CN109123772B - Cigarette filter rod with aromatizing function, preparation method and application thereof - Google Patents

Cigarette filter rod with aromatizing function, preparation method and application thereof Download PDF

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CN109123772B
CN109123772B CN201710506486.XA CN201710506486A CN109123772B CN 109123772 B CN109123772 B CN 109123772B CN 201710506486 A CN201710506486 A CN 201710506486A CN 109123772 B CN109123772 B CN 109123772B
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cigarette filter
flavoring
filter stick
screw
function according
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CN109123772A (en
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金勇�
陈潜
李克
喻赛波
范红梅
谭海风
王诗太
刘琦
谭超
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China Tobacco Hunan Industrial Co Ltd
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China Tobacco Hunan Industrial Co Ltd
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter tips or filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces of cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0204Preliminary operations before the filter rod forming process, e.g. crimping, blooming
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter tips or filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces of cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0229Filter rod forming processes
    • A24D3/0237Filter rod forming processes by extrusion
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter tips or filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces of cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/025Final operations, i.e. after the filter rod forming process
    • A24D3/0254Cutting means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter tips or filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces of cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/08Use of materials for tobacco smoke filters of organic materials as carrier or major constituent
    • A24D3/10Use of materials for tobacco smoke filters of organic materials as carrier or major constituent of cellulose or cellulose derivatives

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)

Abstract

The invention discloses a preparation method of cigarette filter sticks with flavoring function and application thereof, which is characterized in that edible essence materials are loaded on natural plant particles, then an adhesive is applied on the particles, and the particles are molded into loose and breathable round sticks with proper size by a mold, the round sticks can be compounded with conventional cigarette sticks and then used for cigarettes, and can also be directly used for cigarettes.

Description

一种具有加香功能的卷烟滤棒、制备方法及其应用Cigarette filter rod with aromatizing function, preparation method and application thereof

技术领域technical field

本发明涉及一种具有加香功能的卷烟滤棒制备方法及其应用,属于卷烟生产技术领域。The invention relates to a preparation method and application of a cigarette filter rod with aromatizing function, and belongs to the technical field of cigarette production.

背景技术Background technique

卷烟滤棒作为卷烟烟气的过滤系统,在提升卷烟吸食品质及安全性上具有重要的作用,但是目前的烟用滤棒形式单一、功能简单,卷烟同质化趋势日趋严重,因此新型卷烟滤棒的研究开发已经摆到了行业空前的高度。As a filter system for cigarette smoke, cigarette filter rods play an important role in improving the quality and safety of cigarette smoking. However, the current cigarette filter rods have a single form and simple functions, and the trend of cigarette homogenization is becoming more and more serious. Therefore, the new cigarette filter Great research and development has reached an unprecedented height in the industry.

目前在烟草行业绝大部分应用的普通醋纤滤棒,形式、功能均非常单一,众多企业开发的新型滤棒如颗粒复合棒、纸质复合棒、空芯复合棒等由于成本、安全、环保、效能、吸味以及工艺的诸多方面存在的原因导致难以得到推广应用。近来烟草行业研究较多的颗粒加香滤棒等由于颗粒的施加量的原因,加香效果不明显,难以达到预期效果。At present, most of the ordinary acetate fiber filter rods used in the tobacco industry are very simple in form and function. The new filter rods developed by many enterprises, such as particle composite rods, paper composite rods, hollow composite rods, etc., are cost-effective, safe and environmentally friendly. It is difficult to be popularized and applied due to the existence of many aspects of , efficacy, odor absorption and process. Due to the amount of particles applied, the particle flavoring filter rods that have been studied more in the tobacco industry recently have insignificant flavoring effects, and it is difficult to achieve the expected effect.

发明内容SUMMARY OF THE INVENTION

针对现有技术中普通醋酸纤维滤棒存在的缺陷,本发明的目的是在于提供一种成本低、低危害,具有一定的吸附截留功能和加香性能、外观独特的加香型卷烟滤棒。Aiming at the defects of common acetate fiber filter rods in the prior art, the purpose of the present invention is to provide a flavored cigarette filter rod with low cost, low harm, certain adsorption and retention function, flavoring performance and unique appearance.

本发明的另一个目的是在于提供一种设备要求低、操作简单、低成本制备所述加香型卷烟滤棒的方法。Another object of the present invention is to provide a method for preparing the flavored cigarette filter rod with low equipment requirements, simple operation and low cost.

本发明的第三个目的是在于提供一种所述加香型卷烟滤棒在卷烟中的应用,可作为单棒用于卷烟生产,也可与常规卷烟滤棒复合后用于卷烟生产。The third object of the present invention is to provide an application of the flavored cigarette filter rod in cigarettes, which can be used as a single rod for cigarette production, or can be combined with a conventional cigarette filter rod for cigarette production.

现有加香型滤棒包括爆珠滤棒、加香颗粒棒、加香线等加香能力均有限,且未脱离醋纤滤棒这一主体,成型设备、原材料及加工成本高昂,醋纤难降解造成严重环境污染。The existing flavored filter rods, including bead filter rods, flavored particle rods, flavored threads, etc., have limited flavoring capabilities, and are not separated from the main body of the acetate fiber filter rod. The molding equipment, raw materials and processing costs are high, and the acetate fiber Difficult to degrade and cause serious environmental pollution.

为克服现有卷烟滤棒的问题,本发明提供了一种具有加香功能的卷烟滤棒的制备方法,将食用香精料与天然植物材料的颗粒混合得赋香植物颗粒,所述的赋香植物颗粒施加粘合剂后经烟草颗粒圆棒成型装置制备植物颗粒圆棒;In order to overcome the problems of the existing cigarette filter rods, the present invention provides a method for preparing a cigarette filter rod with an aromatizing function. After the plant particles are applied with a binder, the round rods of plant particles are prepared by a tobacco particle round rod forming device;

所述烟草颗粒圆棒成型装置包括单螺杆挤出系统和冷却定型系统;The tobacco particle round rod forming device includes a single-screw extrusion system and a cooling and shaping system;

所述单螺杆挤出系统包括加料器和挤压器;所述加料器设置在挤压器上;所述挤压器包括机筒,所述机筒外部设有加热器,内部设有螺杆,机筒一端设有口模;The single-screw extrusion system includes a feeder and an extruder; the feeder is arranged on the extruder; the extruder includes a barrel, a heater is provided outside the barrel, and a screw is provided inside, One end of the barrel is provided with a die;

所述冷却定型系统包括圆管和冷却器;所述冷却器设置在圆管外部;所述圆管一端与挤压器的口模对接;所述螺杆的头部螺纹上开有多组与螺杆轴线平行的凹槽;The cooling and shaping system includes a circular tube and a cooler; the cooler is arranged outside the circular tube; one end of the circular tube is butted with the die of the extruder; Axial-parallel grooves;

所述混合物料通过加料器连续加料进入挤压器的机筒内,在螺杆挤压作用下,从口模挤出进入冷却定型系统的圆管中,进行冷却定型后,挤出,得到植物颗粒圆棒(本发明也称为烟草颗粒圆棒、赋香天然植物颗粒圆棒、也简称为圆棒);The mixed material is continuously fed into the barrel of the extruder through the feeder, extruded from the die into the circular tube of the cooling and shaping system under the action of screw extrusion, and then extruded after cooling and shaping to obtain plant particles. Round rod (the present invention is also referred to as tobacco particle round rod, fragrant natural plant particle round rod, also referred to as round rod);

所述的植物颗粒圆棒直接切割成型,或者采用成型纸包裹后切割成型,即得所述的卷烟滤棒。The cigarette filter rod can be obtained by directly cutting and forming the plant particle round rod, or wrapping it with a forming paper and then cutting and forming.

本发明的技术方案通过设计一种特殊的卷烟滤棒成型装置,能够实现由天然烟草颗粒一步成型制备所述的具有补香功能的卷烟滤棒,且可以实现连续化生产,大大简化了现有卷烟滤棒的制备工艺,且利用的设备简单,成本较低,有利于实现工业化生产。The technical solution of the present invention is to design a special cigarette filter rod forming device, which can realize the preparation of the cigarette filter rod with the aroma supplement function by one-step molding of natural tobacco particles, and can realize continuous production, which greatly simplifies the existing The preparation process of the cigarette filter rod has the advantages of simple equipment and low cost, which is favorable for realizing industrialized production.

本发明的技术方案,滤棒由赋香的天然植物材料通过所述的特殊成型装置一步粘合成型而成,采用的滤棒原材料来源于食用香精料以及天然植物材料,安全性更具保障;材料不但具有较好的降解性能,滤棒丢弃后会腐化为有机肥反哺大自然,具有更好的环保性能;滤棒无论结构还是外观均与现有卷烟滤棒有根本性差异,加香能力突出,可作为现有卷烟滤棒的完美替代品。According to the technical scheme of the present invention, the filter rod is formed by one-step bonding and molding of scented natural plant materials through the special molding device, and the used filter rod raw materials are derived from edible flavors and natural plant materials, and the safety is more guaranteed; The material not only has good degradation performance, but the filter rod will be decomposed into organic fertilizer to feed back to nature after being discarded, so it has better environmental protection performance; the filter rod is fundamentally different from the existing cigarette filter rod in terms of structure and appearance, and its aromatizing ability Outstanding as a perfect replacement for existing cigarette filters.

作为优选,所述螺杆包含等距螺纹,所述螺纹为高度为3~5mm的矩形、梯形或齿型螺纹。Preferably, the screw comprises equidistant threads, and the threads are rectangular, trapezoidal or toothed threads with a height of 3-5 mm.

所述螺纹的距离为10-30mm。The distance of the threads is 10-30mm.

所述的螺杆表面设置的螺旋凸起即为螺纹。所述的螺纹的沿螺杆轴向方向的截面优选呈矩形、梯形或齿型。The helical protrusions provided on the surface of the screw are the threads. The cross section of the thread along the axial direction of the screw is preferably rectangular, trapezoidal or toothed.

作为优选,所述螺杆的头部螺纹上的凹槽深度与螺纹的高度一致,宽度为2~4mm。Preferably, the depth of the groove on the thread of the head of the screw is consistent with the height of the thread, and the width is 2-4 mm.

所述螺杆的头部螺纹上开有多组凹槽;各组凹槽的连线均平行于螺杆轴向方向。A plurality of groups of grooves are formed on the head thread of the screw rod; the connecting lines of each group of grooves are parallel to the axial direction of the screw rod.

作为优选,所述螺杆的头部螺纹上开有3~5组与螺杆轴线平行的凹槽。Preferably, there are 3-5 groups of grooves parallel to the axis of the screw on the head thread of the screw.

所述的各组凹槽平均分布在螺杆外周。The grooves of each group are evenly distributed on the outer circumference of the screw.

本发明中,所述的圆管与口模对接。用于接收口模输出的温度较高的烟草圆棒。In the present invention, the circular tube is butted with the die. Warmer tobacco round rods used to receive the output of the die.

作为优选,所述圆管的内径较口模内径大0.3~1.0mm。经过口模挤压后物料有一定膨化变形,将其送入内径稍大的玻璃圆管,快速冷却定型后从圆管另一端输出即得到疏松、透气性良好的天然植物颗粒圆棒。Preferably, the inner diameter of the circular tube is 0.3-1.0 mm larger than the inner diameter of the die. After being extruded by the die, the material has a certain expansion and deformation, and it is sent into a glass tube with a slightly larger inner diameter.

也即是,所述的圆管的内径较口模的输出端的内径大0.3~1.0mm。That is, the inner diameter of the circular tube is 0.3-1.0 mm larger than the inner diameter of the output end of the die.

所述的圆管与口模紧密连接。The circular tube is tightly connected with the die.

作为优选,所述冷却器为水冷冷却器或风冷冷却器,可以选择现有技术中常规的以风冷或水冷方式进行冷却的冷却器。Preferably, the cooler is a water-cooled cooler or an air-cooled cooler, and conventional coolers in the prior art that are cooled in an air-cooled or water-cooled manner can be selected.

作为优选,螺杆为20等距螺杆。Preferably, the screw is a 20 equidistant screw.

作为优选,圆管为玻璃圆管。Preferably, the round tube is a glass round tube.

优选的方案,所述的天然植物材料选自经济作物的壳、经济作物的渣、经济作物的芯、瓜果皮、木材中的至少一种。In a preferred solution, the natural plant material is selected from at least one of the shells of commercial crops, the slag of commercial crops, the cores of commercial crops, the peel of melons, and wood.

例如,所述的天然植物材料选自于食材或者可与食材接触。For example, the natural plant material is selected from or can be in contact with a food material.

进一步优选,所述的天然植物材料选自稻壳、甘蔗渣、玉米芯、核桃壳、咖啡壳、花生壳、软木、椰子壳、橘皮、柚子皮中的至少一种。Further preferably, the natural plant material is selected from at least one of rice husk, bagasse, corncob, walnut husk, coffee husk, peanut husk, cork, coconut husk, orange peel, and grapefruit peel.

优选的方案,植物材料粉碎为粒径10-100目的颗粒,优选为20-80目。适当的粒径可保证所制备滤棒维持合适的吸阻。In a preferred solution, the plant material is pulverized into particles with a particle size of 10-100 meshes, preferably 20-80 meshes. Appropriate particle size can ensure that the prepared filter rod maintains a suitable suction resistance.

本发明中,可将所述的不同类别的天然植物材料分别粉碎至所述的粒度后再混合;或者将所述的不同类别的原料混合后再一并粉碎至所述的粒度。In the present invention, the different types of natural plant materials can be separately crushed to the stated particle size and then mixed; or the different types of raw materials can be mixed and then crushed together to the stated particle size.

优选的方案,食用香精料为柑桔型香精料、果香型香精料、薄荷型香精料、豆香型香精料、辛香型香精料、奶香型香精料、肉类型香精料、坚果型香精料、酒类型香精、蔬菜型香精料中的至少一种。可根据不同的消费需求选择不同的香精料类型。In a preferred solution, the edible flavors are citrus flavors, fruit flavors, mint flavors, bean flavors, spicy flavors, milk flavors, meat flavors, and nut flavors. At least one of flavors, wine-type flavors, and vegetable-type flavors. Different flavoring types can be selected according to different consumer needs.

例如,所述的食用香精料为豆香香精、薄荷精油、草莓香精、牛奶香精等可食用的香精。For example, the edible flavors are edible flavors such as bean flavor, peppermint essential oil, strawberry flavor, milk flavor and the like.

优选的方案,所述的赋香植物颗粒由食用香精料溶液喷洒于天然植物材料的颗粒后真空微波干燥而成。In a preferred solution, the fragrance-enhancing plant granules are formed by spraying the edible flavor solution on the granules of natural plant materials and then drying them in a vacuum microwave oven.

优选的方案,赋香植物颗粒中,所述的食用香精料为天然植物材料重量的0.01wt%~5wt%。In a preferred solution, in the fragrance plant particles, the edible flavor material is 0.01wt% to 5wt% of the weight of the natural plant material.

进一步优选,赋香植物颗粒中,所述的食用香精料为天然植物材料重量的0.1wt%~3wt%。也即是,食用香精料在天然植物材料的颗粒上的负载量为0.1wt%~3wt%(以天然植物材料重量为基准)。适当的香精料使用量能保证加香的有效性,同时不至于掩盖烟草本香。Further preferably, in the fragrance plant particles, the edible flavor material is 0.1wt% to 3wt% of the weight of the natural plant material. That is, the loading amount of the flavoring material on the particles of the natural plant material is 0.1 wt % to 3 wt % (based on the weight of the natural plant material). Appropriate amount of flavorings can ensure the effectiveness of flavoring, and at the same time will not mask the original flavor of tobacco.

作为优选,所述的赋香植物颗粒的水分含量为5-12%。Preferably, the moisture content of the fragrance plant particles is 5-12%.

食用香精料溶液喷洒于天然植物材料的颗粒后,采用真空微波辐照方式进行干燥。采用真空微波干燥至所述的含水量,有助于最大程度使香气保留、不损失。After the edible flavor solution is sprayed on the particles of the natural plant material, it is dried by vacuum microwave irradiation. Vacuum microwave drying to the stated moisture content helps to maximize aroma retention without loss.

优选的方案,赋香植物颗粒与粘合剂的质量为100∶(1-30)。合适的粘合剂比例有利于提升制得的卷烟滤棒的性能。In a preferred solution, the mass of the fragrance plant particles and the binder is 100:(1-30). Appropriate binder ratio is beneficial to improve the performance of the prepared cigarette filter rod.

进一步优选,赋香植物颗粒与粘合剂的质量为100∶(5-20)。Further preferably, the mass of the fragrance plant particles and the binder is 100:(5-20).

优选的方案,粘合剂为水性粘合剂、热熔胶中的至少一种。合适的粘合剂能使赋香植物颗粒材料粘结成型的同时保证颗粒圆棒的可切割性。In a preferred solution, the adhesive is at least one of a water-based adhesive and a hot melt adhesive. Appropriate binders can make the aroma plant granular materials bond and shape while ensuring the cutability of the pellets.

优选的方案,水性粘合剂是指烟用白乳胶、改性淀粉、阿拉伯胶、聚乙烯醇、羟丙基纤维素钠中的至少一种。合适的水性粘合剂能使赋香植物颗粒材料间迅速粘结成型。In a preferred solution, the water-based binder refers to at least one of white latex for cigarettes, modified starch, gum arabic, polyvinyl alcohol, and sodium hydroxypropyl cellulose. Appropriate water-based binders can quickly bond and form the fragrance plant particulate materials.

优选的方案,热熔胶是指聚乙烯、微晶蜡、乙酸乙烯酯、聚烃烯、聚异丁烯、乙烯-醋酸乙烯共聚物、聚合松香中的一种。利用热熔胶在较高温度下融化,而在较低温下固化的特点,可以用于赋香天然植物颗粒的粘结成型,同时颗粒圆棒会更具韧性。In a preferred solution, the hot melt adhesive refers to one of polyethylene, microcrystalline wax, vinyl acetate, polyolefin, polyisobutylene, ethylene-vinyl acetate copolymer, and polymerized rosin. Using the characteristics of hot melt adhesive melting at higher temperature and curing at lower temperature, it can be used for bonding and molding of natural plant particles for fragrance, and the particle round rods will be more flexible.

优选的方案,水性粘合剂直接喷洒于赋香植物颗粒表面。例如,可将水性粘合剂和/或其溶液直接喷洒于赋香植物颗粒。In a preferred solution, the water-based adhesive is directly sprayed on the surface of the fragrance plant particles. For example, the aqueous binder and/or its solution can be sprayed directly onto the aroma-scenting plant particles.

热熔胶熔融后喷洒于赋香植物颗粒表面。After the hot melt adhesive is melted, it is sprayed on the surface of the fragrance plant particles.

在赋香植物颗粒表面喷洒粘合剂后,可选用现有常规方法搅拌混合均匀。After spraying the adhesive on the surface of the fragrance plant particles, the existing conventional methods can be used to stir and mix evenly.

本发明中,所述的植物颗粒圆棒水分含量为8-12wt%。适当的水分可保证赋香植物颗粒材料不发生霉变,同时抽吸时不会有发干的感觉。In the present invention, the moisture content of the plant particle round rod is 8-12wt%. Appropriate moisture ensures that the fragrant plant granular material does not become moldy and does not feel dry when sucked.

优选的方案,所述的植物颗粒圆棒的密度为0.3~5g/mL,优选为0.5~3g/mL。合适的圆棒密度能保证滤棒的吸阻维持在允许的范围内。In a preferred solution, the density of the plant particle round rod is 0.3-5 g/mL, preferably 0.5-3 g/mL. Appropriate round rod density can ensure that the suction resistance of the filter rod is maintained within the allowable range.

本发明还提供了一种具有加香功能的卷烟滤棒,由所述的制备方法制得。The present invention also provides a cigarette filter rod with aromatizing function, which is prepared by the preparation method.

作为优选,所述的具有加香功能的卷烟滤棒,所述的卷烟滤棒的水分含量为8-12wt%。Preferably, in the cigarette filter rod with flavoring function, the moisture content of the cigarette filter rod is 8-12wt%.

作为优选,所述的具有加香功能的卷烟滤棒,所述的卷烟滤棒的密度为0.3~5g/mL;进一步优选为0.5~3g/mL。Preferably, in the cigarette filter rod with flavoring function, the density of the cigarette filter rod is 0.3-5 g/mL; more preferably, it is 0.5-3 g/mL.

此外,本发明还提供了一种所述的卷烟滤棒的应用,所述的卷烟滤棒直接、或与其它卷烟滤材棒复合后用于卷烟制备。In addition, the present invention also provides an application of the cigarette filter rod, and the cigarette filter rod is used for cigarette preparation directly or after being compounded with other cigarette filter material rods.

作为优选,其它卷烟滤材棒可为现有普通滤棒,例如为醋酸纤维滤棒、丙酸纤维滤棒、纸质滤棒中至少一种。Preferably, other cigarette filter material rods can be existing common filter rods, such as at least one of acetate fiber filter rods, propionate fiber filter rods, and paper filter rods.

将所述的植物颗粒圆棒切割、成型得所述的卷烟滤棒;或者,采用成型纸包裹后切割、成型得所述的卷烟滤棒。The cigarette filter rod is obtained by cutting and shaping the plant particle round rod; or, wrapping with a shaping paper and then cutting and shaping the cigarette filter rod.

本发明中,一种优选的制备方法,包括以下步骤:In the present invention, a kind of preferred preparation method comprises the following steps:

1)将天然植物材料除杂、干燥、杀菌、粉碎后筛选得粒径为20-80目的颗粒;所述的天然植物材料选自稻壳、甘蔗渣、玉米芯、核桃壳、咖啡壳、花生壳、软木、椰子壳、橘皮、柚子皮中的至少一种;1) after the natural plant material is removed impurities, dried, sterilized, pulverized and screened to obtain particle diameter of 20-80 purpose particles; Described natural plant material is selected from rice husk, bagasse, corncob, walnut shell, coffee husk, peanut At least one of shell, cork, coconut shell, orange peel, grapefruit peel;

2)将食用香精料溶液喷洒于上述天然植物材料的颗粒上,搅拌均匀,真空微波干燥的赋香植物颗粒;其中,赋香植物颗粒水分含量为5-12%;2) spraying the edible essence solution on the granules of the above-mentioned natural plant material, stirring evenly, the aroma-smelling plant granules of vacuum microwave drying; wherein, the moisture content of the aroma-bearing plant granules is 5-12%;

所述的食用香精料为柑桔型香精料、果香型香精料、薄荷型香精料、豆香型香精料、辛香型香精料、奶香型香精料、肉类型香精料、坚果型香精料、酒类型香精、蔬菜型香精料中的至少一种;The edible flavors are citrus flavors, fruit flavors, mint flavors, bean flavors, spicy flavors, milk flavors, meat flavors, and nut flavors. At least one of seasonings, wine-type flavors, and vegetable-type flavors;

3)按质量比为100∶(5-20)的比例将赋香植物颗粒与粘合剂混合均匀;3) Mix the fragrance plant particles and the binder evenly in a ratio of 100:(5-20) by mass;

4)所述步骤(3)施胶后的物料采用所述的烟草颗粒圆棒成型装置制备赋香植物颗粒圆棒;4) the material after the sizing in the step (3) adopts the tobacco particle round rod forming device to prepare the aroma plant particle round rod;

5)所述赋香天然植物颗粒圆棒直接切割成型,或者采用成型纸包裹后切割成型,即得。5) The round bar of the scented natural plant particles is directly cut into shape, or is wrapped with molding paper and then cut into shape to obtain the final product.

本发明还包括采用所述的制备方法制得的卷烟滤棒,所述的卷烟滤棒的水分含量为8-12wt%;密度为0.3~5g/mL。The present invention also includes a cigarette filter rod prepared by the preparation method, wherein the moisture content of the cigarette filter rod is 8-12 wt %, and the density is 0.3-5 g/mL.

作为优选,所述的卷烟滤棒的水分含量为9-10wt%;密度为1.0~2.5g/mL。Preferably, the moisture content of the cigarette filter rod is 9-10wt%; the density is 1.0-2.5g/mL.

本发明还提供了所述制备方法制得的卷烟滤棒的应用,将所述的卷烟滤棒直接、或与其它卷烟滤材棒复合后用于卷烟制备。The present invention also provides the application of the cigarette filter rod prepared by the preparation method, and the cigarette filter rod is used for cigarette preparation directly or after being compounded with other cigarette filter material rods.

本发明中,将制得的卷烟滤棒可直接用作滤棒和烟丝棒复合制得卷烟;也可与其它卷烟滤材棒复合后与烟丝棒复合制得卷烟。In the present invention, the prepared cigarette filter rod can be directly used as a filter rod and a cut tobacco rod to be compounded to make a cigarette; it can also be compounded with other cigarette filter material rods and then compounded with a cut tobacco stick to make a cigarette.

现有技术中的单螺杆挤出机主要用于塑料挤出成型,其螺杆在有效长度上分为三段,从入料口到出料口依次为:加料段(L1)、熔融段(L2)和计量段(L3);L1段固体物料从进料口到机头方向从疏松逐渐变得密实,L2段随着温度的逐渐升高固体物料逐渐熔融,L3段物料为熔融高温状态,通过口模后采用不同方式冷却成型。其为保证物料顺利熔融挤出,一般而言,L1、L2段均为加热段,L3段视具体情况加热或冷却。而这种设置的螺杆是无法直接用于本发明的非熔融性烟草粉末粘结成型的,主要原因是物料从L1段到L3段是一个急剧增压升温的过程,物料在进入L2段后,因高温高压变得非常密实并糊化,无法满足空芯条状圆棒的制备。而本发明的技术方案一方面在螺杆的头部设有纵向凹槽(如图1所示),凹槽能保证颗粒料挤出时仍保持一定疏松度,以便分流进入口模;另一方面在螺杆挤出机口模处设有冷却装置,以将螺杆挤出物料进行快速冷却和固化;颗粒料经口模挤出后初步成型,且会有一定膨化变形,将其送入内径稍大的玻璃圆管,快速冷却定型后从圆管另一端输出即得到疏松、透气性良好的颗粒滤棒。The single-screw extruder in the prior art is mainly used for plastic extrusion molding, and its screw is divided into three sections in effective length. ) and metering section (L3); the solid material in the L1 section gradually becomes dense from the feed port to the head direction, the solid material in the L2 section gradually melts as the temperature gradually increases, and the L3 section material is in a molten high temperature state. After the die, it is cooled and formed in different ways. In order to ensure the smooth melt extrusion of the material, in general, the L1 and L2 sections are heating sections, and the L3 section is heated or cooled depending on the specific situation. The screw with this setting cannot be directly used for the non-melting tobacco powder bonding molding of the present invention. The main reason is that the material from the L1 section to the L3 section is a process of rapid pressurization and heating. Due to high temperature and high pressure, it becomes very dense and gelatinized, which cannot meet the preparation of hollow rods. On the one hand, the technical solution of the present invention is provided with a longitudinal groove on the head of the screw (as shown in Figure 1), and the groove can ensure that a certain degree of looseness is maintained when the pellets are extruded, so that the flow can be divided into the die; on the other hand There is a cooling device at the die of the screw extruder to rapidly cool and solidify the material extruded from the screw; the pellets are initially formed after being extruded through the die, and will have a certain expansion and deformation, and they will be fed into a slightly larger inner diameter. After rapid cooling and shaping, it is output from the other end of the round tube to obtain a loose and air-permeable particle filter rod.

与现有技术相比,本发明的技术方案带来的技术效果:Compared with the prior art, the technical effect brought by the technical solution of the present invention:

1)本发明的滤棒原材料来源于食材或可与食材接触,来源广泛,安全且廉价;现有滤棒原材料为醋纤,是一种化纤材料,价格昂贵且安全性存在争议。1) The raw material of the filter rod of the present invention is derived from or can be in contact with the food material, which is widely sourced, safe and cheap; the existing raw material of the filter rod is acetate fiber, which is a chemical fiber material, which is expensive and has controversial safety.

2)本发明的滤棒材料丢弃后可降解、腐化为有机肥料反哺大自然,对环境友好;现有滤棒醋纤材料极难降解,丢弃后会造成严重污染,破坏环境。2) After the filter rod material of the present invention is discarded, it can be degraded and decomposed into organic fertilizer to feed back to nature, which is friendly to the environment; the existing filter rod acetate fiber material is extremely difficult to degrade, and will cause serious pollution and damage the environment after discarding.

3)本发明的滤棒更加圆润饱满,硬度高,抽吸前后形态维持不变;现有卷烟滤棒硬度较低,抽吸时无法避免热塌陷,抽吸后滤嘴变形严重,影响观感。3) The filter rod of the present invention is more round and plump, has high hardness, and maintains the same shape before and after smoking; the existing cigarette filter rod has low hardness, and thermal collapse cannot be avoided during smoking, and the filter tip is seriously deformed after smoking, which affects the appearance.

4)本发明的滤棒由植物颗粒粘结成型而成,颜色为天然彩色,外观极具特色;现有醋纤滤棒为丝网状结构,颜色几乎全为无机填料的白色,外观千篇一律没有特色。4) The filter rod of the present invention is formed by bonding and molding of plant particles, the color is natural color, and the appearance is very distinctive; the existing acetate fiber filter rod is a wire mesh structure, and the color is almost all white with inorganic fillers, and the appearance is uniform. feature.

5)本发明的滤棒生产设备简单,制备方法简单,对原材料的使用可视为废物再利用;现有醋纤滤棒生产设备复杂,价格及其昂贵,原材料醋纤的制备及其繁琐且消耗巨大。5) The filter rod production equipment of the present invention is simple, and the preparation method is simple, and the use of raw materials can be regarded as waste recycling; the existing acetate fiber filter rod production equipment is complicated, and the price is extremely expensive, and the preparation of raw material acetate fiber and its tedious and complicated. Huge consumption.

6)本发明的滤棒可全部由赋香植物颗粒组成,可在低负载量的情况下保证足够的香气赋予量,加香效果更突出。6) The filter rod of the present invention can be composed entirely of fragrance plant particles, which can ensure sufficient fragrance imparting amount under the condition of low load, and the fragrance effect is more prominent.

附图说明Description of drawings

【图1】为本发明所述的烟草颗粒圆棒成型装置示意图;[Fig. 1] is a schematic diagram of the tobacco particle round rod forming device according to the present invention;

【图2】为本发明所述的烟草颗粒圆棒成型装置螺杆的头部照片;[Fig. 2] is a photo of the head of the screw of the tobacco particle round rod forming device according to the present invention;

其中,1为加料器,2为挤压器,3为加热器,4为螺杆,4-1为螺杆表面的螺纹;4-2为螺杆头部的凹槽;5为口模,6为冷却器,7为玻璃圆管。Among them, 1 is the feeder, 2 is the extruder, 3 is the heater, 4 is the screw, 4-1 is the thread on the screw surface; 4-2 is the groove of the screw head; 5 is the die, and 6 is the cooling device, 7 is a glass round tube.

具体实施方式Detailed ways

以下实施例旨在说明本发明内容,而不是对本发明保护范围的进一步限定。The following examples are intended to illustrate the content of the present invention, rather than to further limit the protection scope of the present invention.

如图1、2所示,以下实施例采用的所述烟草颗粒圆棒成型装置包括单螺杆挤出系统和冷却定型系统;As shown in Figures 1 and 2, the tobacco particle round rod forming device used in the following examples includes a single-screw extrusion system and a cooling and sizing system;

单螺杆挤出系统包括加料器1和挤压器2;所述加料器1设置在挤压器2上;所述挤压器1包括机筒,所述机筒外部设有加热器3,内部设有螺杆4,机筒一端设有口模5;The single screw extrusion system includes a feeder 1 and an extruder 2; the feeder 1 is arranged on the extruder 2; the extruder 1 includes a barrel, a heater 3 is provided outside the barrel, and a heater 3 is provided inside the barrel. A screw 4 is provided, and a die 5 is provided at one end of the barrel;

所述冷却定型系统包括圆管7和冷却器6;所述冷却器6设置在圆管7外部;所述圆管6一端与挤压器2的口模5对接;所述螺杆4头部的螺纹4-1上开有多组与螺杆4轴线平行的凹槽4-2;The cooling and shaping system includes a round pipe 7 and a cooler 6; the cooler 6 is arranged outside the round pipe 7; one end of the round pipe 6 is butted with the die 5 of the extruder 2; There are multiple groups of grooves 4-2 parallel to the axis of the screw 4 on the thread 4-1;

所述混合物料通过加料器连续加料进入挤压器2的机筒内,在螺杆4挤压作用下,从口模5挤出进入冷却定型系统的圆管7中,进行冷却定型后,挤出,得到烟草颗粒圆棒;The mixed material is continuously fed into the barrel of the extruder 2 through the feeder, and extruded from the die 5 into the circular tube 7 of the cooling and shaping system under the extrusion action of the screw 4. After cooling and shaping, the extruded material is extruded. , to obtain round rods of tobacco particles;

具体制备方法参考以下具体实施例:The specific preparation method refers to the following specific examples:

实施例1Example 1

本实施例中采用改进的单螺杆挤出机进行卷烟滤棒的制备,在常规的单螺杆挤出机(例如莱斯特瑞兹ZSE MAXX)的基础上进行如下改进:1)螺杆4为20等距螺杆,螺纹4-1为高度为4mm齿型螺纹;螺杆4的头部上设有4组等距凹槽4-2;所述的各凹槽4-2沿螺杆4外周均匀设置;所述螺杆4的头部螺纹上的凹槽4-2深度与螺纹4-1的高度一致,宽度为3mm;2)7.0mm内径的口模5后接有内径7.5mm的玻璃圆管7,圆管7四周环绕风冷冷却器6。In this example, an improved single-screw extruder is used for the preparation of cigarette filter rods, and the following improvements are made on the basis of a conventional single-screw extruder (such as Leicester ZSE MAXX): 1) Screw 4 is 20 Equidistant screw, the thread 4-1 is a toothed thread with a height of 4mm; the head of the screw 4 is provided with 4 groups of equidistant grooves 4-2; the grooves 4-2 are evenly arranged along the outer circumference of the screw 4; The depth of the groove 4-2 on the head thread of the screw 4 is consistent with the height of the thread 4-1, and the width is 3mm; 2) the die 5 with an inner diameter of 7.0mm is followed by a glass tube 7 with an inner diameter of 7.5mm, The round pipe 7 surrounds the air-cooled cooler 6 .

1)将玉米芯棒除杂后高温蒸煮消毒杀菌处理、晒干;2)机械粉碎并筛选出20-80目的玉米芯颗粒,平衡水分至8%待用;3)将豆香香精按质量比1%喷洒在上述玉米芯颗粒上,搅拌均匀,真空微波干燥至水分6%得加香玉米芯颗粒;4)将占加香玉米芯颗粒重量10%的烟用白乳胶喷洒在加香玉米芯颗粒上,并搅拌均匀;5)上述施胶的加香玉米芯颗粒料使用改进的单螺杆挤出机挤出,经口模初步成型的物料进入玻璃圆管进一步精细冷却定型后从另一端挤出,得疏松透气的加香玉米芯颗粒圆棒,圆棒密度1.0g/mL;含水量为11%。6)加香玉米芯颗粒圆棒挤出后切割为100mm长度即得所需加香型玉米芯颗粒卷烟滤棒。该滤棒可直接用于卷接卷烟。1) Sterilize and sterilize the corn cob by high-temperature cooking after removing impurities; 2) Mechanically pulverize and screen out 20-80 purpose corn cob particles, and balance the moisture to 8% for use; 3) The bean essence is mass ratio 1% is sprayed on the above-mentioned corncob particles, stirred evenly, and dried in a vacuum microwave oven to 6% moisture to obtain flavored corncob particles; 4) The white latex for tobacco, which accounts for 10% of the weight of the flavored corncob particles, is sprayed on the flavored corncob. 5) The above-mentioned sizing-flavored corncob granules are extruded using an improved single-screw extruder, and the material preliminarily formed by the die enters the glass tube for further fine cooling and shaping, and then extrudes from the other end. Then, loose and breathable round sticks of fragrant corncob particles were obtained, the density of the round sticks was 1.0 g/mL, and the water content was 11%. 6) The round stick of flavored corncob particles is extruded and cut into a length of 100 mm to obtain the desired flavored corncob particle cigarette filter rod. The filter rod can be directly used for rolling cigarettes.

实施例2Example 2

本实施例中采用改进的单螺杆挤出机进行卷烟滤棒的制备,在常规的单螺杆挤出机(例如莱斯特瑞兹ZSE MAXX)的基础上进行如下改进:1)螺杆4为20等距螺杆,螺纹4-1为高度为4mm齿型螺纹4-1;螺杆4的头部上设有3组等距凹槽4-2;所述的各凹槽4-2沿螺杆4外周均匀设置;所述螺杆4的头部螺纹上的凹槽4-2深度与螺纹4-1的高度一致,宽度为3mm;2)7.2mm内径的口模5后接有内径7.5mm的玻璃圆管7,圆管7四周环绕风冷冷却器6。In this example, an improved single-screw extruder is used for the preparation of cigarette filter rods, and the following improvements are made on the basis of a conventional single-screw extruder (such as Leicester ZSE MAXX): 1) Screw 4 is 20 Equidistant screw, the thread 4-1 is a toothed thread 4-1 with a height of 4mm; the head of the screw 4 is provided with 3 groups of equidistant grooves 4-2; the grooves 4-2 are along the outer circumference of the screw 4 Evenly arranged; the depth of the groove 4-2 on the head thread of the screw 4 is consistent with the height of the thread 4-1, and the width is 3mm; 2) the die 5 with an inner diameter of 7.2mm is followed by a glass circle with an inner diameter of 7.5mm The tube 7, the round tube 7 is surrounded by the air-cooled cooler 6.

1)将核桃壳棒除杂后高温蒸煮消毒杀菌处理、晒干;2)机械粉碎并筛选出20-80目的核桃壳颗粒,平衡水分至8%待用;3)将薄荷精油按质量比0.5%喷洒在上述核桃壳颗粒上,搅拌均匀,真空微波干燥至水分6%得加香核桃壳颗粒;4)将占核桃壳颗粒重量15%的聚乙烯醇喷洒在核桃壳颗粒上,并搅拌均匀;5)上述施胶的核桃壳颗粒料使用改进的单螺杆挤出机挤出,经口模初步成型的物料进入玻璃圆管进一步精细冷却定型后从另一端挤出,得疏松透气的核桃壳颗粒圆棒,圆棒密度1.5g/mL;含水量为9%。6)核桃壳颗粒圆棒挤出后包裹成型纸,切割为120mm长度即得所需可降解核桃壳颗粒卷烟滤棒。该滤棒与普通醋纤棒按长度比15∶10比例复合后用于卷接卷烟。1) After removing impurities from the walnut shell bar, high-temperature cooking, disinfection, sterilization, and drying; 2) Mechanically pulverized and screened out 20-80 purpose walnut shell particles, and the equilibrium moisture is 8% for use; 3) The peppermint essential oil is mass ratio 0.5 % spray on the above-mentioned walnut shell particles, stir evenly, vacuum microwave drying to 6% moisture to obtain flavored walnut shell particles; 4) spray polyvinyl alcohol accounting for 15% of the weight of the walnut shell particles on the walnut shell particles, and stir evenly 5) The walnut shell granules of above-mentioned sizing are extruded using an improved single-screw extruder, and the material preliminarily formed through the die enters the glass circular tube for further fine cooling and shaping, and extrudes from the other end to obtain loose and breathable walnut shells Particle round bar, the round bar density is 1.5g/mL; the water content is 9%. 6) The round rod of walnut shell particles is extruded and wrapped with forming paper, and cut into a length of 120 mm to obtain the desired degradable walnut shell particle cigarette filter rod. The filter rod and the ordinary acetate fiber rod are compounded in a ratio of 15:10 in length and are used for rolling cigarettes.

实施例3Example 3

本实施例中采用改进的单螺杆挤出机进行卷烟滤棒的制备,在常规的单螺杆挤出机(例如莱斯特瑞兹ZSE MAXX)的基础上进行如下改进:1)螺杆4为20等距螺杆,螺纹4-1为高度为4mm齿型螺纹;螺杆4的头部上设有5组等距凹槽4-2;所述的各凹槽4-2沿螺杆4外周均匀设置;所述螺杆4的头部螺纹上的凹槽4-2深度与螺纹4-1的高度一致,宽度为3mm;2)6.8mm内径的口模5后接有内径7.5mm的玻璃圆管7,圆管7四周环绕风冷冷却器6。In this example, an improved single-screw extruder is used for the preparation of cigarette filter rods, and the following improvements are made on the basis of a conventional single-screw extruder (such as Leicester ZSE MAXX): 1) Screw 4 is 20 Equidistant screw, the thread 4-1 is a toothed thread with a height of 4mm; the head of the screw 4 is provided with 5 groups of equidistant grooves 4-2; the grooves 4-2 are evenly arranged along the outer circumference of the screw 4; The depth of the groove 4-2 on the head thread of the screw 4 is consistent with the height of the thread 4-1, and the width is 3mm; 2) the die 5 with an inner diameter of 6.8mm is followed by a glass tube 7 with an inner diameter of 7.5mm, The round pipe 7 surrounds the air-cooled cooler 6 .

1)将咖啡壳、椰子壳除杂后分别高温蒸煮消毒杀菌处理、晒干;2)分别机械粉碎并筛选出20-80目的咖啡壳、椰子壳粉,平衡水分至10%待用;3)将上述咖啡壳、椰子壳粉按质量比2∶1混合均匀得混合粉料;4)将草莓香精按质量比0.3%喷洒在上述混合粉料上,搅拌均匀,真空微波干燥至水分6%得加香混合粉料;5)将占混合粉料重量18%的改性淀粉和阿拉伯胶混合胶(质量比3∶1)喷洒在玉混合粉料上,并搅拌均匀;6)上述施胶的混合粉料使用改进的单螺杆挤出机挤出,经口模初步成型的物料进入玻璃圆管进一步精细冷却定型后从另一端挤出,得疏松透气的混合颗粒圆棒,圆棒密度2.5g/mL;含水量为10%。7)混合颗粒圆棒挤出后切割为100mm长度即得所需可降解混合颗粒卷烟滤棒。该滤棒可直接用于卷接卷烟。1) After removing impurities from the coffee husk and coconut husk, retort, sterilize and dry at high temperature respectively; 2) Mechanically pulverize and screen out 20-80 mesh coffee husk and coconut husk powder, and balance the moisture to 10% for later use; 3) The above-mentioned coffee husk and coconut husk powder are mixed uniformly by mass ratio 2:1 to obtain mixed powder; 4) strawberry essence is sprayed on above-mentioned mixed powder by mass ratio of 0.3%, stirred evenly, and dried in vacuum microwave to moisture 6% to obtain 5) The modified starch and gum arabic mixed glue (mass ratio 3:1) accounting for 18% by weight of the mixed powder are sprayed on the jade mixed powder, and stirred evenly; 6) the above-mentioned sizing The mixed powder is extruded by an improved single-screw extruder, and the material preliminarily formed by the die enters the glass round tube for further fine cooling and shaping, and then extrudes from the other end to obtain a loose and breathable mixed particle round rod, with a round rod density of 2.5g /mL; water content is 10%. 7) The mixed particle round rod is extruded and cut into a length of 100mm to obtain the desired degradable mixed particle cigarette filter rod. The filter rod can be directly used for rolling cigarettes.

实施例4Example 4

本实施例中采用改进的单螺杆挤出机进行卷烟滤棒的制备,在常规的单螺杆挤出机(例如莱斯特瑞兹ZSE MAXX)的基础上进行如下改进:1)螺杆4为20等距螺杆,螺纹4-1为高度为4mm齿型螺纹;螺杆4的头部上设有4组等距凹槽4-2;所述的各凹槽4-2沿螺杆4外周均匀设置;所述螺杆4的头部螺纹上的凹槽4-2深度与螺纹的高度一致,宽度为3mm;2)6.5mm内径的口模5后接有内径7.5mm的玻璃圆管7,圆管7四周环绕风冷冷却器6。In this example, an improved single-screw extruder is used for the preparation of cigarette filter rods, and the following improvements are made on the basis of a conventional single-screw extruder (such as Leicester ZSE MAXX): 1) Screw 4 is 20 Equidistant screw, the thread 4-1 is a toothed thread with a height of 4mm; the head of the screw 4 is provided with 4 groups of equidistant grooves 4-2; the grooves 4-2 are evenly arranged along the outer circumference of the screw 4; The depth of the groove 4-2 on the head thread of the screw 4 is consistent with the height of the thread, and the width is 3mm; 2) the die 5 with an inner diameter of 6.5mm is followed by a glass round tube 7 with an inner diameter of 7.5mm, and the round tube 7 The air-cooled cooler 6 is surrounded on all sides.

1)将软木除杂后高温蒸煮消毒杀菌处理、晒干;2)机械粉碎并筛选出20-80目的软木颗粒,平衡水分至10%待用;3)将牛奶香精按质量比1.2%喷洒在上述软木颗粒上,搅拌均匀,真空微波干燥至水分6%得加香软木颗粒;4)称取软木颗粒重量15%聚乙烯热熔胶,将其溶化后均匀喷洒在上述软木颗粒表面,使用改进的单螺杆挤出机挤出,经口模初步成型的物料进入玻璃圆管进一步精细冷却定型后从另一端挤出,得密度为0.5g/ml,水分含量为9%的软木颗粒圆棒;5)软木颗粒圆棒挤出后包裹成型纸,再切割为100mm长度即得所需可降解软木颗粒卷烟滤棒。该滤棒可直接用于卷接卷烟。1) After removing impurities from the cork, high-temperature cooking, disinfection, sterilization and drying; 2) Mechanically pulverizing and screening out 20-80 mesh cork particles, and balancing the moisture to 10% for use; On the above-mentioned cork particles, stir evenly, and vacuum microwave drying to moisture 6% to obtain perfumed cork particles; 4) Weigh 15% polyethylene hot-melt adhesive by weight of cork particles, and evenly spray it on the surface of the above-mentioned cork particles after dissolving, and use the modified cork particles. The material preliminarily formed by the die enters the glass round tube for further fine cooling and shaping, and then extrudes from the other end to obtain a cork particle round rod with a density of 0.5g/ml and a moisture content of 9%; 5) The cork particle round rod is extruded and wrapped with molding paper, and then cut into a length of 100 mm to obtain the desired degradable cork particle cigarette filter rod. The filter rod can be directly used for rolling cigarettes.

样烟评估:Sample smoke assessment:

对实施例1-4制成的卷烟滤棒分别卷接同品牌卷烟并与常规卷烟进行了对比,结果见表1。The cigarette filter rods made in Examples 1-4 were respectively rolled with cigarettes of the same brand and compared with conventional cigarettes. The results are shown in Table 1.

表1Table 1

Figure BDA0001334226880000101
Figure BDA0001334226880000101

从以上评估结果可见,本发明制备的滤棒具有明显的加香效果,烟气截留效果与醋纤相当。本发明滤棒吸阻可控,硬度大幅提高,外观特色鲜明。It can be seen from the above evaluation results that the filter rod prepared by the present invention has obvious aromatizing effect, and the smoke interception effect is comparable to that of acetate fiber. The filter rod of the invention has controllable suction resistance, greatly improved hardness and distinctive appearance.

Claims (23)

  1. The preparation method of the cigarette filter stick with the flavoring function is characterized in that edible essence and particles of natural plant materials are mixed to obtain flavoring plant particles, the flavoring plant particles are added with an adhesive and then are uniformly stirred and mixed to obtain a mixed material, and then the plant particle round stick is prepared by a tobacco particle round stick forming device;
    the tobacco particle round bar forming device comprises a single-screw extrusion system and a cooling and shaping system;
    the single-screw extrusion system comprises a feeder and an extruder, wherein the feeder is arranged on the extruder, the extruder comprises a machine barrel, a heater is arranged outside the machine barrel, a screw is arranged inside the machine barrel, and a mouth die is arranged at the end of the machine barrel;
    the cooling and shaping system comprises a circular tube and a cooler, wherein the cooler is arranged outside the circular tube, the end of the circular tube is in butt joint with a die of an extruder, and a plurality of groups of grooves parallel to the axis of the screw are formed in the head thread of the screw;
    continuously feeding the mixed material into a machine barrel of an extruder through a feeder, extruding the mixed material into a circular tube of a cooling and shaping system from a neck mold under the extrusion action of a screw, cooling and shaping the mixed material, and extruding the mixed material to obtain a plant particle circular rod;
    and directly cutting and molding the plant particle round bar, or cutting and molding after wrapping by using molding paper to obtain the cigarette filter stick.
  2. 2. The method for preparing a cigarette filter stick with a flavoring function according to claim 1, characterized in that: the connecting line of each group of grooves is parallel to the axial direction of the screw; and all the groups of grooves are evenly distributed on the periphery of the screw.
  3. 3. The method for preparing a cigarette filter stick with a flavoring function according to claim 2, characterized in that: and 3-5 groups of grooves parallel to the axis of the screw are formed in the head thread of the screw.
  4. 4. The preparation method of the cigarette filter stick with the flavoring function according to claim 3, wherein the depth of the groove on the head thread of the screw is equal to the height of the thread, and the width is 2-4 mm.
  5. 5. The method for preparing a cigarette filter stick with a flavoring function according to claim 4, characterized in that: the screw rod contains the equidistance screw thread, the screw thread is the rectangle, trapezoidal or profile of tooth screw thread that highly is 3~5 mm.
  6. 6. The method for preparing a cigarette filter stick with a flavoring function according to claim 1, characterized in that: the inner diameter of the circular tube is 0.3-1.0 mm larger than that of the neck ring mold.
  7. 7. The method for preparing a cigarette filter stick with a flavoring function according to claim 1, characterized in that: the cooler is a water cooling cooler or an air cooling cooler.
  8. 8. The method for preparing a cigarette filter stick with a flavoring function according to any one of claims 1 to 7 to , wherein the natural plant material is at least selected from the group consisting of a shell of a cash crop, a residue of a cash crop, a core of a cash crop, a peel of a melon and a fruit, and wood.
  9. 9. The method for preparing a cigarette filter stick with a flavoring function according to claim 8, wherein the natural plant material is at least selected from rice hull, bagasse, corn cob, walnut shell, coffee shell, peanut shell, cork, coconut shell, orange peel and shaddock peel.
  10. 10. The method for preparing a cigarette filter stick with a flavoring function according to claim 8, wherein the particle size of the natural plant material is 10-100 meshes.
  11. 11. The method for preparing a cigarette filter stick with a flavoring function according to any one of , 9 or 10 of claims 1 to 7, wherein the edible essence is at least selected from citrus type essence, fruit type essence, mint type essence, bean type essence, spice type essence, milk type essence, meat type essence, nut type essence, wine type essence and vegetable type essence.
  12. 12. The method for preparing a cigarette filter stick with a flavoring function according to claim 11, wherein the edible essence is 0.01-5 wt% of the natural plant material in the flavoring plant particles.
  13. 13. The method for preparing a cigarette filter stick with a flavoring function according to claim 11, wherein the edible essence is 0.1-3 wt% of the natural plant material in the flavoring plant particles.
  14. 14. The method for preparing a cigarette filter stick with a flavoring function according to claim 1, wherein the flavoring plant particles are prepared by spraying edible essence material solution on particles of natural plant materials and then performing vacuum microwave drying, and the moisture content of the flavoring plant particles is 5-12%.
  15. 15. The method for preparing a cigarette filter stick with a flavoring function according to claim 1, wherein the adhesive is at least of water-based adhesive and hot melt adhesive.
  16. 16. The method for preparing a cigarette filter stick with a flavoring function according to claim 15, wherein the water-based binder is at least kinds of white latex, modified starch, acacia, polyvinyl alcohol and hydroxypropyl cellulose sodium for cigarettes.
  17. 17. The method for preparing a cigarette filter stick with a flavoring function according to claim 15, wherein the hot melt adhesive is at least selected from polyethylene, microcrystalline wax, vinyl acetate, polyolefin, polyisobutylene, ethylene-vinyl acetate copolymer and polymerized rosin.
  18. 18. The method for preparing a cigarette filter stick with a flavoring function according to any one of claims 15 to 17 to , wherein the aqueous adhesive is directly sprayed on the surfaces of the flavoring plant particles, and the hot melt adhesive is sprayed on the surfaces of the flavoring plant particles after being melted.
  19. 19. The method for preparing a cigarette filter stick with a flavoring function according to claim 18, wherein the mass ratio of the flavoring plant particles to the adhesive is 100: (1-30).
  20. 20. The method for preparing a cigarette filter stick with a flavoring function according to claim 1, wherein the moisture content of the plant particle round stick is 8-12 wt%.
  21. 21. The preparation method of the cigarette filter stick with the flavoring function according to claim 1, wherein the density of the plant particle round stick is 0.3-5 g/mL.
  22. 22, cigarette filter stick with perfuming function, characterized in that, it is made by the preparation method of any of claims 1-21.
  23. 23, use of the cigarette filter stick with perfuming function of claim 22, wherein the cigarette filter stick is used for cigarette preparation directly or after being compounded with other cigarette filter sticks.
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WO2020118648A1 (en) * 2018-12-14 2020-06-18 湖南中烟工业有限责任公司 Molding apparatus, and cigarette filter rod and preparation method therefor
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CN112293790A (en) * 2020-10-27 2021-02-02 上海华宝生物科技有限公司 Tobacco product, plant flavoring filter stick thereof and manufacturing method thereof
CN112428612A (en) * 2020-11-10 2021-03-02 万基控股集团石墨制品有限公司 Hollow graphite electrode extrusion die

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