CN119427851A - A kind of nylon super bright bark wrinkle fabric and its manufacturing process - Google Patents

A kind of nylon super bright bark wrinkle fabric and its manufacturing process Download PDF

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Publication number
CN119427851A
CN119427851A CN202411489052.XA CN202411489052A CN119427851A CN 119427851 A CN119427851 A CN 119427851A CN 202411489052 A CN202411489052 A CN 202411489052A CN 119427851 A CN119427851 A CN 119427851A
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CN
China
Prior art keywords
layer
fabric
fiber
antistatic
nylon
Prior art date
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Pending
Application number
CN202411489052.XA
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Chinese (zh)
Inventor
彭新和
留少雄
刘静仪
李世平
刘长申
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jinjiang Longxinglong Dyeing & Weaving Industrial Co ltd
Original Assignee
Jinjiang Longxinglong Dyeing & Weaving Industrial Co ltd
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Publication date
Application filed by Jinjiang Longxinglong Dyeing & Weaving Industrial Co ltd filed Critical Jinjiang Longxinglong Dyeing & Weaving Industrial Co ltd
Priority to CN202411489052.XA priority Critical patent/CN119427851A/en
Publication of CN119427851A publication Critical patent/CN119427851A/en
Pending legal-status Critical Current

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention relates to a nylon Long Chaoliang bark wrinkled fabric and a manufacturing process thereof, belonging to the technical field of nylon fabrics, and comprising a sequentially compounded embryo cloth layer, a degerming antistatic layer, a thermal layer and an anti-fouling waterproof layer, wherein the embryo cloth layer and the degerming antistatic layer are in compound connection through a bonding layer, the embryo cloth layer is made of nylon 20D embryo cloth, the degerming antistatic layer is a blended fabric made of 50% of antistatic fibers and 50% of degerming fibers, the bonding layer is composed of a plurality of parallel hot melt adhesive films, the thermal layer is formed by spraying a layer of aerogel outside the degerming antistatic layer, the anti-fouling waterproof layer is formed by baking after the whole fabric is soaked with a fluorine-free waterproof agent ruff ECO, and after the process treatment, the fabric cloth surface has the characteristics of excellent waterproof and anti-fouling, degerming antistatic, fluff falling prevention and anti-pilling, and meanwhile has durable gloss, thermal style and wrinkling performance, and is very suitable for fabrics of down jackets, wind jackets and jackets, and meets the pursuits fashion and quality requirements of consumers.

Description

Ny Long Chaoliang bark wrinkled fabric and manufacturing process thereof
Technical Field
The invention relates to the technical field of nylon fabrics, in particular to a nylon Long Chaoliang bark wrinkled fabric and a manufacturing process thereof.
Background
With the development of economy and the continuous improvement of living standard of people, the textile fabric industry is facing the unprecedented challenges and opportunities, however, the demands of consumers on textile fabrics are not limited to basic wearing functions, but the demands are more focused on the visual sense aesthetic feeling, the body feeling comfort and the multifunctionality of the fabrics, especially in the fields of outdoor exercises, fashion clothes, high-end home decoration and the like, the higher demands are put forward on the performances of the textile fabrics such as water resistance, fluff prevention, warmth retention, durability and the like, in recent years, the market is provided with the fabric imitating bark, namely the bark wrinkled fabric, the unique texture and the three-dimensional sense of the bark wrinkled fabric are deeply loved by consumers, however, the bark wrinkled fabric in the current market is mostly made of materials such as cotton, polyester and the like, which are difficult to be compared with nylon in gloss and wear resistance, the characteristics such as excellent wear resistance, chemical resistance and self-lubricating property, but the limitations are present in gloss and texture diversity, the market is difficult to meet the requirements on high-end and individuation, in the prior art, the processing process of the nylon fabric usually comprises desizing, drying, the steps, the barks are difficult to produce the problems of being difficult to produce, the problems of poor in the appearance, such as poor in the comfort performance, the appearance, the anti-wearing effect is easy, the nylon fabric is poor in the appearance, the comfort performance is not easy to have, the problem of the anti-wearing, and the anti-static effect is easy, and the anti-static material is poor, and the anti-touch performance, and the anti-wearing problem.
Disclosure of Invention
In order to overcome the technical defects in the prior art, the invention provides the nylon Long Chaoliang bark wrinkled fabric and the manufacturing process thereof, wherein the nylon Long Chaoliang bark wrinkled fabric has high fault tolerance rate in preparation, and after the preparation is finished, the fabric cloth has the characteristics of excellent water resistance, stain resistance, sterilization, static resistance, fluff falling prevention, pilling resistance, durability, gloss, wrinkling style, excellent heat preservation performance and the like.
The technical scheme includes that the nylon Long Chaoliang bark wrinkled fabric comprises a embryo cloth layer, a degerming antistatic layer, a thermal layer and an anti-fouling waterproof layer which are compounded in sequence, wherein the embryo cloth layer is in compound connection with the degerming antistatic layer through a bonding layer, the embryo cloth layer is nylon 20D embryo cloth, the degerming antistatic layer is a blended fabric made of 50% of antistatic fibers and 50% of degerming fibers in a blending mode, ventilation holes are reserved in the middle of the blending process, the antistatic properties and the degerming properties of the fabric can be guaranteed under the condition that the fabric is light and thin in the blending mode of the antistatic fibers and the degerming fibers, the bonding layer is formed by a plurality of parallel hot melt adhesive films, the thermal layer is formed by spraying one layer of aerogel outside the degerming antistatic layer, and the anti-fouling waterproof layer is formed by baking after the whole fabric is soaked with fluorine-free waterproofing agent ruff ECO.
Preferably, in order to ensure that the nylon 20D gray fabric with certain thickness, softness and air permeability is obtained, the nylon 20D gray fabric is woven by nylon filament blanks with the warp density of 225 and the weft density of 180, the nylon filaments are prepared by a melt spinning method of polyamide resin, the polyamide resin is heated to a molten state in the spinning process and then is extruded through a spinning hole of a spinning machine to form continuous filaments, the spinning speed is high, the spinning is higher than 3000m/min, the nylon material has good wear resistance, the nylon material also has good resistance to mould, the nylon filament gray fabric is easy to carry out subsequent dyeing, printing and other treatments, and the gray fabric has good physical properties such as tensile strength, elongation at break, elastic recovery rate and the like.
Preferably, in order to add an antistatic function to the fabric, the antistatic fiber is a stainless steel metal conductive fiber, the stainless steel metal conductive fiber is made of high-purity and high-corrosion-resistance stainless steel through a plurality of steps such as smelting and casting, rolling and drawing, heat treatment, surface treatment and coating, and the stainless steel metal conductive fiber has good conductive performance, and static charge can be quickly led into the ground, so that static accumulation is effectively prevented.
Preferably, in order to blend the degerming material with the antistatic fiber to prepare the degerming antistatic fabric, the degerming material can be uniformly distributed in the fiber, so that the durable degerming performance is provided for the fabric, and the degerming fiber is one or more of nano silver ion fiber, bamboo charcoal fiber and chitin fiber.
A preparation process of a nylon Long Chaoliang bark wrinkled fabric comprises the following steps:
step one, preparing cloth, namely respectively weaving the embryo cloth layer and the degerming antistatic layer, and bonding the embryo cloth layer and the degerming antistatic layer through a hot melt adhesive film of the bonding layer.
Desizing, namely desizing the prepared fabric at the temperature of 90-95 ℃ and the speed of 50-60m/min, and sequentially adding the following auxiliary agents according to the water quantity, namely adding 1-4 g/l of chelating agent at a constant speed within 5-10 minutes, 15-20 g/l of liquid alkali at a constant speed within 5-10 minutes, and 3-6 g/l of sodium dodecyl sulfate as a refining agent within 5-10 minutes;
Step three, shaping, namely baking the desized fabric at the speed of 40-50 yards/min and at the temperature of 170 ℃ to form;
Step four, calendaring, namely calendaring the shaped fabric for 5 times at the temperature of 170 ℃ and the speed of 20m/min, wherein the aim is to enable the fabric to have excellent anti-velvet effect and super-strong gloss and prevent extinction in the subsequent dyeing process through high-temperature repeated calendaring treatment;
step five, dyeing, namely sequentially adding an auxiliary agent and an acid dye into the calendered fabric according to the water content per liter, wherein the dyeing temperature is 100 ℃, and the temperature is maintained for 30-45 minutes;
Step six, color fixation, namely adding an auxiliary agent into the dyed fabric according to the water content of each liter in the color fixation process, keeping the temperature at 80 ℃ for 30 minutes;
step seven, drying, namely drying the color-fixed fabric for processing in a later procedure, wherein the drying temperature is 120-130 ℃ and the drying speed is 50-70 yards/min;
step eight, coating a thermal insulation layer, namely uniformly brushing the mixed aerogel coating on the surface of the dried fabric;
Step nine, shaping, namely adding a waterproof agent (Ludoffer ECO) accounting for 4-6% of the total liquid amount into a certain amount of water, and baking at 170 ℃ at a speed of 40-50 yards/min to form the fabric coated with the heat preservation layer.
Preferably, in the first step, in order to ensure that the stainless steel metal conductive fiber has good conductivity and antistatic effect and ensure compatibility with the antistatic fiber, the antistatic fiber and the degerming fiber are firstly subjected to pretreatment, such as cleaning, drying and the like, for the spinning of the degerming antistatic layer, so as to remove surface impurities and moisture, and secondly, special blending equipment is used for blending without damaging conductivity and sterilization performance of the fiber, the antistatic fiber and the degerming fiber are mixed according to 50% respectively, uniform distribution of the fiber is ensured in the blending process, the condition of fiber clusters or uneven distribution is avoided, finally, the blended fiber is subjected to spinning treatment, and a proper amount of crude oil or other auxiliary agents can be added according to requirements in the spinning process to reduce static generation and improve quality of the yarn.
Preferably, in the eighth step, in order to ensure that the appearance of the coating is smooth and flat, no phenomena such as bulge, crack and delamination are caused, the surface of the fabric base layer should be thoroughly cleaned before the aerogel coating is painted, impurities such as oil stains, floating ash and the like are removed, the fabric base layer is polished, the surface is ensured to be smooth, no concave-convex or bulge is caused, and the surface of the fabric base layer is ensured to be completely dry and no moisture remains.
Preferably, in the eighth step, in order to strictly control the mixing ratio of the coating and the coating thickness, when the aerogel coating is coated, care should be taken to carry out coating from top to bottom, firstly detail and then large surface, so as to ensure that the coating is uniform and free from brushing, the first coating thickness is controlled to be between 0.5 and 1mm, and the second coating thickness is carried out after the coating is completely dried, and is less than 1mm, so that the total thickness meets the design requirement (generally less than 2 mm).
The environment-friendly nylon fabric has the beneficial effects that the environment pollution in the production process is reduced, the environment-friendly nylon fabric meets the requirements of modern people on green consumption, the nylon 20D gray fabric can keep good wear resistance under the conditions of good softness and air permeability, is not easy to mildew and is easy to treat in subsequent dyeing, printing and the like, and the degerming antistatic layer, the thermal insulation layer and the antifouling waterproof layer added to the gray fabric can enable the fabric to have the characteristics of excellent waterproof, antifouling, degerming and antistatic properties, fluff falling prevention and pilling prevention, and the gray fabric is subjected to repeated calendaring in the fabric manufacturing process, so that the fabric has durable gloss and wrinkling style, and is very suitable for fashion down jackets, wind jackets and jackets, and the pursuits of consumers on fashion and quality are met.
Drawings
Fig. 1 is a schematic view of a layered structure according to the present invention.
Fig. 2 is a schematic structural diagram of the degerming antistatic layer of the present invention.
FIG. 3 is a schematic view of a weft cross-sectional structure of a fabric layer according to the present invention.
FIG. 4 is a schematic diagram of the manufacturing process of the present invention.
Fig. 5 is a performance test chart of the present invention.
The reference numerals indicate that in the figure, 1, a embryo cloth layer, 2, an adhesive layer, 3, a degerming antistatic layer, 4, a thermal insulation layer, 5, an antifouling waterproof layer, 6, warp, 7, weft, 8 and ventilation holes.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
Example 1
As shown in fig. 1-3, this embodiment provides a nylon Long Chaoliang bark wrinkled fabric, including a embryo cloth layer 1, a degerming antistatic layer 3, a thermal insulation layer 4 and an anti-fouling waterproof layer 5 which are compounded in sequence, wherein the embryo cloth layer 1 and the degerming antistatic layer 3 are in compound connection through a bonding layer 2, the embryo cloth layer 1 is made of nylon 20D embryo cloth, the embryo cloth has the characteristics of wear resistance, easy coloring and the like under the condition of ensuring softness and air permeability, the degerming antistatic layer 3 is a blended fabric made by blending 50% of antistatic fibers and 50% of degerming fibers, an air vent 8 is reserved in the middle of the blending, the antistatic performance and the anti-fouling performance can be ensured under the condition of thinness of the fabric by adopting the blended form of the antistatic fibers and degerming fibers, the bonding layer 2 is composed of a plurality of parallel hot melt adhesive films, the multi-layer fabric can be bonded, the thermal insulation layer 4 is made of aerogel sprayed outside the degerming antistatic layer 3, the embryo cloth has a good heat insulation function, the whole waterproof layer 5 is baked to form after the whole fluorine-free ruff waterproof agent is baked, and the whole waterproof agent has the waterproof performance, thus the waterproof fabric has the overall anti-fouling performance.
Nylon 20D grey cloth is woven by nylon filament embryo with density of 225 warp 6 and density of 180 weft 7, in the weaving process, the densities of warp 6 and weft 7 can be adjusted according to the need to obtain grey cloth with different thickness, softness and air permeability, nylon filaments are prepared by a melt spinning method of polyamide resin, in the spinning process, the polyamide resin is heated to a molten state and then extruded through a spinneret orifice of a spinning machine to form continuous filaments, the spinning speed is high-speed spinning with more than 3000m/min, nylon materials have good wear resistance, so that the nylon filament embryo cloth is not easy to wear in long-term use, the nylon materials have better resistance to mould, the embryo cloth is not easy to mould, the nylon filament embryo cloth is easy to carry out subsequent dyeing, printing treatment and the like, so as to meet different market demands, and the embryo cloth has better physical properties such as tensile strength, elongation at break, elastic recovery rate and the like.
The antistatic fiber is a stainless steel metal conductive fiber, and the stainless steel metal conductive fiber is prepared from high-purity and high-corrosion-resistance stainless steel through a plurality of steps of smelting and casting, rolling and drawing, heat treatment, surface treatment, coating and the like, so that the antistatic function of adding the fabric can be ensured, the stainless steel metal conductive fiber has good conductive performance, static charge can be quickly led into the ground, and static accumulation can be effectively prevented.
The antibacterial fiber adopts nano silver ion fiber, so that the antibacterial material and the antistatic fiber can be blended to prepare the antibacterial antistatic fabric, the method can ensure that the antibacterial material is uniformly distributed in the fiber, so that the fabric has lasting antibacterial performance, the antibacterial effect of the nano silver ion fiber is very remarkable, the nano silver ion can destroy the cell structure of bacteria and combine with sulfur atoms in bacterial proteins to inactivate the bacteria, the aim of sterilization is achieved, and researches show that the nano silver ion can kill hundreds of pathogenic microorganisms, including the same effect of killing antibiotic resistant bacteria, and the nano silver ion is widely applied to various antibacterial products such as medical dressings, disinfectants and the like in the field of medical and health.
A preparation process of a nylon Long Chaoliang bark wrinkled fabric comprises the following steps:
Step one, preparing cloth, namely respectively weaving the embryo cloth layer 1 and the degerming antistatic layer 3, and bonding by using a hot melt adhesive film of the bonding layer 2.
Desizing, namely desizing the prepared fabric at the temperature of 90-95 ℃ and the speed of 50-60m/min, and sequentially adding the following auxiliary agents according to the water quantity, namely adding 1-4 g/l of chelating agent at a constant speed within 5-10 minutes, 15-20 g/l of liquid alkali at a constant speed within 5-10 minutes, and 3-6 g/l of sodium dodecyl sulfate as a refining agent within 5-10 minutes;
Step three, shaping, namely baking the desized fabric at the speed of 40-50 yards/min and at the temperature of 170 ℃ to form;
Step four, calendaring, namely calendaring the shaped fabric for 5 times at the temperature of 170 ℃ and the speed of 20m/min, wherein the aim is to enable the fabric to have excellent anti-velvet effect and super-strong gloss and prevent extinction in the subsequent dyeing process through high-temperature repeated calendaring treatment;
step five, dyeing, namely sequentially adding an auxiliary agent and an acid dye into the calendered fabric according to the water content per liter, wherein the dyeing temperature is 100 ℃, and the temperature is maintained for 30-45 minutes;
Step six, color fixation, namely adding an auxiliary agent into the dyed fabric according to the water content of each liter in the color fixation process, keeping the temperature at 80 ℃ for 30 minutes;
step seven, drying, namely drying the color-fixed fabric for processing in a later procedure, wherein the drying temperature is 120-130 ℃ and the drying speed is 50-70 yards/min;
step eight, coating a thermal insulation layer 4, namely uniformly brushing the mixed aerogel coating on the surface of the dried fabric;
Step nine, shaping, namely adding a waterproof agent (Ludoffer ECO) accounting for 4-6% of the total liquid amount into a certain amount of water, and baking at 170 ℃ at a speed of 40-50 yards/min to form the fabric coated with the heat preservation layer.
In the first step, for the spinning of the degerming antistatic layer 3, firstly, the antistatic fiber and the degerming fiber are subjected to pretreatment, such as cleaning, drying and the like, so as to remove surface impurities and moisture, the specification and the performance of the stainless steel metal conductive fiber can be determined, good conductivity and antistatic effect are ensured, and also various quality indexes of the degerming fiber need to be checked to ensure compatibility with the antistatic fiber, secondly, special blending equipment is used during blending, the antistatic fiber and the degerming fiber are mixed according to 50% respectively, the uniform distribution of the fiber is ensured during the blending, the condition of fiber aggregation or uneven distribution is avoided, finally, the blended fiber is subjected to spinning treatment, and a proper amount of crude oil or other auxiliary agents can be added according to requirements during the spinning process, so that static electricity generation is reduced, and the quality of the yarn is improved.
In the eighth step, the surface of the fabric base layer is thoroughly cleaned before the aerogel coating is painted, impurities such as oil stains, floating ash and the like are removed, the fabric base layer is polished, the surface is smooth, no concave-convex or bulge is ensured, the surface of the fabric base layer is completely dried, no moisture residue is caused, and the phenomena such as smooth and smooth appearance, no bulge, cracks and delamination of the coating can be ensured.
In the eighth step, the aerogel coating is applied from top to bottom, the detail is firstly performed and then the surface is large, so that the coating is ensured to be uniform and free from leakage, the thickness of the first coating is controlled to be between 0.5 and 1mm, the second coating is performed after the first coating is completely dried, the thickness of the second coating is less than 1mm, the total thickness is ensured to meet the design requirement (generally less than 2 mm), and the mixing proportion of the coating and the thickness of the coating can be strictly controlled, so that the thermal insulation effect of the fabric with certain performance is ensured.
After completion of the preparation, performance test was performed, and the results are shown in fig. 3.
Example 2
As shown in fig. 1-3, compared with embodiment 1, the difference between the embodiment provided with the high light-transmitting ceramic and the preparation process thereof and embodiment 1 is that the degerming fiber in the degerming antistatic layer 3 adopts bamboo charcoal fiber, the bamboo charcoal fiber has a certain antibacterial effect, but the specific antibacterial rate may be different according to different products and production processes, and the germ reduction rate of the bamboo charcoal fiber under specific conditions (such as 24 hours later) can reach 95% through detection of SGS of Chinese authoritative organizations, which indicates that the antibacterial effect of the bamboo charcoal fiber has better antibacterial performance, and the antibacterial effect of the bamboo charcoal fiber is mainly beneficial to the adsorption capacity and the release of far infrared anions, which are helpful for creating an environment unfavorable for bacterial growth.
The procedure was the same as in example 1.
After completion of the preparation, performance test was performed, and the results are shown in fig. 3.
Example 3
As shown in fig. 1-3, compared with embodiment 1, the difference between the embodiment and the preparation process thereof is that the degerming fiber in the degerming antistatic layer 3 adopts chitin fiber and chitin fiber, which has extremely strong inhibition effect on bacteria, and the antibacterial rate is as high as 90%, and the antibacterial mechanism of the chitin fiber is mainly that bacteria are adsorbed by positively charged amino groups in molecules and combined with anionic components of cell wall membrane proteins to prevent bacteria from growing and synthesizing, so that bacteria die, and the chitin fiber is widely applied to the fields of medical textiles, infant clothing and the like due to the excellent antibacterial performance and biocompatibility.
The procedure was the same as in example 1.
After completion of the preparation, performance test was performed, and the results are shown in fig. 3.
Comparative example 1
As shown in fig. 1-3, the present embodiment provides a high light-transmitting ceramic and a preparation process thereof, and compared with embodiment 1, the difference is that the degerming antistatic layer 3 does not adopt degerming fibers, and all the degerming antistatic layer is woven by stainless steel metal conductive fibers, and the weaving process and the specification are unchanged.
The procedure was the same as in example 1.
After completion of the preparation, performance test was performed, and the results are shown in fig. 3.
The antibacterial effect of the example 1 to the example 3 is far better than that of the comparative example 1 by combining the test data of the example 1 to the example 3 with the test data of the comparative example 1, the antibacterial effect of the example 1 is optimal, the antibacterial effect of the example 3 is inferior, and the antibacterial effect of the example 2 is general, so that the fabric added with the degerming antistatic layer 3 has obvious antibacterial effect in practical use, and the antibacterial effect is best by using the fabric manufactured by using the nano silver ion fiber.
While the basic principles and main features of the invention and advantages of the invention have been shown and described, it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are described in the foregoing description merely illustrate the principles of the invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined in the appended claims and their equivalents.

Claims (8)

1.一种尼龙超亮树皮皱面料,其特征在于:包括依次复合的胚布层(1)、除菌防静电层(3)、保暖层(4)、防污防水层(5),所述胚布层(1)与所述除菌防静电层(3)之间通过粘结层(2)复合连接,所述胚布层(1)选用尼龙20D胚布,所述除菌防静电层(3),为50%的防静电纤维和50%除菌纤维进行混纺制成的混纺面料,所述粘结层(2)由多个平行的热熔胶膜组成,所述保暖层(4)为在除菌防静电层(3)外部喷涂一层气凝胶,所述防污防水层(5)为整个面料浸润无氟防水剂鲁道夫ECO后烘焙成型。1. A nylon super bright bark wrinkle fabric, characterized in that it comprises a grey cloth layer (1), a sterilizing and antistatic layer (3), a thermal insulation layer (4), and an antifouling and waterproof layer (5) which are compounded in sequence, wherein the grey cloth layer (1) and the sterilizing and antistatic layer (3) are compounded and connected via an adhesive layer (2), the grey cloth layer (1) is made of nylon 20D grey cloth, the sterilizing and antistatic layer (3) is a blended fabric made by blending 50% of antistatic fiber and 50% of sterilizing fiber, the adhesive layer (2) is composed of a plurality of parallel hot melt adhesive films, the thermal insulation layer (4) is a layer of aerogel sprayed on the outside of the sterilizing and antistatic layer (3), and the antifouling and waterproof layer (5) is formed by baking the entire fabric after impregnating it with a fluorine-free waterproof agent Rudolf ECO. 2.根据权利要求1所述的尼龙超亮树皮皱面料,其特征在于:所述尼龙20D胚布是采用经线(6)密度225条和纬线(7)密度180条的尼龙长丝胚编织而成,所述尼龙长丝是通过聚酰胺树脂的熔融纺丝法制备,在纺丝过程中,所述聚酰胺树脂被加热至熔融状态,然后通过纺丝机器的喷丝孔挤出,形成连续的细丝,纺丝速度采用3000m/min以上的高速纺。2. The nylon super bright bark wrinkle fabric according to claim 1 is characterized in that: the nylon 20D grey cloth is woven from nylon filament blanks with a warp density of 225 and a weft density of 180, and the nylon filaments are prepared by melt spinning of polyamide resin. During the spinning process, the polyamide resin is heated to a molten state and then extruded through the spinneret holes of a spinning machine to form continuous filaments, and the spinning speed adopts high-speed spinning of more than 3000 m/min. 3.根据权利要求1所述的尼龙超亮树皮皱面料,其特征在于:所述防静电纤维为不锈钢金属导电纤维,所述不锈钢金属导电纤维是由高纯度、高耐腐蚀性的不锈钢经过熔炼与铸造、轧制与拉拔、热处理、表面处理与涂层等多个步骤制成。3. The nylon super bright bark wrinkle fabric according to claim 1 is characterized in that the antistatic fiber is stainless steel metal conductive fiber, and the stainless steel metal conductive fiber is made of high-purity, high-corrosion-resistant stainless steel through multiple steps such as smelting and casting, rolling and drawing, heat treatment, surface treatment and coating. 4.根据权利要求1所述的尼龙超亮树皮皱面料,其特征在于:所述除菌纤维为纳米银离子纤维、竹炭纤维、甲壳素纤维中的一种或多种。4. The nylon super bright bark wrinkle fabric according to claim 1 is characterized in that the sterilization fiber is one or more of nano silver ion fiber, bamboo charcoal fiber, and chitin fiber. 5.一种尼龙超亮树皮皱面料制作工艺,其特征在于,包括以下步骤:5. A process for producing nylon super bright bark wrinkle fabric, characterized by comprising the following steps: 步骤一、配布:将胚布层(1)、除菌防静电层(3)分别纺织而成,再通过粘结层(2)的热熔胶膜进行 粘结;Step 1: Fabrication: The embryonic fabric layer (1) and the antibacterial and antistatic layer (3) are woven separately, and then bonded by a hot melt adhesive film of the bonding layer (2); 步骤二、退浆:将配好的面料在温度 90-95℃及车速 50-60m/min 下进行退浆处理,按水量依次加入以下助剂,即每升水加入:在5-10分钟的时间内匀速加入螯合剂1—4g/l;在5-10分钟的时间内匀速加入液碱15--20g/l;在5-10分钟的时间内匀速加入十二烷基磺酸钠3—6g/l作为精炼剂;Step 2, desizing: Desizing the prepared fabric at a temperature of 90-95℃ and a speed of 50-60m/min, and add the following additives in order according to the amount of water, that is, add per liter of water: add chelating agent 1-4g/l at a uniform speed within 5-10 minutes; add liquid alkali 15-20g/l at a uniform speed within 5-10 minutes; add sodium dodecyl sulfonate 3-6g/l as a refining agent at a uniform speed within 5-10 minutes; 步骤三、定型:将退浆好的面料在车速在40—50码/分钟,经170℃烘培成型;Step 3: Shape: bake the desized fabric at 170℃ at a speed of 40-50 yards/minute; 步骤四、压光:将定型好的面料在温度170度,速度20m/min,压光5次,目的是经过高温多次压光处理,可以使面料具有优异的防绒效果及超强的光泽感以及防止后续染色过程中消光;Step 4: Calendering: Calender the shaped fabric for 5 times at a temperature of 170 degrees and a speed of 20m/min. The purpose is to make the fabric have excellent anti-velvet effect and super gloss after multiple high-temperature calendering treatments, and prevent extinction in the subsequent dyeing process; 步骤五、染色:将压光好的面料按每升水量依次加入助剂及酸性染料;染色温度100度;持温30--45分钟;Step 5: Dyeing: Add auxiliaries and acid dyes to the calendered fabric in accordance with the amount of water per liter; dyeing temperature is 100 degrees; keep the temperature for 30-45 minutes; 步骤六、固色:将染色好的面料在固色过程中按每升水量加入助剂,温度80度;保温30分钟;Step 6: Fixing: Add additives to the dyed fabrics according to the amount of water per liter during the fixing process, the temperature is 80 degrees; keep warm for 30 minutes; 步骤七、烘干:将固色好的面料予以烘干,供后工序加工,烘干温度为120—130℃,烘干速度为50—70码/分钟;Step 7: Drying: Dry the fixed fabric for subsequent processing at a temperature of 120-130°C and a drying speed of 50-70 yards per minute. 步骤八、涂覆保暖层(4):将混合好的气凝胶涂料均匀涂刷到烘干好的面料表面上;Step 8: Applying a thermal insulation layer (4): Apply the mixed aerogel coating evenly onto the surface of the dried fabric; 步骤九、定型:将涂好保温层的面料先在一定量水中加入总液量4—6%的防水剂(鲁道夫ECO),车速在40—50码/分钟,经170℃烘培成型。Step 9: Shaping: Add 4-6% of the total liquid volume of waterproofing agent (Rudolf ECO) to a certain amount of water, and bake at 170℃ at a speed of 40-50 yards per minute. 6.根据权利要求5所述的一种尼龙超亮树皮皱面料制作工艺,其特征在于:在步骤一中,针对所述除菌防静电层(3)的纺织,首先要对所述防静电纤维和所述除菌纤维进行预处理,如清洗、烘干等,以去除表面杂质和水分,其次应特别注意不要损坏纤维的导电性和杀菌性能,混纺时使用专用的混纺设备,将所述防静电纤维和所述除菌纤维按照各50%进行混合,混纺过程中要确保纤维的均匀分布,避免出现纤维团块或分布不均的情况,最后将混纺后的纤维进行纺纱处理,制成纱线,纺纱过程中可根据需要加入适量的和毛油或其他助剂,以减少静电产生并提高纱线的质量。6. A process for producing a nylon super bright bark wrinkle fabric according to claim 5, characterized in that: in step one, for the weaving of the antibacterial and antistatic layer (3), the antistatic fiber and the antibacterial fiber must first be pretreated, such as washing and drying, to remove surface impurities and moisture. Secondly, special attention should be paid not to damage the conductivity and bactericidal properties of the fiber. During blending, special blending equipment is used to mix the antistatic fiber and the antibacterial fiber at 50% each. During the blending process, the uniform distribution of the fibers must be ensured to avoid the occurrence of fiber clumps or uneven distribution. Finally, the blended fibers are spun to make yarn. During the spinning process, an appropriate amount of wool oil or other additives can be added as needed to reduce the generation of static electricity and improve the quality of the yarn. 7.根据权利要求5所述的一种尼龙超亮树皮皱面料制作工艺,其特征在于:在步骤八中,在进行涂刷气凝胶涂料之前应彻底清洗面料基层表面,去除油污、浮灰等杂质,对面料基层进行打磨处理,确保表面平整、无凹凸或鼓起,还要确保面料基层表面完全干燥,无水分残留。7. A process for producing nylon super bright bark wrinkle fabric according to claim 5, characterized in that: in step eight, before applying the aerogel coating, the surface of the fabric base layer should be thoroughly cleaned to remove impurities such as oil stains and floating dust, and the fabric base layer should be polished to ensure that the surface is flat, without bumps or bulges, and the surface of the fabric base layer should be completely dry without any moisture residue. 8.根据权利要求5所述的一种尼龙超亮树皮皱面料制作工艺,其特征在于:在步骤八中,涂覆所述气凝胶涂料时,应注意涂刷时应自上而下、先细部后大面进行,确保涂层均匀、无漏刷,第一遍涂刷厚度控制在0.5-1mm之间,待其完全干燥后再进行第二遍涂刷,第二遍涂刷厚度小于1mm,确保总厚度符合设计要求。8. A process for producing a nylon super bright bark wrinkle fabric according to claim 5, characterized in that: in step eight, when applying the aerogel coating, it should be noted that the coating should be applied from top to bottom, first on the details and then on the large surface, to ensure that the coating is even and without any omissions, and the thickness of the first coating is controlled between 0.5-1mm, and the second coating is applied after it is completely dry, and the thickness of the second coating is less than 1mm, to ensure that the total thickness meets the design requirements.
CN202411489052.XA 2024-10-24 2024-10-24 A kind of nylon super bright bark wrinkle fabric and its manufacturing process Pending CN119427851A (en)

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CN109137550A (en) * 2018-08-20 2019-01-04 福建省向兴纺织科技有限公司 A kind of PU coating fabric manufacture craft of high water pressure resistance height tearing
CN110747566A (en) * 2019-10-22 2020-02-04 张家港市金陵纺织有限公司 Polyester-cotton interwoven unidirectional moisture-conducting yarn-dyed fabric and dyeing and finishing processing method thereof
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