CN104179016A - Antibacterial composite coating for fabric and preparation method thereof - Google Patents
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Abstract
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技术领域 technical field
本发明属于抗菌涂料领域,涉及一种织物用抗菌复合涂料及其制备方法。 The invention belongs to the field of antibacterial coatings, and relates to an antibacterial composite coating for fabrics and a preparation method thereof. the
背景技术 Background technique
随着生活水平的提高,人们越来越重视生活的质量,希望能获得有舒适感的衣着,以及卫生健康的居住环境。对于各种各样的纺织品要求越来越高,特别是安全、安心、舒适、健康、卫生、清洁等"绿色"观念的形成,使纺织品的抗菌、防霉、防臭后整理加工更加受到人们的重视。 With the improvement of living standards, people pay more and more attention to the quality of life, hoping to obtain comfortable clothing and a healthy living environment. The requirements for various textiles are getting higher and higher, especially the formation of "green" concepts such as safety, security, comfort, health, hygiene, and cleanliness, which makes the antibacterial, mildew-proof, and deodorant finishing of textiles more popular among people. Pay attention to. the
在生活中,人们不可避免的接触到各种各样的细菌、真菌等微生物,这些微生物在合适的外界条件下,会迅速繁殖,并通过接触等方式传播疾病,影响人们的身体健康和正常的工作、学习和生活。纤维属于多孔性材料,叠加编织后又会形成无数空隙的多层体,因此织物较容易吸附菌类。抗菌整理就是使织物具有抑制菌类生长的功能,维持卫生的衣着生活环境,保证人体健康。 In life, people inevitably come into contact with various bacteria, fungi and other microorganisms. Under suitable external conditions, these microorganisms will multiply rapidly and spread diseases through contact and other ways, affecting people's health and normal life. Work, study and live. Fiber is a porous material, and after superposition and weaving, it will form a multi-layer body with numerous voids, so the fabric is easier to absorb fungi. Antibacterial finishing is to make the fabric have the function of inhibiting the growth of fungi, maintain a hygienic clothing and living environment, and ensure human health. the
进入21世纪,随着老龄社会的到来,卧床老人和在家疗养者逐渐增多,防止褥疮的老人护理用品的需求也呈增加的趋势。由于从生产为主的社会向生活为主的观念转变,开发研究有利于人体健康、有利于地球环境的产品,将是今后重要的课题,因此抗菌整理日益受到人们的重视。 In the 21st century, with the advent of an aging society, the number of elderly people who are bedridden and recuperating at home is gradually increasing, and the demand for elderly care products to prevent bedsores is also increasing. Due to the transition from a production-based society to a life-based concept, it will be an important issue in the future to develop and research products that are beneficial to human health and the global environment. Therefore, antibacterial finishing is increasingly valued by people. the
在上世纪60年代,人们大多采用有机抗菌剂生产抗菌纺织品;随着1984年无机抗菌剂开发成功后,抗菌整理得到快速发展,使抗菌剂不仅用于纤维及纺织品,也用于塑料、建筑材料等制品中。目前,日本在抗菌防臭方面研究最为活跃,技术领先,产品已拓展至运动服、地毯、医疗用品等领域。近年来,抗菌研究的重点已经从保护纺织品免受细菌侵袭转移到保护环境和使服用者免受细菌侵袭. In the 1960s, people mostly used organic antibacterial agents to produce antibacterial textiles; with the successful development of inorganic antibacterial agents in 1984, antibacterial finishing developed rapidly, making antibacterial agents not only used in fibers and textiles, but also in plastics and building materials etc. products. At present, Japan is the most active in antibacterial and deodorant research, with leading technology, and its products have expanded to sportswear, carpets, medical supplies and other fields. In recent years, the focus of antimicrobial research has shifted from protecting textiles from bacteria to protecting the environment and users from bacteria.
目前,抗菌机理主要有三种:有控释放、再生原理和障碍或阻塞作用。CN2011104017686涉及一种高效环保抗菌防毒无机复合纳米涂料及其制备方法,包括无机复合纳米抗菌剂浓缩浆、负离子粉、乳液等。该技术的缺点是所用原料多工艺复杂,涂料中如马来酸酐粉尘和蒸汽有明显刺激性,吸入后可引起咽炎、支气管炎等,和皮肤直接接触有明显刺激作用,并引起灼伤。 At present, there are three main antibacterial mechanisms: controlled release, regenerative principle, and barrier or blocking effect. CN2011104017686 relates to a high-efficiency, environment-friendly, antibacterial and anti-virus inorganic composite nano-coating and a preparation method thereof, including inorganic composite nano-antibacterial agent concentrated slurry, negative ion powder, emulsion and the like. The disadvantage of this technology is that the raw materials used are many and complicated, and the coatings such as maleic anhydride dust and steam are obviously irritating, which can cause pharyngitis, bronchitis, etc. after inhalation, and direct contact with the skin has obvious irritating effects and causes burns.
发明内容 Contents of the invention
本发明的目的就是针对上述技术缺陷,提供一种织物用抗菌复合涂料,该织物涂料具有良好的抗菌性能,并对人体无害。 The object of the present invention is exactly to aim at above-mentioned technical defect, provides a kind of antibacterial composite coating for fabric, and this fabric coating has good antibacterial property, and is harmless to human body. the
本发明的另一个目的是提供一种织物用抗菌复合涂料的制备方法,该方法工艺简单,生产成本低,具有很好的工业实用性。 Another object of the present invention is to provide a method for preparing an antibacterial composite coating for fabrics, which has simple process, low production cost and good industrial applicability. the
本发明是通过以下技术手段实现的: The present invention is achieved by the following technical means:
一种织物用抗菌复合涂料,其特征在于它是由基材涂料和表面涂料组成。 An antibacterial composite paint for fabric is characterized in that it is composed of base paint and surface paint.
一种如上所述织物用抗菌复合涂料,其特征在于:所述的基材涂料是包括下述重量份的原料:60-70份不饱和聚酯树脂,4-5份银包铜粉,3-8份1,4-丁二醇,10-13份三乙胺,1-3份纳米氧化锌,0.2-0.5份玉石粉;所述表面涂料包括下述重量份的原料:10-15份聚乙烯醇、10-15份茶树油、8-9份硫化锌、1-5份丁二烯-苯乙烯、0.1-1.3份己二酸脂类聚酯增塑剂、1-4份含镁氧化铝,0.2-0.6份气相二氧化硅。 An antibacterial composite coating for fabrics as described above, characterized in that: the base coating comprises the following raw materials in parts by weight: 60-70 parts of unsaturated polyester resin, 4-5 parts of silver-coated copper powder, 3 parts -8 parts of 1,4-butanediol, 10-13 parts of triethylamine, 1-3 parts of nano zinc oxide, 0.2-0.5 parts of jade powder; the surface coating includes the following raw materials in parts by weight: 10-15 parts Polyvinyl alcohol, 10-15 parts of tea tree oil, 8-9 parts of zinc sulfide, 1-5 parts of butadiene-styrene, 0.1-1.3 parts of adipate polyester plasticizer, 1-4 parts of magnesium Alumina, 0.2-0.6 parts fumed silica. the
一种如上所述的织物用抗菌复合涂料,其特征在于:所述的基材涂料还包括复合填料,复合填料为采用铝钛复合偶联剂改性的煅烧高岭土。 An antibacterial composite coating for fabrics as described above is characterized in that: the substrate coating also includes a composite filler, and the composite filler is calcined kaolin modified with an aluminum-titanium composite coupling agent. the
一种如上所述的织物用抗菌复合涂料,其特征在于:所述填充剂为采用铝钛复合偶联剂改性的煅烧高岭土,其制备方法为:改性前将高岭土在80℃烘干处理10小时,然后与铝钛复合偶联剂按照97:1的质量比进行混合,最后在100℃混合搅拌机中高速搅拌,其中,铝钛复合偶联剂为市售产品,采购于山西化工研究所,牌号为OL-AT1618. An antibacterial composite coating for fabrics as described above, characterized in that: the filler is calcined kaolin modified with an aluminum-titanium composite coupling agent, and the preparation method is: drying the kaolin at 80°C before modification 10 hours, then mixed with the aluminum-titanium composite coupling agent according to the mass ratio of 97:1, and finally stirred at a high speed in a mixing mixer at 100 ° C, wherein the aluminum-titanium composite coupling agent is a commercially available product, purchased from Shanxi Chemical Research Institute , the grade is OL-AT1618.
一种如上所述织物用抗菌复合涂料的制备方法,其特征是按如下步骤进行:制备基材涂料:先将三分之一的不饱和聚酯树脂和1,4-丁二醇、三乙胺组分混合,在380-470r/min的搅拌速度下搅拌均匀,然后再加入剩下的不饱和聚酯树脂、纳米氧化锌以350-400r/min的搅拌速度搅拌均匀;加入干燥研磨后的银包铜粉和剩余成分,再以1000-2000r/min的搅拌速度搅拌10-20分钟,脱泡后得到基材涂料; A kind of preparation method of antibacterial composite coating for fabric as above, it is characterized in that it is carried out as follows: Prepare substrate coating: first 1/3 unsaturated polyester resin and 1,4-butanediol, triethylene glycol Mix the amine components and stir evenly at a stirring speed of 380-470r/min, then add the remaining unsaturated polyester resin and nano-zinc oxide and stir evenly at a stirring speed of 350-400r/min; add dry and ground The silver-coated copper powder and the remaining ingredients are stirred at a stirring speed of 1000-2000r/min for 10-20 minutes, and the substrate coating is obtained after defoaming;
制备表面涂料:将硫化锌加适量水充分研磨,加入稀无机酸调节pH值5-6,加入聚乙烯醇、气相二氧化硅在30-40℃下搅拌10-20分钟,加入烧碱调节pH值至中性,继续以350-400r/min的搅拌速度搅拌的同时加入剩余原料混合,脱泡后得到表面涂料。 Preparation of surface coating: fully grind zinc sulfide with appropriate amount of water, add dilute inorganic acid to adjust the pH value to 5-6, add polyvinyl alcohol and fumed silica and stir at 30-40°C for 10-20 minutes, add caustic soda to adjust the pH value To neutrality, continue to stir at a stirring speed of 350-400r/min and at the same time add the remaining raw materials for mixing, and obtain a surface coating after defoaming.
一种如上所述织物用抗菌复合涂料在织物涂层上的应用,其特征在于:将基材涂料在织物上反复刮涂1-3遍后,厚度为100-150um,100-150℃下烘干2-5分钟;然后刷涂表面涂料1-3遍,涂层厚度在150-270um,置于阴凉处12-15小时晾干,充分固化,形成抗菌涂层。 An application of the above-mentioned antibacterial composite coating for fabrics on the fabric coating, characterized in that: after the substrate coating is scraped repeatedly on the fabric for 1-3 times, the thickness is 100-150um, and it is baked at 100-150°C Dry for 2-5 minutes; then brush the surface coating 1-3 times, the thickness of the coating is 150-270um, put it in a cool place for 12-15 hours to dry, and fully cure to form an antibacterial coating. the
本发明所用不饱和聚酯树脂为191系列不饱和聚酯树脂,稀无机酸可选自工业级浓度为10-15%的盐酸、35-40%的稀硝酸。 The unsaturated polyester resin used in the present invention is a 191 series unsaturated polyester resin, and the dilute inorganic acid can be selected from industrial-grade hydrochloric acid with a concentration of 10-15%, and dilute nitric acid with a concentration of 35-40%. the
基材涂料和表面涂料配合使用与传统抗菌涂料相比好处在于能够强化抗菌效果、提高抗菌持久性、稳定性和实用性好。 Compared with traditional antibacterial coatings, the combined use of substrate coatings and surface coatings has the advantages of enhanced antibacterial effect, improved antibacterial durability, good stability and practicability. the
分次搅拌以及选择特定搅拌速度的益处在于比其他方式要能更好的混合复合涂料。 The benefit of batch mixing and choosing a specific mixing speed is that it mixes the composite paint better than other methods.
本发明中使用的己二酸脂类聚酯为己二酸二辛酯、己二酸正辛正癸脂、己二酸-2-正己脂等,采用以上物质,使生产的涂料应用于织物时,具有增塑效率高、迁移性小、耐热性好、耐久性优良等优点。 The adipate ester polyester used in the present invention is dioctyl adipate, n-octyl-n-decyl adipate, 2-n-hexyl adipate etc., adopt above material, when the coating that produces is applied to fabric, It has the advantages of high plasticizing efficiency, small migration, good heat resistance, and excellent durability. the
本发明中使用的气相二氧化硅具有较高的比表面积,在涂料中可以起到增稠、防沉降、消光和补强等作用。由于气相二氧化硅表面的氢键键合,在涂料体系中能够形成三维交联网络,从而使得涂料的粘度增加、使用稳定,在实际应用中具有优异的加工性能。 The fumed silica used in the present invention has a relatively high specific surface area, and can play the roles of thickening, anti-sedimentation, matting and reinforcement in the coating. Due to the hydrogen bonding on the surface of fumed silica, a three-dimensional cross-linked network can be formed in the coating system, so that the viscosity of the coating is increased, the use is stable, and it has excellent processing performance in practical applications. the
实施例 Example
部分原料来源: Some sources of raw materials:
银包铜粉(形状:片状;粒度:10-15um;银粉含量为19-21%)采购于上海旦泽金属粉末有限公司 Silver-coated copper powder (shape: flake; particle size: 10-15um; silver powder content: 19-21%) is purchased from Shanghai Danze Metal Powder Co., Ltd.
铝钛复合偶联剂为市售产品,采购于山西化工研究所,牌号为OL-AT1618. The aluminum-titanium composite coupling agent is a commercially available product purchased from Shanxi Institute of Chemical Industry with the brand name OL-AT1618.
实施例1 Example 1
制备基材涂料包括下述重量份的原料组成:60份不饱和聚酯树脂, 5份银包铜粉,3份1,4-丁二醇,10份三乙胺,3份纳米氧化锌,0.2份玉石粉组成; The preparation of the substrate coating comprises the following raw materials by weight: 60 parts of unsaturated polyester resin, 5 parts of silver-coated copper powder, 3 parts of 1,4-butanediol, 10 parts of triethylamine, 3 parts of nano-zinc oxide, 0.2 parts of jade powder;
制备表面涂料包括下述重量份的原料:10份聚乙烯醇、15份茶树油、9份硫化锌、1份丁二烯-苯乙烯、1.3份己二酸脂类聚酯增塑剂、4份含镁氧化铝,0.2份气相二氧化硅。 Prepare the surface coating and include the following raw materials in parts by weight: 10 parts of polyvinyl alcohol, 15 parts of tea tree oil, 9 parts of zinc sulfide, 1 part of butadiene-styrene, 1.3 parts of adipate ester polyester plasticizer, 4 parts Parts of magnesium-containing alumina, 0.2 parts of fumed silica.
对涤纶面料进行抗菌复合涂料处理,采用如下步骤: To carry out antibacterial composite coating treatment on polyester fabric, adopt the following steps:
将基材涂料在织物上反复刮涂3遍后,厚度为150um, 150℃下烘干5分钟;然后刷涂表面涂料3遍,涂层厚度在270um,置于阴凉处15小时晾干,充分固化,形成抗菌涂层。 After scraping the substrate paint on the fabric 3 times repeatedly, the thickness is 150um, and drying at 150°C for 5 minutes; then brush the surface paint 3 times, the thickness of the coating is 270um, put it in a cool place for 15 hours to dry, fully Cures to form an antimicrobial coating.
实施例2 Example 2
制备基材涂料包括下述重量份的原料组成:65份不饱和聚酯树脂,4份银包铜粉,7份1,4-丁二醇,10份三乙胺,3份纳米氧化锌, 0.5份玉石粉、0.3份铝钛复合偶联剂改性的煅烧高岭土; The preparation of the substrate coating includes the following raw materials in parts by weight: 65 parts of unsaturated polyester resin, 4 parts of silver-coated copper powder, 7 parts of 1,4-butanediol, 10 parts of triethylamine, 3 parts of nano-zinc oxide, 0.5 parts of jade powder, 0.3 parts of calcined kaolin modified by aluminum-titanium composite coupling agent;
制备表面涂料包括下述重量份的原料:13份聚乙烯醇、13份茶树油、8份硫化锌、5份丁二烯-苯乙烯、1.3份己二酸脂类聚酯增塑剂、4份含镁氧化铝,0.4份气相二氧化硅。 Prepare the surface coating and include the following raw materials in parts by weight: 13 parts of polyvinyl alcohol, 13 parts of tea tree oil, 8 parts of zinc sulfide, 5 parts of butadiene-styrene, 1.3 parts of adipate ester polyester plasticizer, 4 parts Parts of magnesium-containing alumina, 0.4 parts of fumed silica.
对纯棉面料进行抗菌复合涂料处理,采用如下步骤: To treat pure cotton fabrics with antibacterial composite coatings, the following steps are adopted:
将基材涂料在织物上反复刮涂3遍后,厚度为130um, 150℃下烘干4分钟;然后刷涂表面涂料1遍,涂层厚度在150um,置于阴凉处12小时晾干,充分固化,形成抗菌涂层。 After scraping the substrate paint on the fabric 3 times repeatedly, the thickness is 130um, and drying at 150°C for 4 minutes; then brush the surface paint 1 time, the thickness of the coating is 150um, put it in a cool place for 12 hours to dry, fully Cures to form an antimicrobial coating.
比较例 comparative example
制备抗菌涂料包括下述重量份的原料组成:60份不饱和聚酯树脂,3份1,4-丁二醇,10份三乙胺、3份纳米氧化锌,0.2份玉石粉组成、10份聚乙烯醇、1份丁二烯-苯乙烯、1.3份己二酸脂类聚酯增塑剂。 The preparation of antibacterial coatings includes the following raw materials by weight: 60 parts of unsaturated polyester resin, 3 parts of 1,4-butanediol, 10 parts of triethylamine, 3 parts of nano-zinc oxide, 0.2 parts of jade powder, 10 parts of Polyvinyl alcohol, 1 part of butadiene-styrene, 1.3 parts of adipate polyester plasticizer.
对涤纶面料进行抗菌复合涂料处理,采用如下步骤: To carry out antibacterial composite coating treatment on polyester fabric, adopt the following steps:
将涂料在织物上反复刮涂4遍后,厚度为160um, 100℃下烘干6分钟,涂层厚度在270um,置于阴凉处15小时晾干,充分固化,形成抗菌涂层。 After repeatedly scraping the paint on the fabric for 4 times, the thickness is 160um, dried at 100°C for 6 minutes, the thickness of the coating is 270um, placed in a cool place for 15 hours to dry, and fully cured to form an antibacterial coating.
用中华人民共和国纺织行业标准织物抗菌性能试验方法测试处理后的织物抗菌性如表1所示。 The antibacterial properties of the treated fabrics were tested by the People's Republic of China Textile Industry Standard Fabric Antibacterial Performance Test Method as shown in Table 1. the
表1抗菌测试结果 Table 1 Antibacterial test results
此外,结果表明抗菌整理后的织物可以基本杀灭金黄色葡萄球菌、表皮葡萄球菌、蜡状芽胞杆菌、链球菌、肺炎球菌、脑膜炎球菌、淋球菌、大肠杆菌、痢疾杆菌、伤寒杆菌、肺炎杆菌、绿脓杆菌、枯草杆菌、絮状表皮癣菌、石膏样毛癣菌、白色念球菌、青霉菌、黑曲霉菌等有害菌。淋球菌(941748国内流行株)、淋球菌(WHO Q6国际标准耐药株)、金黄色葡萄球菌(ATCC 6389)、大肠杆菌(ATCC 8099)、白色念珠菌(ATCC l0231)、石膏样小芽胞菌、絮状表皮癣菌、红色毛癣菌、枯草杆黑色变种芽胞(ATCC 9372)等在未洗及洗涤50次后的抗菌织物上完全不生长,抗菌率达90%以上,本发明抗菌复合涂料整理后织物具有优异的耐洗涤性。 In addition, the results show that the fabric after antibacterial finishing can basically kill Staphylococcus aureus, Staphylococcus epidermidis, Bacillus cereus, Streptococcus, Pneumococcus, Meningococcus, Neisseria gonorrhoeae, Escherichia coli, Shigella, Salmonella typhi, pneumonia Bacillus, Pseudomonas aeruginosa, Bacillus subtilis, Epidermophyton flocculus, Trichophyton gypsum, Candida albicans, Penicillium, Aspergillus niger and other harmful bacteria. Neisseria gonorrhoeae (941748 domestic strains), Neisseria gonorrhoeae (WHO Q6 international standard drug-resistant strain), Staphylococcus aureus (ATCC 6389), Escherichia coli (ATCC 8099), Candida albicans (ATCC l0231), Microsporum gypsum , flocculent epidermophyton, trichophyton rubrum, subtilis black variant spores (ATCC 9372), etc. do not grow at all on antibacterial fabrics that have not been washed or washed 50 times, and the antibacterial rate reaches more than 90%. The antibacterial composite coating of the present invention The finished fabric has excellent washing resistance.
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| CN201510724506.1A CN105239401A (en) | 2014-07-30 | 2014-07-30 | Antibacterial composite coating for fabric |
| CN201510723871.0A CN105220495A (en) | 2014-07-30 | 2014-07-30 | A kind of application process of fabric antibiosis composite dope |
| CN201410369340.1A CN104179016B (en) | 2014-07-30 | 2014-07-30 | Antibacterial composite coating for fabric and preparation method thereof |
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| CN201510723871.0A Division CN105220495A (en) | 2014-07-30 | 2014-07-30 | A kind of application process of fabric antibiosis composite dope |
| CN201510724506.1A Division CN105239401A (en) | 2014-07-30 | 2014-07-30 | Antibacterial composite coating for fabric |
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| CN104179016A true CN104179016A (en) | 2014-12-03 |
| CN104179016B CN104179016B (en) | 2016-02-03 |
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| CN201410369340.1A Active CN104179016B (en) | 2014-07-30 | 2014-07-30 | Antibacterial composite coating for fabric and preparation method thereof |
| CN201510723871.0A Pending CN105220495A (en) | 2014-07-30 | 2014-07-30 | A kind of application process of fabric antibiosis composite dope |
| CN201510724506.1A Withdrawn CN105239401A (en) | 2014-07-30 | 2014-07-30 | Antibacterial composite coating for fabric |
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| CN201510723871.0A Pending CN105220495A (en) | 2014-07-30 | 2014-07-30 | A kind of application process of fabric antibiosis composite dope |
| CN201510724506.1A Withdrawn CN105239401A (en) | 2014-07-30 | 2014-07-30 | Antibacterial composite coating for fabric |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107502162A (en) * | 2017-08-14 | 2017-12-22 | 安徽信息工程学院 | Fabric antibacterial magnetic coupling coating and preparation method thereof and antibiotic fabric |
| CN108329809A (en) * | 2018-01-19 | 2018-07-27 | 合肥宸翊商贸有限公司 | The preparation method of window screening coating for air purification |
| CN112976713A (en) * | 2021-02-04 | 2021-06-18 | 泉州市锦恒服装实业有限公司 | Women's underwear and production process thereof |
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| CN103046348A (en) * | 2011-10-12 | 2013-04-17 | 厚生股份有限公司 | Manufacturing method and structure of fabric resistant to high temperature washing and antibacterial |
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| CN108329809A (en) * | 2018-01-19 | 2018-07-27 | 合肥宸翊商贸有限公司 | The preparation method of window screening coating for air purification |
| CN112976713A (en) * | 2021-02-04 | 2021-06-18 | 泉州市锦恒服装实业有限公司 | Women's underwear and production process thereof |
| CN112976713B (en) * | 2021-02-04 | 2023-03-10 | 泉州市锦恒服装实业有限公司 | Women's underwear and production process thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104179016B (en) | 2016-02-03 |
| CN105220495A (en) | 2016-01-06 |
| CN105239401A (en) | 2016-01-13 |
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