CN114875687A - A bio-based degradable permeable spunlace cloth polyurethane synthetic leather veneer finished product - Google Patents
A bio-based degradable permeable spunlace cloth polyurethane synthetic leather veneer finished product Download PDFInfo
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- CN114875687A CN114875687A CN202210553465.4A CN202210553465A CN114875687A CN 114875687 A CN114875687 A CN 114875687A CN 202210553465 A CN202210553465 A CN 202210553465A CN 114875687 A CN114875687 A CN 114875687A
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- 239000004744 fabric Substances 0.000 title claims abstract description 154
- 239000002649 leather substitute Substances 0.000 title claims abstract description 43
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 22
- 239000004814 polyurethane Substances 0.000 title claims abstract description 22
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-dimethylformamide Substances CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims abstract description 104
- 229920005749 polyurethane resin Polymers 0.000 claims abstract description 61
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 239000006255 coating slurry Substances 0.000 claims abstract description 26
- 210000001161 mammalian embryo Anatomy 0.000 claims abstract description 19
- 239000000835 fiber Substances 0.000 claims abstract description 17
- 238000003756 stirring Methods 0.000 claims abstract description 15
- 229960004494 calcium gluconate Drugs 0.000 claims abstract description 14
- 239000004227 calcium gluconate Substances 0.000 claims abstract description 14
- 235000013927 calcium gluconate Nutrition 0.000 claims abstract description 14
- NEEHYRZPVYRGPP-UHFFFAOYSA-L calcium;2,3,4,5,6-pentahydroxyhexanoate Chemical compound [Ca+2].OCC(O)C(O)C(O)C(O)C([O-])=O.OCC(O)C(O)C(O)C(O)C([O-])=O NEEHYRZPVYRGPP-UHFFFAOYSA-L 0.000 claims abstract description 14
- 240000008564 Boehmeria nivea Species 0.000 claims abstract description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 13
- 239000000843 powder Substances 0.000 claims abstract description 13
- 238000002360 preparation method Methods 0.000 claims abstract description 13
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims abstract description 10
- 239000001768 carboxy methyl cellulose Substances 0.000 claims abstract description 10
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims abstract description 10
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims abstract description 10
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 10
- 239000004677 Nylon Substances 0.000 claims abstract description 8
- 229920001778 nylon Polymers 0.000 claims abstract description 8
- 239000002904 solvent Substances 0.000 claims abstract description 8
- 229920000297 Rayon Polymers 0.000 claims abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052742 iron Inorganic materials 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 30
- 238000001035 drying Methods 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 11
- 238000007711 solidification Methods 0.000 claims description 10
- 230000008023 solidification Effects 0.000 claims description 10
- 238000010409 ironing Methods 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims description 8
- 238000007605 air drying Methods 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims 4
- 230000000694 effects Effects 0.000 abstract description 14
- 239000011248 coating agent Substances 0.000 abstract description 8
- 238000000576 coating method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000036541 health Effects 0.000 abstract description 3
- 239000002131 composite material Substances 0.000 abstract description 2
- 238000009849 vacuum degassing Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 12
- 230000005484 gravity Effects 0.000 description 12
- 238000004140 cleaning Methods 0.000 description 9
- 239000012948 isocyanate Substances 0.000 description 6
- 150000002513 isocyanates Chemical class 0.000 description 6
- 239000010985 leather Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 229920005862 polyol Polymers 0.000 description 6
- 150000003077 polyols Chemical class 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- OKTJSMMVPCPJKN-IGMARMGPSA-N Carbon-12 Chemical compound [12C] OKTJSMMVPCPJKN-IGMARMGPSA-N 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910001385 heavy metal Inorganic materials 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000005457 optimization Methods 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 238000006065 biodegradation reaction Methods 0.000 description 2
- 238000010169 landfilling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0011—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using non-woven fabrics
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0034—Polyamide fibres
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0061—Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0063—Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0095—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by inversion technique; by transfer processes
- D06N3/0097—Release surface, e.g. separation sheets; Silicone papers
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- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/04—Vegetal fibres
- D06N2201/042—Cellulose fibres, e.g. cotton
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- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1607—Degradability
- D06N2209/1614—Biodegradable
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- D06N2211/00—Specially adapted uses
- D06N2211/12—Decorative or sun protection articles
- D06N2211/28—Artificial leather
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本申请涉及一种生物基可降解渗透水刺布聚氨酯合成革贴面成品,涉及合成革制作技术领域,成品的基布选用粘胶锦纶混纺水刺无纺布,第一步直接在基布上涂布。先将石墨烯、苎麻纤维粉、羧甲基纤维素、葡萄糖酸钙及DMF加入真空搅拌釜中进行搅拌,然后加入生物基可降解聚氨酯树脂进行搅拌,真空脱泡后再进行过滤以备用制得涂布工作浆料。第二步使涂布浆料中的生物基可降解聚氨酯树脂在基布的表面凝固。第三部清水水洗,洗净DMF。第四步用烘箱预热烫平烘干定型得到底胚。第五步将溶剂型生物基可降解聚氨酯涂刮到离型纸上放入烘箱加热形成薄膜,然后用上述复合物与之前的底胚贴合,再烘干得到成品。本申请具有减小对周边环境造成污染,并保护人员健康的效果。The application relates to a bio-based degradable permeable spunlace cloth polyurethane synthetic leather veneer product, and relates to the technical field of synthetic leather production. The base fabric of the finished product is viscose nylon blended spunlace non-woven fabric. coating. First, graphene, ramie fiber powder, carboxymethyl cellulose, calcium gluconate and DMF are added to the vacuum stirring tank for stirring, then bio-based degradable polyurethane resin is added for stirring, vacuum degassing is carried out and then filtered for standby preparation. Apply working paste. In the second step, the biodegradable polyurethane resin in the coating slurry is solidified on the surface of the base cloth. The third part is washed with clean water, and the DMF is washed. The fourth step is to use an oven to preheat, iron, dry and shape to obtain the bottom embryo. The fifth step is to coat and scrape the solvent-based biodegradable polyurethane on the release paper, put it in an oven to heat to form a film, and then use the above-mentioned composite to fit the previous bottom embryo, and then dry to obtain a finished product. The present application has the effects of reducing pollution to the surrounding environment and protecting the health of personnel.
Description
技术领域technical field
本申请涉及合成革制作技术领域,尤其是涉及一种生物基可降解渗透水刺布聚氨酯合成革贴面成品。The application relates to the technical field of synthetic leather production, in particular to a bio-based degradable permeable spunlace cloth polyurethane synthetic leather veneer finished product.
背景技术Background technique
目前,由于皮革用途十分广泛,如用于鞋靴制作、家具制作、箱包制作等等均大量用到各种皮革,模拟天然革的组成和结构并可作为其代用材料的塑料制品。通常以经浸渍的无纺布为网状层,微孔聚氨脂层作为粒面层制得。其正、反面都与皮革十分相似,并具有一定的透气性,比普通人造革更接近天然革。At present, due to the wide range of uses of leather, such as the production of shoes and boots, the production of furniture, the production of luggage, etc., various kinds of leather are widely used, and the composition and structure of natural leather can be simulated as plastic products that can be used as substitute materials. Usually, the impregnated non-woven fabric is used as the mesh layer, and the microporous polyurethane layer is used as the grain layer. Its front and back are very similar to leather, and have a certain breathability, which is closer to natural leather than ordinary artificial leather.
相关技术中,大多数合成革采用以100%化学合成纤维(涤纶、尼龙) 的无纺布作为底基,涂覆合成树脂及各种塑料添加制成,由于化学纤维的可降解难度大,易对环境产生污染,且大多数化学纤维由于对皮肤的不可亲和性造成穿着不舒适。并且合成革制造过程中大多使用二甲基甲酰胺类有机物作为主要溶剂,这就使得合成革制造中会产生大量的二甲基甲酰胺的废水以及废气,在处理合成革的时候,会使用燃烧或者将合成革进行填埋的方法处理合成革。In the related art, most synthetic leathers are made of non-woven fabrics with 100% chemical synthetic fibers (polyester, nylon) as the base, coated with synthetic resins and various plastics. It pollutes the environment, and most chemical fibers are uncomfortable to wear due to their incompatibility to the skin. And most of the synthetic leather manufacturing process uses dimethylformamide organics as the main solvent, which makes a large amount of dimethylformamide waste water and waste gas generated in the synthetic leather manufacturing. Or the synthetic leather is disposed of by burying the synthetic leather.
针对上述中的相关技术,发明人认为合成革生物降解缓慢,在使用后不管是通过燃烧还是填埋的方法处理合成革,都会造成周边环境污染,并危害人员健康。In view of the above-mentioned related technologies, the inventor believes that the biodegradation of synthetic leather is slow, and whether the synthetic leather is disposed of by burning or landfilling after use, it will cause pollution to the surrounding environment and endanger human health.
发明内容SUMMARY OF THE INVENTION
为了改善合成革生物降解缓慢,在使用后不管是通过燃烧还是填埋的方法处理合成革,都会造成周边环境污染,并危害人员健康的问题,本申请提供一种生物基可降解渗透水刺布聚氨酯合成革贴面成品。In order to improve the slow biodegradation of synthetic leather, no matter whether the synthetic leather is disposed of by burning or landfilling after use, it will cause pollution to the surrounding environment and endanger the health of personnel. The present application provides a bio-based degradable permeable spunlace cloth Finished polyurethane synthetic leather veneer.
本申请提供的一种生物基可降解渗透水刺布聚氨酯合成革贴面成品采用如下的技术方案:A bio-based degradable permeable spunlace cloth polyurethane synthetic leather veneer product provided by the application adopts the following technical scheme:
一种生物基可降解渗透水刺布聚氨酯合成革贴面成品,所述合成革贴面成品的基布选用粘胶、锦纶混纺的水刺无纺布;所述成品的制备步骤为:第一步为直接在基布上涂布具有生物基可降解聚氨酯树脂的涂布浆料;第二步为凝固,使涂布浆料中的生物基可降解聚氨酯树脂在基布的表面凝固;第三步为用清水水洗基布,洗净基布上的DMF;第四步以120-160℃预热、烫平、烘干、定型得到所述底胚;第五步将溶剂型生物基可降解聚氨酯树脂涂刮到离型纸上,然后将涂刮有生物基可降解聚氨酯树脂的离型纸放入烘箱加热形成薄膜;第六步将薄膜与所述底胚贴合,再烘干得到成品。涂布浆料为生物基可降解聚氨酯树脂60-70份,聚氨酯树脂30-40份,DMF100 份,羧甲基纤维素5-10份,超细石墨烯5-10份,苎麻纤维粉5-10份,葡萄糖酸钙2-5份。A bio-based degradable spunlace cloth polyurethane synthetic leather veneer finished product, the base fabric of the synthetic leather veneer finished product is a spunlace non-woven fabric blended with viscose and nylon; the preparation steps of the finished product are: first The first step is to directly coat the coating slurry with the bio-based degradable polyurethane resin on the base cloth; the second step is to solidify, so that the bio-based degradable polyurethane resin in the coating slurry is solidified on the surface of the base cloth; the third step is to solidify. The first step is to wash the base cloth with clean water to wash the DMF on the base cloth; the fourth step is to preheat, iron, dry and shape at 120-160 ° C to obtain the bottom embryo; the fifth step is to degrade the solvent-based bio-based The polyurethane resin is coated and scraped on the release paper, and then the release paper coated with the bio-based degradable polyurethane resin is put into an oven to heat to form a film; the sixth step is to attach the film to the bottom embryo, and then dry to obtain a finished product . The coating slurry is 60-70 parts of biodegradable polyurethane resin, 30-40 parts of polyurethane resin, 100 parts of DMF, 5-10 parts of carboxymethyl cellulose, 5-10 parts of ultrafine graphene, 5-10 parts of ramie fiber powder 10 servings, calcium gluconate 2-5 servings.
可选的,所述涂布浆料的制备流程为先将超细石墨烯、苎麻纤维粉、羧甲基纤维素、葡萄糖酸钙及DMF加入真空搅拌釜中以500-800r/min搅拌30min,之后加入生物基可降解聚氨酯树脂,生物基可降解聚氨酯树脂以1000-1500r/min搅拌60-120min,之后真空脱泡60-120min,最后用 180-200目过滤以备用,制得涂布浆料。Optionally, the preparation process of the coating slurry is to first add ultrafine graphene, ramie fiber powder, carboxymethyl cellulose, calcium gluconate and DMF into the vacuum stirring tank and stir at 500-800r/min for 30min, Then, bio-based degradable polyurethane resin is added, and the bio-based degradable polyurethane resin is stirred at 1000-1500 r/min for 60-120 minutes, followed by vacuum defoaming for 60-120 minutes, and finally filtered with 180-200 mesh for use to prepare a coating slurry .
可选的,在第二步中,凝固的具体步骤为在温度为20-25℃的条件下,对基布的两侧均进行1-2h的冷风风干凝固工序。Optionally, in the second step, the specific step of solidification is to perform a cold air drying and solidification process for 1-2 hours on both sides of the base cloth under the condition of a temperature of 20-25°C.
可选的,在第三步中,水洗基布的具体步骤为基布以0.5m/s的运动速度依次经过一号水池、二号水池、三号水池中,经过水池时基布浸没于水池中;一号水池中为食盐水,二号水池和三号水池均为清水。Optionally, in the third step, the specific step of washing the base fabric is that the base fabric passes through the No. 1 pool, the No. 2 pool, and the No. 3 pool in sequence at a speed of 0.5m/s, and the base fabric is immersed in the pool when passing through the pool. Medium; the No. 1 pool is salt water, and the No. 2 and No. 3 pools are clear water.
可选的,在第四步中,烫平基布的时间为1-3min,烘干基布的温度为120-160℃,且基布的烘干时间为4-8min,定型基布的温度为120℃ -160℃,时间为5-9s。Optionally, in the fourth step, the time for ironing the base fabric is 1-3min, the temperature for drying the base fabric is 120-160°C, and the drying time for the base fabric is 4-8min, and the temperature for shaping the base fabric is 120-160°C. It is 120℃-160℃, and the time is 5-9s.
可选的,在第五步中,所述离型纸依次经过一号刮机、二号刮机、三号刮机,所述一号刮机、二号刮机、三号刮机上分别包括一号刮刀、二号刮刀以及三号刮刀,所述一号刮刀距离所述离型纸的间距为7-9cm,所述二号刮刀距离所述离型纸的间距为1-3cm,所述三号刮刀距离所述离型纸的间距为0.2-0.6cm。Optionally, in the fifth step, the release paper passes through the No. 1 scraper, the No. 2 scraper, and the No. 3 scraper in sequence, and the No. 1 scraper, the second scraper, and the third scraper respectively include: No. 1 scraper, No. 2 scraper and No. 3 scraper, the distance between the No. 1 scraper and the release paper is 7-9cm, the distance between the No. 2 scraper and the release paper is 1-3cm, and the The distance between the No. 3 doctor blade and the release paper is 0.2-0.6 cm.
可选的,在第五步中,所述烘箱加热离型纸的温度为120-160℃。Optionally, in the fifth step, the temperature at which the oven heats the release paper is 120-160°C.
可选的,在第六步中,烘干贴合的所述薄膜与底胚的温度为30-50℃。Optionally, in the sixth step, the temperature of drying the bonded film and the bottom embryo is 30-50°C.
可选的,所述水刺无纺布中粘胶、锦纶混纺的比例为1:1。Optionally, the ratio of viscose and nylon blended in the spunlace non-woven fabric is 1:1.
综上所述,本申请包括以下至少一种生物基可降解渗透水刺布聚氨酯合成革贴面成品有益技术效果:To sum up, the application includes the following beneficial technical effects of at least one bio-based degradable permeable spunlace cloth polyurethane synthetic leather veneer finished product:
运用中,合成革贴面成品的基布选用粘胶锦纶混纺水刺无纺布,第一步直接在基布上涂布,涂布材料为生物基可降解聚氨酯树脂、普通聚氨酯树脂、DMF、羧甲基纤维素、超细石墨烯、苎麻纤维粉以及葡萄糖酸钙。先将石墨烯、苎麻纤维粉、羧甲基纤维素、葡萄糖酸钙及DMF加入真空搅拌釜中进行搅拌,然后加入生物基可降解聚氨酯树脂进行搅拌,真空脱泡后再进行过滤以备用制得涂布工作浆料。第二步使涂布浆料中的生物基可降解聚氨酯树脂在基布的表面凝固。第三部清水水洗,洗净DMF。第四步用烘箱预热烫平烘干定型就得到了底胚。第五步将溶剂型生物基可降解聚氨酯涂刮到离型纸上放入烘箱加热形成薄膜,然后用上述复合物与之前的底胚贴合,再烘干得到成品。In application, the base fabric of the finished synthetic leather veneer is made of viscose nylon blended spunlace non-woven fabric. The first step is to coat the base fabric directly. The coating materials are bio-based degradable polyurethane resin, ordinary polyurethane resin, DMF, Carboxymethyl cellulose, ultrafine graphene, ramie fiber powder and calcium gluconate. First, graphene, ramie fiber powder, carboxymethyl cellulose, calcium gluconate and DMF are added to the vacuum stirring tank for stirring, then bio-based degradable polyurethane resin is added for stirring, vacuum degassing is carried out and then filtered for standby preparation. Apply working paste. In the second step, the biodegradable polyurethane resin in the coating slurry is solidified on the surface of the base cloth. The third part is washed with clean water, and the DMF is washed. In the fourth step, the bottom embryo is obtained by preheating, ironing, drying and shaping in an oven. The fifth step is to coat and scrape the solvent-based biodegradable polyurethane on the release paper, put it in an oven to heat to form a film, and then use the above-mentioned composite to fit the previous bottom embryo, and then dry to obtain a finished product.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将对本申请实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于所描述的本申请的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其它实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are some, but not all, embodiments of the present application. Based on the described embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
除非另作定义,此处使用的技术术语或者科学术语应当为本申请所属领域内具有一般技能的人士所理解的通常意义。本申请专利申请说明书以及权利要求书中使用的“一个”或者“一”等类似词语,不表示数量限制,而是表示存在至少一个。Unless otherwise defined, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this application belongs. Words like "a" or "an" used in the description of the patent application and the claims of the present application do not indicate a quantitative limitation, but indicate that there is at least one.
本申请实施例公开一种生物基可降解渗透水刺布聚氨酯合成革贴面成品。The embodiment of the present application discloses a bio-based degradable permeable spunlace cloth polyurethane synthetic leather veneer finished product.
合成革是一种模拟天然革的组成和结构并可作为其代用材料的塑料制品,合成革在制备过程中,通常以经浸渍后的无纺布为网状层,微孔聚氨脂层作为粒面层制得。设计人员改进后,一种生物基可降解渗透水刺布聚氨酯合成革贴面成品,成品的基布选用粘胶、锦纶混纺的水刺无纺布,且水刺无纺布中粘胶、锦纶混纺的比例为1:1。Synthetic leather is a plastic product that simulates the composition and structure of natural leather and can be used as a substitute material. During the preparation process of synthetic leather, the impregnated non-woven fabric is usually used as the mesh layer, and the microporous polyurethane layer is used as the mesh layer. Grain layer obtained. After improvement by the designers, a bio-based degradable permeable spunlace cloth polyurethane synthetic leather veneer finished product. The base fabric of the finished product is a spunlace non-woven fabric blended with viscose and nylon. The blend ratio is 1:1.
实施例1:Example 1:
合成革贴面成品的制备步骤为:The preparation steps of the synthetic leather veneer finished product are:
第一步:直接在基布上涂布具有生物基可降解聚氨酯树脂的涂布浆料;涂布浆料为生物基可降解聚氨酯树脂60份,聚氨酯树脂30份,DMF100份,羧甲基纤维素5份,超细石墨烯5份,苎麻纤维粉5份,葡萄糖酸钙2份。The first step: coating the coating slurry with bio-based degradable polyurethane resin directly on the base cloth; the coating slurry is 60 parts of bio-based degradable polyurethane resin, 30 parts of polyurethane resin, 100 parts of DMF, carboxymethyl fiber 5 parts of vegetarian, 5 parts of ultrafine graphene, 5 parts of ramie fiber powder, 2 parts of calcium gluconate.
所述涂布浆料的制备流程为先将超细石墨烯、苎麻纤维粉、羧甲基纤维素、葡萄糖酸钙及DMF加入真空搅拌釜中以500r/min搅拌30min,之后加入生物基可降解聚氨酯树脂,生物基可降解聚氨酯树脂以1000r/min 搅拌60min,之后真空脱泡60min,最后用180目过滤以备用,制得涂布浆料。The preparation process of the coating slurry is as follows: firstly adding ultrafine graphene, ramie fiber powder, carboxymethyl cellulose, calcium gluconate and DMF into a vacuum stirring tank and stirring at 500r/min for 30min, and then adding bio-based degradable Polyurethane resin, biodegradable polyurethane resin was stirred at 1000r/min for 60min, then vacuum defoamed for 60min, and finally filtered with 180 mesh for use to prepare coating slurry.
生物基可降解聚氨酯树脂为生物基改性聚氨酯树脂,由水性生物基改性高固含多元醇以及生物基改性异氰酸酯组成,水性生物基改性高固含多元醇、生物基改性异氰酸酯的比例为2:3。Bio-based degradable polyurethane resin is bio-based modified polyurethane resin, which is composed of water-based bio-based modified high-solid polyol and bio-based modified isocyanate. The ratio is 2:3.
将水性生物基改性高固含多元醇与生物基改性异氰酸酯按比例充分混合后,在115℃温度下烘烤10min,制得生物基改性聚氨酯树脂。After fully mixing the water-based bio-based modified high-solids polyol and bio-based modified isocyanate in proportion, they were baked at a temperature of 115° C. for 10 minutes to obtain a bio-based modified polyurethane resin.
第二步:使涂布浆料中的生物基可降解聚氨酯树脂在基布的表面凝固,且凝固的具体步骤为在温度为20℃的条件下,对基布的两侧均进行1h的冷风风干凝固工序。The second step: make the bio-based degradable polyurethane resin in the coating slurry solidify on the surface of the base cloth, and the specific step of solidification is to cool both sides of the base cloth for 1 hour at a temperature of 20 °C. Air-drying solidification process.
第三步:用清水水洗基布,洗净基布上的DMF,水洗基布的具体步骤为基布以0.5m/s的运动速度依次经过一号水池、二号水池、三号水池中,经过水池时基布浸没于水池中;一号水池中为食盐水,二号水池和三号水池均为清水。The third step: wash the base cloth with clean water, and wash the DMF on the base cloth. The specific steps of washing the base cloth are: When passing through the pool, the base cloth is immersed in the pool; the No. 1 pool is salt water, and the No. 2 and No. 3 pools are clear water.
需要说明的是,浸好浆料的基布通过设置动力辊装置进行连续输送,整个装置设置在所有水池的正上方,并且,由于第一水池、第二水池、第三水池之间相互隔开,基布在一定动力下运行时,整体呈波浪状,每两个动力辊之间的基布呈圆弧状,基布位于圆弧状的底部浸没于水池中,基布浸没于水池中的时间根据动力辊的运行速度来确定,动力辊的运动方式也可采取规律的间歇式运动,每一次运动的时长大于静止的时长,这样可使得基布每变动一次位置后便可相对延长在水池中浸没的时长,提高基布中 DMF的去除效果。It should be noted that the base cloth impregnated with the slurry is continuously conveyed by setting a power roller device, and the whole device is arranged directly above all the pools, and since the first pool, the second pool, and the third pool are separated from each other , when the base cloth is running under a certain power, the whole is wavy, the base cloth between each two power rollers is in the shape of an arc, the base cloth is located at the bottom of the arc shape and immersed in the pool, The time is determined according to the running speed of the power roller, and the movement mode of the power roller can also adopt regular intermittent motion. The duration of each movement is longer than the static duration, so that the base fabric can be relatively extended in the pool after each change of position. The time of immersion in the medium is increased to improve the removal effect of DMF in the base fabric.
而且,由于基布呈圆弧状,浸没在水池中的基布由于倾斜角度的存在,在重力作用下,基布中的DMF会逐渐汇集在圆弧的底部,便于水池中的溶液和DMF充分混合。Moreover, because the base cloth is in the shape of an arc, the DMF in the base cloth will gradually gather at the bottom of the arc under the action of gravity due to the existence of the inclined angle of the base cloth immersed in the pool, which is convenient for the solution and DMF in the pool to be sufficient. mix.
动力辊每运转一次,基布浸没于水池中的幅长都是一致的,该幅长可以通过设定动力辊的运行速度和运行时间来控制,优化的,基布沿运行方向上以水面为对称面对称设置,浸没于水池中的幅长称为下半弧段,外露于水面上的幅长称为上半弧段,举例说明,每次运行后,上半弧段外露于水面上之后便会转换至浸没于水池中,此时为下半弧段,如此设置,当一个下半弧段在第一水池中进行第一次清洗之后,从第一水池露出变成上半弧段,再转变成下半弧段进入第二水池中进行第二次清洗,同理可得,之后同样以下半弧段进入第三水池进行第三次清洗。这样一来,整个基布均分成多段幅长一致的上半弧段或者下半弧段,处于下半弧段时便可进行对基布中DMF的清洗,处于上半弧段时便可在重力作用下使得基布中的DMF 汇集在下半弧段中,所有基布都能充分地被多次水洗,提高基布中DMF的去除效率。Each time the power roller runs, the width of the base fabric immersed in the pool is the same. The width can be controlled by setting the running speed and running time of the power roller. For optimization, the base fabric is immersed in the water surface along the running direction. Symmetrical planes are set symmetrically. The length of the width submerged in the pool is called the lower half arc, and the length of the width exposed on the water surface is called the upper half arc. For example, after each operation, the upper half arc is exposed on the water surface. After that, it will switch to being immersed in the pool, which is the lower half of the arc, so set up, when a lower half of the arc is cleaned in the first pool for the first time, it emerges from the first pool and becomes the upper half of the arc. , and then transformed into the lower half arc section into the second pool for the second cleaning, the same can be obtained, and then the same lower half arc section enters the third pool for the third cleaning. In this way, the entire base fabric is divided into multiple upper or lower arc segments with the same length. DMF in the base fabric can be cleaned when it is in the lower half arc, and can be cleaned in the upper half arc. Under the action of gravity, the DMF in the base fabric is collected in the lower half arc, and all the base fabrics can be fully washed with water for many times, which improves the removal efficiency of DMF in the base fabric.
而且此种水洗的方式好处在于,当基布运行过程中逐渐离开水池时,由于即将上行,此时,基布呈倾斜状态,水分在重力作用下会掉落,由于 DMF可以溶于水,内部的残余的DMF会随着水分在重力作用下与基布分离,更好地提高基布中DMF的去除效果。Moreover, the advantage of this water washing method is that when the base fabric gradually leaves the pool during the running process, since it is about to ascend, the base fabric is inclined at this time, and the water will fall under the action of gravity. Since DMF can dissolve in water, the internal The residual DMF will be separated from the base cloth with the water under the action of gravity, which can better improve the removal effect of DMF in the base cloth.
综述,合理调整动力辊的工作参数以及布局基布的运行状态,便可使得基布进行连续式的多次清洗,也正是因为这样,基布的DMF的去除效果最好。In summary, reasonable adjustment of the working parameters of the power roller and the running state of the layout base fabric can make the base fabric perform continuous multiple cleanings, and it is precisely because of this that the DMF removal effect of the base fabric is the best.
第四步:对基布进行预热、烫平、烘干、定型得到底胚,以120℃预热,烫平基布的时间为1min,烘干基布的温度为120℃,且基布的烘干时间为4min,定型基布的温度为120℃,时间为5s。The fourth step: preheating, ironing, drying and shaping the base fabric to obtain the bottom embryo, preheating at 120 ° C, ironing the base fabric for 1min, drying the base fabric at 120 ° C, and the base fabric The drying time is 4min, the temperature of the shaping base fabric is 120℃, and the time is 5s.
第五步:将溶剂型生物基可降解聚氨酯树脂涂刮到离型纸上,然后将涂刮有生物基可降解聚氨酯树脂的离型纸放入烘箱加热形成薄膜;所述离型纸依次经过一号刮机、二号刮机、三号刮机,所述一号刮机、二号刮机、三号刮机上分别包括一号刮刀、二号刮刀以及三号刮刀,所述一号刮刀距离所述离型纸的间距为9cm,所述二号刮刀距离所述离型纸的间距为3cm, 所述三号刮刀距离所述离型纸的间距为0.6cm。所述烘箱加热离型纸的温度为120℃。The fifth step: apply the solvent-based biodegradable polyurethane resin to the release paper, and then put the release paper coated with the biodegradable polyurethane resin into the oven to heat to form a film; No. 1 scraper, No. 2 scraper, and No. 3 scraper, the No. 1 scraper, No. 2 scraper, and No. 3 scraper respectively include No. 1 scraper, No. 2 scraper and No. 3 scraper, the No. 1 scraper The distance from the release paper is 9cm, the distance between the No. 2 scraper and the release paper is 3cm, and the distance between the No. 3 scraper and the release paper is 0.6cm. The temperature at which the oven heats the release paper is 120°C.
在使用的过程中,如果将生物基可降解聚氨酯树脂一步到位的涂刮在离型纸,容易导致气泡的形成,通过一号刮刀、二号刮刀以及三号刮刀与离型纸之间不同间距,使得生物基可降解聚氨酯树脂涂刮在离型纸上的效果得以提升,防止气泡的出现。In the process of use, if the biodegradable polyurethane resin is applied to the release paper in one step, it will easily lead to the formation of air bubbles. , so that the effect of biodegradable polyurethane resin coating on the release paper can be improved to prevent the appearance of air bubbles.
第六步:将薄膜与所述底胚贴合,再进行烘干,且烘干所述薄膜与底胚的温度为30℃,最后得到成品。The sixth step: bonding the film and the bottom embryo, and then drying, and drying the film and the bottom embryo at a temperature of 30° C., and finally obtaining a finished product.
对半成品合成革表面完整度进行检验,方法一:用碳12同位素法测定有机物质含量大于35%;方法二:用荧光光谱仪测定重金属含量低于欧盟标准;方法三:用气像液像质谱仪测定DMF含量低于欧盟标准;方法四:用丛林测试法测定14天耐老化不破损。最后将合格的成品合成革进行收卷处理。To test the surface integrity of semi-finished synthetic leather, method 1: use carbon 12 isotope method to determine the content of organic substances greater than 35%; method 2: use fluorescence spectrometer to determine that the content of heavy metals is lower than the EU standard; method 3: use gas image liquid mass spectrometer Determination of DMF content is lower than the EU standard; Method 4: Use the jungle test method to determine the 14-day aging resistance without damage. Finally, the qualified finished synthetic leather is rolled up.
实施例2:Example 2:
合成革贴面成品的制备步骤为:The preparation steps of the synthetic leather veneer finished product are:
第一步:直接在基布上涂布具有生物基可降解聚氨酯树脂的涂布浆料;涂布浆料为生物基可降解聚氨酯树脂65份,聚氨酯树脂35份,DMF100份,羧甲基纤维素7.5份,超细石墨烯7.5份,苎麻纤维粉7.5份,葡萄糖酸钙3.5份。The first step: coating the coating slurry with bio-based degradable polyurethane resin directly on the base cloth; the coating slurry is 65 parts of bio-based degradable polyurethane resin, 35 parts of polyurethane resin, 100 parts of DMF, carboxymethyl fiber 7.5 parts of calcium gluconate, 7.5 parts of ultrafine graphene, 7.5 parts of ramie fiber powder, and 3.5 parts of calcium gluconate.
所述涂布浆料的制备流程为先将超细石墨烯、苎麻纤维粉、羧甲基纤维素、葡萄糖酸钙及DMF加入真空搅拌釜中以650r/min搅拌30min,之后加入生物基可降解聚氨酯树脂,生物基可降解聚氨酯树脂以1250r/min 搅拌90min,之后真空脱泡90min,最后用190目过滤以备用,制得涂布浆料。The preparation process of the coating slurry is to first add ultrafine graphene, ramie fiber powder, carboxymethyl cellulose, calcium gluconate and DMF into a vacuum stirring tank and stir at 650 r/min for 30 minutes, and then add bio-based degradable materials. Polyurethane resin, biodegradable polyurethane resin was stirred at 1250r/min for 90min, then vacuum defoamed for 90min, and finally filtered with 190 mesh for use to prepare coating slurry.
生物基可降解聚氨酯树脂为生物基改性聚氨酯树脂,由水性生物基改性高固含多元醇以及生物基改性异氰酸酯组成,水性生物基改性高固含多元醇、生物基改性异氰酸酯的比例为2:3。Bio-based degradable polyurethane resin is bio-based modified polyurethane resin, which is composed of water-based bio-based modified high-solid polyol and bio-based modified isocyanate. The ratio is 2:3.
将水性生物基改性高固含多元醇与生物基改性异氰酸酯按比例充分混合后,在115℃温度下烘烤10min,制得生物基改性聚氨酯树脂。After fully mixing the water-based bio-based modified high-solids polyol and bio-based modified isocyanate in proportion, they were baked at a temperature of 115° C. for 10 minutes to obtain a bio-based modified polyurethane resin.
第二步:使涂布浆料中的生物基可降解聚氨酯树脂在基布的表面凝固,且凝固的具体步骤为在温度为22.5℃的条件下,对基布的两侧均进行1.5h 的冷风风干凝固工序。The second step: make the bio-based degradable polyurethane resin in the coating slurry solidify on the surface of the base cloth, and the specific step of solidification is to carry out 1.5h on both sides of the base cloth at a temperature of 22.5 ℃. Cold air drying and solidification process.
第三步:用清水水洗基布,洗净基布上的DMF,水洗基布的具体步骤为基布以0.5m/s的运动速度依次经过一号水池、二号水池、三号水池中,经过水池时基布浸没于水池中;一号水池中为食盐水,二号水池和三号水池均为清水。The third step: wash the base cloth with clean water, and wash the DMF on the base cloth. The specific steps of washing the base cloth are: When passing through the pool, the base cloth is immersed in the pool; the No. 1 pool is salt water, and the No. 2 and No. 3 pools are clear water.
需要说明的是,浸好浆料的基布通过设置动力辊装置进行连续输送,整个装置设置在所有水池的正上方,并且,由于第一水池、第二水池、第三水池之间相互隔开,基布在一定动力下运行时,整体呈波浪状,每两个动力辊之间的基布呈圆弧状,基布位于圆弧状的底部浸没于水池中,基布浸没于水池中的时间根据动力辊的运行速度来确定,动力辊的运动方式也可采取规律的间歇式运动,每一次运动的时长大于静止的时长,这样可使得基布每变动一次位置后便可相对延长在水池中浸没的时长,提高基布中 DMF的去除效果。It should be noted that the base cloth impregnated with the slurry is continuously conveyed by setting a power roller device, and the whole device is arranged directly above all the pools, and since the first pool, the second pool, and the third pool are separated from each other , when the base cloth is running under a certain power, the whole is wavy, the base cloth between each two power rollers is in the shape of an arc, the base cloth is located at the bottom of the arc shape and immersed in the pool, The time is determined according to the running speed of the power roller, and the movement mode of the power roller can also adopt regular intermittent motion. The duration of each movement is longer than the static duration, so that the base fabric can be relatively extended in the pool after each change of position. The time of immersion in the medium is increased to improve the removal effect of DMF in the base fabric.
而且,由于基布呈圆弧状,浸没在水池中的基布由于倾斜角度的存在,在重力作用下,基布中的DMF会逐渐汇集在圆弧的底部,便于水池中的溶液和DMF充分混合。Moreover, because the base cloth is in the shape of an arc, the DMF in the base cloth will gradually gather at the bottom of the arc under the action of gravity due to the existence of the inclined angle of the base cloth immersed in the pool, which is convenient for the solution and DMF in the pool to be sufficient. mix.
动力辊每运转一次,基布浸没于水池中的幅长都是一致的,该幅长可以通过设定动力辊的运行速度和运行时间来控制,优化的,基布沿运行方向上以水面为对称面对称设置,浸没于水池中的幅长称为下半弧段,外露于水面上的幅长称为上半弧段,举例说明,每次运行后,上半弧段外露于水面上之后便会转换至浸没于水池中,此时为下半弧段,如此设置,当一个下半弧段在第一水池中进行第一次清洗之后,从第一水池露出变成上半弧段,再转变成下半弧段进入第二水池中进行第二次清洗,同理可得,之后同样以下半弧段进入第三水池进行第三次清洗。这样一来,整个基布均分成多段幅长一致的上半弧段或者下半弧段,处于下半弧段时便可进行对基布中DMF的清洗,处于上半弧段时便可在重力作用下使得基布中的DMF 汇集在下半弧段中,所有基布都能充分地被多次水洗,提高基布中DMF的去除效率。Each time the power roller runs, the width of the base fabric immersed in the pool is the same. The width can be controlled by setting the running speed and running time of the power roller. For optimization, the base fabric is immersed in the water surface along the running direction. Symmetrical planes are set symmetrically. The length of the width submerged in the pool is called the lower half arc, and the length of the width exposed on the water surface is called the upper half arc. For example, after each operation, the upper half arc is exposed on the water surface. After that, it will switch to being immersed in the pool, which is the lower half of the arc, so set up, when a lower half of the arc is cleaned in the first pool for the first time, it emerges from the first pool and becomes the upper half of the arc. , and then transformed into the lower half arc section into the second pool for the second cleaning, the same can be obtained, and then the same lower half arc section enters the third pool for the third cleaning. In this way, the entire base fabric is divided into multiple upper or lower arc segments with the same length. DMF in the base fabric can be cleaned when it is in the lower half arc, and can be cleaned in the upper half arc. Under the action of gravity, the DMF in the base fabric is collected in the lower half arc, and all the base fabrics can be fully washed with water for many times, which improves the removal efficiency of DMF in the base fabric.
而且此种水洗的方式好处在于,当基布运行过程中逐渐离开水池时,由于即将上行,此时,基布呈倾斜状态,水分在重力作用下会掉落,由于 DMF可以溶于水,内部的残余的DMF会随着水分在重力作用下与基布分离,更好地提高基布中DMF的去除效果。Moreover, the advantage of this water washing method is that when the base fabric gradually leaves the pool during the running process, since it is about to ascend, the base fabric is inclined at this time, and the water will fall under the action of gravity. Since DMF can dissolve in water, the internal The residual DMF will be separated from the base cloth with the water under the action of gravity, which can better improve the removal effect of DMF in the base cloth.
综述,合理调整动力辊的工作参数以及布局基布的运行状态,便可使得基布进行连续式的多次清洗,也正是因为这样,基布的DMF的去除效果最好。In summary, reasonable adjustment of the working parameters of the power roller and the running state of the layout base fabric can make the base fabric perform continuous multiple cleanings, and it is precisely because of this that the DMF removal effect of the base fabric is the best.
第四步:对基布进行预热、烫平、烘干、定型得到底胚,以140℃预热,烫平基布的时间为2min,烘干基布的温度为140℃,且基布的烘干时间为6min,定型基布的温度为140℃,时间为7s。The fourth step: preheating, ironing, drying, and shaping the base fabric to obtain the bottom embryo, preheating at 140 ° C, ironing the base fabric for 2 minutes, drying the base fabric at a temperature of 140 ° C, and the base fabric The drying time is 6min, the temperature of the shaping base fabric is 140℃, and the time is 7s.
第五步:将溶剂型生物基可降解聚氨酯树脂涂刮到离型纸上,然后将涂刮有生物基可降解聚氨酯树脂的离型纸放入烘箱加热形成薄膜;所述离型纸依次经过一号刮机、二号刮机、三号刮机,所述一号刮机、二号刮机、三号刮机上分别包括一号刮刀、二号刮刀以及三号刮刀,所述一号刮刀距离所述离型纸的间距为8cm,所述二号刮刀距离所述离型纸的间距为2cm, 所述三号刮刀距离所述离型纸的间距为0.4cm。所述烘箱加热离型纸的温度为140℃。The fifth step: apply the solvent-based biodegradable polyurethane resin to the release paper, and then put the release paper coated with the biodegradable polyurethane resin into the oven to heat to form a film; No. 1 scraper, No. 2 scraper, and No. 3 scraper, the No. 1 scraper, No. 2 scraper, and No. 3 scraper respectively include No. 1 scraper, No. 2 scraper and No. 3 scraper, the No. 1 scraper The distance from the release paper is 8cm, the distance between the No. 2 scraper and the release paper is 2cm, and the distance between the No. 3 scraper and the release paper is 0.4cm. The temperature at which the oven heats the release paper is 140°C.
在使用的过程中,如果将生物基可降解聚氨酯树脂一步到位的涂刮在离型纸,容易导致气泡的形成,通过一号刮刀、二号刮刀以及三号刮刀与离型纸之间不同间距,使得生物基可降解聚氨酯树脂涂刮在离型纸上的效果得以提升,防止气泡的出现。In the process of use, if the biodegradable polyurethane resin is applied to the release paper in one step, it will easily lead to the formation of air bubbles. , so that the effect of biodegradable polyurethane resin coating on the release paper can be improved to prevent the appearance of air bubbles.
第六步:将薄膜与所述底胚贴合,再进行烘干,且烘干所述薄膜与底胚的温度为40℃,最后得到成品。The sixth step: bonding the film and the bottom embryo, and then drying, and drying the film and the bottom embryo at a temperature of 40° C., and finally obtaining a finished product.
对半成品合成革表面完整度进行检验,方法一:用碳12同位素法测定有机物质含量大于35%;方法二:用荧光光谱仪测定重金属含量低于欧盟标准;方法三:用气像液像质谱仪测定DMF含量低于欧盟标准;方法四:用丛林测试法测定14天耐老化不破损。最后将合格的成品合成革进行收卷处理。To test the surface integrity of semi-finished synthetic leather, method 1: use carbon 12 isotope method to determine the content of organic substances greater than 35%; method 2: use fluorescence spectrometer to determine that the content of heavy metals is lower than the EU standard; method 3: use gas image liquid mass spectrometer Determination of DMF content is lower than the EU standard; Method 4: Use the jungle test method to determine the 14-day aging resistance without damage. Finally, the qualified finished synthetic leather is rolled up.
实施例3:Example 3:
合成革贴面成品的制备步骤为:The preparation steps of the synthetic leather veneer finished product are:
第一步:直接在基布上涂布具有生物基可降解聚氨酯树脂的涂布浆料;涂布浆料为生物基可降解聚氨酯树脂70份,聚氨酯树脂40份,DMF100份,羧甲基纤维素10份,超细石墨烯10份,苎麻纤维粉10份,葡萄糖酸钙5 份。The first step: coating the coating slurry with bio-based degradable polyurethane resin directly on the base cloth; the coating slurry is 70 parts of bio-based degradable polyurethane resin, 40 parts of polyurethane resin, 100 parts of DMF, carboxymethyl fiber 10 parts of plain, 10 parts of ultrafine graphene, 10 parts of ramie fiber powder, 5 parts of calcium gluconate.
所述涂布浆料的制备流程为先将超细石墨烯、苎麻纤维粉、羧甲基纤维素、葡萄糖酸钙及DMF加入真空搅拌釜中以800r/min搅拌30min,之后加入生物基可降解聚氨酯树脂,生物基可降解聚氨酯树脂以1500r/min 搅拌120min,之后真空脱泡120min,最后用200目过滤以备用,制得涂布浆料。The preparation process of the coating slurry is to first add ultrafine graphene, ramie fiber powder, carboxymethyl cellulose, calcium gluconate and DMF into a vacuum stirring tank and stir at 800 r/min for 30 minutes, and then add bio-based degradable materials. Polyurethane resin, biodegradable polyurethane resin was stirred at 1500r/min for 120min, then vacuum defoamed for 120min, and finally filtered with 200 mesh for use to prepare coating slurry.
生物基可降解聚氨酯树脂为生物基改性聚氨酯树脂,由水性生物基改性高固含多元醇以及生物基改性异氰酸酯组成,水性生物基改性高固含多元醇、生物基改性异氰酸酯的比例为2:3。Bio-based degradable polyurethane resin is bio-based modified polyurethane resin, which is composed of water-based bio-based modified high-solid polyol and bio-based modified isocyanate. The ratio is 2:3.
将水性生物基改性高固含多元醇与生物基改性异氰酸酯按比例充分混合后,在115℃温度下烘烤10min,制得生物基改性聚氨酯树脂。After fully mixing the water-based bio-based modified high-solids polyol and bio-based modified isocyanate in proportion, they were baked at a temperature of 115° C. for 10 minutes to obtain a bio-based modified polyurethane resin.
第二步:使涂布浆料中的生物基可降解聚氨酯树脂在基布的表面凝固,且凝固的具体步骤为在温度为25℃的条件下,对基布的两侧均进行2h的冷风风干凝固工序。The second step: make the bio-based degradable polyurethane resin in the coating slurry solidify on the surface of the base cloth, and the specific step of solidification is to cool both sides of the base cloth for 2 hours at a temperature of 25 ° C. Air-drying solidification process.
第三步:用清水水洗基布,洗净基布上的DMF,水洗基布的具体步骤为基布以0.5m/s的运动速度依次经过一号水池、二号水池、三号水池中,经过水池时基布浸没于水池中;一号水池中为食盐水,二号水池和三号水池均为清水。The third step: wash the base cloth with clean water, and wash the DMF on the base cloth. The specific steps of washing the base cloth are: When passing through the pool, the base cloth is immersed in the pool; the No. 1 pool is salt water, and the No. 2 and No. 3 pools are clear water.
需要说明的是,浸好浆料的基布通过设置动力辊装置进行连续输送,整个装置设置在所有水池的正上方,并且,由于第一水池、第二水池、第三水池之间相互隔开,基布在一定动力下运行时,整体呈波浪状,每两个动力辊之间的基布呈圆弧状,基布位于圆弧状的底部浸没于水池中,基布浸没于水池中的时间根据动力辊的运行速度来确定,动力辊的运动方式也可采取规律的间歇式运动,每一次运动的时长大于静止的时长,这样可使得基布每变动一次位置后便可相对延长在水池中浸没的时长,提高基布中DMF的去除效果。It should be noted that the base cloth impregnated with the slurry is continuously conveyed by setting a power roller device, and the whole device is arranged directly above all the pools, and since the first pool, the second pool, and the third pool are separated from each other , when the base cloth is running under a certain power, the whole is wavy, the base cloth between each two power rollers is in the shape of an arc, the base cloth is located at the bottom of the arc shape and immersed in the pool, The time is determined according to the running speed of the power roller, and the movement mode of the power roller can also adopt regular intermittent motion. The duration of each movement is longer than the static duration, so that the base fabric can be relatively extended in the pool after each change of position. The time of immersion in the medium is increased to improve the removal effect of DMF in the base fabric.
而且,由于基布呈圆弧状,浸没在水池中的基布由于倾斜角度的存在,在重力作用下,基布中的DMF会逐渐汇集在圆弧的底部,便于水池中的溶液和DMF充分混合。Moreover, because the base cloth is in the shape of an arc, the DMF in the base cloth will gradually gather at the bottom of the arc under the action of gravity due to the existence of the inclined angle of the base cloth immersed in the pool, which is convenient for the solution and DMF in the pool to be sufficient. mix.
动力辊每运转一次,基布浸没于水池中的幅长都是一致的,该幅长可以通过设定动力辊的运行速度和运行时间来控制,优化的,基布沿运行方向上以水面为对称面对称设置,浸没于水池中的幅长称为下半弧段,外露于水面上的幅长称为上半弧段,举例说明,每次运行后,上半弧段外露于水面上之后便会转换至浸没于水池中,此时为下半弧段,如此设置,当一个下半弧段在第一水池中进行第一次清洗之后,从第一水池露出变成上半弧段,再转变成下半弧段进入第二水池中进行第二次清洗,同理可得,之后同样以下半弧段进入第三水池进行第三次清洗。这样一来,整个基布均分成多段幅长一致的上半弧段或者下半弧段,处于下半弧段时便可进行对基布中DMF的清洗,处于上半弧段时便可在重力作用下使得基布中的DMF 汇集在下半弧段中,所有基布都能充分地被多次水洗,提高基布中DMF的去除效率。Each time the power roller runs, the width of the base fabric immersed in the pool is the same. The width can be controlled by setting the running speed and running time of the power roller. For optimization, the base fabric is immersed in the water surface along the running direction. Symmetrical planes are set symmetrically. The length of the width submerged in the pool is called the lower half arc, and the length of the width exposed on the water surface is called the upper half arc. For example, after each operation, the upper half arc is exposed on the water surface. After that, it will switch to being immersed in the pool, which is the lower half of the arc, so set up, when a lower half of the arc is cleaned in the first pool for the first time, it emerges from the first pool and becomes the upper half of the arc. , and then transformed into the lower half arc section into the second pool for the second cleaning, the same can be obtained, and then the same lower half arc section enters the third pool for the third cleaning. In this way, the entire base fabric is divided into multiple upper or lower arc segments with the same length. DMF in the base fabric can be cleaned when it is in the lower half arc, and can be cleaned in the upper half arc. Under the action of gravity, the DMF in the base fabric is collected in the lower half arc, and all the base fabrics can be fully washed with water for many times, which improves the removal efficiency of DMF in the base fabric.
而且此种水洗的方式好处在于,当基布运行过程中逐渐离开水池时,由于即将上行,此时,基布呈倾斜状态,水分在重力作用下会掉落,由于 DMF可以溶于水,内部的残余的DMF会随着水分在重力作用下与基布分离,更好地提高基布中DMF的去除效果。Moreover, the advantage of this water washing method is that when the base fabric gradually leaves the pool during the running process, since it is about to ascend, the base fabric is inclined at this time, and the water will fall under the action of gravity. Since DMF can dissolve in water, the internal The residual DMF will be separated from the base cloth with the water under the action of gravity, which can better improve the removal effect of DMF in the base cloth.
综述,合理调整动力辊的工作参数以及布局基布的运行状态,便可使得基布进行连续式的多次清洗,也正是因为这样,基布的DMF的去除效果最好。In summary, reasonable adjustment of the working parameters of the power roller and the running state of the layout base fabric can make the base fabric perform continuous multiple cleanings, and it is precisely because of this that the DMF removal effect of the base fabric is the best.
第四步:对基布进行预热、烫平、烘干、定型得到底胚,以160℃预热,烫平基布的时间为3min,烘干基布的温度为160℃,且基布的烘干时间为8min,定型基布的温度为160℃,时间为9s。The fourth step: preheating, ironing, drying and shaping the base fabric to obtain the bottom embryo, preheating at 160 ° C, ironing the base fabric for 3 minutes, drying the base fabric at a temperature of 160 ° C, and the base fabric The drying time is 8min, the temperature of the shaping base fabric is 160℃, and the time is 9s.
第五步:将溶剂型生物基可降解聚氨酯树脂涂刮到离型纸上,然后将涂刮有生物基可降解聚氨酯树脂的离型纸放入烘箱加热形成薄膜;所述离型纸依次经过一号刮机、二号刮机、三号刮机,所述一号刮机、二号刮机、三号刮机上分别包括一号刮刀、二号刮刀以及三号刮刀,所述一号刮刀距离所述离型纸的间距为7cm,所述二号刮刀距离所述离型纸的间距为1cm, 所述三号刮刀距离所述离型纸的间距为0.2cm。所述烘箱加热离型纸的温度为160℃。The fifth step: apply the solvent-based biodegradable polyurethane resin to the release paper, and then put the release paper coated with the biodegradable polyurethane resin into the oven to heat to form a film; No. 1 scraper, No. 2 scraper, and No. 3 scraper, the No. 1 scraper, No. 2 scraper, and No. 3 scraper respectively include No. 1 scraper, No. 2 scraper and No. 3 scraper, the No. 1 scraper The distance from the release paper is 7cm, the distance between the second scraper and the release paper is 1cm, and the distance between the third scraper and the release paper is 0.2cm. The temperature at which the oven heats the release paper is 160°C.
在使用的过程中,如果将生物基可降解聚氨酯树脂一步到位的涂刮在离型纸,容易导致气泡的形成,通过一号刮刀、二号刮刀以及三号刮刀与离型纸之间不同间距,使得生物基可降解聚氨酯树脂涂刮在离型纸上的效果得以提升,防止气泡的出现。In the process of use, if the biodegradable polyurethane resin is applied to the release paper in one step, it will easily lead to the formation of air bubbles. , so that the effect of biodegradable polyurethane resin coating on the release paper can be improved to prevent the appearance of air bubbles.
第六步:将薄膜与所述底胚贴合,再进行烘干,且烘干所述薄膜与底胚的温度为50℃,最后得到成品。The sixth step: bonding the film and the bottom embryo, and then drying, and drying the film and the bottom embryo at a temperature of 50° C., and finally obtaining a finished product.
对半成品合成革表面完整度进行检验,方法一:用碳12同位素法测定有机物质含量大于35%;方法二:用荧光光谱仪测定重金属含量低于欧盟标准;方法三:用气像液像质谱仪测定DMF含量低于欧盟标准;方法四:用丛林测试法测定14天耐老化不破损。最后将合格的成品合成革进行收卷处理。To test the surface integrity of semi-finished synthetic leather, method 1: use carbon 12 isotope method to determine the content of organic substances greater than 35%; method 2: use fluorescence spectrometer to determine that the content of heavy metals is lower than the EU standard; method 3: use gas image liquid mass spectrometer Determination of DMF content is lower than the EU standard; Method 4: Use the jungle test method to determine the 14-day aging resistance without damage. Finally, the qualified finished synthetic leather is rolled up.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.
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