WO2025003821A1 - Procédé de revêtement de production pour une tôle d'acier, équipement correspondant, tôle d'acier laminée à chaud, revêtue de métal - Google Patents

Procédé de revêtement de production pour une tôle d'acier, équipement correspondant, tôle d'acier laminée à chaud, revêtue de métal Download PDF

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Publication number
WO2025003821A1
WO2025003821A1 PCT/IB2024/055843 IB2024055843W WO2025003821A1 WO 2025003821 A1 WO2025003821 A1 WO 2025003821A1 IB 2024055843 W IB2024055843 W IB 2024055843W WO 2025003821 A1 WO2025003821 A1 WO 2025003821A1
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WIPO (PCT)
Prior art keywords
steel sheet
metallic
hot rolled
coating
chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/IB2024/055843
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English (en)
Inventor
Eric Gailly
Nauwfel Amimi
Eric Silberberg
Sergio PACE
Vincent RUWET
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ArcelorMittal SA
Original Assignee
ArcelorMittal SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ArcelorMittal SA filed Critical ArcelorMittal SA
Priority to CN202480041026.2A priority Critical patent/CN121443769A/zh
Priority to KR1020257037089A priority patent/KR20250173528A/ko
Priority to EP24733764.5A priority patent/EP4735660A1/fr
Publication of WO2025003821A1 publication Critical patent/WO2025003821A1/fr
Priority to MX2025014454A priority patent/MX2025014454A/es
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/02Pretreatment of the material to be coated
    • C23C14/021Cleaning or etching treatments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • B32B15/013Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/02Pretreatment of the material to be coated
    • C23C14/024Deposition of sublayers, e.g. to promote adhesion of the coating
    • C23C14/025Metallic sublayers
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/16Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/228Gas flow assisted PVD deposition
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    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
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    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
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    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/54Controlling or regulating the coating process
    • C23C14/541Heating or cooling of the substrates
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    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/562Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks for coating elongated substrates
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/564Means for minimising impurities in the coating chamber such as dust, moisture, residual gases
    • C23C14/566Means for minimising impurities in the coating chamber such as dust, moisture, residual gases using a load-lock chamber
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/568Transferring the substrates through a series of coating stations
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/58After-treatment
    • C23C14/5806Thermal treatment
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    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C23C2/022Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
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    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
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    • C23C2/16Removing excess of molten coatings; Controlling or regulating the coating thickness using fluids under pressure, e.g. air knives
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    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
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    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
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    • C23C8/10Oxidising
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/06Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
    • C23C8/08Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
    • C23C8/10Oxidising
    • C23C8/12Oxidising using elemental oxygen or ozone
    • C23C8/14Oxidising of ferrous surfaces
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/06Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
    • C23C8/08Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
    • C23C8/10Oxidising
    • C23C8/16Oxidising using oxygen-containing compounds, e.g. water, carbon dioxide
    • C23C8/18Oxidising of ferrous surfaces
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/80After-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0278Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips involving a particular surface treatment 

Definitions

  • the present invention deals with the vacuum coating of steel.
  • Metallic coating of steel sheets is currently performed by hot dipping in a metallic bath. Immediately above the bath, liquid metal is wiped by gas knives to adjust coating thickness. In the case of a galvanizing line, the steel sheet must be heated from 500 to 550°C to pass in the metal bath while avoiding zinc solidification before the gas knives.
  • the coating thickness range of conventional hot dip coating technology is limited by the process. Bare spots may appear at the lower limit if the wiping pressure is excessive, or liquid metal dripping if the wiping pressure is insufficient at the upper limit of the coating thickness range. Furthermore, it is impossible to hot dip again a coating layer because the metal coating would melt.
  • Vacuum coating is the deposition of a source material, for example, from the crucible of a vacuum evaporator, on a substrate to form germs (nucleation), which gradually develop (growth) and result in an ordered coating layer.
  • Vacuum coating process is not limited regarding the thickness of the coating deposited. Vacuum deposition can be performed by several successive steps to increase the coating thickness.
  • Hot rolled steels offers applications where a high corrosion resistance is needed, for examples chassis parts of automobile or in agricultural environment. It also offers application where a minimal corrosion resistance is needed. In other words, the thickness of the corrosion protection needed for hot rolled steels is wide.
  • the surface is covered by a mill scale resulting from the contact of hot steel with air at the hot rolling mill.
  • Said scale is composed of iron oxides which are layered.
  • the thickness of the scale is from 0.5 to 8 mm. It is porous and brittle and must be removed prior to coating, else the coating wouldn’t adhere to the hot rolled steel.
  • the patent CN 113846291 discloses a cleaning and coating-plating combined unit for a galvanized steel sheet and a production method of the cleaning and coating-plating combined unit.
  • the plasma cleaning can not only realize the descaling of a hot rolled sheet, but also realize the surface cleaning of a cold rolled sheet.
  • a first object of the present invention is to provide a manufacturing method to produce a coated steel sheet by vacuum deposition. This object is achieved by the method of claims 1 to 8.
  • a second object of the present invention is to provide an equipment able to produce a coated steel sheet by vacuum deposition. This object is achieved by the equipment of claims 9 to 13.
  • a third object of the present invention is to provide a coated hot rolled steel sheet. This object is achieved by the steel sheet of claims 14 to 18.
  • a first object of the invention is achieved by a method for manufacturing a steel sheet comprising the following steps: a. Providing a steel sheet 10, b. Descaling said steel sheet by acid pickling, c. Feeding said descaled steel sheet into a pressurized chamber 3 above the atmospheric pressure, said pressurized chamber comprising an inlet 2, and being connected via at least one sealing lock 20 to at least one vacuum deposition chamber 4, d. Depositing a metallic coating layer by vapor deposition at sonic speed, wherein a gas is blown into the pressurized chamber 3 to keep it at a pressure above atmospheric pressure, said gas being released through the inlet 2.
  • the steel sheet used in the present invention is a hot rolled steel sheet.
  • the steel sheet of steps a. and b. has been hot rolled but has not been cold rolled.
  • the steel sheet of steps a. and b. has a thickness from 1.5 to 30.0 mm, preferably from 1.5 to 20 mm, advantageously from 1.5 to 10.0 mm.
  • hot rolled steel sheets have a thickness from 1.5 to 5.0 mm.
  • Specific hot rolled steel sheets have a thickness from 2.0 to 4.0 mm.
  • the descaling at step b) occurs by acid pickling, preferably at a temperature from 60 to 90°C.
  • Acid pickling produces emissions of corrosive acidic vapor and droplets. Such vapor or droplets are highly corrosive. If they penetrate the vacuum chamber, they will deteriorate the equipment in chamber.
  • the acid pickling step can include a rinsing and a drying sub-step. However, this may not be sufficient to prevent acidic vapor or even droplets to be sucked by the low pressure of the vacuum chamber 5. The inventors have found that the pressurized chamber solves this issue. After descaling by acid pickling, the steel sheet may be shortly exposed to air when transported to the vacuum deposition chamber.
  • the pickled surface When the pickled surface is exposed to air, it becomes immediately oxidized by the oxygen of the atmosphere. A resulting oxide is formed on the surface. It is composed of the elements comprised in the steel sheet. It comprises more than 50 wt% of iron oxides. For example, it can also include aluminum oxides as well as magnesium oxides, depending on the chemical composition of the steel.
  • the thickness of this layer of metal oxides is from 3 to 60 nanometers, more usually from 3 to 20 nm. The thickness of said oxide layer is usually measured by mean of Auger electron spectroscopy.
  • the steel sheet enters the pressurized chamber through the inlet 2, which acts as a neck having closer walls than the chamber itself and forms a narrow passage.
  • the steel sheet leaves the pressurized chamber through the sealing lock 20.
  • a gas is blown into the pressurized chamber 3 to keep it at a pressure above atmospheric pressure, said gas being released through the inlet 2.
  • the gas can be blown by any mean.
  • the volume of the pressurized chamber can be continuously filled by a fan blowing gas into the pressurized chamber.
  • the pressure in the pressurized chamber is continuously monitored by adjusting the gas flow rate blown in said chamber according to said monitored pressure.
  • the flow rate filling the pressurized chamber is from 500 to 15 000 Nm 3 /h.
  • said flow rate is of more than 2 000 Nm 3 /h, advantageously more than 5 000 or even 10 000 Nm 3 /h.
  • Nm 3 means normal cubic meter.
  • 1 Nm 3 is the amount of gas which when dry, occupies 1 m3 at a temperature of 0°C and at an absolute pressure of 101 ,3 kPa.
  • Nm 3 /h is a unit for volumetric flow rate of gas at a temperature of 0 °C and pressure of 101 ,3 kPa, expressed in m 3 /h.
  • the pressurized chamber of step c) has a pressure from 10 to 20 000 Pa above the atmospheric pressure or even better a pressure from 1 000 to 15 000 Pa or from 5 000 to 15 000 Pa above the atmospheric pressure.
  • the pressure in the pressurized chamber is less than 10 Pa above the atmospheric pressure, air containing acidic droplets will flow in the vacuum chamber.
  • the sealing lock 20 may not be tight enough and the vacuum may be broken in the vacuum chamber.
  • the pressure in the pressurized chamber is of more than 2 000 Pa over the atmospheric pressure, advantageously more than 4 000 Pa, or even more than 6 000 Pa.
  • the pressurized chamber is filled with inert gas, for example argon.
  • the pressurized chamber is filled with filtered and dried air sucked outside a building that houses said pressurized chamber. Outside air is filtered to remove impurities and dried to remove moisture.
  • the steel sheet After leaving the pressurized chamber, the steel sheet is transported towards the vacuum chamber. This may occur for example by multistage differential sealing locks which introduce the steel sheet progressively into lower pressure.
  • a primer layer having a thickness from 2 to 15 nm is applied under vacuum on the steel sheet to improve adhesion of the coating.
  • This primer layer is made of metal. It can be applied on the steel sheet by any mean. For example, it is applied by magnetron sputtering.
  • the primer layer consists of stainless steel containing from 10 to 13% by weight nickel, from 16 to 18% by weight chromium, the remainder being iron and potential impurities resulting from the fabrication process.
  • the primer layer contains at least 8% by weight nickel and at least 10% by weight chromium, the rest being iron and impurities resulting from the fabrication process.
  • the steel sheet is heated in the vacuum chamber at a temperature from 80 to 200°C, preferably of more than 100°C and less than 150°C, and advantageously from 120 to 140°C. This ensures a better compacity of the deposited layer.
  • Optional heating can be carried out by any mean, for example by induction.
  • the inductor to heat the steel sheet can be placed outside the vacuum chamber.
  • the metallic coating is applied on the steel sheet by JVD (Jet Vapor Deposition).
  • the JVD method is a vacuum deposition method in which metal vapor is generated by inductively heating a crucible.
  • Said crucible contains a bath of the coating metal in a vacuum enclosure.
  • the steam escapes from the crucible via a conduct that transports it to an ejector comprising an exit orifice.
  • Said orifice is calibrated, to form a jet at the speed of sound directed at the surface of the substrate to be coated.
  • the coating layer is applied by jet vapor deposition at sonic speed.
  • the installation is equipped with several ejectors. Several layers of coating are formed on top of each other.
  • the coating is multi-layered. It comprises 2 or more layers, preferably from 2 to 5 layers.
  • the line speed is limited by the targeted thickness. Indeed, the faster the line speed, the thinner the coating layer.
  • One of the benefits of the multilayer coating application by several ejectors is the possibility to increase the line speed while keeping the same coating thickness. This allows to increase the productivity.
  • a monolayer coating has a thickness from 2.0 to 10.0 pm, preferably from 2.0 to 7.5 pm.
  • a multilayer coating has a thickness from 10.0 to 75.0 pm, preferably from 10.0 to 55 pm. This way, the coating can be produced at higher line speed than a monolayer coating.
  • the metallic coating consists of zinc and residual impurities coming from the manufacturing process up to 0.1 weight %.
  • the metallic coating comprises from 0.5 to 40 weight % magnesium, residual impurities coming from the manufacturing process up to 0.1 weight %, the balance being zinc.
  • the metallic coating comprises from 0.5 to 20 weight % magnesium, and from 0.5 to 20 weight % aluminium, residual impurities coming from the manufacturing process up to 0.1 weight %, the balance being zinc.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Physical Vapour Deposition (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Coating With Molten Metal (AREA)

Abstract

L'invention concerne un procédé de fabrication d'une tôle d'acier revêtue comprenant les étapes suivantes : a. la fourniture d'une tôle d'acier (10), b. le décalaminage de ladite tôle d'acier par décapage à l'acide, c. l'alimentation de ladite tôle d'acier décalaminée dans une enceinte sous pression (3) au-dessus de la pression atmosphérique, ladite enceinte sous pression comprenant une entrée (2), et étant reliée par au moins un verrou d'étanchéité (20) à au moins une chambre de dépôt sous vide (4), d. le dépôt d'une couche de revêtement métallique par dépôt en phase vapeur à une vitesse sonique, un gaz étant soufflé dans la chambre sous pression (3) pour le maintenir à une pression supérieure à la pression atmosphérique, ledit gaz étant libéré à travers l'entrée (2).
PCT/IB2024/055843 2023-06-28 2024-06-14 Procédé de revêtement de production pour une tôle d'acier, équipement correspondant, tôle d'acier laminée à chaud, revêtue de métal Ceased WO2025003821A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN202480041026.2A CN121443769A (zh) 2023-06-28 2024-06-14 用于钢板的高效的涂覆过程、对应的设备、金属涂覆的热轧钢板
KR1020257037089A KR20250173528A (ko) 2023-06-28 2024-06-14 강판용 생산적인 코팅 공정 및 해당 장비
EP24733764.5A EP4735660A1 (fr) 2023-06-28 2024-06-14 Procédé de revêtement de production pour une tôle d'acier, équipement correspondant, tôle d'acier laminée à chaud, revêtue de métal
MX2025014454A MX2025014454A (es) 2023-06-28 2025-12-02 Proceso de recubrimiento productivo para una hoja de acero, equipo correspondiente y una hoja de acero laminado en caliente con recubrimiento metalico

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IBPCT/IB2023/056700 2023-06-28
PCT/IB2023/056700 WO2025003725A1 (fr) 2023-06-28 2023-06-28 Procédé de revêtement productif pour une tôle d'acier, équipement correspondant, tôle d'acier laminée à chaud revêtue métallique

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WO2025003821A1 true WO2025003821A1 (fr) 2025-01-02

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PCT/IB2023/056700 Ceased WO2025003725A1 (fr) 2023-06-28 2023-06-28 Procédé de revêtement productif pour une tôle d'acier, équipement correspondant, tôle d'acier laminée à chaud revêtue métallique
PCT/IB2024/055843 Ceased WO2025003821A1 (fr) 2023-06-28 2024-06-14 Procédé de revêtement de production pour une tôle d'acier, équipement correspondant, tôle d'acier laminée à chaud, revêtue de métal

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PCT/IB2023/056700 Ceased WO2025003725A1 (fr) 2023-06-28 2023-06-28 Procédé de revêtement productif pour une tôle d'acier, équipement correspondant, tôle d'acier laminée à chaud revêtue métallique

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EP (1) EP4735660A1 (fr)
KR (1) KR20250173528A (fr)
CN (1) CN121443769A (fr)
MX (1) MX2025014454A (fr)
WO (2) WO2025003725A1 (fr)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57169082A (en) * 1981-04-08 1982-10-18 Mitsubishi Heavy Ind Ltd Continuous vacuum vapor-depositing method
JPS6267162A (ja) * 1985-09-20 1987-03-26 Nisshin Steel Co Ltd ブリスタ−の発生を防止した熱延めつき鋼板の製造方法
JPS6293371A (ja) * 1985-10-17 1987-04-28 Kobe Steel Ltd 連続材料の真空処理装置
JPH0488163A (ja) * 1990-07-31 1992-03-23 Mitsubishi Heavy Ind Ltd 真空蒸着亜鉛めっき装置
JPH05186863A (ja) * 1991-12-28 1993-07-27 Nisshin Steel Co Ltd めっき密着性に優れた蒸着亜鉛めっき鋼板の製造方法
US20170114467A1 (en) * 2014-04-04 2017-04-27 Arcelormittal Multi-layer substrate and fabrication method
US20190085445A1 (en) * 2016-05-25 2019-03-21 Sms Group Gmbh Method and installation for coating a scaled hot-rolled strip
EP3670695A1 (fr) * 2018-12-18 2020-06-24 Volkswagen AG Substrat d'acier destiné à la fabrication d'un composant de tôle d'acier formé à chaud et durci par pression ainsi que procédé de formage à chaud
CN113846291A (zh) 2020-06-28 2021-12-28 宝山钢铁股份有限公司 一种镀锌钢板/卷的清洗涂镀联合机组及其生产方法

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57169082A (en) * 1981-04-08 1982-10-18 Mitsubishi Heavy Ind Ltd Continuous vacuum vapor-depositing method
JPS6267162A (ja) * 1985-09-20 1987-03-26 Nisshin Steel Co Ltd ブリスタ−の発生を防止した熱延めつき鋼板の製造方法
JPS6293371A (ja) * 1985-10-17 1987-04-28 Kobe Steel Ltd 連続材料の真空処理装置
JPH0488163A (ja) * 1990-07-31 1992-03-23 Mitsubishi Heavy Ind Ltd 真空蒸着亜鉛めっき装置
JPH05186863A (ja) * 1991-12-28 1993-07-27 Nisshin Steel Co Ltd めっき密着性に優れた蒸着亜鉛めっき鋼板の製造方法
US20170114467A1 (en) * 2014-04-04 2017-04-27 Arcelormittal Multi-layer substrate and fabrication method
US20190085445A1 (en) * 2016-05-25 2019-03-21 Sms Group Gmbh Method and installation for coating a scaled hot-rolled strip
EP3670695A1 (fr) * 2018-12-18 2020-06-24 Volkswagen AG Substrat d'acier destiné à la fabrication d'un composant de tôle d'acier formé à chaud et durci par pression ainsi que procédé de formage à chaud
CN113846291A (zh) 2020-06-28 2021-12-28 宝山钢铁股份有限公司 一种镀锌钢板/卷的清洗涂镀联合机组及其生产方法

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
DAN ATASI ET AL: "A review on physical vapor deposition-based metallic coatings on steel as an alternative to conventional galvanized coatings", JOURNAL OF COATINGS TECHNOLOGY AND RESEARCH, SPRINGER NEW YORK LLC, US, vol. 19, no. 2, 19 January 2022 (2022-01-19), pages 403 - 438, XP037730290, ISSN: 1547-0091, [retrieved on 20220119], DOI: 10.1007/S11998-021-00564-Z *

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MX2025014454A (es) 2026-03-02
CN121443769A (zh) 2026-01-30
EP4735660A1 (fr) 2026-05-06
WO2025003725A1 (fr) 2025-01-02
KR20250173528A (ko) 2025-12-10

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