with an inorganic silicon layer composed of silicon dioxide and silicon nitride.
  • Replacing with an inorganic silicon layer composed of polycrystalline silicon and silicon nitride, and adaptive adjustment of the size of each inorganic silicon layer should also be within the scope of the technical solution of the present application; for example, in Example 3, the technicians in this field replaced the inorganic silicon layer composed of polycrystalline silicon and silicon nitride with an inorganic silicon layer composed of silicon dioxide and polycrystalline silicon, or replaced it with an inorganic silicon layer composed of silicon dioxide and silicon nitride, or replaced it with an inorganic silicon layer composed of silicon dioxide, polycrystalline silicon and silicon nitride.
  • the adjustment of the size of each inorganic silicon layer and the size of the PDMS layer should also be within the scope of the technical solution of the present application, wherein the size of the PDMS layer can be adjusted to 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m and 10 ⁇ m, etc., to ensure that the size of the PDMS layer is much larger than the size of the inorganic silicon layer.

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Abstract

The present invention provides an organic silicon composite structure, a preparation method, and a microfluidic channel structure of the organic silicon composite structure. The organic silicon composite structure comprises a non-silicon substrate layer, an intermediate layer, and an organic silicon layer; two surfaces of the intermediate layer are respectively bonded with the non-silicon substrate layer and the organic silicon layer; and the intermediate layer is an inorganic silicon layer. The intermediate layer is respectively bonded with the non-silicon substrate layer and the organic silicon layer, so that bonding between the non-silicon substrate layer and the organic silicon layer is achieved; moreover, due to a high-temperature organic reagent being not used to soak the non-silicon substrate layer during bonding, the material mechanical properties and the stability of the surface properties of the non-silicon substrate layer are kept, and the added intermediate layer basically does not affect the material mechanical properties of a substrate. An apparatus used during manufacturing is a common apparatus in a clean room for producing a semiconductor device, the operation is simple and direct, and the success rate is high.

Description

一种有机硅复合结构、制备方法及其微流道结构An organic silicon composite structure, preparation method and microfluidic structure thereof 技术领域Technical Field

本发明涉及微流控芯片制造领域,尤其是涉及一种有机硅复合结构、制备方法及其微流道结构。The invention relates to the field of microfluidic chip manufacturing, and in particular to an organic silicon composite structure, a preparation method and a microfluidic channel structure thereof.

背景技术Background Art

以聚二甲基硅氧烷(PDMS)为代表的有机硅材料被广泛用于微流控芯片制造及柔性器件领域,有机硅薄膜与硅类基材(如玻璃、硅晶圆和二氧化硅等)具有良好的结合强度,通过等离子体处理或化学处理后,再利用热压等方法可以让有机硅薄膜与硅类基材间形成Si-O-Si化学键,从而使薄膜与基材间形成可靠的键合。但是有机硅薄膜和非硅类高分子基材【(如聚酰亚胺(PI)、聚甲基丙烯酸甲酯(PMMA)和聚碳酸酯(PC)等)】很难键合,这限制了有机硅薄膜在微流控及柔性器件领域的应用。Silicone materials represented by polydimethylsiloxane (PDMS) are widely used in microfluidic chip manufacturing and flexible device fields. Silicone films have good bonding strength with silicon substrates (such as glass, silicon wafers, and silicon dioxide). After plasma treatment or chemical treatment, hot pressing and other methods can form Si-O-Si chemical bonds between silicone films and silicon substrates, thereby forming a reliable bond between the film and the substrate. However, silicone films and non-silicon polymer substrates [such as polyimide (PI), polymethyl methacrylate (PMMA), and polycarbonate (PC)] are difficult to bond, which limits the application of silicone films in the field of microfluidics and flexible devices.

现有技术中为解决有机硅薄膜和非硅类高分子基材间的键合问题,通常是先将非硅类基材经氧等离子体亲水处理后,再将其浸泡于含有C-NH2键的有机试剂内【如3-氨丙基三乙氧基硅烷(APTES内)】进行加热处理,后将非硅类基材与有机硅薄膜均进行氧等离子体处理,随后高温热压键合。In the prior art, in order to solve the bonding problem between the organic silicon film and the non-silicon polymer substrate, the non-silicon substrate is usually first treated with oxygen plasma hydrophilicity, and then immersed in an organic reagent containing a C- NH2 bond [such as 3-aminopropyltriethoxysilane (APTES)] for heat treatment, and then both the non-silicon substrate and the organic silicon film are treated with oxygen plasma, followed by high-temperature hot pressing bonding.

上述含有C-NH2键的有机试剂有毒,且易挥发,而且将非硅类基材浸泡于上述高温有机试剂内,容易影响非硅类基材的材料力学性能,以及材料表面的稳定性。The organic reagent containing C- NH2 bond is toxic and volatile. Moreover, immersing the non-silicon substrate in the high-temperature organic reagent is likely to affect the mechanical properties of the non-silicon substrate and the stability of the surface of the material.

发明内容Summary of the invention

本申请提供了一种有机硅复合结构、有机硅复合结构的制备方法及其微 流道结构,以解决现有技术中,键合有机硅薄膜和非硅类高分子基材时,使用有毒且易挥发的有机试剂,将非硅类基材浸泡于高温有机试剂内处理时,会影响非硅类基材的材料力学性能与表面性质稳定性的技术问题。The present application provides an organic silicon composite structure, a preparation method of the organic silicon composite structure and a microstructure thereof. The flow channel structure is used to solve the technical problem in the prior art that when bonding the organic silicon film and the non-silicon polymer substrate, toxic and volatile organic reagents are used, and when the non-silicon substrate is immersed in the high-temperature organic reagent for treatment, the material mechanical properties and surface property stability of the non-silicon substrate are affected.

根据本申请的第一方面,提供一种有机硅复合结构,包括非硅类基底层、中间层和有机硅层;中间层的两个表面分别与非硅类基底层和有机硅层键合;中间层包括无机硅层。According to the first aspect of the present application, a silicone composite structure is provided, comprising a non-silicon base layer, an intermediate layer and an silicone layer; the two surfaces of the intermediate layer are bonded to the non-silicon base layer and the silicone layer respectively; the intermediate layer comprises an inorganic silicone layer.

其中,无机硅层包括二氧化硅、多晶硅和氮化硅中至少一种。The inorganic silicon layer includes at least one of silicon dioxide, polysilicon and silicon nitride.

其中,无机硅层的厚度为20nm-1μm,例如可以为40nm、60nm、80nm、100nm、120nm、140nm、160nm、180nm、200nm、300nm、400nm、500nm、600nm、700nm、800nm、900nm等。Among them, the thickness of the inorganic silicon layer is 20nm-1μm, for example, it can be 40nm, 60nm, 80nm, 100nm, 120nm, 140nm, 160nm, 180nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm, etc.

其中,无机硅层为两层,三层或多层结构。The inorganic silicon layer is a two-layer, three-layer or multi-layer structure.

其中,中间层还包括与无机硅层键合的PDMS层。The middle layer also includes a PDMS layer bonded to the inorganic silicon layer.

其中,PDMS层的另外一个表面与有机硅层键合。The other surface of the PDMS layer is bonded to the organic silicon layer.

其中,有机硅层为两层,三层或多层结构。The organic silicon layer is a two-layer, three-layer or multi-layer structure.

其中,PDMS层的厚度小于10μm,优选的,大于等于5μm,例如,可以为5μm、6μm、7μm、8μm、9μm等。The thickness of the PDMS layer is less than 10 μm, preferably greater than or equal to 5 μm, for example, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, etc.

其中,非硅类基底层1包括聚酰亚胺、聚碳酸酯、亚克力和负性光刻胶中至少一种。The non-silicon base layer 1 includes at least one of polyimide, polycarbonate, acrylic and negative photoresist.

根据本申请的第二方面,提供一种如上述的任一种有机硅复合结构的制备方法,制备非硅类基底层,在非硅类基底层的表面沉积中间层,将中间层与有机硅层热压键合成型,得到有机硅复合结构,所述中间层包括无机硅层。According to the second aspect of the present application, a method for preparing any of the above-mentioned organic silicon composite structures is provided, a non-silicone base layer is prepared, an intermediate layer is deposited on the surface of the non-silicone base layer, the intermediate layer and the organic silicon layer are hot-pressed and bonded to form an organic silicon composite structure, and the intermediate layer includes an inorganic silicon layer.

其中,在非硅类基底层上涂敷中间层之前,使用氧等离子体处理非硅类基底层表面,直至非硅类基底层表面亲水。Before coating the intermediate layer on the non-silicon base layer, the surface of the non-silicon base layer is treated with oxygen plasma until the surface of the non-silicon base layer becomes hydrophilic.

其中,沉积中间层的方法为物理气相沉积法或化学气相沉积法。 The method of depositing the intermediate layer is physical vapor deposition or chemical vapor deposition.

其中,物理气相沉积法为磁控溅射物理气相沉积法。Among them, the physical vapor deposition method is a magnetron sputtering physical vapor deposition method.

其中,中间层还包括涂敷在无机硅层上的PDMS层。The middle layer further comprises a PDMS layer coated on the inorganic silicon layer.

其中,中间层与有机硅层热压键合成型之前,使用氧等离子体处理中间层表面和有机硅层表面。Before the intermediate layer and the organic silicon layer are bonded and formed by thermal compression, the surfaces of the intermediate layer and the organic silicon layer are treated with oxygen plasma.

根据本申请的第三方面,提供一种包括了如上述的任一种有机硅复合结构的微流道结构,其中,有机硅层上设有微流道。According to a third aspect of the present application, there is provided a microfluidic channel structure comprising any one of the above-mentioned organic silicon composite structures, wherein a microfluidic channel is provided on the organic silicon layer.

根据本发明的第四方面,提供一种微流控芯片,包括了如上述的任一种有机硅复合结构。According to a fourth aspect of the present invention, there is provided a microfluidic chip comprising any one of the above-mentioned organic silicon composite structures.

与现有技术相比,本申请具有以下有益效果:Compared with the prior art, this application has the following beneficial effects:

本发明提供了一种有机硅复合结构、制备方法及具有其的微流道结构,该有机硅复合结构包括非硅类基底层、中间层和有机硅层;中间层的两个表面分别与非硅类基底层和有机硅层键合;中间层为无机硅层。通过中间层分别键合于非硅类基底层和有机硅层,实现非硅类基底层和有机硅层之间的键合,从而避免了使用有毒且易挥发的有机试剂,同时还可以获得可靠的有机硅与基材间的结合强度;进一步地,由于键合过程未使用高温的上述有机试剂浸泡非硅类基底层,从而保持了非硅类基底层的材料力学性能与表面性质的稳定性,而且增加的中间层基本不会影响基材的材料力学性质;以及制作过程中所用的设备都是半导体器件生产洁净间内的常用设备,操作简单直接,成功率高。The present invention provides an organosilicon composite structure, a preparation method and a microfluidic structure having the same, wherein the organosilicon composite structure comprises a non-silicon base layer, an intermediate layer and an organosilicon layer; the two surfaces of the intermediate layer are bonded to the non-silicon base layer and the organosilicon layer respectively; and the intermediate layer is an inorganic silicon layer. The intermediate layer is bonded to the non-silicon base layer and the organosilicon layer respectively, thereby achieving bonding between the non-silicon base layer and the organosilicon layer, thereby avoiding the use of toxic and volatile organic reagents, and at the same time obtaining reliable bonding strength between the organosilicon and the substrate; further, since the bonding process does not use the above-mentioned high-temperature organic reagent to soak the non-silicon base layer, the stability of the material mechanical properties and surface properties of the non-silicon base layer is maintained, and the added intermediate layer basically does not affect the material mechanical properties of the substrate; and the equipment used in the production process are all commonly used equipment in the clean room of semiconductor device production, and the operation is simple and direct, with a high success rate.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术 人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the specific implementation or the description of the prior art. Obviously, the drawings described below are some implementations of the present invention, which are for ordinary technicians in the field. For personnel, other drawings can be obtained based on these drawings without any creative work.

图1为本申请提供的有机硅复合结构示意图之一;FIG1 is one of the schematic diagrams of the organosilicon composite structure provided in the present application;

图2为本申请提供的有机硅复合结构示意图之二;FIG2 is a second schematic diagram of the organosilicon composite structure provided by the present application;

图3为本申请提供的微流道结构的制备流程图;FIG3 is a flow chart of the preparation of the microfluidic channel structure provided by the present application;

图4为本申请提供的微流道结构的结构示意图。FIG. 4 is a schematic diagram of the structure of the microfluidic channel provided in the present application.

附图标记说明:Description of reference numerals:

1、非硅类基底层;2、无机硅层;3、PDMS层;4、有机硅层;5、微流道。1. Non-silicon base layer; 2. Inorganic silicon layer; 3. PDMS layer; 4. Organic silicon layer; 5. Microfluidic channel.

具体实施方式DETAILED DESCRIPTION

为了使本申请的上述以及其他特征和优点更加清楚,下面结合附图进一步描述本申请。应当理解,本文给出的具体实施例是出于向本领域的技术人员解释的目的,仅是示例性的,而非限制性的。In order to make the above and other features and advantages of the present application more clear, the present application is further described below in conjunction with the accompanying drawings. It should be understood that the specific embodiments given herein are for the purpose of explaining to those skilled in the art and are only exemplary and not restrictive.

在以下描述中,阐述了许多具体细节以提供对本申请的透彻理解。然而,对于本领域的技术人员来说,明显的是,不需要采用具体细节来实践本申请。在其他情况下,未详细描述众所周知的步骤或操作,以避免模糊本申请。In the following description, many specific details are set forth to provide a thorough understanding of the present application. However, it is apparent to those skilled in the art that specific details need not be adopted to practice the present application. In other cases, well-known steps or operations are not described in detail to avoid blurring the present application.

针对现有技术中,键合有机硅薄膜和非硅类高分子基材时,需要使用有毒且易挥发的高温有机试剂浸泡非硅类高分子基材,容易影响非硅类基材的材料力学性能与表面性质的稳定性。In the prior art, when bonding an organic silicon film and a non-silicon polymer substrate, it is necessary to use a toxic and volatile high-temperature organic reagent to soak the non-silicon polymer substrate, which is likely to affect the material mechanical properties and surface property stability of the non-silicon substrate.

参见图1,本申请提供一种有机硅复合结构,包括非硅类基底层1、中间层和有机硅层4;中间层的两个表面分别与非硅类基底层1和有机硅层4键合;中间层为无机硅层2。Referring to Figure 1, the present application provides an organic silicon composite structure, including a non-silicon base layer 1, an intermediate layer and an organic silicon layer 4; the two surfaces of the intermediate layer are bonded to the non-silicon base layer 1 and the organic silicon layer 4 respectively; the intermediate layer is an inorganic silicon layer 2.

通过中间层分别键合于非硅类基底层1和有机硅层4,实现非硅类基底 层1和有机硅层4之间的键合,从而避免了使用有毒且易挥发的有机试剂,同时还可以获得可靠的有机硅与基材间的结合强度;进一步地,由于键合过程未使用高温的上述有机试剂浸泡非硅类基底层1,从而保持了非硅类基底层1的材料力学性能与表面性质的稳定性,而且增加的中间层基本不会影响基材的材料力学性质。The intermediate layer is bonded to the non-silicone base layer 1 and the organic silicon layer 4 respectively to realize the non-silicone base The bonding between layer 1 and the silicone layer 4 avoids the use of toxic and volatile organic reagents, while also obtaining reliable bonding strength between the silicone and the substrate; further, since the bonding process does not use the high-temperature organic reagent to soak the non-silicone base layer 1, the stability of the material mechanical properties and surface properties of the non-silicone base layer 1 is maintained, and the added intermediate layer basically does not affect the material mechanical properties of the substrate.

在一些实施方式中,无机硅层2包括二氧化硅、多晶硅和氮化硅中至少一种。In some embodiments, the inorganic silicon layer 2 includes at least one of silicon dioxide, polysilicon, and silicon nitride.

在一些实施方式中,无机硅层为两层,三层或多层结构,其中,两层或两层以上的多层无机硅层结构,优选的,可以通过化学或物理沉积的方法,层层沉积叠加获得。In some embodiments, the inorganic silicon layer is a two-layer, three-layer or multi-layer structure, wherein the multi-layer inorganic silicon layer structure of two or more layers can be preferably obtained by chemical or physical deposition methods, by layer-by-layer deposition and stacking.

应理解,在无机硅层2为单层的情况下,其材料可以为二氧化硅、多晶硅和氮化硅中的任一种;在无机硅层2为两层以上的情况下,无机硅层可以均为使用同一种材料,也可以使用不同的材料。It should be understood that when the inorganic silicon layer 2 is a single layer, its material can be any one of silicon dioxide, polysilicon and silicon nitride; when the inorganic silicon layer 2 is two or more layers, the inorganic silicon layers can all use the same material or different materials.

在一些实施方式中,无机硅层2的厚度为20nm-1μm;例如可以为40nm、60nm、80nm、100nm、120nm、140nm、160nm、180nm、200nm、300nm、400nm、500nm、600nm、700nm、800nm、900nm等;可以理解的是,无机硅层2的厚度不限于20nm的倍数,可以在前述20nm-1μm范围内根据MEMS工艺设置不同的镀膜参数,获得相应厚度的无机硅层。In some embodiments, the thickness of the inorganic silicon layer 2 is 20nm-1μm; for example, it can be 40nm, 60nm, 80nm, 100nm, 120nm, 140nm, 160nm, 180nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm, etc.; it can be understood that the thickness of the inorganic silicon layer 2 is not limited to multiples of 20nm, and different coating parameters can be set according to the MEMS process within the aforementioned range of 20nm-1μm to obtain an inorganic silicon layer of corresponding thickness.

参见图2,在一些实施方式中,无机硅层2的两个表面分别与非硅类基底层1和PDMS层3键合,PDMS层3与有机硅层4键合。2 , in some embodiments, two surfaces of the inorganic silicon layer 2 are bonded to the non-silicon base layer 1 and the PDMS layer 3 , respectively, and the PDMS layer 3 is bonded to the organic silicon layer 4 .

在本实施方式中,中间层包括无机硅层2和PDMS层3,无机硅层2与PDMS层3的一表面结合后,PDMS层3的另一表面作为中间层的另一表面更容易与具有精细结构的有机硅层结构结合,从而可以防止精细结构碎裂,并且结合效果更好,有利于制备微流道结构或微流控芯片等。 In this embodiment, the intermediate layer includes an inorganic silicon layer 2 and a PDMS layer 3. After the inorganic silicon layer 2 is combined with one surface of the PDMS layer 3, the other surface of the PDMS layer 3, as the other surface of the intermediate layer, is easier to combine with the organic silicon layer structure with a fine structure, thereby preventing the fine structure from being broken, and the bonding effect is better, which is conducive to the preparation of microchannel structures or microfluidic chips, etc.

在一些实施方式中,PDMS层3的厚度小于10μm;优选的,大于等于5μm,例如,可以为5μm、6μm、7μm、8μm、9μm等。In some embodiments, the thickness of the PDMS layer 3 is less than 10 μm; preferably, greater than or equal to 5 μm, for example, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, etc.

其中,PDMS层3的厚度设置为远大于无机硅层2的厚度,以便于非硅类基底层1与有机硅薄膜键合,并保持PDMS层3的材料力学性质。需要说明的是,本申请中,PDMS层3的厚度在5~10微米之间以及无机硅层2的厚度在20nm~1微米之间,在PDMS层3的厚度为5微米,无机硅层2的厚度1微米的情况下,其最小比例为5,即在PDMS层3的厚度与无机硅层2的厚度的比例在5以上时,应理解为PDMS层3的厚度远大于无机硅层2的厚度。The thickness of the PDMS layer 3 is set to be much greater than the thickness of the inorganic silicon layer 2, so as to facilitate the bonding of the non-silicon base layer 1 and the organic silicon film and maintain the material mechanical properties of the PDMS layer 3. It should be noted that in the present application, the thickness of the PDMS layer 3 is between 5 and 10 microns and the thickness of the inorganic silicon layer 2 is between 20nm and 1 micron. When the thickness of the PDMS layer 3 is 5 microns and the thickness of the inorganic silicon layer 2 is 1 micron, the minimum ratio is 5, that is, when the ratio of the thickness of the PDMS layer 3 to the thickness of the inorganic silicon layer 2 is above 5, it should be understood that the thickness of the PDMS layer 3 is much greater than the thickness of the inorganic silicon layer 2.

在一些实施方式中,制备PDMS层3的基质与硬化剂的配比为5:1到30:1,以保持PDMS层3的材料力学性质。In some embodiments, the ratio of the matrix to the hardener for preparing the PDMS layer 3 is 5:1 to 30:1, so as to maintain the material mechanical properties of the PDMS layer 3 .

在一些实施方式中,有机硅层4为两层,三层或多层结构。In some embodiments, the organic silicon layer 4 is a two-layer, three-layer or multi-layer structure.

在一些实施方式中,非硅类基底层1包括聚酰亚胺、聚碳酸酯、亚克力和负性光刻胶中至少一种。In some embodiments, the non-silicon base layer 1 includes at least one of polyimide, polycarbonate, acrylic, and negative photoresist.

本申请提供一种有机硅复合结构的制备方法,制备非硅类基底层1,在非硅类基底层1的表面沉积中间层2,将中间层2与有机硅层4热压键合成型,得到有机硅复合结构。The present application provides a method for preparing an organosilicon composite structure, preparing a non-silicone base layer 1, depositing an intermediate layer 2 on the surface of the non-silicone base layer 1, and hot-pressing bonding the intermediate layer 2 and the organosilicon layer 4 to obtain an organosilicon composite structure.

在一些实施方式中,在非硅类基底层1上沉积中间层2之前,使用氧等离子体处理非硅类基底层表面,直至非硅类基底层1表面亲水。以便于非硅类基底层1与中间层2键合。In some embodiments, before depositing the intermediate layer 2 on the non-silicon base layer 1 , the surface of the non-silicon base layer is treated with oxygen plasma until the surface of the non-silicon base layer 1 is hydrophilic, so as to facilitate bonding between the non-silicon base layer 1 and the intermediate layer 2 .

其中,沉积中间层的方法为物理气相沉积法或化学气相沉积法,物理气相沉积法可以选择磁控溅射物理气相沉积法。The method for depositing the intermediate layer is physical vapor deposition or chemical vapor deposition. The physical vapor deposition method may be magnetron sputtering physical vapor deposition.

进一步地,为了便于中间层2与机硅层4热压键合,在键合成型前,同样可以使用氧等离子体处理中间层表面和有机硅层表面。 Furthermore, in order to facilitate the thermocompression bonding between the intermediate layer 2 and the organic silicon layer 4, oxygen plasma may also be used to treat the surface of the intermediate layer and the surface of the organic silicon layer before the bonding molding.

在一些实施方式中,在非硅类基底层1的表面沉积中间层2之后,在中间层2上涂覆一层PDMS膜3,将PDMS膜3与有机硅层4热压键合成型,得到有机硅复合结构。In some embodiments, after the intermediate layer 2 is deposited on the surface of the non-silicon base layer 1, a PDMS film 3 is coated on the intermediate layer 2, and the PDMS film 3 and the organic silicon layer 4 are heat-pressed and bonded to obtain an organic silicon composite structure.

本领域的技术人员应理解,以上描述的各技术特征可以任意地组合。尽管未对这些技术特征的所有可能组合进行描述,但这些技术特征的任何组合都应当被认为由本说明书涵盖,只要这样的组合不存在矛盾。Those skilled in the art will appreciate that the various technical features described above can be combined arbitrarily. Although all possible combinations of these technical features are not described, any combination of these technical features should be considered to be covered by this specification, as long as there is no contradiction in such combination.

为了便于理解本申请的思想,下面结合具体实施例进行说明:In order to facilitate understanding of the concept of the present application, the following is an explanation in conjunction with specific embodiments:

其中,氧等离子体处理设备选用等离子体清洗机或反应离子刻蚀机,沉积设备选用磁控溅射物理气相沉积炉,其它设备也均为半导体器件生产洁净间内的常用设备。Among them, the oxygen plasma treatment equipment uses a plasma cleaner or a reactive ion etcher, the deposition equipment uses a magnetron sputtering physical vapor deposition furnace, and the other equipment are also commonly used equipment in the clean room of semiconductor device production.

实施例1,Embodiment 1,

步骤a,将聚碳酸酯PC基材的表面进行氧等离子体处理,以使将聚碳酸酯基材的表面亲水,得到非硅类基底层1。Step a: treating the surface of a polycarbonate PC substrate with oxygen plasma to make the surface of the polycarbonate substrate hydrophilic, thereby obtaining a non-silicon base layer 1.

步骤b,在已经进行过氧等离子体处理过的非硅类基底层1表面沉积一层20nm厚的二氧化硅,得到无机硅层2。Step b: depositing a 20 nm thick layer of silicon dioxide on the surface of the non-silicon base layer 1 that has been treated with oxygen plasma to obtain an inorganic silicon layer 2.

步骤c,将无机硅层2表面进行氧等离子体处理,以使无机硅层2表面亲水。Step c: treating the surface of the inorganic silicon layer 2 with oxygen plasma to make the surface of the inorganic silicon layer 2 hydrophilic.

步骤d,将预先制备好的有机硅薄膜与无机硅层2均进行氧等离子体处理,而后迅速将两层扣在一起,热压键合成型,得到有机硅复合结构,成型后的结构参见图1。In step d, the pre-prepared organic silicon film and the inorganic silicon layer 2 are both subjected to oxygen plasma treatment, and then the two layers are quickly buckled together and formed by heat pressing to obtain an organic silicon composite structure. The structure after forming is shown in FIG1 .

实施例2Example 2

步骤a,将负性光刻胶SU8基材的表面进行氧等离子体处理,使负性光刻胶基材的表面亲水,得到非硅类基底层1。Step a: treating the surface of the negative photoresist SU8 substrate with oxygen plasma to make the surface of the negative photoresist substrate hydrophilic, thereby obtaining a non-silicon base layer 1.

步骤b,在已经进行过氧等离子体处理过的非硅类基底层1表面依次沉 积一层20nm厚的二氧化硅、一层40nm厚的多晶硅以及一层80nm厚的氮化硅,得到无机硅层2。Step b, depositing successively on the surface of the non-silicon base layer 1 which has been treated with oxygen plasma A 20 nm thick layer of silicon dioxide, a 40 nm thick layer of polysilicon and an 80 nm thick layer of silicon nitride are deposited to obtain an inorganic silicon layer 2.

步骤c,将无机硅层2表面进行氧等离子体处理,以使无机硅层2表面亲水。Step c: treating the surface of the inorganic silicon layer 2 with oxygen plasma to make the surface of the inorganic silicon layer 2 hydrophilic.

步骤d,将预先制备好的有机硅薄膜与无机硅层2均进行氧等离子体处理,而后迅速将两层扣在一起,热压键合成型,得到有机硅复合结构。Step d: subjecting the pre-prepared organic silicon film and the inorganic silicon layer 2 to oxygen plasma treatment, and then rapidly buckling the two layers together, and forming them by heat-pressing bonding to obtain an organic silicon composite structure.

实施例3Example 3

参见图2,步骤a,将亚克力PMMA基材的表面进行氧等离子体处理,以使亚克力基材的表面亲水,得到非硅类基底层1。Referring to FIG. 2 , in step a, the surface of the acrylic PMMA substrate is treated with oxygen plasma to make the surface of the acrylic substrate hydrophilic, thereby obtaining a non-silicon base layer 1 .

步骤b,在已经进行过氧等离子体处理过的非硅类基底层1表面沉积一层20nm厚的多晶硅以及一层40nm厚的氮化硅,得到无机硅层2。Step b: depositing a 20 nm thick layer of polysilicon and a 40 nm thick layer of silicon nitride on the surface of the non-silicon base layer 1 that has been treated with oxygen plasma to obtain an inorganic silicon layer 2.

步骤c,将无机硅层2表面进行氧等离子体处理,以使无机硅层2表面亲水。Step c: treating the surface of the inorganic silicon layer 2 with oxygen plasma to make the surface of the inorganic silicon layer 2 hydrophilic.

步骤d,在已经进行过氧等离子体处理过的无机硅层2上旋涂一层10μm厚的聚二甲基硅氧烷PDMS层3,其中,PDMS层3的基质与硬化剂的配比为10:1。Step d: spin-coating a 10 μm thick polydimethylsiloxane PDMS layer 3 on the inorganic silicon layer 2 that has been treated with oxygen plasma, wherein the ratio of the matrix to the hardener of the PDMS layer 3 is 10:1.

步骤e,将预先制备好的有机硅薄膜与PDMS层3均进行氧等离子体处理,而后于迅速将两层扣在一起,热压键合成型,得到有机硅复合结构。Step e: subjecting the pre-prepared organic silicon film and PDMS layer 3 to oxygen plasma treatment, and then rapidly buckling the two layers together and bonding them by heat pressing to obtain an organic silicon composite structure.

实施例4Example 4

参见图3、图4,S1.将热固性聚酰亚胺PI液体(PI 2611,HD Microsystems)滴加在3cm*3cm的玻璃片上,用匀胶机以1000rpm/min的速度旋涂1min后,置于热板固化。其中,热板采用程序温度控制,90℃烘烤2分钟后,升温至300℃,烘烤十分钟,随后缓慢降温至90℃,然后设置热板以1℃/min的速度降温至30℃,再从热板上取下玻璃片,得到PI基底(即非硅类基底层1)。 See Figures 3 and 4, S1. Thermosetting polyimide PI liquid (PI 2611, HD Microsystems) was dripped onto a 3cm*3cm glass sheet, and spin-coated at a speed of 1000rpm/min for 1min using a glue spreader, and then placed on a hot plate for curing. The hot plate was programmed to control the temperature, baked at 90°C for 2 minutes, then heated to 300°C, baked for ten minutes, then slowly cooled to 90°C, and then the hot plate was set to cool to 30°C at a speed of 1°C/min, and then the glass sheet was removed from the hot plate to obtain a PI substrate (i.e., non-silicon substrate layer 1).

S2.将PI基底置于反应离子刻蚀机(oxford instruments)内,使用氧等离子体处理,参数为:压力80mtorr,氧气流量20sccm,功率80W,处理时间90s。而后将PI基底倒悬于磁溅射镀膜机(semicore)内,向PI基底表面沉积一层20nm厚的二氧化硅薄层。S2. Place the PI substrate in a reactive ion etcher (Oxford Instruments) and treat it with oxygen plasma with the following parameters: pressure 80 mtorr, oxygen flow rate 20 sccm, power 80 W, and treatment time 90 s. Then, suspend the PI substrate upside down in a magnetic sputtering coating machine (semicore) to deposit a 20 nm thick silicon dioxide layer on the surface of the PI substrate.

S3.取出PI基底,再次放入反应离子刻蚀机内,使用氧等离子体处理,参数为:压力80mtorr,氧气流量20sccm,功率60W,处理时间60s。把PDMS滴在基材表面旋涂,其中,旋涂参数为:5000rpm/min,1min,而后至于热板上加热至80℃,2min后得到一层5μm厚的PDMS层3。自然降温后取下基材,完成PI层的处理。S3. Take out the PI substrate and put it into the reactive ion etcher again. Use oxygen plasma treatment with the following parameters: pressure 80mtorr, oxygen flow rate 20sccm, power 60W, and treatment time 60s. Drop PDMS on the surface of the substrate and spin coat it. The spin coating parameters are: 5000rpm/min, 1min, and then heat it to 80℃ on a hot plate. After 2min, a 5μm thick PDMS layer is obtained. 3. After natural cooling, remove the substrate to complete the treatment of the PI layer.

S4.有机硅膜的制造:将已具有微流道5图形的3cm*3cm硅片使用硅烷化处理,硅烷选用FOTS(sigma),以使硅片表面疏水。而后将PDMS(DOW)的基质与硬化剂以10:1的比例混合均匀后抽真空,得到无气泡的混合液。把PDMS滴在具有微流道5图形的硅片表面旋涂,旋涂参数为:1000rpm/min,1min,而后置于热板上加热120℃,5min;自然降温后揭下倒模有微流道5图形的有机硅膜备用。需要说明的是,此步骤与步骤s1无先后顺序。S4. Manufacturing of organic silicon film: The 3cm*3cm silicon wafer with microfluidic channel 5 pattern is treated with silanization, and silane is selected from FOTS (sigma) to make the silicon wafer surface hydrophobic. Then, the matrix of PDMS (DOW) and the hardener are mixed evenly in a ratio of 10:1 and vacuumed to obtain a bubble-free mixture. PDMS is dropped on the surface of the silicon wafer with microfluidic channel 5 pattern and spin-coated. The spin-coating parameters are: 1000rpm/min, 1min, and then placed on a hot plate and heated at 120℃ for 5min; after natural cooling, the organic silicon film with microfluidic channel 5 pattern is peeled off for use. It should be noted that this step has no order of precedence with step s1.

S5.将PI基底与有机硅膜均放在反应离子刻蚀机内,使用氧等离子体处理,参数为:压力700mtorr,氧气流量45sccm,功率60W,处理时间20s。处理完成后,将两层贴好后迅速于热压机(microtech)内热压30s,参数为:1Mpa,65℃。而后放置到室温后,将其从玻璃片上揭下来,得到PI-PDMS复合微流道结构,如图4所示。S5. Place the PI substrate and the silicone film in a reactive ion etcher and use oxygen plasma treatment with the following parameters: pressure 700mtorr, oxygen flow 45sccm, power 60W, and treatment time 20s. After the treatment, the two layers are pasted together and quickly hot-pressed in a hot press (microtech) for 30s with the following parameters: 1Mpa, 65°C. After being placed at room temperature, it is peeled off from the glass sheet to obtain a PI-PDMS composite microfluidic structure, as shown in Figure 4.

进一步地,为验证上述方法制得的PI-PDMS复合微流道结构的承压能力,本申请中还设置了微流道5层承压测试,具体操作为:将微流道5末端打孔,用环氧UV胶好乐6684(panacol)连接一段管路,管路另一端连接微流控气压控制系统(fluigent),设置气压为10kpa-120kpa,观察是否有结构分层或 涨裂现象出现。结果显示,在120kpa下,PI层与有机硅膜间依然保证了良好的键合强度。Furthermore, in order to verify the pressure bearing capacity of the PI-PDMS composite microfluidic channel structure prepared by the above method, a microfluidic 5-layer pressure bearing test is also set up in this application. The specific operation is: punch a hole at the end of the microfluidic channel 5, connect a section of the pipeline with epoxy UV glue Panacol 6684, and connect the other end of the pipeline to the microfluidic pressure control system (fluigent). Set the air pressure to 10kpa-120kpa to observe whether there is structural stratification or The results showed that at 120 kPa, the PI layer and the silicone film still maintained good bonding strength.

需要说明的是,上述各实施例的具体数值不应被理解为对本申请的限制。应理解,本领域技术人员在符合本申请思想的情况下,对上述实施例中的具体数值进行的修改也应在本申请的技术方案的范围内。例如,实施例1中,本领域技术人员将二氧化硅的无机硅层替换为多晶硅或氮化硅的无机硅层,或将二氧化硅的无机硅层更改为40nm、60nm、80nm、100nm、120nm、140nm、160nm、180nm、200nm、300nm、400nm、500nm、600nm、700nm、800nm、900nm以及1μm等尺寸均应在本申请的技术方案的范围内;例如,实施例2中,本领域技术人员将二氧化硅、多晶硅以及氮化硅构成的无机硅层替换为二氧化硅和多晶硅构成的无机硅层或替换为二氧化硅和氮化硅构成的无机硅层或替换为多晶硅和氮化硅构成的无机硅层,以及对各无机硅层尺寸的适应性调整也均应在本申请的技术方案的范围内;例如,实施例3中,本领域技术人员将多晶硅和氮化硅构成的无机硅层替换为二氧化硅和多晶硅构成的无机硅层,或替换为二氧化硅和氮化硅构成的无机硅层,或替换为二氧化硅、多晶硅以及氮化硅构成的无机硅层,此外,对各无机硅层尺寸和PDMS层尺寸的调整也均应在本申请的技术方案的范围内,其中,PDMS层尺寸可以调整为5μm、6μm、7μm、8μm、9μm以及10μm等,保证了PDMS层的尺寸远大于无机硅层的尺寸。It should be noted that the specific numerical values in the above embodiments should not be understood as limiting the present application. It should be understood that modifications to the specific numerical values in the above embodiments made by those skilled in the art in accordance with the concept of the present application should also be within the scope of the technical solution of the present application. For example, in Example 1, those skilled in the art replace the inorganic silicon layer of silicon dioxide with an inorganic silicon layer of polycrystalline silicon or silicon nitride, or change the inorganic silicon layer of silicon dioxide to 40nm, 60nm, 80nm, 100nm, 120nm, 140nm, 160nm, 180nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm and 1μm, etc., which should all be within the scope of the technical solution of the present application; for example, in Example 2, those skilled in the art replace the inorganic silicon layer composed of silicon dioxide, polycrystalline silicon and silicon nitride with an inorganic silicon layer composed of silicon dioxide and polycrystalline silicon, or replace it with an inorganic silicon layer composed of silicon dioxide and silicon nitride, or replace it with an inorganic silicon layer composed of silicon dioxide and silicon nitride. Replacing with an inorganic silicon layer composed of polycrystalline silicon and silicon nitride, and adaptive adjustment of the size of each inorganic silicon layer should also be within the scope of the technical solution of the present application; for example, in Example 3, the technicians in this field replaced the inorganic silicon layer composed of polycrystalline silicon and silicon nitride with an inorganic silicon layer composed of silicon dioxide and polycrystalline silicon, or replaced it with an inorganic silicon layer composed of silicon dioxide and silicon nitride, or replaced it with an inorganic silicon layer composed of silicon dioxide, polycrystalline silicon and silicon nitride. In addition, the adjustment of the size of each inorganic silicon layer and the size of the PDMS layer should also be within the scope of the technical solution of the present application, wherein the size of the PDMS layer can be adjusted to 5μm, 6μm, 7μm, 8μm, 9μm and 10μm, etc., to ensure that the size of the PDMS layer is much larger than the size of the inorganic silicon layer.

最后应理解的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的技术人员应当理解,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。 Finally, it should be understood that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims (17)

一种有机硅复合结构,其特征在于,包括非硅类基底层(1)、中间层和有机硅层(4);所述中间层的两个表面分别与所述非硅类基底层(1)和所述有机硅层(4)键合;所述中间层包括无机硅层(2)。A silicone composite structure, characterized in that it comprises a non-silicon base layer (1), an intermediate layer and an silicone layer (4); two surfaces of the intermediate layer are bonded to the non-silicon base layer (1) and the silicone layer (4) respectively; and the intermediate layer comprises an inorganic silicone layer (2). 根据权利要求1所述的有机硅复合结构,其特征在于,所述无机硅层(2)包括二氧化硅、多晶硅和氮化硅中至少一种。The organic silicon composite structure according to claim 1, characterized in that the inorganic silicon layer (2) comprises at least one of silicon dioxide, polycrystalline silicon and silicon nitride. 根据权利要求1所述的有机硅复合结构,其特征在于,所述无机硅层(2)的厚度为20nm-1μm。The organic silicon composite structure according to claim 1, characterized in that the thickness of the inorganic silicon layer (2) is 20 nm-1 μm. 根据权利要求1所述的有机硅复合机构,其特征在于,所述无机硅层为两层,三层或多层结构。The organic silicon composite structure according to claim 1 is characterized in that the inorganic silicon layer is a two-layer, three-layer or multi-layer structure. 根据权利要求1所述的有机硅复合结构,其特征在于,所述中间层还包括与无机硅层(2)键合的PDMS层(3)。The organic silicon composite structure according to claim 1, characterized in that the intermediate layer further comprises a PDMS layer (3) bonded to the inorganic silicon layer (2). 根据权利要求5所述的有机硅复合物,其特征在于,所述PDMS层(3)的另外一个表面与所述有机硅层(4)键合。The organosilicon composite according to claim 5, characterized in that another surface of the PDMS layer (3) is bonded to the organosilicon layer (4). 根据权利要求1或6所述的有机硅复合物,其特征在于,所述有机硅层(4)为两层,三层或多层结构。The organosilicon composite according to claim 1 or 6, characterized in that the organosilicon layer (4) is a two-layer, three-layer or multi-layer structure. 根据权利要求5或6所述的有机硅复合结构,其特征在于,所述PDMS层(3)的厚度小于10μm。The organic silicon composite structure according to claim 5 or 6, characterized in that the thickness of the PDMS layer (3) is less than 10 μm. 根据权利要求1所述的有机硅复合结构,其特征在于,所述非硅类基底层(1)包括聚酰亚胺、聚碳酸酯、亚克力和负性光刻胶中至少一种。The organosilicon composite structure according to claim 1, characterized in that the non-silicon base layer (1) comprises at least one of polyimide, polycarbonate, acrylic and negative photoresist. 一种如权利要求1-9中任一项所述的有机硅复合结构的制备方法,其特征在于,制备非硅类基底层,在所述非硅类基底层的表面沉积中间层,将所述中间层与有机硅层热压键合成型,得到所述有机硅复合结构,所述中间层包括无机硅层。A method for preparing an organosilicon composite structure as described in any one of claims 1 to 9, characterized in that a non-silicone base layer is prepared, an intermediate layer is deposited on the surface of the non-silicone base layer, and the intermediate layer and the organosilicon layer are hot-pressed and bonded to obtain the organosilicon composite structure, wherein the intermediate layer includes an inorganic silicon layer. 根据权利要求10所述的有机硅复合结构的制备方法,其特征在于, 在所述非硅类基底层上沉积所述中间层之前,使用氧等离子体处理所述非硅类基底层表面,直至所述非硅类基底层表面亲水。The method for preparing an organosilicon composite structure according to claim 10, characterized in that: Before depositing the intermediate layer on the non-silicon base layer, the surface of the non-silicon base layer is treated with oxygen plasma until the surface of the non-silicon base layer becomes hydrophilic. 根据权利要求10所述的有机硅复合结构的制备方法,其特征在于,沉积所述中间层的方法为物理气相沉积法或化学气相沉积法。The method for preparing an organosilicon composite structure according to claim 10, characterized in that the method of depositing the intermediate layer is physical vapor deposition or chemical vapor deposition. 根据权利要求12所述的有机硅复合结构的制备方法,其特征在于,所述物理气相沉积法为磁控溅射物理气相沉积法。The method for preparing an organosilicon composite structure according to claim 12, characterized in that the physical vapor deposition method is a magnetron sputtering physical vapor deposition method. 根据权利要求10所述的有机硅复合结构的制备方法,其特征在于,所述中间层还包括涂敷在无机硅层上的PDMS层。The method for preparing an organosilicon composite structure according to claim 10, characterized in that the intermediate layer further comprises a PDMS layer coated on the inorganic silicon layer. 根据权利要求10所述的有机硅复合结构的制备方法,其特征在于,所述中间层与所述有机硅层热压键合成型之前,使用氧等离子体处理中间层表面和有机硅层表面。The method for preparing an organosilicon composite structure according to claim 10 is characterized in that before the intermediate layer and the organosilicon layer are hot-pressed and bonded to form a mold, the surface of the intermediate layer and the surface of the organosilicon layer are treated with oxygen plasma. 一种包括了如权利要求1-9中任一项所述的有机硅复合结构的微流道结构,其特征在于,所述有机硅层上设有微流道。A microfluidic channel structure comprising the organic silicon composite structure as claimed in any one of claims 1 to 9, characterized in that a microfluidic channel is provided on the organic silicon layer. 一种微流控芯片,其特征在于,包括了如权利要求1-9中任一项所述的有机硅复合结构。 A microfluidic chip, characterized in that it comprises the organic silicon composite structure as described in any one of claims 1 to 9.
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CN103055981A (en) * 2012-12-31 2013-04-24 苏州汶颢芯片科技有限公司 Polydimethylsiloxane micro-fluidic chip and preparation method thereof
CN104412110A (en) * 2012-07-09 2015-03-11 索尼公司 Microchip and method for producing microchip

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CN104412110A (en) * 2012-07-09 2015-03-11 索尼公司 Microchip and method for producing microchip
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