ZA200601700B - Silicon nitride-bonded sic refractory material and method for production thereof - Google Patents
Silicon nitride-bonded sic refractory material and method for production thereof Download PDFInfo
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- ZA200601700B ZA200601700B ZA200601700A ZA200601700A ZA200601700B ZA 200601700 B ZA200601700 B ZA 200601700B ZA 200601700 A ZA200601700 A ZA 200601700A ZA 200601700 A ZA200601700 A ZA 200601700A ZA 200601700 B ZA200601700 B ZA 200601700B
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- sic
- refractory
- mass
- silicon nitride
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims description 23
- 229910052710 silicon Inorganic materials 0.000 title claims description 23
- 239000010703 silicon Substances 0.000 title claims description 23
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 239000011819 refractory material Substances 0.000 title claims description 13
- 239000002245 particle Substances 0.000 claims description 15
- 239000000843 powder Substances 0.000 claims description 15
- 239000012615 aggregate Substances 0.000 claims description 10
- 238000005452 bending Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 8
- 239000010419 fine particle Substances 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 5
- 229910052760 oxygen Inorganic materials 0.000 claims description 5
- 239000011863 silicon-based powder Substances 0.000 claims description 5
- 238000007569 slipcasting Methods 0.000 claims description 5
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 229910052581 Si3N4 Inorganic materials 0.000 description 57
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 57
- 238000010304 firing Methods 0.000 description 22
- 239000000463 material Substances 0.000 description 17
- 230000003647 oxidation Effects 0.000 description 14
- 238000007254 oxidation reaction Methods 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 13
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 11
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 8
- 238000013329 compounding Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- 239000012298 atmosphere Substances 0.000 description 6
- 230000035939 shock Effects 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 4
- 238000005755 formation reaction Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 229910052602 gypsum Inorganic materials 0.000 description 3
- 239000010440 gypsum Substances 0.000 description 3
- 229910052809 inorganic oxide Inorganic materials 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229960005419 nitrogen Drugs 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 230000035882 stress Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 241000385654 Gymnothorax tile Species 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 238000004451 qualitative analysis Methods 0.000 description 2
- 229910017109 AlON Inorganic materials 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- 206010037660 Pyrexia Diseases 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910017875 a-SiN Inorganic materials 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006355 external stress Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 238000006213 oxygenation reaction Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011163 secondary particle Substances 0.000 description 1
- SBEQWOXEGHQIMW-UHFFFAOYSA-N silicon Chemical compound [Si].[Si] SBEQWOXEGHQIMW-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| JP2003317022A JP4376579B2 (ja) | 2003-09-09 | 2003-09-09 | 窒化珪素結合SiC耐火物及びその製造方法 |
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Family Applications (1)
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| ZA200601700A ZA200601700B (en) | 2003-09-09 | 2004-07-23 | Silicon nitride-bonded sic refractory material and method for production thereof |
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| EP (1) | EP1666433B1 (pl) |
| JP (1) | JP4376579B2 (pl) |
| CN (1) | CN100509699C (pl) |
| DE (1) | DE602004032448D1 (pl) |
| PL (1) | PL1666433T3 (pl) |
| WO (1) | WO2005026076A1 (pl) |
| ZA (1) | ZA200601700B (pl) |
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| JP4796496B2 (ja) * | 2004-06-25 | 2011-10-19 | イビデン株式会社 | フィルタ、その製造方法及び排気浄化装置 |
| FR2878520B1 (fr) * | 2004-11-29 | 2015-09-18 | Saint Gobain Ct Recherches | Bloc refractaire fritte a base de carbure de silicium a liaison nitrure de silicium |
| US8097547B2 (en) * | 2004-11-29 | 2012-01-17 | Saint-Gobain Centre De Recherches Et D'etudes Europeen | Sintered refactory material based on silicon carbide with a silicon nitride binder |
| JP4795754B2 (ja) * | 2005-08-25 | 2011-10-19 | 日本碍子株式会社 | 高耐熱衝撃性セラミックス複合材及びその製造方法 |
| CN100417625C (zh) * | 2005-09-21 | 2008-09-10 | 日本碍子株式会社 | 非氧化性气氛用窑具 |
| JP4855874B2 (ja) * | 2005-09-21 | 2012-01-18 | 日本碍子株式会社 | 非酸化性雰囲気用窯道具 |
| EP1951486A4 (en) * | 2005-11-07 | 2009-11-18 | Vanguard Company Llc | INVERSE SINTER REACTION OF Si3N4 / SiC COMPOSITES |
| US7446066B1 (en) * | 2005-11-07 | 2008-11-04 | Jai-Lin Sun | Reverse reaction sintering of Si3N4/SiC composites |
| US20070105707A1 (en) * | 2005-11-10 | 2007-05-10 | Ngk Insulators, Ltd. | Method for manufacturing honeycomb structure |
| CN101033145B (zh) * | 2006-03-09 | 2010-05-12 | 宝山钢铁股份有限公司 | 一种用于砌筑高炉炉身石墨砖的胶泥 |
| CN101033144B (zh) * | 2006-03-09 | 2010-05-12 | 宝山钢铁股份有限公司 | 一种用于砌筑高炉炉身石墨砖与碳化硅砖的复合胶泥 |
| US20070271867A1 (en) * | 2006-05-19 | 2007-11-29 | Saint-Gobain Ceramics & Plastics, Inc. | Refractory tiles for heat exchangers |
| CN100453508C (zh) * | 2006-06-14 | 2009-01-21 | 中国科学院理化技术研究所 | 化学激励燃烧合成氮化硅/碳化硅复合粉体的方法 |
| JP2008143757A (ja) * | 2006-12-12 | 2008-06-26 | Ngk Insulators Ltd | 不定形耐火物 |
| FR2911869B1 (fr) * | 2007-01-29 | 2011-05-20 | Saint Gobain Ct Recherches | Procede de fabrication d'un corps poreux ceramique a base de sic |
| CN101343183B (zh) * | 2007-07-13 | 2010-10-27 | 中国科学院金属研究所 | 碳化锆钛颗粒增强硅铝碳化钛锆基复合材料及其制备方法 |
| CN101367657B (zh) * | 2007-08-14 | 2011-06-15 | 徐进清 | 一种半硅耐火材料制品及其制备方法 |
| WO2009093690A1 (ja) * | 2008-01-24 | 2009-07-30 | Ngk Insulators, Ltd. | ハニカム成形体の焼成方法 |
| WO2009093691A1 (ja) * | 2008-01-24 | 2009-07-30 | Ngk Insulators, Ltd. | ハニカム成形体の焼成方法 |
| DE102008006894A1 (de) * | 2008-01-31 | 2009-08-06 | Karrena Gmbh | Auskleidung eines Feuerungsraums |
| EP2251628B1 (en) | 2008-03-05 | 2016-01-27 | NGK Insulators, Ltd. | Kiln tool plate for firing ceramic |
| JP2010052963A (ja) * | 2008-08-27 | 2010-03-11 | Mitsui Mining & Smelting Co Ltd | 窒化珪素結合SiC耐火物の製造方法 |
| JP5126984B2 (ja) * | 2009-05-26 | 2013-01-23 | 日本碍子株式会社 | SiC含有キャスタブル耐火物の製造方法 |
| US8664135B2 (en) * | 2010-12-30 | 2014-03-04 | Saint-Gobain Ceramics & Plastics, Inc. | Crucible body and method of forming same |
| KR101303812B1 (ko) | 2012-03-30 | 2013-09-04 | 한국과학기술연구원 | 석탄슬래그 침식에 강한 알루미나 코팅 스핀넬/탄화규소 내화물 조성물 및 이의 제조방법 |
| JP6114023B2 (ja) | 2012-12-18 | 2017-04-12 | 日本碍子株式会社 | 微粒子捕集フィルタ |
| CN102994679A (zh) * | 2012-12-26 | 2013-03-27 | 武汉桂坤科技有限公司 | 一种生产还原铁粉用优质海绵铁的方法及设备 |
| JP6253554B2 (ja) * | 2014-02-19 | 2017-12-27 | 日本碍子株式会社 | 複合耐火物およびその製造方法 |
| RU2563469C1 (ru) * | 2014-02-28 | 2015-09-20 | Открытое акционерное общество "Волжский абразивный завод" | Огнеупорный конструкционный керамический материал |
| JP6415356B2 (ja) * | 2015-03-04 | 2018-10-31 | 東京窯業株式会社 | 鉄溶湯用炭化珪素質耐火ブロックおよびその製造方法 |
| CN106007758A (zh) * | 2016-04-22 | 2016-10-12 | 葫芦岛市华能工业陶瓷有限公司 | 增韧的氮化硅结合碳化硅陶瓷复合材料及其制备方法 |
| CN106045542A (zh) * | 2016-07-25 | 2016-10-26 | 宜兴市中环耐火材料有限公司 | 循环流化床锅炉用抗高温蠕变耐磨浇注料 |
| CN107445623A (zh) * | 2017-08-23 | 2017-12-08 | 沈阳长信碳化硅微粉有限公司 | 一种精细陶瓷制品用的碳化硅微粉的生产方法 |
| CN107963901A (zh) * | 2017-12-27 | 2018-04-27 | 洛阳神佳窑业有限公司 | 一种绝缘耐火材料 |
| CN108314455B (zh) * | 2018-03-29 | 2020-06-23 | 深圳市商德先进陶瓷股份有限公司 | 碳化硅陶瓷及其制备方法和应用 |
| CN109231991A (zh) * | 2018-08-30 | 2019-01-18 | 济宁泉达实业有限责任公司 | 一种氧氮化硅结合碳化硅蜂窝陶瓷及其制备方法 |
| CN113195992A (zh) * | 2018-11-13 | 2021-07-30 | 圣戈本陶瓷及塑料股份有限公司 | 耐火制品及其形成方法 |
| CN111439999A (zh) * | 2020-03-16 | 2020-07-24 | 泉州市泉石通智能科技有限公司 | 一种氮化硅结合碳化硅耐火材料及其制备方法 |
| CN111548164B (zh) * | 2020-05-19 | 2021-06-29 | 中钢集团洛阳耐火材料研究院有限公司 | 一种持续自增韧氮化物结合碳化硅耐火材料 |
| DE102020206957A1 (de) | 2020-06-03 | 2021-12-09 | Refratechnik Holding Gmbh | Trockener Versatz und Versatzfrischmasse zur Herstellung eines grobkeramischen, gebrannten feuerfesten Erzeugnisses, insbesondere einer Rohrschutzplatte, aus nitridgebundenem Siliciumcarbid, derartiges Erzeugnis sowie Verfahren zu seiner Herstellung und Müllverbrennungsanlage, Rauchgasentschwefelungsanlage und Schmelzwanne mit einem derartigen Erzeugnis |
| CN113185298B (zh) * | 2021-04-16 | 2023-02-07 | 贵阳联合高温材料有限公司 | 一种微孔高热导SiC基接包衬制品及其制备方法和应用 |
| CN116178026A (zh) * | 2022-12-05 | 2023-05-30 | 山西华钠碳能科技有限责任公司 | 一种用于电池材料烧结的匣钵及其制备方法和应用 |
| JP7719763B2 (ja) * | 2022-12-27 | 2025-08-06 | クアーズテック合同会社 | 窒化ケイ素結合炭化ケイ素耐火物 |
| CN116178023A (zh) * | 2023-02-21 | 2023-05-30 | 中钢集团洛阳耐火材料研究院有限公司 | 一种抗热冲击、抗氧化Si3N4结合SiC耐火材料的制备方法 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2131411A (en) * | 1982-12-02 | 1984-06-20 | Bethlehem Steel Corp | Silicon carbide refractories |
| US4578363A (en) * | 1984-01-23 | 1986-03-25 | Kennecott Corporation | Silicon carbide refractories having modified silicon nitride bond |
| JPS61201662A (ja) * | 1985-03-04 | 1986-09-06 | 株式会社日立製作所 | 複合セラミツクスの製造法 |
| US4690790A (en) * | 1985-07-23 | 1987-09-01 | Stemcor Corporation | Silicon nitride/silicon carbide composition and articles thereof |
| US4937211A (en) | 1986-06-09 | 1990-06-26 | Norton Company | High strength nitride bonded silicon carbide refractories |
| DE3742862A1 (de) | 1987-11-23 | 1989-06-01 | Norton Gmbh | Feuerfestmaterial und verfahren zur herstellung desselben |
| JPH026371A (ja) | 1988-06-24 | 1990-01-10 | Kawasaki Steel Corp | サイアロン結合を有する炭化珪素質れんがの製造方法 |
| JP2781440B2 (ja) | 1990-01-25 | 1998-07-30 | 日本碍子株式会社 | 窒化珪素結合炭化珪素質耐火物の製造方法 |
| JPH0747507B2 (ja) * | 1990-08-31 | 1995-05-24 | 日本碍子株式会社 | 窒化物結合SiC耐火物 |
| JPH0725590B2 (ja) * | 1990-12-26 | 1995-03-22 | 日本碍子株式会社 | SiC質耐火物 |
| JPH0733530A (ja) * | 1993-07-26 | 1995-02-03 | Toshiba Corp | セラミックス基複合材料およびその製造方法 |
| US5521129A (en) * | 1994-09-14 | 1996-05-28 | The Carborundum Company | Sialon-bonded silicon carbide refractory |
| US5459112A (en) * | 1994-09-14 | 1995-10-17 | The Carborundum Company | Reaction-bonded silicon carbide refractory product |
| JP2002284577A (ja) * | 2001-03-26 | 2002-10-03 | Nichias Corp | 耐火物及びその製造方法 |
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| EP1666433B1 (en) | 2011-04-27 |
| CN100509699C (zh) | 2009-07-08 |
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| PL1666433T3 (pl) | 2011-11-30 |
| WO2005026076A1 (ja) | 2005-03-24 |
| JP4376579B2 (ja) | 2009-12-02 |
| US20060281625A1 (en) | 2006-12-14 |
| EP1666433A4 (en) | 2008-11-26 |
| JP2005082451A (ja) | 2005-03-31 |
| CN1849276A (zh) | 2006-10-18 |
| DE602004032448D1 (de) | 2011-06-09 |
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