CN109123769A - A kind of environment-friendly type cigarette filter rod and its preparation method and application - Google Patents

A kind of environment-friendly type cigarette filter rod and its preparation method and application Download PDF

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Publication number
CN109123769A
CN109123769A CN201710504285.6A CN201710504285A CN109123769A CN 109123769 A CN109123769 A CN 109123769A CN 201710504285 A CN201710504285 A CN 201710504285A CN 109123769 A CN109123769 A CN 109123769A
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China
Prior art keywords
filter rod
cigarette filter
natural plant
friendly cigarette
preparing
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CN201710504285.6A
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CN109123769B (en
Inventor
陈潜
金勇�
李克
喻赛波
谭海风
范红梅
谭超
王诗太
刘琦
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China Tobacco Hunan Industrial Co Ltd
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China Tobacco Hunan Industrial Co Ltd
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter tips or filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces of cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter tips or filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces of cigars or cigarettes
    • A24D3/04Tobacco smoke filters characterised by their shape or structure
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter tips or filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces of cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/08Use of materials for tobacco smoke filters of organic materials as carrier or major constituent
    • A24D3/10Use of materials for tobacco smoke filters of organic materials as carrier or major constituent of cellulose or cellulose derivatives

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)

Abstract

本发明公开了一种环保型卷烟滤棒及其制备方法和应用。将天然植物颗粒与热熔胶通过超高速混合机处理,使热熔胶软化并与天然植物颗粒混匀后,趁热输送至颗粒圆棒成型装置内制备天然植物颗粒圆棒;天然植物颗粒圆棒直接切割成型,或者采用成型纸包裹后切割成型,即得;该方法对设备要求较低,实现植物颗粒滤棒一步成型,操作简单,简化工艺步骤;制备滤棒采用天然植物原料,其施胶量较低,不会如普通醋纤滤棒那样造成严重环境污染;滤棒原材料来源广泛,价格低廉,可大幅降低生产成本;滤棒可直接用于卷烟生产,也可与其他常用卷烟滤棒复合后用于卷烟生产,其外观独特可带给消费者新奇感受。The invention discloses an environment-friendly cigarette filter rod and a preparation method and application thereof. The natural plant particles and hot-melt adhesive are processed by an ultra-high-speed mixer, so that the hot-melt adhesive is softened and mixed with the natural plant particles. The rod is directly cut into shape, or wrapped with molding paper and then cut into shape; this method has low requirements on equipment, realizes one-step molding of plant particle filter rod, simple operation, and simplified process steps; The amount of glue is low, and it will not cause serious environmental pollution like ordinary acetate fiber filter rods; filter rods have a wide range of raw materials and low prices, which can greatly reduce production costs; filter rods can be directly used in cigarette production, and can also be used with other commonly used cigarette filters. After the rod is compounded, it is used for cigarette production, and its unique appearance can bring consumers a novel feeling.

Description

A kind of environment-friendly type cigarette filter rod and its preparation method and application
Technical field
The present invention relates to a kind of cigarette filter rod, in particular to the preparation method of a kind of environment-friendly type cigarette filter rod and its in cigarette In application, belong to technical field of cigarette production.
Background technique
Filtration system of the cigarette filter rod as cigarette smoke has important on promoting smoking property of cigarette quality and safety Effect, but current filter stick for cigarettes is in the form of a single, function is simple, cigarette homogenization trend is on the rise, therefore new cigarette The research and development of filter stick have swung to the unprecedented height of industry.
Common vinegar fibre filter stick is applied in the tobacco business overwhelming majority at present, form, function are very single, while vinegar fibre pole Difficult to degrade, cigarette butt of discarding etc. has very big damage to environment.Novel filter stick such as the Particles dispersed stick, papery of numerous enterprises exploitation Compound bar, hollow compound bar etc. cost, safe and environment-friendly, efficiency, inhale existing for all various aspects of taste and technique due to lead Cause is difficult to be widely applied.
Summary of the invention
For defect existing for common cellulose acetate filter rod in the prior art, the purpose of the invention is to provide a kind of streams Journey is short, the method for preparation environment-friendly type cigarette filter rod at low cost, easy to operate, low for equipment requirements.
Second object of the present invention is to be to provide that a kind of absorption retention functions are good, and stability is good, environmental protection with high hardness Type cigarette filter rod.
Third object of the present invention is the application for being to provide a kind of environment-friendly type cigarette filter rod in cigarette, the volume Cigarette filter shows preferably to adsorb retention functions, and appearance is unique, environmental protection, is conducive to promote and apply.
In order to achieve the above technical purposes, the present invention provides a kind of preparation method of environment-friendly type cigarette filter rod, this method The following steps are included:
1) natural plants particle is prepared by raw material of natural plant material;
2) it is handled with hot melt adhesive by superhigh speed mixing machine after the natural plants grain equilibrium moisture, makes to heat gum softening And mixed with natural plants particle, obtain mixed material;
3) mixed material is delivered to while hot in particle pole molding machine and prepares natural plants particle pole;
The plant granule pole molding machine includes single screw rod extrusion system and cooling and shaping system;
The single screw rod extrusion system includes feeder and squeezer;The feeder is arranged on squeezer;It is described to squeeze Depressor includes machine barrel, and heater is equipped with outside the machine barrel, and inside is equipped with screw rod, and machine barrel one end is equipped with mouth mold;
The cooling and shaping system includes round tube and cooler;The cooler is arranged in circular tube external;The round tube one It is docked with the mouth mold of squeezer at end;The groove of multiple groups Yu screw rod axis parallel is provided in the head threads of the screw rod;
The mixed material is entered in the machine barrel of squeezer by feeder continuous charging, under screw extruding effect, from Die extrusion enters in the round tube of cooling and shaping system, after carrying out cooling and shaping, squeezes out, obtains natural plants particle pole;
4) the natural plants particle pole is cut directly into type, or using excision forming after forming paper package to get.
Technical solution of the present invention can be realized by designing a kind of special particle pole molding machine by natural plants Particle one-step shaping prepares filter stick, and continuous production may be implemented, and enormously simplifies the preparation process of existing cigarette filter rod, and The equipment utilized is simple, and cost is relatively low, is advantageously implemented industrialized production.
Technical solution of the present invention is directed to the preparation of existing acetic acid fibre filter stick there are molding equipment and raw material valuableness, causes Production cost is high, and acetate fiber is chemical fibre, and the acetate fiber abandoned after smoking property of cigarette is extremely difficult in the natural environment Degradation, causes seriously to pollute;And existing cellulose acetate filter rod is difficult to meet the growing individual demand of consumer.The present invention Technical solution, it is intended to using natural plant material as filter stick raw material, raw material sources are wide, at low cost, and these raw materials are main From food materials, safety is more ensured;It is organic that these materials can degenerate after also there is preferable degradation property, filter stick to abandon Fertile back feeding the Nature has better environmental-protecting performance;No matter structure or appearance have essence with existing cigarette filter rod to filter stick Difference can be used as the perfect substitute of existing cigarette filter rod.
In technical solution of the present invention, filter stick is made of natural plants particle with adhesives, is had between plant granule There is gap, provide good exhaust gases passes, filtering rod can be effectively reduced, while being conducive to the external diffusion of flue gas, has Conducive to the harmful components reduced in flue gas, and natural plants particle all has hole abundant, has preferable retention to flue gas Effect.
Preferred scheme, the screw rod include constant worm pich, the screw thread be height be 3~5mm rectangle, trapezoidal or tooth Type screw thread.
More preferably scheme, the depth of groove in the head threads of the screw rod is consistent with the height of screw thread, and width is 2~ 4mm。
Preferred scheme is provided with the groove of 3~5 groups with screw rod axis parallel in the head threads of the screw rod.
Preferred scheme, the internal diameter of the round tube 0.3~1.0mm big compared with mouth mold internal diameter.Material has after mouth mold squeezes Certain bulking is sent to the slightly larger glass round tube of internal diameter, obtains after being quickly cooled down sizing from the output of the round tube other end Loose, good air permeability natural plants particle pole.
Preferred scheme, the cooler are water-cooling cooler or air-cooled cooler, be can choose conventional in the prior art Cooling cooler is carried out with air-cooled or water-cooling pattern.
Preferred scheme, screw rod are 20 equidistant screw rods.
Preferred scheme, round tube are glass round tube.
Preferred scheme, the natural plant material successively by removal of impurities, dry, sterilization, crushing and sieving, obtain natural Plant granule.
Preferred scheme, the natural plant material include rice husk, bagasse, corncob, walnut shell, coffee shell, peanut At least one of shell, cork, cocoanut shell, orange peel, pomelo peel.These natural plant materials all have fiber hole knot abundant Structure can use its pore structure to retain harmful ingredients in flue gas.And these material sources are wide, are substantially wholefood processing Waste material, cost is relatively low.Natural plant material biological degradability is strong, and the feature of environmental protection is good.
Preferred scheme, the partial size of the natural plants particle are 10~100 mesh;It is more preferably 20~80 mesh;More preferably For 30~50 mesh.The size of particle decides the pore size between natural plants particle, has to the resistance to suction of filter stick biggish It influences, and also influences the external diffusion dilution effect of flue gas.Preferred natural plants grain diameter, is conducive to reducing cigarette tar and reducing and subtracts Evil, and reduce resistance to suction.
Preferred scheme, the natural plants grain equilibrium moisture to moisture content are 5~15%;More preferably it is for moisture content 8~12%.Moisture content is maintained at moisture content range appropriate, it is ensured that plants particles material does not go mouldy, and makes cigarette Preferable mouthfeel is kept in aspiration procedure.
The mass ratio of preferred scheme, the natural plants particle and hot melt adhesive is 100:(0.5~15);More preferably it is 100:(1~10).The dosage of hot melt adhesive is excessive, then causes the gap between natural plants particle very few, filtering rod is caused to become Greatly, and flue gas diffusivity is poor, meanwhile, hot melt adhesive covers granule materials surface, will affect vegetable material absorption property.Hot melt adhesive Dosage is very few, will cause that adhesive property is poor, and filter stick is difficult to form.
Preferred scheme, the hot melt adhesive include polyethylene, microwax, vinyl acetate, polyolefin, polyisobutene, second At least one of alkene-acetate ethylene copolymer, newtrex.Preferred hot melt adhesive chemical stability is good, to people's safety.Utilize heat Melten gel melts at relatively high temperatures, and the characteristics of solidify at relatively low temperatures, it can be used for the molding bonded of natural plants particle, together When particle pole can have more toughness.
Preferred scheme, the density of the natural plants particle pole are 0.1~5g/mL;It is more preferably 0.3~3g/mL. The density of natural plants particle pole is smaller, and fluffy degree is big, and Cigarette Draw Resistance is smaller, but natural plants particle pole is at stick When required amount of binder it is bigger, the suction taste that cigarette is made can be adversely affected.So keeping natural plants Grain pole help to obtain excellent comprehensive performance in density range appropriate.
The present invention also provides a kind of environment-friendly type cigarette filter rods as made from the above method.
The present invention also provides a kind of applications of environment-friendly type cigarette filter rod, and the environment-friendly type cigarette filter rod is applied to cigarette Filter tip.
Preferred scheme, the environment-friendly type cigarette filter rod is used directly as cigarette filter or the environment-friendly type cigarette Filter stick and common filter stick are combined into binary or multiple elements design filter tip uses.
More preferably scheme, the common filter stick include cellulose acetate filter rod, cellulose propionate filter stick, in paper filter stick at least It is a kind of.
Single screw extrusion machine in the prior art is mainly used for plastic extruding forming, and screw rod is divided into three in effective length Section, from feeding inlet to discharge port successively are as follows: feeding section (L1), melt zone (L2) and metering section (L3);L1 sections of solid materials from into Material mouth gradually becomes dense to heading from loose, L2 sections as the temperature gradually increases solid material gradually melt, L3 sections Material is the melting condition of high temperature, by being cooled and shaped in different ways after mouth mold.It is to guarantee the smooth melting extrusion of material, one As for, L1, L2 sections are bringing-up section, and L3 sections are heated or cooled depending on concrete condition.And the screw rod of this set be can not be direct For non-melt property natural plant powder molding bonded of the invention, main cause is that material is a urgency from L1 sections to L3 sections The process that the pressure that increases severely heats up, material, because high temperature and pressure becomes very closely knit and is gelatinized, are unable to satisfy filter stick after entering L2 sections Preparation.And on the one hand technical solution of the present invention is equipped with longitudinal groove (as shown in Figure 1) on the head of screw rod, groove can guarantee Pellet still keeps certain gas porosity when squeezing out, to be further separated into mouth mold;On the other hand it is equipped at screw extruder mouth mold cold Screw Extrusion material is rapidly cooled and is solidified by but device;Particulate material first one-step forming after die extrusion, and have one Determine bulking, be sent to the slightly larger glass round tube of internal diameter, is dredged after being quickly cooled down sizing from the output of the round tube other end Loose, good air permeability particle filter stick.
Compared with the prior art, technical solution of the present invention bring advantageous effects:
Existing regular plug is all mainly molding equipment, the raw material of cellulose acetate filter rod based on cellulose acetate filter rod Etc. valuableness, cause production cost high, and acetate fiber belongs to extremely difficult degradation chemical fibre, cause seriously to pollute, and acetate fiber filter Stick structure is single, it is difficult to meet the growing individual demand of consumer.
The superhigh speed mixing machine that the present invention uses is commercially available conventional superhigh speed mixing machine.
Compared to existing cellulose acetate filter rod, the environment-friendly type cigarette filter rod that technical solution of the present invention proposes has following excellent Point:
1) it by designing a kind of special particle pole molding machine, can be realized by natural plants particle one-step shaping system Standby filter stick, and continuous production may be implemented, the equipment letter for enormously simplifying the preparation process of existing cigarette filter rod, and utilizing Single, cost is relatively low, is advantageously implemented industrialized production.Existing vinegar fibre filter stick production equipment is complicated, price and its valuableness, raw material The preparation of vinegar fibre and its cumbersome and consumption are huge.
2) for natural plant material, natural plant material is mainly derived from food materials or can be direct with food materials the raw material used The natural plant material of contact, safety more ensure that natural plant material not only has preferable biodegradability, and meeting Corruption is organic fertilizer back feeding the Nature, has better environmental-protecting performance.In terms of the production and application of filter stick, natural plants material Material is derived from wholefood processing waste material, and cost is relatively low.
3) natural plant material used has hole abundant, is natural adsorbent material all for fibre structure, can be right Harmful components in flue gas have certain rejection effect, and filter stick stability is good, does not influence the organoleptic quality of cigarette.
4) natural plants particle filter stick is bonded to by natural plants particle, there are more skies between natural plants particle Gap forms exhaust gases passes, can not only reduce resistance to suction, and is conducive to exchange with extraneous air-flow, reduces pernicious gas Diffusion, while being conducive to improve the contact area between flue gas and natural plants particle, promote natural plants particle to have flue gas The retention of evil ingredient.
5) natural plants particle filter stick is mellow and full full, and hardness is high, and suction front and back form remains unchanged, and overcomes existing acetic acid Fibrous filter candle etc. leads to not can avoid heat when suction collapsing, filter tip deformation is serious after suction, influences there are the lower defect of hardness Perception.
6) color of natural plants particle filter stick is natural colorful, and appearance is very characteristic, readily identified and anti-fake, and existing Vinegar fibre filter stick is wire mesh structure, and color is almost all the white of inorganic filler, and appearance is stereotyped not to have characteristic.
Detailed description of the invention
[Fig. 1] is screw head photo;
[Fig. 2] is pole molding machine schematic diagram;
Wherein, 1 is feeder, and 2 be squeezer, and 3 be heater, and 4 be fluting screw rod, and 5 be mouth mold, and 6 be cooler, and 7 are Glass round tube, 8 be the groove of screw head.
Specific embodiment
Following embodiment is intended to illustrate summary of the invention, rather than further limits to the scope of the present invention.
Embodiment 1
The preparation of cigarette filter rod is carried out in the present embodiment using pole molding machine, pole molding machine is in conventional list Improved as follows on the basis of screw extruder: 1) screw rod is 20 equidistant screw rods, and screw thread is that height is 4mm flute profile screw thread;Institute The depth of groove stated in the head threads of screw rod is consistent with the height of screw thread, width 3mm, and screw head is equidistant equipped with 4 groups Groove;2) glass round tube of internal diameter 7.5mm is connected to after the mouth mold of 7.0mm internal diameter, round tube surrounding is around air-cooled cooler.
1) thermophilic digestion disinfection and sterilization after the removal of impurities of corn plug handled, dried;2) it is mechanically pulverized and filters out 30~50 Purpose corn cob granule, equilibrium water conten to 8% is for use;3) corn cob granule and polyethylene micropowder are set according to mass ratio 100:5 It is mixed in superhigh speed mixing machine, makes it in corncob hotmelt melts using self-friction heat during ultra-high-speed mixing Particle surface forms several glue points;4) ventilating and cooling, while stirring at low speed does not make materials from bonding agglomerating;5) corn of above-mentioned sizing Slug particle material is squeezed out using improved single screw extrusion machine, and it is further fine to enter glass round tube through the tentatively molding material of mouth mold It is squeezed out after cooling and shaping from the other end,
Obtain loose ventilative corn cob granule pole, pole density 1.0g/mL;6) corn cob granule pole is cut after squeezing out It is 100mm length up to required environment-friendly type corn cob granule cigarette filter rod.The filter stick can be directly used for cigarette cigarette.
Embodiment 2
The preparation of cigarette filter rod is carried out in the present embodiment using pole molding machine, pole molding machine is in conventional list Improved as follows on the basis of screw extruder: 1) screw rod is 20 equidistant screw rods, and screw thread is that height is 4mm flute profile screw thread;Institute The depth of groove stated in the head threads of screw rod is consistent with the height of screw thread, width 3mm, and screw head is equidistant equipped with 4 groups Groove;2) glass round tube of internal diameter 7.5mm is connected to after the mouth mold of 6.5mm internal diameter, round tube surrounding is around water-cooling cooler.
1) thermophilic digestion disinfection and sterilization after the removal of impurities of walnut shell stick handled, dried;2) it is mechanically pulverized and filters out 40~60 Purpose walnut shell particle, equilibrium water conten to 8% is for use;3) by walnut shell particle and vinyl acetate micro mist according to mass ratio 100: 8 are placed in superhigh speed mixing machine and mix, and electric heating makes hot melt adhesive rapid melting inside superhigh speed mixing machine, and makes it in walnut Shell particle surface forms several glue points;4) electric heating, ventilating and cooling are closed, while stirring at low speed does not make materials from bonding agglomerating;5) The walnut shell particle material of above-mentioned sizing is squeezed out using improved single screw extrusion machine, enters glass through the tentatively molding material of mouth mold It is squeezed out after the further spray cooling sizing of round tube from the other end, obtains loose ventilative walnut shell particle pole, pole density 1.5g/ mL;6) walnut shell particle pole wraps up forming paper after squeezing out, and is cut into 120mm length and rolls up up to required environment-friendly type walnut shell particle Cigarette filter.The filter stick and common vinegar fibre stick are compound rear for cigarette cigarette in length ratio 15:10 ratio.
Embodiment 3
The preparation of cigarette filter rod is carried out in the present embodiment using pole molding machine, pole molding machine is in conventional list Improved as follows on the basis of screw extruder: 1) screw rod is 20 equidistant screw rods, and screw thread is that height is 4mm flute profile screw thread, spiral shell Club head is equipped with 4 groups of equidistant grooves;Depth of groove in the head threads of the screw rod is consistent with the height of screw thread, and width is 3mm;2) glass round tube of internal diameter 7.5mm is connected to after the mouth mold of 7.0mm internal diameter, round tube surrounding is around air-cooled cooler.
1) thermophilic digestion disinfection and sterilization is handled, is dried respectively after coffee shell, cocoanut shell cleaning;2) it is mechanically pulverized respectively simultaneously The coffee shell and coconut shell powder of 20~80 mesh are filtered out, equilibrium water conten to 10% is for use;3) by above-mentioned coffee shell and coconut shell powder 2:1 in mass ratio is uniformly mixed to obtain mixed powder;4) above-mentioned mixture is placed in newtrex micro mist according to mass ratio 100:8 It is mixed in superhigh speed mixing machine, makes it in mixed powder hotmelt melts using self-friction heat during ultra-high-speed mixing Particle surface forms several glue points;4) ventilating and cooling, while stirring at low speed does not make materials from bonding agglomerating;5) mixing of above-mentioned sizing Powder particles material is squeezed out using improved single screw extrusion machine, and it is further smart to enter glass round tube through the tentatively molding material of mouth mold It is squeezed out after thin cooling and shaping from the other end, obtains loose ventilative mixed powder particle pole, pole density 2.5g/mL;6) it mixes Powder particles pole wraps up forming paper after squeezing out, and is cut into 120mm length and filters up to required environment-friendly type mixed powder particle cigarette Stick.The filter stick and common vinegar fibre stick are compound rear for cigarette cigarette in length ratio 15:10 ratio.
Embodiment 4
The preparation of cigarette filter rod is carried out in the present embodiment using pole molding machine, pole molding machine is in conventional list Improved as follows on the basis of screw extruder: 1) screw rod is 20 equidistant screw rods, and screw thread is that height is 4mm flute profile screw thread;Institute The depth of groove stated in the head threads of screw rod is consistent with the height of screw thread, width 3mm, and screw head is equidistant equipped with 4 groups Groove;2) glass round tube of internal diameter 7.5mm is connected to after the mouth mold of 7.0mm internal diameter, round tube surrounding is around air-cooled cooler.
1) thermophilic digestion disinfection and sterilization is handled, is dried after cork cleaning;2) it is mechanically pulverized and filters out 20~80 purposes Granulated cork, equilibrium water conten to 10% is for use;3) granulated cork and microwax micro mist are placed in superelevation according to mass ratio 100:10 It is mixed in fast mixing machine, using self-friction heat during ultra-high-speed mixing by hotmelt melts, makes it on granulated cork surface Form several glue points;4) ventilating and cooling, while stirring at low speed does not make materials from bonding agglomerating;5) the granulated cork material of above-mentioned sizing makes It is squeezed out with improved single screw extrusion machine, after the tentatively molding material of mouth mold enters the further spray cooling sizing of glass round tube It is squeezed out from the other end, obtains loose ventilative granulated cork pole, pole density 0.7g/mL;6) granulated cork pole is cut after squeezing out 100mm length is segmented into up to required environment-friendly type granulated cork cigarette filter rod.The filter stick can be directly used for cigarette cigarette.
The assessment of sample cigarette:
Cigarette is distinguished with brand cigarette to cigarette filter rod made of Examples 1 to 4 and is compared with conventional cigarette, is tied Fruit is shown in Table 1.
Table 1
From the above assessment result as it can be seen that the cigarette products suction quality of filter stick of the present invention preparation is suitable with conventional cigarette, cigarette Gas rejection effect is suitable.Filtering rod of the present invention is controllable, and hardness greatly improves, and appearance characteristic is distinct.On production cost, this hair Bright filter stick is substantially reduced with respect to cellulose acetate filter rod.

Claims (21)

1.一种环保型卷烟滤棒的制备方法,其特征在于:包括以下步骤:1. a preparation method of an environment-friendly cigarette filter rod, is characterized in that: comprise the following steps: 1)以天然植物材料为原料制备天然植物颗粒;1) using natural plant material as raw material to prepare natural plant particles; 2)所述天然植物颗粒平衡水分后与热熔胶通过超高速混合机处理,使热熔胶软化并与天然植物颗粒混匀,得到混合物料;2) After the natural plant particles balance moisture, the hot melt adhesive is processed by an ultra-high-speed mixer, so that the hot melt adhesive is softened and mixed with the natural plant particles to obtain a mixed material; 3)将所述混合物料趁热输送至颗粒圆棒成型装置内制备天然植物颗粒圆棒;3) the mixture material is transported to the particle round rod forming device while hot to prepare the natural plant particle round rod; 所述植物颗粒圆棒成型装置包括单螺杆挤出系统和冷却定型系统;The plant particle round rod forming device includes a single-screw extrusion system and a cooling and shaping system; 所述单螺杆挤出系统包括加料器和挤压器;所述加料器设置在挤压器上;所述挤压器包括机筒,所述机筒外部设有加热器,内部设有螺杆,机筒一端设有口模;所述冷却定型系统包括圆管和冷却器;所述冷却器设置在圆管外部;所述圆管一端与挤压器的口模对接;所述螺杆的头部螺纹上开有多组与螺杆轴心平行的凹槽;The single-screw extrusion system includes a feeder and an extruder; the feeder is arranged on the extruder; the extruder includes a barrel, a heater is provided outside the barrel, and a screw is provided inside, One end of the barrel is provided with a die; the cooling and shaping system includes a circular tube and a cooler; the cooler is arranged outside the circular tube; one end of the circular tube is butted with the die of the extruder; the head of the screw There are several groups of grooves parallel to the screw axis on the thread; 所述混合物料通过加料器连续加料进入挤压器的机筒内,在螺杆挤压作用下,从口模挤出进入冷却定型系统的圆管中,进行冷却定型后,挤出,得到天然植物颗粒圆棒;The mixed material is continuously fed into the barrel of the extruder through the feeder, and extruded from the die into the circular tube of the cooling and shaping system under the action of screw extrusion. After cooling and shaping, it is extruded to obtain natural plants. particle round rod; 4)所述天然植物颗粒圆棒直接切割成型,或者采用成型纸包裹后切割成型,即得。4) The round bar of the natural plant particles is directly cut into shape, or is wrapped with molding paper and then cut into shape, that is, it is obtained. 2.根据权利要求1所述的环保型卷烟滤棒的制备方法,其特征在于:所述螺杆包含等距螺纹,所述螺纹为高度为3~5mm的矩形、梯形或齿型螺纹。2 . The method for preparing an environmentally friendly cigarette filter rod according to claim 1 , wherein the screw comprises equidistant threads, and the threads are rectangular, trapezoidal or toothed threads with a height of 3-5 mm. 3 . 3.根据权利要求2所述的环保型卷烟滤棒的制备方法,其特征在于:所述螺杆的头部螺纹上的凹槽深度与螺纹的高度一致,宽度为2~4mm。3 . The method for preparing an environmentally friendly cigarette filter rod according to claim 2 , wherein the depth of the groove on the thread of the head of the screw is consistent with the height of the thread, and the width is 2-4 mm. 4 . 4.根据权利要求3所述的环保型卷烟滤棒的制备方法,其特征在于:所述螺杆的头部螺纹上开有3~5组与螺杆轴心平行的凹槽。4 . The method for preparing an environmentally friendly cigarette filter rod according to claim 3 , wherein 3 to 5 groups of grooves parallel to the axis of the screw are formed on the head thread of the screw. 5 . 5.根据权利要求1所述的环保型卷烟滤棒的制备方法,其特征在于:所述圆管的内径较口模内径大0.3~1.0mm。5 . The method for preparing an environment-friendly cigarette filter rod according to claim 1 , wherein the inner diameter of the circular tube is 0.3-1.0 mm larger than the inner diameter of the die. 6 . 6.根据权利要求1所述的环保型卷烟滤棒的制备方法,其特征在于:所述冷却器为水冷冷却器或风冷冷却器。6 . The method for preparing an environmentally friendly cigarette filter rod according to claim 1 , wherein the cooler is a water-cooled cooler or an air-cooled cooler. 7 . 7.根据权利要求1~6任一项所述的环保型卷烟滤棒的制备方法,其特征在于:所述天然植物材料依次经过除杂、干燥、杀菌、粉碎和过筛,得到天然植物颗粒。7. The method for preparing an environmentally friendly cigarette filter rod according to any one of claims 1 to 6, wherein the natural plant material is sequentially subjected to impurity removal, drying, sterilization, pulverization and sieving to obtain natural plant particles . 8.根据权利要求7所述的环保型卷烟滤棒的制备方法,其特征在于:所述天然植物材料包括稻壳、甘蔗渣、玉米芯、核桃壳、咖啡壳、花生壳、软木、椰子壳、橘皮、柚子皮中的至少一种。8. The method for preparing an environment-friendly cigarette filter rod according to claim 7, wherein the natural plant material comprises rice husk, bagasse, corncob, walnut shell, coffee shell, peanut shell, cork, coconut shell , at least one of orange peel and grapefruit peel. 9.根据权利要求1~6、8任一项所述的环保型卷烟滤棒的制备方法,其特征在于:所述天然植物颗粒的粒径为10~100目。9 . The method for preparing an environmentally friendly cigarette filter rod according to claim 1 , wherein the particle size of the natural plant particles is 10 to 100 meshes. 10 . 10.根据权利要求9所述的环保型卷烟滤棒的制备方法,其特征在于:所述天然植物颗粒的粒径为20~80目。10 . The method for preparing an environment-friendly cigarette filter rod according to claim 9 , wherein the particle size of the natural plant particles is 20-80 meshes. 11 . 11.根据权利要求7所述的环保型卷烟滤棒的制备方法,其特征在于:所述天然植物颗粒平衡水分至含水率为5~15%。11 . The method for preparing an environmentally friendly cigarette filter rod according to claim 7 , wherein the natural plant particles balance moisture to a moisture content of 5-15%. 12 . 12.根据权利要求11所述的环保型卷烟滤棒的制备方法,其特征在于:所述天然植物颗粒平衡水分至含水率为8~12%。12 . The method for preparing an environmentally friendly cigarette filter rod according to claim 11 , wherein the natural plant particles balance moisture to a moisture content of 8-12%. 13 . 13.根据权利要求1~6、8~12任一项所述的环保型卷烟滤棒的制备方法,其特征在于:所述天然植物颗粒与热熔胶的质量比为100:(0.5~15)。13. The preparation method of the environment-friendly cigarette filter rod according to any one of claims 1 to 6 and 8 to 12, wherein the mass ratio of the natural plant particles to the hot melt adhesive is 100:0.5 to 15 ). 14.根据权利要求13所述的环保型卷烟滤棒的制备方法,其特征在于:所述天然植物颗粒与热熔胶的质量比为100:(1~10)。14. The method for preparing an environmentally friendly cigarette filter rod according to claim 13, wherein the mass ratio of the natural plant particles to the hot melt adhesive is 100:(1~10). 15.根据权利要求14所述的环保型卷烟滤棒的制备方法,其特征在于:所述热熔胶包括聚乙烯、微晶蜡、乙酸乙烯酯、聚烃烯、聚异丁烯、乙烯-醋酸乙烯共聚物、聚合松香中至少一种。15. The method for preparing an environmentally friendly cigarette filter rod according to claim 14, wherein the hot melt adhesive comprises polyethylene, microcrystalline wax, vinyl acetate, polyolefin, polyisobutylene, ethylene-vinyl acetate At least one of copolymer and polymerized rosin. 16.根据权利要求1~6、8~12、14~15任一项所述的环保型卷烟滤棒的制备方法,其特征在于:所述天然植物颗粒圆棒的密度为0.1~5g/mL。16. The method for preparing an environmentally friendly cigarette filter rod according to any one of claims 1 to 6, 8 to 12, and 14 to 15, wherein the density of the natural plant particle round rod is 0.1 to 5 g/mL . 17.根据权利要求16所述的环保型卷烟滤棒的制备方法,其特征在于:所述天然植物颗粒圆棒的密度为0.3~3g/mL。17 . The method for preparing an environmentally friendly cigarette filter rod according to claim 16 , wherein the density of the natural plant particle round rod is 0.3-3 g/mL. 18 . 18.一种环保型卷烟滤棒,其特征在于:由权利要求1~17任一项方法制备得到。18. An environment-friendly cigarette filter rod, characterized in that: it is prepared by the method of any one of claims 1-17. 19.一种环保型卷烟滤棒的应用,其特征在于:权利要求19所述的环保型卷烟滤棒应用于卷烟滤嘴。19. An application of an environment-friendly cigarette filter rod, wherein the environment-friendly cigarette filter rod of claim 19 is applied to a cigarette filter tip. 20.根据权利要求19所述的环保型卷烟滤棒的应用,其特征在于:所述环保型卷烟滤棒直接作为卷烟滤嘴使用,或者所述环保型卷烟滤棒与普通滤棒复合成二元或多元复合滤嘴使用。20. The application of the environmentally friendly cigarette filter rod according to claim 19, wherein the environmentally friendly cigarette filter rod is directly used as a cigarette filter tip, or the environmentally friendly cigarette filter rod and the ordinary filter rod are combined into two Element or multiple compound filters are used. 21.根据权利要求20所述的环保型卷烟滤棒的应用,其特征在于:所述普通滤棒包括醋酸纤维滤棒、丙酸纤维滤棒、纸质滤棒中至少一种。21. The application of the environment-friendly cigarette filter rod according to claim 20, wherein the common filter rod comprises at least one of acetate fiber filter rod, propionate fiber filter rod, and paper filter rod.
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