CN102995005B - Method for strengthening laser induced metal surface layer composite TiCN by using TiO2, isopropylamine, carbon black, methanol and nitrogen as components - Google Patents

Method for strengthening laser induced metal surface layer composite TiCN by using TiO2, isopropylamine, carbon black, methanol and nitrogen as components Download PDF

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CN102995005B
CN102995005B CN201210565033.1A CN201210565033A CN102995005B CN 102995005 B CN102995005 B CN 102995005B CN 201210565033 A CN201210565033 A CN 201210565033A CN 102995005 B CN102995005 B CN 102995005B
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isopropylamine
nitrogen
carbon black
metal surface
ticn
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CN102995005A (en
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王辉
左健民
张荣荣
童涵
肖圣亮
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Nantong Best Machinery Engineering Co ltd
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Changzhou University
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Abstract

The invention discloses a method for strengthening a laser induced metal surface layer composite TiCN by using TiO2, isopropylamine, carbon black, methanol and nitrogen as components, and relates to the technical field of strengthening treatment on metal surfaces. A mixture of the TiO2, the isopropylamine and carbon black is applied to the metal surface, and the metal surface applied with the mixture is scanned by a laser beam in a co-existence of the methanol and the nitrogen. By adopting the method, TiCN is generated by in-situ compounding of the metal surface layer, so that the strengthening to the metal surface and the abrasion resistance are realized.

Description

以TiO2 、异丙胺、炭黑和甲烷、氮气为组元的激光诱导金属表层复合TiCN强化方法Laser-induced Metal Surface Composite TiCN Strengthening Method Using TiO2, Isopropylamine, Carbon Black, Methane, and Nitrogen as Components

技术领域 technical field

本发明涉及金属的表面强化处理技术领域。 The invention relates to the technical field of metal surface strengthening treatment.

背景技术 Background technique

氮碳化钛(TiCN)是一种性能优良、用途广泛的非氧化物材料, 也是一种性能优异的涂层材料,是碳化钛和氮化钛的无限固溶体,兼具有碳化钛和氮化钛的优点, 具有高硬度、耐磨、耐腐蚀、抗氧化等特性, 并具有良好的导热性、导电性和化学稳定性, 被广泛用于切削刀具、粉末冶金以及金属陶瓷制品,是目前研究和应用最为广泛的薄膜材料之一。 Titanium carbide nitride (TiCN) is a non-oxide material with excellent performance and wide application. It is also a coating material with excellent performance. It is an infinite solid solution of titanium carbide and titanium nitride. It has both titanium carbide and titanium nitride. It has the advantages of high hardness, wear resistance, corrosion resistance, oxidation resistance, etc., and has good thermal conductivity, electrical conductivity and chemical stability. It is widely used in cutting tools, powder metallurgy and cermet products. It is the current research and development One of the most widely used thin film materials.

TiCN涂层的制备技术目前主要是化学气相沉积(CVD) 和物理气相沉积(PVD)。CVD法沉积温度高,超过了绝大多数钢材的热处理温度,并且CVD 以氯化物为原料,需要一套提供制备含Ti 卤化物气体的设备,工艺复杂,成本较高,与目前提倡的绿色工业相抵触。PVD 法形成温度较低、涂层较薄,与基体的结合强度低,涂层易于从基底剥落,且绕镀性较差。 The preparation technologies of TiCN coating are mainly chemical vapor deposition (CVD) and physical vapor deposition (PVD). The deposition temperature of the CVD method is high, which exceeds the heat treatment temperature of most steel materials, and CVD uses chlorides as raw materials, and requires a set of equipment for preparing Ti-containing halide gases. The process is complicated and the cost is high, which is different from the currently advocated green industry contradict. The PVD method has a lower formation temperature, a thinner coating, and a lower bonding strength with the substrate. The coating is easy to peel off from the substrate, and the coating is poor.

不论是CVD法还是PVD法,所获得的TiCN涂层都较薄,厚度只有几个微米(μm),并且涂层与基体是机械结合,结合面强度低,使用中涂层易发生剥落。 Regardless of the CVD or PVD method, the TiCN coating obtained is relatively thin, with a thickness of only a few microns (μm), and the coating is mechanically bonded to the substrate, and the strength of the bonding surface is low, and the coating is prone to peeling off during use.

发明内容 Contents of the invention

本发明的目的旨在提供一种以TiO2、异丙胺、炭黑和甲烷、氮气为组元的激光诱导金属表层复合TiCN强化方法,可以使金属表面层原位复合生成TiCN,从而对金属表面进行强化与提高耐磨性。 The purpose of the present invention is to provide a laser-induced metal surface composite TiCN strengthening method with TiO 2 , isopropylamine, carbon black, methane, and nitrogen as components, which can make the metal surface layer composite in situ to generate TiCN, thereby strengthening the metal surface. Strengthen and improve wear resistance.

本发明是通过以下技术方案实现的: The present invention is achieved through the following technical solutions:

在金属表面涂敷TiO2和异丙胺、炭黑的混合物,在甲烷和氮气共存的条件下,用激光束在涂敷所述混合物的金属表面进行扫描。 A mixture of TiO 2 , isopropylamine and carbon black is coated on the metal surface, and a laser beam is used to scan the metal surface coated with the mixture under the coexistence of methane and nitrogen.

通过本发明可以在金属表层原位复合生成TiCN,实现对金属表面的强化与提高耐磨性。 Through the present invention, TiCN can be compounded and generated in situ on the metal surface, so as to realize the strengthening of the metal surface and improve the wear resistance.

本发明具有以下优点: The present invention has the following advantages:

1、TiCN是在金属表层原位复合生成,而不是在表面沉积,因此不存在涂层与基体的结合力问题; 1. TiCN is compounded in situ on the metal surface, rather than deposited on the surface, so there is no problem of bonding between the coating and the substrate;

2、原位复合有TiCN的金属表层厚度可达500微米,显微硬度可达HV2600以上,因此即使表面在使用过程中有微磨损,仍然具有很好的硬度和耐磨性。 2. The thickness of the metal surface compounded with TiCN in situ can reach 500 microns, and the microhardness can reach more than HV2600. Therefore, even if the surface is slightly worn during use, it still has good hardness and wear resistance.

本发明所述TiO2为工业纯TiO2和异丙胺,所述工业纯TiO2和异丙胺、炭黑的混合质量比为9:5:3。 The TiO of the present invention is industrial pure TiO and isopropylamine, and the mixing mass ratio of the industrial pure TiO to isopropylamine and carbon black is 9:5:3.

根据不同的金属材质还可对以下不同的参数进行选用,以达到最佳效果: According to different metal materials, the following parameters can also be selected to achieve the best results:

所述涂敷所述混合物的厚度为1.5~2毫米。 The thickness of the coating of the mixture is 1.5-2 mm.

所述甲烷的流量为9~10L/min,所述氮气的流量为7~8L/min。 The flow rate of the methane is 9-10 L/min, and the flow rate of the nitrogen gas is 7-8 L/min.

所述激光束的扫描速度为400~600mm/min,功率为700~1200W,波长为1.06μm或10.6μm,光斑直径为2~3毫米。 The scanning speed of the laser beam is 400-600 mm/min, the power is 700-1200 W, the wavelength is 1.06 μm or 10.6 μm, and the spot diameter is 2-3 mm.

具体实施方式 Detailed ways

    一、对Q235A、20钢、40钢、45钢、20G、20Mn、40Mn和60Mn碳素结构钢分别进行表面处理: 1. Surface treatment of Q235A, 20 steel, 40 steel, 45 steel, 20G, 20Mn, 40Mn and 60Mn carbon structural steel:

1、在碳素结构钢表面敷以工业纯TiO2和异丙胺、炭黑混合物,其质量比为9:5:3,厚度为1.5毫米; 1. Apply a mixture of industrially pure TiO 2 and isopropylamine and carbon black on the surface of carbon structural steel, with a mass ratio of 9:5:3 and a thickness of 1.5 mm;

2、随激光光斑移动,通以甲烷和氮气混合气体,甲烷、氮气流量分别为9L/min和7L/min; 2. As the laser spot moves, a mixed gas of methane and nitrogen is passed through, and the flow rates of methane and nitrogen are 9L/min and 7L/min respectively;

3、激光光束以500mm/min速度进行扫描,激光功率为900W,激光波长为1.06μm,光斑直径为2毫米。 3. The laser beam scans at a speed of 500mm/min, the laser power is 900W, the laser wavelength is 1.06μm, and the spot diameter is 2mm.

4、经检测结果,在碳素结构钢表层原位复合生成厚度可达600微米的TiCN层,显微硬度可达HV2600以上。 4. According to the test results, a TiCN layer with a thickness of up to 600 microns is formed in situ on the surface of carbon structural steel, and the microhardness can reach above HV2600.

二、对20MnV、40Cr、35CrMoV和20CrMnSi合金结构钢分别进行表面处理: 2. Surface treatment of 20MnV, 40Cr, 35CrMoV and 20CrMnSi alloy structural steel respectively:

1、在合金结构钢表面敷以工业纯TiO2和二甲胺、炭黑混合物,其质量比为9:5:3,厚度为1.5毫米; 1. Coat the surface of the alloy structural steel with a mixture of industrially pure TiO 2 , dimethylamine and carbon black, with a mass ratio of 9:5:3 and a thickness of 1.5 mm;

2、随激光光斑移动,通以甲烷和氮气混合气体,甲烷、氮气流量分别为9L/min和7L/min; 2. As the laser spot moves, a mixed gas of methane and nitrogen is passed through, and the flow rates of methane and nitrogen are 9L/min and 7L/min respectively;

3、激光光束以400mm/min速度进行扫描,激光功率为700W,激光波长为1.06μm,光斑直径为2毫米。 3. The laser beam scans at a speed of 400mm/min, the laser power is 700W, the laser wavelength is 1.06μm, and the spot diameter is 2mm.

4、经检测结果,在合金结构钢表层原位复合生成厚度可达500微米的TiCN层,显微硬度可达HV2650以上。 4. According to the test results, a TiCN layer with a thickness of up to 500 microns is formed in situ on the surface of the alloy structural steel, and the microhardness can reach above HV2650.

三、对65Mn、60Si2Mn和50CrVA弹簧钢分别进行表面处理: 3. Surface treatment of 65Mn, 60Si2Mn and 50CrVA spring steel respectively:

1、在弹簧钢表面敷以工业纯TiO2和异丙胺、炭黑混合物,其质量比为9:5:3,厚度为2毫米; 1. Coat the surface of the spring steel with a mixture of commercially pure TiO 2 and isopropylamine and carbon black, with a mass ratio of 9:5:3 and a thickness of 2 mm;

2、随激光光斑移动,通以甲烷和氮气混合气体,甲烷、氮气流量分别为10L/min和8L/min; 2. As the laser spot moves, a mixed gas of methane and nitrogen is passed through, and the flow rates of methane and nitrogen are 10L/min and 8L/min respectively;

3、激光光束以600mm/min速度进行扫描,激光功率为800W,激光波长为1.06μm,光斑直径为3毫米。 3. The laser beam scans at a speed of 600mm/min, the laser power is 800W, the laser wavelength is 1.06μm, and the spot diameter is 3mm.

4、经检测结果,在弹簧钢表层原位复合生成厚度可达500微米的TiCN层,显微硬度可达HV2700以上。 4. According to the test results, a TiCN layer with a thickness of up to 500 microns is formed in situ on the surface of the spring steel, and the microhardness can reach above HV2700.

四、对T8A、T9A、T10A、T11A、9SiCr、Cr12MoV和3Cr2Mo工具钢分别进行表面处理: 4. Surface treatment of T8A, T9A, T10A, T11A, 9SiCr, Cr12MoV and 3Cr2Mo tool steels respectively:

1、在工具钢表面敷以工业纯TiO2和异丙胺、炭黑混合物,其质量比为9:5:3,厚度为1.5毫米; 1. Coat the surface of the tool steel with a mixture of industrially pure TiO 2 and isopropylamine and carbon black, with a mass ratio of 9:5:3 and a thickness of 1.5 mm;

2、随激光光斑移动,通以甲烷和氮气混合气体,甲烷、氮气流量分别为9L/min和7L/min; 2. As the laser spot moves, a mixed gas of methane and nitrogen is passed through, and the flow rates of methane and nitrogen are 9L/min and 7L/min respectively;

3、激光光束以400mm/min速度进行扫描,激光功率为1000W,激光波长为10. 6μm,光斑直径为3毫米。 3. The laser beam scans at a speed of 400mm/min, the laser power is 1000W, the laser wavelength is 10.6μm, and the spot diameter is 3mm.

4、经检测结果,在工具钢表层原位复合生成厚度可达600微米的TiCN层,显微硬度可达HV2700以上。 4. According to the test results, a TiCN layer with a thickness of up to 600 microns is formed in situ on the surface of the tool steel, and the microhardness can reach above HV2700.

五、对W18Cr4V、W6Mo5Cr4V2和W6Mo5Cr4V2Al高速钢分别进行表面处理: 5. Surface treatment of W18Cr4V, W6Mo5Cr4V2 and W6Mo5Cr4V2Al high-speed steel:

1、在高速钢表面敷以工业纯TiO2和异丙胺、炭黑混合物,其质量比为9:5:3,厚度为1.5毫米; 1. Coat the surface of the high-speed steel with a mixture of industrially pure TiO 2 and isopropylamine and carbon black, with a mass ratio of 9:5:3 and a thickness of 1.5 mm;

2、随激光光斑移动,通以甲烷和氮气混合气体,甲烷、氮气流量分别为10L/min和8L/min; 2. As the laser spot moves, a mixed gas of methane and nitrogen is passed through, and the flow rates of methane and nitrogen are 10L/min and 8L/min respectively;

3、激光光束以500mm/min速度进行扫描,激光功率为1100W,激光波长为10. 6μm,光斑直径为2毫米。 3. The laser beam is scanned at a speed of 500mm/min, the laser power is 1100W, the laser wavelength is 10.6μm, and the spot diameter is 2mm.

4、经检测结果,在高速钢表层原位复合生成厚度可达500微米的TiCN层,显微硬度可达HV2700以上。 4. According to the test results, a TiCN layer with a thickness of up to 500 microns is formed in situ on the surface of the high-speed steel, and the microhardness can reach above HV2700.

六、对YG3X、YG6X、YK15、YG20、YT15、YS25、YW1、YW2和YL10硬质合金分别进行表面处理: 6. Surface treatment of YG3X, YG6X, YK15, YG20, YT15, YS25, YW1, YW2 and YL10 cemented carbide respectively:

1、在硬质合金表面敷以工业纯TiO2和异丙胺、炭黑混合物,其质量比为9:5:3,厚度为2毫米; 1. Apply industrial pure TiO 2 and isopropylamine, carbon black mixture on the surface of the cemented carbide, the mass ratio is 9:5:3, and the thickness is 2 mm;

2、随激光光斑移动,通以甲烷和氮气混合气体,甲烷、氮气流量分别为10L/min和8L/min; 2. As the laser spot moves, a mixed gas of methane and nitrogen is passed through, and the flow rates of methane and nitrogen are 10L/min and 8L/min respectively;

3、激光光束以600mm/min速度进行扫描,激光功率为1200W,激光波长为10. 6μm,光斑直径为3毫米。 3. The laser beam is scanned at a speed of 600mm/min, the laser power is 1200W, the laser wavelength is 10.6μm, and the spot diameter is 3mm.

4、经检测结果,在硬质合金表层原位复合生成厚度可达600微米的TiCN层,显微硬度可达HV2700以上。 4. According to the test results, a TiCN layer with a thickness of up to 600 microns is formed in situ on the surface of the cemented carbide, and the microhardness can reach above HV2700.

Claims (2)

1. with TiO 2, Isopropylamine, carbon black and methane, the nitrogen induced with laser metal surface composite Ti CN enhancement method that is constituent element, it is characterized in that at metallic surface coating TiO 2with the mixture of Isopropylamine, carbon black, under the condition coexisting at methane and nitrogen, with laser beam, in the metallic surface of the described mixture of coating, scan; Described TiO 2for technical pure TiO 2and Isopropylamine, described technical pure TiO 2compare for 9:5:3 with the mixing quality of Isopropylamine, carbon black; The thickness of the described mixture of described coating is 1.5~2 millimeters; The sweep velocity of described laser beam is 400~600mm/min, and power is 700~1200W, and wavelength is 1.06 μ m or 10.6 μ m, and spot diameter is 2~3 millimeters.
2. according to claim 1 with TiO 2, Isopropylamine, carbon black and methane, the nitrogen induced with laser metal surface composite Ti CN enhancement method that is constituent element, the flow that it is characterized in that described methane is 9~10L/min, the flow of described nitrogen is 7~8L/min.
CN201210565033.1A 2012-12-24 2012-12-24 Method for strengthening laser induced metal surface layer composite TiCN by using TiO2, isopropylamine, carbon black, methanol and nitrogen as components Expired - Fee Related CN102995005B (en)

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