CN101649516A - Silk-coating method for PVC/PU coating polyester industrial yarns and device thereof - Google Patents

Silk-coating method for PVC/PU coating polyester industrial yarns and device thereof Download PDF

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Publication number
CN101649516A
CN101649516A CN200910101010A CN200910101010A CN101649516A CN 101649516 A CN101649516 A CN 101649516A CN 200910101010 A CN200910101010 A CN 200910101010A CN 200910101010 A CN200910101010 A CN 200910101010A CN 101649516 A CN101649516 A CN 101649516A
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coating
thread
silk
polyester industrial
pvc
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CN101649516B (en
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段亚峰
沈晶鑫
方海
童璐璐
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Shaoxing Shun Shun Textile Window Material Co Ltd
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University of Shaoxing
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Abstract

The invention discloses a silk-coating method for PVC/PU coating polyester industrial yarns and a device thereof. The method comprises the following steps: using polyester industrial yarns as raw materials and a core layer structure; adopting a PVC-coating adhesive as a surface structure; dipping the polyester industrial yarns in the PVC-coating adhesive so that the adhesive is stuck to the silk;extruding the silk; scraping the adhesive; then, winding the silk in a spiral shape and baking; and drying, cooling the dried silk by cold air and coiling so that the coating adhesive is deeply permeated and coated on the core layer structure to form the silk of the coating polyester industrial yarns. The composite silk material has the advantages of high strength, good toughness, corrosion resistance, aging resistance, and the like. A melting point of PVC, PU or PE coating adhesive on the surface is lower than that of core-layer polyester yarns, woven fabrics in a stretching state are baked at high temperature or thermally rolled, shaped and processed, and warp yarns and weft yarns are melted and fused by the coating adhesive so that mesh fabrics are integrally smooth and stiff and meshesare uniform and stable.

Description

The silk thread coating process and the equipment thereof of PVC/PU coating polyester industrial silk
Technical field
The present invention relates to a kind of silk thread coating process and equipment thereof of PVC/PU coating polyester industrial silk.
Background technology
That polyester industrial yarn is meant is high-strength, the terylene industrial long filament at thick dawn, and its fiber number generally is not less than 550dtex.Can be divided into high-strength flatness type (common standard type), the low shrinkage type of high mould, high intensity low shrinkage type, active form according to its performance.The low shrinkage type polyester industrial yarn of wherein high mould has the trend that progressively replaces common standard type polyester industrial yarn owing to have premium properties such as fracture strength is big, elastic modelling quantity is high, percentage elongation is low, resistance to impact is good in tire and mechanical rubber; High-strength flatness type polyester industrial yarn has high strength, low elongation, high-modulus, dry-hot shrinkage than characteristics such as height, main at present warp and the safety belt for vehicle, conveyer belt as tire cord and conveyer belt, canvas; High intensity low shrinkage type polyester industrial yarn is because the after-contraction of being heated is little, its fabric or the rubber that is made into have good DIMENSIONAL STABILITY and heat-resistant stability, can absorb impact load, and have the characteristics of polyamide fibre softness, be mainly used in coated fabric (advertising lamp box cloth etc.), conveyer belt parallel etc.; The active form polyester industrial yarn is a kind of novel industry silk, and it and rubber, PVC and PU have good affinity, can simplify subsequent machining technology, and improve Products Quality greatly.
Polyester industrial yarn production technology development course polyester industrial yarn production technology has experienced conventional spinning, drawing-off two-step method to high speed spinning, drawing-off one-step method, because one-step method more can be saved cost effectively, and is widely accepted.In recent years, for improving the quality of products, further reducing production costs, one-step method production process also carries out a large amount of technological transformations, for example: adopt continous mode solid phase polycondensation tackify technology, flexible melt tackify directly to spin industry silk technology and in polyester device, set up one or more terminal polymeric kettles and reach the purpose that improves the polyester fondant inherent viscosity, for solid technical foundation has been established in the appearance of polyester industrial yarn new product, the low shrinkage type terylene industrial yarn quality of particularly high mould has increased significantly, and model change speed is accelerated greatly.
PVC is a polyvinyl chloride, is a kind of macromolecular material that uses a chlorine atom to replace a hydrogen atom in the polyethylene.Its true qualities are that little yellow is translucent, and are glossy.Transparency is better than polyethylene, polyphenyl alkene, is worse than polystyrene, with the auxiliary dosage difference, is divided into soft, PVC-U, and soft goods is gentle and tough, and feel is sticking, and the hardness of boardy product is higher than low density polyethylene (LDPE), and is lower than polypropylene, albinism can occur at the flexion place.Present fibre coating technique both domestic and external only limits to the coating of glass fibre; And singly say coating technology, just have only the coating technology of fabric face.Present coating technology more applications is in the manufacturing of component of machine and the application of medical science aspect, and fails well to be utilized and develop in textile industry.Now, countries in the world have all been classified the development of coating process as great development in science and technology project.
Summary of the invention
In order to address the above problem, the object of the present invention is to provide a kind of silk thread coating process and equipment thereof of PVC/PU coating polyester industrial silk, compound (1) silk thread material of the present invention has intensity height, good toughness, characteristics such as corrosion-resistant, anti-aging.Simultaneously, the PVC on surface or the PU coating adhesive fusing point terylene thread that is lower than sandwich layer, fabric be made into after under the extended state high temperature bake or rolling and molding processing, can make graticule at overlapping generation coating adhesive hot melt adhesive, screen cloth fabric overall leveling is stiffening, and mesh is uniform and stable.
For reaching above-mentioned purpose, the present invention adopts following technical scheme:
A kind of silk thread coating process of PVC/PU coating polyester industrial silk, with polyester industrial yarn and PVC/PU/PE coating adhesive is raw material, adopt polyester industrial yarn as core, adopt coating adhesive, the polyester industrial yarn synnema is combined into the skin-core structure monofilament through coating as the cortex material.Specific embodiment is, polyester industrial yarn is flooded kiss-coating make silk thread band glue in polyvinyl chloride coating adhesives such as (PVC), push frictioning behind the silk thread band glue, twine with 15-35mm spacing helical form then and bake, baking temperature 190-210 ℃, through after the blowing cooling and batching, make the coating adhesive depth of penetration be coated on the silk thread that forms the coating polyester industrial silk on the core structure again.
Described coating adhesive also can adopt polyurethane PU or polythene PE to substitute.
Add nanoscale ZiO in the described coating adhesive 2In antiultraviolet age resister, phosphorus flame retardant or the ecological safety pest repellant one or more.
Described nanoscale ZiO 2The antiultraviolet age resister is commercially available active nano zinc oxide, more than zinc content 95% reaches, is synthetic fiber silk thread or fabric age resister main component, has antiultraviolet and sun-resistant function.
Described phosphorus flame retardant is commercially available ammonium polyphosphate, and molecular formula is (NH 4PO 3) n.
Described ecological safety pest repellant is the natural pest repellant of commercially available BIO-X, is to refine the pure natural pest repellant that forms by plants such as edible capsicum, garlics can in environment, survive by smell volatilization control mosquito, insect, but to the person poultry harmless.
A kind of silk thread coating apparatus of PVC/PU coating polyester industrial silk comprises the coating machine frame, and industry silk bobbin is installed on the coating machine frame successively, coating adhesive groove, the infrared tube that bakes of electricity, cooler bin, groove drum work beam, the compound terylene thread bobbin of coating; Wherein between industry silk bobbin and the coating adhesive groove first thread guide and second thread guide are installed successively; Coating adhesive groove top is provided with the composite groove of coating adhesive, and is provided with the 3rd thread guide in the coating adhesive groove; Coating adhesive groove and infrared the baking of electricity are equipped with the 4th thread guide, boundling doctor kiss coater and the 5th thread guide successively between the tube; Infrared the baking between tube and the cooler bin of electricity is equipped with the 6th thread guide; Cooler bin is provided with air blast, between cooler bin and groove drum work beam, the compound terylene thread bobbin of coating the finishing thread guide is installed.
In the described coating adhesive groove agitator is installed; In the composite groove of coating adhesive agitator is installed.
Described first thread guide, second thread guide, the 3rd thread guide, the 4th thread guide, the 5th thread guide, the 6th thread guide, the boundling doctor kiss coater, the electricity infrared bake the tube and finishing thread guide surface all scribble polytetrafluoroethylene (PTFE).
The invention has the beneficial effects as follows: compound (1) silk thread material of the present invention has intensity height, good toughness, characteristics such as corrosion-resistant, anti-aging.Simultaneously, the PVC on surface or the PU coating adhesive fusing point terylene thread that is lower than sandwich layer, fabric be made into after under the extended state high temperature bake or rolling and molding processing, can make graticule at overlapping generation coating adhesive hot melt adhesive, screen cloth fabric overall leveling is stiffening, and mesh is uniform and stable; According to the purposes needs, also can realize mosquito dispersing, uvioresistant, specific function such as fire-retardant by adding functional additive.
Widespread usage is in following field:
(1) sunshade net
Be mainly used in large-scale hotel, hotel and meeting, physical culture, leisure venue etc. and see that usually the Room institute that is made into automatic curtain, balcony glass weigh down large tracts of land printing opacity sunshade such as curtain or anti-mosquitos and flies flies into.Require material and works to have the water of refusing, anti-aging, uvioresistant and function such as fire-retardant.
(2) seat-cover fabric
Main grandly be used for flexible Ventilating chairs (cool chair) such as stadiums, open-air outdoor bathing place, high-grade movie theatre, conference centre, and seat cushions, require material to have functions such as the water of refusing, antifouling, corrosion-resistant, antibiotic, anti-aging, anti-ultraviolet radiation.
(3) insect protected bird prevention net
Be high-strength ageing-resistant novel agricultural booth, the chamber covering material that after agricultural plastic film, polypropylene fibre flat filament sunshade net, occurs.Be mainly used in the insect protected sunshade that modern agriculture and gardening are produced, have anti-heavy rain, checking speed suppresses high light, and ventilation and penetrating light is carried ground temperature, damping degree, diseases prevention worm and bird pest etc.Bringing into play important effect at milk cattle cultivating, greenhouse gardening, chamber planting and aspects such as land for growing field crops seedling, tidal land aquaculture.At present, the domestic existing thin dish of warm season in summer green non-pollution that is applied to carries training, flue-cured tobacco, muskmelon, flowers and mushroom plantation.Report is produced in the experimental study in fields such as milk cow feeding live pig and industrialization, and effect is obvious, need have a high potential.
Description of drawings
Fig. 1 is the structural representation of coating polyester industrial silk silk thread coating apparatus of the present invention.
The specific embodiment
Below by specific embodiment, the invention will be further described.
Embodiment 1
A kind of silk thread coating process of PVC coating polyester industrial silk is a raw material with polyester industrial yarn and PVC coating adhesive, adopts polyester industrial yarn as core, adopts the PVC coating adhesive as the cortex material, through coating the polyester industrial yarn synnema is combined into the skin-core structure monofilament.Specific embodiment is, polyester industrial yarn is flooded kiss-coating make silk thread band glue in the PVC coating adhesive, push frictioning behind the silk thread band glue, infrared the baking on the tube that is wrapped in diameter 300mm with 15mm spacing helical form bakes then, 190 ℃ of baking temperatures, bake dried silk thread again through after the blowing cooling and batching, make the coating adhesive depth of penetration be coated on the coating silk thread that forms composite construction on the sandwich layer polyester industrial yarn.
Produce the coating apparatus of coating polyester industrial silk silk thread, as shown in Figure 1, comprise coating machine frame (not shown), industry silk bobbin 1 is installed successively, coating adhesive groove 6, the infrared tube 11 that bakes of electricity on the coating machine frame, cooler bin 13, groove drum work beam 17, the compound terylene thread bobbin 18 of coating; Wherein between industry silk bobbin 1 and the coating adhesive groove 6 first thread guide 2 and second thread guide 4 are installed successively; Coating adhesive groove 6 tops are provided with the composite groove 19 of coating adhesive, and are provided with the 3rd thread guide 5 in the coating adhesive groove 6; Infrared the baking between the tube 11 of coating adhesive groove 6 and electricity is equipped with the 4th thread guide 8, boundling doctor kiss coater 9 and the 5th thread guide 10 successively; Infrared the baking between tube 11 and the cooler bin 13 of electricity is equipped with the 6th thread guide 12; Cooler bin 13 is provided with air blast 14, between cooler bin 13 and groove drum work beam 17, the compound terylene thread bobbin 18 of coating finishing thread guide 15 is installed.Agitator 21 is installed in the coating adhesive groove 6; In the composite groove 19 of coating adhesive agitator 20 is installed.First thread guide, 2, the second thread guides, 4, the three thread guides 5, the 4th thread guide 8, the five thread guides 10, the six thread guides 12, boundling doctor kiss coater 9, the electricity infrared bake the tube 11 and finishing thread guide 15 surfaces all scribble polytetrafluoroethylene (PTFE), guarantee process non-sticking lining glue.
In the coating process, polyester industrial yarn 2 moves back from industry silk bobbin 1 and separates out, enters coating adhesive groove 6 through first thread guide 3 and 4 guiding of second thread guide; Coating agent 7 in the coating adhesive groove 6 is controlled for colloid system by the composite groove 19 of coating adhesive, and mixer 20.21 is used for stirring the coating glue and keeps all even mobile.And the coating adhesive 7 for preparing dripped by valve enter coating adhesive groove 6, make coating adhesive 7 is housed in the coating adhesive groove 6, with polyester industrial yarn 2 immersion liquid kiss-coating in coating adhesive 7, silk thread band glue bakes drying after the 3rd thread guide 5, the 4th thread guide 8 and 10 guiding of the 5th thread guide are wrapped in infrared the baking on the tube 11 of electricity with a determining deviation helical form, solvent in the evaporation coating adhesive makes concentrated being solidificated in of coating adhesive realize the compound of silk thread and coating adhesive composition on the silk thread.Therebetween, the silk thread of band glue is realized uniformly penetrating and the coating of coating adhesive to the silk thread bundle through eyelet position and the 4th thread guide 8 and the boundling doctor kiss coater 9 frictioning extruding of the 5th thread guide 10 on same straight line.Bake dry compound silk through coating and enter cooler bin 13 through the 6th thread guide 12, cold wind at air blast 14 brushes the dry and comfortable coating polyester industrial silk silk thread 16 of cooling back one-tenth down, surface modification thread guide 15 and groove drum work beam 17 are wound on the compound terylene thread bobbin 18 of coating and finish whole coating compound processing course.Coating polyester industrial silk silk thread 16 after compound is as organizine and tram, and process warping-pass-weave-base inspection-tentering or hot rolling bake the protection network fabric of finalizing the design-be made into.The fusing point that utilizes the PVC coating agent is than the low characteristics of polyester industrial yarn (polyester), after adopting the compound terylene thread of this coating to be made into the protection network fabric, must bake typing processing at 190-210 ℃ of following tentering or hot rolling, graticule is interweaved, and overlapping to point out coating adhesive generation partial melting bonding, guarantee that the protection network fabric is very flat, the eyelet size is stable, indeformable;
Present embodiment can adopt true qualities coating agent coating to be combined into white according to actual needs, also can add coloring earth or synthetic dyestuffs again in coating agent, and coating is combined into various colored compound silks, is used for various ornamental sunshade nets or soft seat material.
The present invention is widely used in cultivating and growing fly net productions such as thin dish, flowers, crops and edible fungus such as high-grade hotel, hotel and meeting, physical culture, leisure venue indoor and outdoor abat vent and modern agriculture, gardening, is the extraordinary silk of a kind of novel high-tech composite material.
Embodiment 2
A kind of silk thread coating process of PU coating polyester industrial silk is a raw material with polyester industrial yarn and PU coating adhesive, adopts polyester industrial yarn as core, adopts the PU coating adhesive as the cortex material, and added nanoscale ZiO in coating adhesive 2Antiultraviolet age resister, phosphorus flame retardant and ecological safety pest repellant are combined into the skin-core structure monofilament through coating with the polyester industrial yarn synnema.Specific embodiment is, earlier with nanoscale ZiO 2The antiultraviolet age resister, phosphorus flame retardant, ecological safety pest repellants etc. evenly disperse to add to be re-dubbed PU functional coating glue in the PU coating adhesive with certain proportion and hybrid mode, again polyester industrial yarn is flooded kiss-coating in PU functional coating glue and make silk thread band glue, push frictioning behind the silk thread band glue, infrared the baking on the tube that is wrapped in diameter 400mm with 35mm spacing helical form bakes then, 210 ℃ of baking temperatures, bake dried silk thread again through after the blowing cooling and batching, make the coating adhesive depth of penetration be coated on the functional coating silk thread that forms composite construction on the sandwich layer polyester industrial yarn.
Produce the coating apparatus of coating polyester industrial silk silk thread, as shown in Figure 1, comprise coating machine frame (not shown), industry silk bobbin 1 is installed successively, coating adhesive groove 6, the infrared tube 11 that bakes of electricity on the coating machine frame, cooler bin 13, groove drum work beam 17, the compound terylene thread bobbin 18 of coating; Wherein between industry silk bobbin 1 and the coating adhesive groove 6 first thread guide 2 and second thread guide 4 are installed successively; Coating adhesive groove 6 tops are provided with the composite groove 19 of coating adhesive, and are provided with the 3rd thread guide 5 in the coating adhesive groove 6; Infrared the baking between the tube 11 of coating adhesive groove 6 and electricity is equipped with the 4th thread guide 8, boundling doctor kiss coater 9 and the 5th thread guide 10 successively; Infrared the baking between tube 11 and the cooler bin 13 of electricity is equipped with the 6th thread guide 12; Cooler bin 13 is provided with air blast 14, between cooler bin 13 and groove drum work beam 17, the compound terylene thread bobbin 18 of coating finishing thread guide 15 is installed.Agitator 21 is installed in the coating adhesive groove 6; In the composite groove 19 of coating adhesive agitator 20 is installed.First thread guide, 2, the second thread guides, 4, the three thread guides 5, the 4th thread guide 8, the five thread guides 10, the six thread guides 12, boundling doctor kiss coater 9, the electricity infrared bake the tube 11 and finishing thread guide 15 surfaces all scribble polytetrafluoroethylene (PTFE), guarantee process non-sticking lining glue.
In the coating process, polyester industrial yarn 2 moves back from industry silk bobbin 1 and separates out, enters coating adhesive groove 6 through first thread guide 3 and 4 guiding of second thread guide; Coating agent 7 in the coating adhesive groove 6 is controlled for colloid system by the composite groove 19 of coating adhesive, and mixer 20.21 is used for stirring the coating glue and keeps all even mobile.And the coating adhesive 7 for preparing dripped by valve enter coating adhesive groove 6, make coating adhesive 7 is housed in the coating adhesive groove 6, with polyester industrial yarn 2 immersion liquid kiss-coating in coating adhesive 7, silk thread band glue bakes drying after the 3rd thread guide 5, the 4th thread guide 8 and 10 guiding of the 5th thread guide are wrapped in infrared the baking on the tube 11 of electricity with a determining deviation helical form, solvent in the evaporation coating adhesive makes concentrated being solidificated in of coating adhesive realize the compound of silk thread and coating adhesive composition on the silk thread.Therebetween, the silk thread of band glue is realized uniformly penetrating and the coating of coating adhesive to the silk thread bundle through eyelet position and the 4th thread guide 8 and the boundling doctor kiss coater 9 frictioning extruding of the 5th thread guide 10 on same straight line.Bake dry compound silk through coating and enter cooler bin 13 through the 6th thread guide 12, cold wind at air blast 14 brushes the dry and comfortable coating polyester industrial silk silk thread 16 of cooling back one-tenth down, surface modification thread guide 15 and groove drum work beam 17 are wound on the compound terylene thread bobbin 18 of coating and finish whole coating compound processing course.Coating polyester industrial silk silk thread 16 after compound is as organizine and tram, and process warping-pass-weave-base inspection-tentering or hot rolling bake the protection network fabric of finalizing the design-be made into.The fusing point that utilizes the PVC coating agent is than the low characteristics of polyester industrial yarn (polyester), after adopting the compound terylene thread of this coating to be made into the protection network fabric, must bake typing processing at 190-210 ℃ of following tentering or hot rolling, graticule is interweaved, and overlapping to point out coating adhesive generation partial melting bonding, guarantee that the protection network fabric is very flat, the eyelet size is stable, indeformable;
Present embodiment can be according to actual needs, can adopt true qualities coating agent coating to be combined into white, also can add coloring earth or synthetic dyestuffs again in coating agent, coating is combined into various colored compound silks, is used for the various ornamental sunshade nets of indoor and outdoor, mosquito proof net and soft seat material.
The present invention is widely used in cultivating and growing fly net productions such as thin dish, flowers, crops and edible fungus such as high-grade hotel, hotel and meeting, physical culture, leisure venue indoor and outdoor abat vent and modern agriculture, gardening, is the extraordinary silk of a kind of novel high-tech complex function new material.
Embodiment 3
A kind of silk thread coating process of PE coating polyester industrial silk, with polyester industrial yarn and PE coating adhesive is raw material, adopt polyester industrial yarn as core, adopt the PE coating adhesive as the cortex material, and in coating adhesive, added phosphorus flame retardant, the polyester industrial yarn synnema has been combined into the skin-core structure monofilament through coating.Specific embodiment is, earlier phosphorus flame retardant is evenly disperseed to add to be re-dubbed PE functional coating glue in the PE coating adhesive with certain proportion and hybrid mode, again polyester industrial yarn is flooded kiss-coating in the PE coating adhesive and make silk thread band glue, push frictioning behind the silk thread band glue, infrared the baking on the tube that is wrapped in diameter 350mm with 25mm spacing helical form bakes then, 200 ℃ of baking temperatures, bake dried silk thread again through after the blowing cooling and batching, make the coating adhesive depth of penetration be coated on the coating silk thread that forms composite construction on the sandwich layer polyester industrial yarn.
Produce the coating apparatus of coating polyester industrial silk silk thread, as shown in Figure 1, comprise coating machine frame (not shown), industry silk bobbin 1 is installed successively, coating adhesive groove 6, the infrared tube 11 that bakes of electricity on the coating machine frame, cooler bin 13, groove drum work beam 17, the compound terylene thread bobbin 18 of coating; Wherein between industry silk bobbin 1 and the coating adhesive groove 6 first thread guide 2 and second thread guide 4 are installed successively; Coating adhesive groove 6 tops are provided with the composite groove 19 of coating adhesive, and are provided with the 3rd thread guide 5 in the coating adhesive groove 6; Infrared the baking between the tube 11 of coating adhesive groove 6 and electricity is equipped with the 4th thread guide 8, boundling doctor kiss coater 9 and the 5th thread guide 10 successively; Infrared the baking between tube 11 and the cooler bin 13 of electricity is equipped with the 6th thread guide 12; Cooler bin 13 is provided with air blast 14, between cooler bin 13 and groove drum work beam 17, the compound terylene thread bobbin 18 of coating finishing thread guide 15 is installed.Agitator 21 is installed in the coating adhesive groove 6; In the composite groove 19 of coating adhesive agitator 20 is installed.First thread guide, 2, the second thread guides, 4, the three thread guides 5, the 4th thread guide 8, the five thread guides 10, the six thread guides 12, boundling doctor kiss coater 9, the electricity infrared bake the tube 11 and finishing thread guide 15 surfaces all scribble polytetrafluoroethylene (PTFE), guarantee process non-sticking lining glue.
In the coating process, polyester industrial yarn 2 moves back from industry silk bobbin 1 and separates out, enters coating adhesive groove 6 through first thread guide 3 and 4 guiding of second thread guide; Coating agent 7 in the coating adhesive groove 6 is controlled for colloid system by the composite groove 19 of coating adhesive, and mixer 20.21 is used for stirring the coating glue and keeps all even mobile.And the coating adhesive 7 for preparing dripped by valve enter coating adhesive groove 6, make coating adhesive 7 is housed in the coating adhesive groove 6, with polyester industrial yarn 2 immersion liquid kiss-coating in coating adhesive 7, silk thread band glue bakes drying after the 3rd thread guide 5, the 4th thread guide 8 and 10 guiding of the 5th thread guide are wrapped in infrared the baking on the tube 11 of electricity with a determining deviation helical form, solvent in the evaporation coating adhesive makes concentrated being solidificated in of coating adhesive realize the compound of silk thread and coating adhesive composition on the silk thread.Therebetween, the silk thread of band glue is realized uniformly penetrating and the coating of coating adhesive to the silk thread bundle through eyelet position and the 4th thread guide 8 and the boundling doctor kiss coater 9 frictioning extruding of the 5th thread guide 10 on same straight line.Bake dry compound silk through coating and enter cooler bin 13 through the 6th thread guide 12, cold wind at air blast 14 brushes the dry and comfortable coating polyester industrial silk silk thread 16 of cooling back one-tenth down, surface modification thread guide 15 and groove drum work beam 17 are wound on the compound terylene thread bobbin 18 of coating and finish whole coating compound processing course.Coating polyester industrial silk silk thread 16 after compound is as organizine and tram, and process warping-pass-weave-base inspection-tentering or hot rolling bake the protection network fabric of finalizing the design-be made into.The fusing point that utilizes the PVC coating agent is than the low characteristics of polyester industrial yarn (polyester), after adopting the compound terylene thread of this coating to be made into the protection network fabric, must bake typing processing at 190-210 ℃ of following tentering or hot rolling, graticule is interweaved, and overlapping to point out coating adhesive generation partial melting bonding, guarantee that the protection network fabric is very flat, the eyelet size is stable, indeformable;
Present embodiment can be according to actual needs, can adopt true qualities coating agent coating to be combined into white, also can add coloring earth or synthetic dyestuffs again in coating agent, coating is combined into various colored compound silks, is used for various ornamental anti-flaming function sunshade nets or soft seat material.
The present invention is widely used in cultivating and growing fly net productions such as thin dish, flowers, crops and edible fungus such as high-grade hotel, hotel and meeting, physical culture, leisure venue indoor and outdoor abat vent and modern agriculture, gardening, is the extraordinary silk of a kind of novel high-tech composite material.

Claims (9)

1、一种PVC/PU涂层涤纶工业丝的丝线涂层方法,以涤纶工业丝作为原料,其特征在于:将涤纶工业丝作为芯层结构,采用涂层胶聚氯乙烯作为皮层结构,将涤纶工业丝在聚氯乙烯涂层胶中浸渍挂胶使丝线带胶,丝线带胶后进行挤压刮胶,然后以15-35mm间距螺旋状缠绕在直径300-400mm的红外焙烘筒上进行焙烘,焙烘温度190-210℃,焙烘干燥后的丝线再经过吹风冷却和卷取后,使涂层胶深度渗透包覆在芯层涤纶工业丝上形成复合结构的涂层丝线。1. A thread coating method for PVC/PU coated polyester industrial yarn, using polyester industrial yarn as raw material, characterized in that: polyester industrial yarn is used as the core layer structure, and coating glue polyvinyl chloride is used as the cortex structure. Polyester industrial yarn is dipped in polyvinyl chloride coating glue to make the thread glued. After the silk thread is glued, it is extruded and scraped, and then spirally wound on an infrared baking cylinder with a diameter of 300-400mm at a distance of 15-35mm. Baking, the baking temperature is 190-210 ℃, after the dried silk thread is cooled by blowing and coiled, the coating glue is deeply infiltrated and coated on the core layer polyester industrial thread to form a composite structure coated thread. 2、根据权利要求1所述的PVC/PU涂层涤纶工业丝的丝线涂层方法,其特征在于:所述的涂层胶也能采用聚氨酯或聚乙烯替代。2. The thread coating method of PVC/PU coated polyester industrial yarn according to claim 1, characterized in that the coating glue can also be replaced by polyurethane or polyethylene. 3、根据权利要求1所述的PVC/PU涂层涤纶工业丝的丝线涂层方法,其特征在于:所述的涂层胶中添加纳米级ZiO2防紫外线抗老化剂、磷系阻燃剂或生态安全驱虫剂中的一种或几种。3. The thread coating method of PVC/PU coated polyester industrial yarn according to claim 1, characterized in that nano-scale ZiO 2 anti-ultraviolet and anti-aging agent and phosphorus flame retardant are added to the coating glue Or one or more of the ecologically safe insect repellents. 4、根据权利要求3所述的PVC/PU涂层涤纶工业丝的丝线涂层方法,其特征在于:所述的纳米级ZiO2防紫外线抗老化剂为市售活性纳米氧化锌,含锌量95%及以上。4. The thread coating method of PVC/PU coated polyester industrial yarn according to claim 3, characterized in that: the nano-scale ZiO 2 anti-ultraviolet and anti-aging agent is commercially available active nano-zinc oxide, and the zinc content is 95% and above. 5、根据权利要求3所述的PVC/PU涂层涤纶工业丝的丝线涂层方法,其特征在于:所述的磷系阻燃剂为市售多聚磷酸铵,分子式为(NH4PO3)n。5. The thread coating method of PVC/PU coated polyester industrial yarn according to claim 3, characterized in that: the phosphorus-based flame retardant is commercially available ammonium polyphosphate, the molecular formula is (NH 4 PO 3 )n. 6、根据权利要求3所述的PVC/PU涂层涤纶工业丝的丝线涂层方法,其特征在于:所述的生态安全驱虫剂为市售BIO-X天然驱虫剂,是由食用辣椒、大蒜等植物提炼而成的纯天然驱虫剂。6. The thread coating method of PVC/PU coated polyester industrial yarn according to claim 3, characterized in that: the ecologically safe insect repellent is a commercially available BIO-X natural insect repellent, which is made of edible pepper It is a pure natural insect repellent extracted from plants such as garlic and garlic. 7、一种如权利要求1所述的PVC/PU涂层涤纶工业丝的丝线涂层设备,其特征在于:包括涂层机机架,涂层机机架上依次安装有工业丝筒子(1),涂层胶槽(6),电红外焙烘筒(11),冷却箱(13),槽筒卷取辊(17),涂层复合涤纶丝筒子(18);其中工业丝筒子(1)和涂层胶槽(6)之间依次安装有第一导丝器(2)和第二导丝器(4);涂层胶槽(6)上方设有涂层胶复配槽(19),且涂层胶槽(6)内设有第三导丝器(5);涂层胶槽(6)和电红外焙烘筒(11)之间依次安装有第四导丝器(8)、集束刮胶器(9)和第五导丝器(10);电红外焙烘筒(11)和冷却箱(13)之间安装有第六导丝器(12);冷却箱(13)上设有鼓风机(14),冷却箱(13)和槽筒卷取辊(17)、涂层复合涤纶丝筒子(18)之间安装有表面修饰导丝器(15)。7. A thread coating device for PVC/PU coated polyester industrial yarn as claimed in claim 1, characterized in that it comprises a coating machine frame, on which industrial yarn bobbins (1 ), coating rubber tank (6), electric infrared baking cylinder (11), cooling box (13), tank drum take-up roller (17), coated composite polyester silk bobbin (18); wherein industrial silk bobbin (1 ) and the coating glue tank (6) are installed in turn with a first wire guide (2) and a second wire guide (4); above the coating glue tank (6) is provided with a coating glue compounding tank (19 ), and the third wire guide (5) is arranged in the coating rubber tank (6); the fourth wire guide (8 ), the cluster scraper (9) and the fifth wire guide (10); the sixth wire guide (12) is installed between the electric infrared baking cylinder (11) and the cooling box (13); the cooling box (13 ) is provided with a blower (14), and a surface modification yarn guide (15) is installed between the cooling box (13) and the groove drum take-up roller (17) and the coated composite polyester yarn bobbin (18). 8、根据权利要求7所述的PVC/PU涂层涤纶工业丝的丝线涂层设备,其特征在于:所述的涂层胶槽(6)内安装有搅拌器(21);涂层胶复配槽(19)内安装有搅拌器(20)。8. The thread coating equipment for PVC/PU coated polyester industrial yarn according to claim 7, characterized in that: a stirrer (21) is installed in the coating glue tank (6); Agitator (20) is installed in the distribution tank (19). 9、根据权利要求7所述的PVC/PU涂层涤纶工业丝的丝线涂层设备,其特征在于:所述的第一导丝器(2),第二导丝器(4),第三导丝器(5),第四导丝器(8),第五导丝器(10),第六导丝器(12),集束刮胶器(9),电红外焙烘筒(11)和表面修饰导丝器(15)表面均涂有聚四氟乙烯。9. The thread coating equipment for PVC/PU coated polyester industrial yarn according to claim 7, characterized in that: the first thread guide (2), the second thread guide (4), the third Yarn guide (5), fourth yarn guide (8), fifth yarn guide (10), sixth yarn guide (12), cluster scraper (9), electric infrared baking cylinder (11) And surface modification wire guide (15) surface is all coated with polytetrafluoroethylene.
CN2009101010103A 2009-07-30 2009-07-30 Thread coating method and equipment for PVC/PU coated polyester industrial yarn Expired - Fee Related CN101649516B (en)

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