WO2024254785A1 - Structure composite de silicium organique, procédé de préparation et structure de canal microfluidique de structure composite de silicium organique - Google Patents

Structure composite de silicium organique, procédé de préparation et structure de canal microfluidique de structure composite de silicium organique Download PDF

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Publication number
WO2024254785A1
WO2024254785A1 PCT/CN2023/100211 CN2023100211W WO2024254785A1 WO 2024254785 A1 WO2024254785 A1 WO 2024254785A1 CN 2023100211 W CN2023100211 W CN 2023100211W WO 2024254785 A1 WO2024254785 A1 WO 2024254785A1
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Prior art keywords
layer
silicon
composite structure
organosilicon
organic silicon
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Ceased
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PCT/CN2023/100211
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English (en)
Chinese (zh)
Inventor
周博远
张宇宁
云全新
黎宇翔
董宇亮
章文蔚
徐讯
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BGI Shenzhen Co Ltd
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BGI Shenzhen Co Ltd
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Priority to CN202380059441.6A priority Critical patent/CN119677632A/zh
Priority to PCT/CN2023/100211 priority patent/WO2024254785A1/fr
Publication of WO2024254785A1 publication Critical patent/WO2024254785A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/08Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a stream of discrete samples flowing along a tube system, e.g. flow injection analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N37/00Details not covered by any other group of this subclass

Definitions

  • the invention relates to the field of microfluidic chip manufacturing, and in particular to an organic silicon composite structure, a preparation method and a microfluidic channel structure thereof.
  • Silicone materials represented by polydimethylsiloxane (PDMS) are widely used in microfluidic chip manufacturing and flexible device fields. Silicone films have good bonding strength with silicon substrates (such as glass, silicon wafers, and silicon dioxide). After plasma treatment or chemical treatment, hot pressing and other methods can form Si-O-Si chemical bonds between silicone films and silicon substrates, thereby forming a reliable bond between the film and the substrate.
  • silicon substrates such as glass, silicon wafers, and silicon dioxide
  • hot pressing and other methods can form Si-O-Si chemical bonds between silicone films and silicon substrates, thereby forming a reliable bond between the film and the substrate.
  • silicone films and non-silicon polymer substrates such as polyimide (PI), polymethyl methacrylate (PMMA), and polycarbonate (PC)] are difficult to bond, which limits the application of silicone films in the field of microfluidics and flexible devices.
  • the non-silicon substrate is usually first treated with oxygen plasma hydrophilicity, and then immersed in an organic reagent containing a C- NH2 bond [such as 3-aminopropyltriethoxysilane (APTES)] for heat treatment, and then both the non-silicon substrate and the organic silicon film are treated with oxygen plasma, followed by high-temperature hot pressing bonding.
  • an organic reagent containing a C- NH2 bond such as 3-aminopropyltriethoxysilane (APTES)
  • the organic reagent containing C- NH2 bond is toxic and volatile. Moreover, immersing the non-silicon substrate in the high-temperature organic reagent is likely to affect the mechanical properties of the non-silicon substrate and the stability of the surface of the material.
  • the present application provides an organic silicon composite structure, a preparation method of the organic silicon composite structure and a microstructure thereof.
  • the flow channel structure is used to solve the technical problem in the prior art that when bonding the organic silicon film and the non-silicon polymer substrate, toxic and volatile organic reagents are used, and when the non-silicon substrate is immersed in the high-temperature organic reagent for treatment, the material mechanical properties and surface property stability of the non-silicon substrate are affected.
  • a silicone composite structure comprising a non-silicon base layer, an intermediate layer and an silicone layer; the two surfaces of the intermediate layer are bonded to the non-silicon base layer and the silicone layer respectively; the intermediate layer comprises an inorganic silicone layer.
  • the inorganic silicon layer includes at least one of silicon dioxide, polysilicon and silicon nitride.
  • the thickness of the inorganic silicon layer is 20nm-1 ⁇ m, for example, it can be 40nm, 60nm, 80nm, 100nm, 120nm, 140nm, 160nm, 180nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm, etc.
  • the inorganic silicon layer is a two-layer, three-layer or multi-layer structure.
  • the middle layer also includes a PDMS layer bonded to the inorganic silicon layer.
  • the other surface of the PDMS layer is bonded to the organic silicon layer.
  • the organic silicon layer is a two-layer, three-layer or multi-layer structure.
  • the thickness of the PDMS layer is less than 10 ⁇ m, preferably greater than or equal to 5 ⁇ m, for example, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, etc.
  • a method for preparing any of the above-mentioned organic silicon composite structures is provided, a non-silicone base layer is prepared, an intermediate layer is deposited on the surface of the non-silicone base layer, the intermediate layer and the organic silicon layer are hot-pressed and bonded to form an organic silicon composite structure, and the intermediate layer includes an inorganic silicon layer.
  • the surface of the non-silicon base layer is treated with oxygen plasma until the surface of the non-silicon base layer becomes hydrophilic.
  • the method of depositing the intermediate layer is physical vapor deposition or chemical vapor deposition.
  • the physical vapor deposition method is a magnetron sputtering physical vapor deposition method.
  • the surfaces of the intermediate layer and the organic silicon layer are treated with oxygen plasma.
  • a microfluidic channel structure comprising any one of the above-mentioned organic silicon composite structures, wherein a microfluidic channel is provided on the organic silicon layer.
  • a microfluidic chip comprising any one of the above-mentioned organic silicon composite structures.
  • the present invention provides an organosilicon composite structure, a preparation method and a microfluidic structure having the same, wherein the organosilicon composite structure comprises a non-silicon base layer, an intermediate layer and an organosilicon layer; the two surfaces of the intermediate layer are bonded to the non-silicon base layer and the organosilicon layer respectively; and the intermediate layer is an inorganic silicon layer.
  • the intermediate layer is bonded to the non-silicon base layer and the organosilicon layer respectively, thereby achieving bonding between the non-silicon base layer and the organosilicon layer, thereby avoiding the use of toxic and volatile organic reagents, and at the same time obtaining reliable bonding strength between the organosilicon and the substrate; further, since the bonding process does not use the above-mentioned high-temperature organic reagent to soak the non-silicon base layer, the stability of the material mechanical properties and surface properties of the non-silicon base layer is maintained, and the added intermediate layer basically does not affect the material mechanical properties of the substrate; and the equipment used in the production process are all commonly used equipment in the clean room of semiconductor device production, and the operation is simple and direct, with a high success rate.
  • FIG1 is one of the schematic diagrams of the organosilicon composite structure provided in the present application.
  • FIG2 is a second schematic diagram of the organosilicon composite structure provided by the present application.
  • FIG3 is a flow chart of the preparation of the microfluidic channel structure provided by the present application.
  • FIG. 4 is a schematic diagram of the structure of the microfluidic channel provided in the present application.
  • Non-silicon base layer 2. Inorganic silicon layer; 3. PDMS layer; 4. Organic silicon layer; 5. Microfluidic channel.
  • the present application provides an organic silicon composite structure, including a non-silicon base layer 1, an intermediate layer and an organic silicon layer 4; the two surfaces of the intermediate layer are bonded to the non-silicon base layer 1 and the organic silicon layer 4 respectively; the intermediate layer is an inorganic silicon layer 2.
  • the intermediate layer is bonded to the non-silicone base layer 1 and the organic silicon layer 4 respectively to realize the non-silicone base
  • the bonding between layer 1 and the silicone layer 4 avoids the use of toxic and volatile organic reagents, while also obtaining reliable bonding strength between the silicone and the substrate; further, since the bonding process does not use the high-temperature organic reagent to soak the non-silicone base layer 1, the stability of the material mechanical properties and surface properties of the non-silicone base layer 1 is maintained, and the added intermediate layer basically does not affect the material mechanical properties of the substrate.
  • the inorganic silicon layer 2 includes at least one of silicon dioxide, polysilicon, and silicon nitride.
  • the inorganic silicon layer is a two-layer, three-layer or multi-layer structure, wherein the multi-layer inorganic silicon layer structure of two or more layers can be preferably obtained by chemical or physical deposition methods, by layer-by-layer deposition and stacking.
  • the inorganic silicon layer 2 when the inorganic silicon layer 2 is a single layer, its material can be any one of silicon dioxide, polysilicon and silicon nitride; when the inorganic silicon layer 2 is two or more layers, the inorganic silicon layers can all use the same material or different materials.
  • the thickness of the inorganic silicon layer 2 is 20nm-1 ⁇ m; for example, it can be 40nm, 60nm, 80nm, 100nm, 120nm, 140nm, 160nm, 180nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm, etc.; it can be understood that the thickness of the inorganic silicon layer 2 is not limited to multiples of 20nm, and different coating parameters can be set according to the MEMS process within the aforementioned range of 20nm-1 ⁇ m to obtain an inorganic silicon layer of corresponding thickness.
  • two surfaces of the inorganic silicon layer 2 are bonded to the non-silicon base layer 1 and the PDMS layer 3 , respectively, and the PDMS layer 3 is bonded to the organic silicon layer 4 .
  • the intermediate layer includes an inorganic silicon layer 2 and a PDMS layer 3.
  • the inorganic silicon layer 2 is combined with one surface of the PDMS layer 3, the other surface of the PDMS layer 3, as the other surface of the intermediate layer, is easier to combine with the organic silicon layer structure with a fine structure, thereby preventing the fine structure from being broken, and the bonding effect is better, which is conducive to the preparation of microchannel structures or microfluidic chips, etc.
  • the thickness of the PDMS layer 3 is less than 10 ⁇ m; preferably, greater than or equal to 5 ⁇ m, for example, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, etc.
  • the thickness of the PDMS layer 3 is set to be much greater than the thickness of the inorganic silicon layer 2, so as to facilitate the bonding of the non-silicon base layer 1 and the organic silicon film and maintain the material mechanical properties of the PDMS layer 3. It should be noted that in the present application, the thickness of the PDMS layer 3 is between 5 and 10 microns and the thickness of the inorganic silicon layer 2 is between 20nm and 1 micron.
  • the minimum ratio is 5, that is, when the ratio of the thickness of the PDMS layer 3 to the thickness of the inorganic silicon layer 2 is above 5, it should be understood that the thickness of the PDMS layer 3 is much greater than the thickness of the inorganic silicon layer 2.
  • the ratio of the matrix to the hardener for preparing the PDMS layer 3 is 5:1 to 30:1, so as to maintain the material mechanical properties of the PDMS layer 3 .
  • the organic silicon layer 4 is a two-layer, three-layer or multi-layer structure.
  • the non-silicon base layer 1 includes at least one of polyimide, polycarbonate, acrylic, and negative photoresist.
  • the present application provides a method for preparing an organosilicon composite structure, preparing a non-silicone base layer 1, depositing an intermediate layer 2 on the surface of the non-silicone base layer 1, and hot-pressing bonding the intermediate layer 2 and the organosilicon layer 4 to obtain an organosilicon composite structure.
  • the surface of the non-silicon base layer is treated with oxygen plasma until the surface of the non-silicon base layer 1 is hydrophilic, so as to facilitate bonding between the non-silicon base layer 1 and the intermediate layer 2 .
  • the method for depositing the intermediate layer is physical vapor deposition or chemical vapor deposition.
  • the physical vapor deposition method may be magnetron sputtering physical vapor deposition.
  • oxygen plasma may also be used to treat the surface of the intermediate layer and the surface of the organic silicon layer before the bonding molding.
  • a PDMS film 3 is coated on the intermediate layer 2, and the PDMS film 3 and the organic silicon layer 4 are heat-pressed and bonded to obtain an organic silicon composite structure.
  • the oxygen plasma treatment equipment uses a plasma cleaner or a reactive ion etcher
  • the deposition equipment uses a magnetron sputtering physical vapor deposition furnace
  • the other equipment are also commonly used equipment in the clean room of semiconductor device production.
  • Step a treating the surface of a polycarbonate PC substrate with oxygen plasma to make the surface of the polycarbonate substrate hydrophilic, thereby obtaining a non-silicon base layer 1.
  • Step b depositing a 20 nm thick layer of silicon dioxide on the surface of the non-silicon base layer 1 that has been treated with oxygen plasma to obtain an inorganic silicon layer 2.
  • Step c treating the surface of the inorganic silicon layer 2 with oxygen plasma to make the surface of the inorganic silicon layer 2 hydrophilic.
  • step d the pre-prepared organic silicon film and the inorganic silicon layer 2 are both subjected to oxygen plasma treatment, and then the two layers are quickly buckled together and formed by heat pressing to obtain an organic silicon composite structure.
  • the structure after forming is shown in FIG1 .
  • Step a treating the surface of the negative photoresist SU8 substrate with oxygen plasma to make the surface of the negative photoresist substrate hydrophilic, thereby obtaining a non-silicon base layer 1.
  • Step b depositing successively on the surface of the non-silicon base layer 1 which has been treated with oxygen plasma A 20 nm thick layer of silicon dioxide, a 40 nm thick layer of polysilicon and an 80 nm thick layer of silicon nitride are deposited to obtain an inorganic silicon layer 2.
  • Step c treating the surface of the inorganic silicon layer 2 with oxygen plasma to make the surface of the inorganic silicon layer 2 hydrophilic.
  • Step d subjecting the pre-prepared organic silicon film and the inorganic silicon layer 2 to oxygen plasma treatment, and then rapidly buckling the two layers together, and forming them by heat-pressing bonding to obtain an organic silicon composite structure.
  • step a the surface of the acrylic PMMA substrate is treated with oxygen plasma to make the surface of the acrylic substrate hydrophilic, thereby obtaining a non-silicon base layer 1 .
  • Step b depositing a 20 nm thick layer of polysilicon and a 40 nm thick layer of silicon nitride on the surface of the non-silicon base layer 1 that has been treated with oxygen plasma to obtain an inorganic silicon layer 2.
  • Step c treating the surface of the inorganic silicon layer 2 with oxygen plasma to make the surface of the inorganic silicon layer 2 hydrophilic.
  • Step d spin-coating a 10 ⁇ m thick polydimethylsiloxane PDMS layer 3 on the inorganic silicon layer 2 that has been treated with oxygen plasma, wherein the ratio of the matrix to the hardener of the PDMS layer 3 is 10:1.
  • Step e subjecting the pre-prepared organic silicon film and PDMS layer 3 to oxygen plasma treatment, and then rapidly buckling the two layers together and bonding them by heat pressing to obtain an organic silicon composite structure.
  • Thermosetting polyimide PI liquid (PI 2611, HD Microsystems) was dripped onto a 3cm*3cm glass sheet, and spin-coated at a speed of 1000rpm/min for 1min using a glue spreader, and then placed on a hot plate for curing.
  • the hot plate was programmed to control the temperature, baked at 90°C for 2 minutes, then heated to 300°C, baked for ten minutes, then slowly cooled to 90°C, and then the hot plate was set to cool to 30°C at a speed of 1°C/min, and then the glass sheet was removed from the hot plate to obtain a PI substrate (i.e., non-silicon substrate layer 1).
  • a microfluidic 5-layer pressure bearing test is also set up in this application.
  • the specific operation is: punch a hole at the end of the microfluidic channel 5, connect a section of the pipeline with epoxy UV glue Panacol 6684, and connect the other end of the pipeline to the microfluidic pressure control system (fluigent).
  • Example 1 those skilled in the art replace the inorganic silicon layer of silicon dioxide with an inorganic silicon layer of polycrystalline silicon or silicon nitride, or change the inorganic silicon layer of silicon dioxide to 40nm, 60nm, 80nm, 100nm, 120nm, 140nm, 160nm, 180nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm and 1 ⁇ m, etc., which should all be within the scope of the technical solution of the present application; for example, in Example 2, those skilled in the art replace the inorganic silicon layer composed of silicon dioxide, polycrystalline silicon and silicon nitride with an inorganic silicon layer composed of silicon dioxide and polycrystalline silicon, or replace it with an inorganic silicon layer composed of silicon dioxide and silicon nitride, or replace it with an inorganic silicon layer composed of silicon dioxide and silicon nitride.
  • Replacing with an inorganic silicon layer composed of polycrystalline silicon and silicon nitride, and adaptive adjustment of the size of each inorganic silicon layer should also be within the scope of the technical solution of the present application; for example, in Example 3, the technicians in this field replaced the inorganic silicon layer composed of polycrystalline silicon and silicon nitride with an inorganic silicon layer composed of silicon dioxide and polycrystalline silicon, or replaced it with an inorganic silicon layer composed of silicon dioxide and silicon nitride, or replaced it with an inorganic silicon layer composed of silicon dioxide, polycrystalline silicon and silicon nitride.
  • the adjustment of the size of each inorganic silicon layer and the size of the PDMS layer should also be within the scope of the technical solution of the present application, wherein the size of the PDMS layer can be adjusted to 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m and 10 ⁇ m, etc., to ensure that the size of the PDMS layer is much larger than the size of the inorganic silicon layer.

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Abstract

La présente invention concerne une structure composite de silicium organique, un procédé de préparation et une structure de canal microfluidique de la structure composite de silicium organique. La structure composite de silicium organique comprend une couche de substrat non-silicium, une couche intermédiaire et une couche de silicium organique ; deux surfaces de la couche intermédiaire sont respectivement liées à la couche de substrat non-silicium et à la couche de silicium organique ; et la couche intermédiaire est une couche de silicium inorganique. La couche intermédiaire est respectivement liée à la couche de substrat non-silicium et à la couche de silicium organique, de telle sorte que la liaison entre la couche de substrat non-silicium et la couche de silicium organique est obtenue ; de plus, en raison du fait qu'un réactif organique à haute température n'est pas utilisé pour tremper la couche de substrat non-silicium pendant la liaison, les propriétés mécaniques de matériau et la stabilité des propriétés de surface de la couche de substrat non-silicium sont maintenues, et la couche intermédiaire ajoutée n'affecte fondamentalement pas les propriétés mécaniques de matériau d'un substrat. Un appareil utilisé pendant la fabrication est un appareil commun dans une salle blanche pour produire un dispositif à semi-conducteur, le fonctionnement est simple et direct, et le taux de réussite est élevé.
PCT/CN2023/100211 2023-06-14 2023-06-14 Structure composite de silicium organique, procédé de préparation et structure de canal microfluidique de structure composite de silicium organique Ceased WO2024254785A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202380059441.6A CN119677632A (zh) 2023-06-14 2023-06-14 一种有机硅复合结构、制备方法及其微流道结构
PCT/CN2023/100211 WO2024254785A1 (fr) 2023-06-14 2023-06-14 Structure composite de silicium organique, procédé de préparation et structure de canal microfluidique de structure composite de silicium organique

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PCT/CN2023/100211 WO2024254785A1 (fr) 2023-06-14 2023-06-14 Structure composite de silicium organique, procédé de préparation et structure de canal microfluidique de structure composite de silicium organique

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103055981A (zh) * 2012-12-31 2013-04-24 苏州汶颢芯片科技有限公司 一种聚二甲基硅氧烷微流控芯片及其制备方法
CN104412110A (zh) * 2012-07-09 2015-03-11 索尼公司 微芯片和用于制造微芯片的方法

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104412110A (zh) * 2012-07-09 2015-03-11 索尼公司 微芯片和用于制造微芯片的方法
CN103055981A (zh) * 2012-12-31 2013-04-24 苏州汶颢芯片科技有限公司 一种聚二甲基硅氧烷微流控芯片及其制备方法

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