CN118024384B - Method for strengthening the foot of prefabricated lightweight wall and formwork system - Google Patents

Method for strengthening the foot of prefabricated lightweight wall and formwork system Download PDF

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Publication number
CN118024384B
CN118024384B CN202410312459.9A CN202410312459A CN118024384B CN 118024384 B CN118024384 B CN 118024384B CN 202410312459 A CN202410312459 A CN 202410312459A CN 118024384 B CN118024384 B CN 118024384B
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China
Prior art keywords
template
pouring
control system
casting
temperature
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CN202410312459.9A
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CN118024384A (en
Inventor
杨秀仁
彭智勇
黄美群
林放
漆宏
毛赟
刘春梅
李培卿
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Qingdao Zhongke Kuntai Assembly Construction Technology Co ltd
Beijing Urban Construction Design and Development Group Co Ltd
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Beijing Urban Construction Design and Development Group Co Ltd
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Priority to CN202410312459.9A priority Critical patent/CN118024384B/en
Publication of CN118024384A publication Critical patent/CN118024384A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • B28B7/0035—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
    • B28B7/0044—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding the sidewalls of the mould being only tilted away from the sidewalls of the moulded article, e.g. moulds with hingedly mounted sidewalls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063—Control arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0002—Auxiliary parts or elements of the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/36—Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/382—Devices for treating, e.g. sanding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/386—Cleaning

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Abstract

A prefabricated light wall foot strengthening method and a template system are provided, wherein the upper planes of a surface layer mould and a bottom mould are flattened at the same horizontal height, the integral pouring of the wall surface layer and the bottom is realized, then the surface layer mould is adjusted from the horizontal to the vertical, the included angle between the surface layer mould plane and the upper plane of the bottom mould is adjusted from 180 degrees to 90 degrees, the included angle space between the surface layer mould plane and the upper plane of the bottom mould is compressed, the concrete originally paved in the included angle area is gradually piled up along with the compression of the included angle space, residual air bubbles remained at corners are fully extruded, and after solidification, the piled up area is more compact than other pouring areas, thereby realizing the foot strengthening of the wall. The method for realizing reinforcement of the feet of the wall body by adopting the active stacking mode solves the problem that the corners are not easy to be compact due to foam stagnation caused by the traditional passive pouring mode, synchronously realizes reinforcement of the surface layer and the feet, and better improves the preparation efficiency of the assembled wall plate.

Description

Method and template system for strengthening prefabricated light wall foot
Technical Field
The invention relates to the technical field of constructional engineering, in particular to a method and a template system for reinforcing the foot of a prefabricated light wall body by using template surface guniting and form adjustment, which are particularly suitable for preparing assembled components with protection requirements on the bottom of components such as wallboards and the like and can greatly improve the anti-collision, waterproof, dampproof and anti-erosion performances of the foot of the components such as the wall body and the like.
Background
Light assembled wallboards are often used in constructional engineering, the wallboards are made of light concrete or light materials, and the strength of the wallboards is low; in addition, in the preparation process of the wall, the edge of the wall mould is stagnant, so that the wall is not easy to fully pour, which is a difficult problem in the traditional process, and the edge strength of the wall is further weakened; in addition, in the actual construction and use process, the wallboard, particularly the feet thereof, are easy to damage and corrode, so that strengthening treatment is usually required to be carried out on the edges of the wall, particularly the feet. The traditional method adopts angle steel to wrap the basement, but the prefabrication of the binding material and the wall body is separated, the subsequent binding process is complex, the material is easy to deform in the binding process, the wall body assembly precision is affected, and the later binding material is easy to separate from the wall body to cause phenomena such as corrosion damage and the like.
Therefore, the designer of the invention has the defects that the designer synthesizes the experience and the achievement of related industries in a long period of time through intensive research and design, and researches and designs a method and a template system for strengthening the foot of the prefabricated light wall body so as to overcome the defects.
Disclosure of Invention
The invention aims to provide a method and a template system for reinforcing the feet of a prefabricated light wall, which ensure that the reinforcing effect of the feet of an assembled wall is realized synchronously with the preparation of a wallboard surface layer in the wallboard integrated prefabrication process by a wall foot stacking type reinforcing method and a template system matched and researched and developed.
In order to achieve the above purpose, the invention discloses a prefabricated light wall foot reinforced template system, which comprises side dies, bottom dies, a template rotating shaft, a telescopic cloth rolling structure and a template flusher, wherein the side dies, the bottom dies, the template rotating shaft, the telescopic cloth rolling structure and the template flusher are positioned on two sides, and is characterized in that:
The side mould is used for pouring the surface course, and one end of the side mould is provided with a template rotating shaft so as to realize the movement between the horizontal position and the vertical position through the rotation of the template rotating shaft, the bottom mould is positioned between the two side moulds, the upper end of the bottom mould is formed into a bottom frame through preliminary pouring, the upper surface of the bottom frame formed by pouring is used as the pouring bottom surface of a foot strengthening area of a wall body during pouring of the surface course, the template rotating shaft is provided with a driving device, the side mould can be adjusted to the vertical position around the template rotating shaft from the horizontal position, the two telescopic cloth rolling structures are also two and respectively comprise cloth rolling shafts, a spiral spring piece structure is arranged between the two ends of each cloth rolling shaft and the side mould, the spiral spring piece structure comprises a spiral spring piece, when the side mould is positioned at the horizontal position, the spiral spring piece is in a screwing state, so that the cloth rolling can be flattened to cover the joint area of the bottom mould and the side mould, after pouring materials are poured on the cloth rolling, the side mould is rotated to the vertical position, the spiral cloth is gradually loosened, and meanwhile the cloth rolling is gradually reduced, the cloth rolling surface is gradually, pouring materials on the wall foot strengthening areas are gradually formed on the wall boards, and the foot strengthening areas are stacked.
Wherein: the telescopic batching structure comprises a slurry plugging brush, wherein the slurry plugging brush consists of a high-density steel wire brush or a silica gel brush and is arranged at a batching inlet and outlet; along with the side mould is adjusted to vertical gesture by the horizontal gesture, the batching is the inside in-process of batching access & exit back gradually, remains pouring material on the batching, and thick liquid shutoff brush can strike off the residual pouring material on the entering batching access & exit batching this moment.
Wherein: the system also comprises a control system, wherein the control system mainly comprises: the template center instruction control system uniformly coordinates parameter control instructions among all systems according to the design requirements of the wallboard; the template posture control system receives a template center control instruction and adjusts the template posture; the slip form grouting cooperative system receives a template center control instruction in the panel pouring process, and moves the template at a constant speed, so that the pouring quantity and thickness are controlled; the pouring thickness detection system is used for measuring the pouring thickness through laser ranging, feeding back the pouring thickness to the template central command control system, and sending out a control command of the spraying speed and the spraying quantity to the slip-form grouting cooperative system after the template central command control system calculates through relevant parameters; the pouring temperature detection system feeds back the environment temperature and the pouring material temperature to the template central command control system, and the template central command control system sends out side mold rotation and demolding control commands through relevant parameter calculation; the demoulding self-cleaning system instructs the template posture control system to adjust the posture of the side mould by the template center after the wallboard reaches the demoulding requirement, and transfers away the formed wallboard component; and then the template center instructs the template self-cleaning system to start, the flushing and cleaning of the rolling cloth access and the template are completed, and the next group of wallboard surface layers are prepared for pouring.
The invention also discloses a method for reinforcing the feet of the prefabricated light wall body, which is characterized by comprising the following steps:
The first step: the template central command control system sends a control command to the template posture control system, the template posture control system starts a template rotating shaft to drive the two side dies to be positioned at the horizontal position, and as the side dies are horizontally arranged, cloth rolls on the cloth rolling shaft are pulled out, and a cloth roll pouring area in the cloth roll forms a pouring area together with bottom frames in the side dies and the bottom dies;
and a second step of: the template center command control system sends a pouring command to the slip-form grouting cooperative system, the slip-form grouting cooperative system sends a regulation command, a pouring material passes through a grouting port, and meanwhile, the template system moves on a sliding rail, so that the pouring material can be uniformly poured in a pouring area, a pouring thickness detection system finishes thickness detection work from a pouring object, and the pouring thickness detection system sends thickness detection information to the template center command control system;
and a third step of: circularly carrying out the casting until the casting material finishes casting of the whole casting area;
Fourth step: after casting is completed, the template center command control system generates a temperature measurement command to the casting temperature detection system, and the casting temperature detection system starts to measure the temperature of the casting object until the casting object temperature meets a preset first casting temperature;
Fifth step: after the temperature of the casting object meets the preset first casting temperature, a template posture control system starts a template rotating shaft through an instruction to drive two side templates to be adjusted from a horizontal position to a vertical position, as the templates are adjusted to the vertical position, cloth on a cloth rolling shaft is rolled back, a cloth rolling casting area is gradually reduced to disappear, casting materials on the cloth rolling casting area are gradually accumulated and compacted in a foot area to form a foot strengthening area, after the side templates reach the vertical position, an in-place instruction is sent to the template posture control system, the template rotating shaft is stopped by the template posture control system, and the stopped operation instruction is sent to a template central instruction control system;
Sixth step: the template center command control system sends a temperature measurement command to the pouring temperature detection system, and the pouring temperature detection system starts to measure the temperature of the pouring object until the temperature of the pouring object meets a preset second pouring temperature;
seventh step: after the temperature of the pouring object meets the preset second pouring temperature, the template posture control system starts a template rotating shaft to drive the two side dies to be adjusted from the vertical position to the horizontal position, and the cloth roll on the cloth roll shaft is pulled out from the cloth roll inlet and outlet again along with the horizontal arrangement of the side dies; after the side die device is horizontally placed in place, sending an in-place instruction to a template posture control system, stopping the operation of a template rotating shaft by the template posture control system, and sending a stopped operation instruction to a template central control system;
Eighth step: the template center command control system sends a cleaning command to the demolding self-cleaning system, and the demolding self-cleaning system starts a cleaner to finish the template cleaning work.
The utility model also discloses a template system that prefabricated light wall foot reinforces, it contains side mould, bottom mould, template pivot, arc slide, thick liquid shutoff brush and template flusher that are located both sides, its characterized in that:
The side dies are used for pouring a surface layer, one end of each side die is provided with a die plate rotating shaft so as to realize movement between a horizontal position and a vertical position through rotation of the die plate rotating shaft, the bottom die is positioned between the two side dies, the upper end of each side die is used for forming a bottom frame through preliminary pouring, the upper surface of the bottom frame formed by pouring is used as the pouring bottom surface of a strengthening area of a wall foot during pouring of the surface layer, the die plate rotating shaft is provided with a driving device, the side dies can be adjusted to the vertical position from the horizontal position around the die plate rotating shaft, the arc-shaped sliding plates integrally extend from the feet of the side dies, the arc-shaped sliding plates are tangent with the edges of the bottom dies, the slurry plugging brushes are arranged on the lower sides of the edges tangent with the arc-shaped sliding plates, when the side dies are flattened, and pouring materials are poured on the side dies, the slurry plugging brushes seal the edges tangent areas of the bottom dies and the arc-shaped sliding plates, and grouting materials are prevented from running off from the edges tangent areas during pouring; along with the adjustment of the side die from the horizontal position to the vertical position, the arc-shaped sliding plate rotates tangentially along the edge of the bottom die, and in the rotating process, the slurry plugging brush continuously plugs the pouring material and scrapes the residual pouring material on the arc-shaped sliding plate passing through the tangential edge.
Wherein: the system also comprises a control system, wherein the control system mainly comprises: the template center instruction control system uniformly coordinates parameter control instructions among all systems according to the design requirements of the wallboard; the template posture control system receives a template center control instruction and adjusts the template posture; the slip form grouting cooperative system receives a template center control instruction in the panel pouring process, and moves the template at a constant speed, so that the pouring quantity and thickness are controlled; the pouring thickness detection system is used for measuring the pouring thickness through laser ranging, feeding back the pouring thickness to the template central command control system, and sending out a control command of the spraying speed and the spraying quantity to the slip form and grouting cooperative control system after the template central system calculates through relevant parameters; the pouring temperature detection system feeds back the environment temperature and the pouring material temperature to the template central command control system, and the template central command control system sends out side mold rotation and demolding control commands through relevant parameter calculation; the demoulding self-cleaning system instructs the template posture control system to adjust the quality state of the side mould by the template center after the wallboard reaches the demoulding requirement, and transfers away the formed wallboard component; and then the template center instructs the template self-cleaning system to start, the flushing and cleaning of the arc-shaped sliding plate access and the template are completed, and the next group of wallboard surface layers are prepared for pouring.
The invention also discloses a method for reinforcing the feet of the prefabricated light wall body, which is characterized by comprising the following steps:
The first step: the template central command control system sends a control command to the template posture control system, the template posture control system starts a template rotating shaft to drive the two side dies to be positioned at the horizontal position, and along with the horizontal arrangement of the side dies, the arc-shaped sliding plate area is gradually extended out to form a pouring area together with the side dies and the bottom frames in the bottom dies;
and a second step of: the template center command control system sends a pouring command to the slip-form grouting cooperative system, the slip-form grouting cooperative system sends a regulation command, a pouring material passes through a grouting port, and meanwhile, the template system moves on a sliding rail, so that the pouring material can be uniformly poured in a pouring area, a pouring thickness detection system finishes thickness detection work from a pouring object, and the pouring thickness detection system sends thickness detection information to the template center command control system;
and a third step of: circularly carrying out the casting until the casting material finishes casting of the whole casting area;
Fourth step: after casting is completed, the template center command control system generates a temperature measurement command to the casting temperature detection system, and the casting temperature detection system starts to measure the temperature of the casting object until the casting object temperature meets a preset first casting temperature;
Fifth step: after the temperature of the casting object meets the preset first casting temperature, a template posture control system starts a template rotating shaft through an instruction to drive two side dies to be adjusted from a horizontal position to a vertical position, as the dies are adjusted to be vertical positions, a casting area of an arc-shaped sliding plate gradually reduces to disappear, casting materials on the arc-shaped sliding plate are gradually accumulated and compacted in a foot area to form a foot strengthening area, an in-place instruction is sent to the template posture control system after the side dies reach the vertical position, the template posture control system stops the operation of the template rotating shaft, and the stopped operation instruction is sent to a template central instruction control system;
Sixth step: the template center command control system sends a temperature measurement command to the pouring temperature detection system, and the pouring temperature detection system starts to measure the temperature of the pouring object until the temperature of the pouring object meets a preset second pouring temperature;
Seventh step: after the temperature of the casting object meets the preset second casting temperature, the template posture control system starts a template rotating shaft to drive the two side dies to be adjusted to be horizontal from the vertical position, and after the side dies are horizontally arranged, a in-place instruction is sent to the template posture control system, the template posture control system stops the operation of the template rotating shaft, and the stopped operation instruction is sent to the template central command control system;
Eighth step: the template center command control system sends a cleaning command to the demolding self-cleaning system, and the demolding self-cleaning system starts a cleaner to finish the template cleaning work.
As can be seen from the above, the method and the template system for reinforcing the feet of the prefabricated light wall body have the following effects:
1. The wall corner pouring and the wallboard finish coat pouring are synchronously poured once, the integrity of the wall corner and the wall is ensured from the molding stage, the seam formation of the spliced surface of the secondary process combination is avoided, the invasion of water vapor and corrosion is prevented, the rotary die system and the device are adopted, the uniform rotation of the template is realized, meanwhile, the finish coat materials in the corner area are effectively piled and extruded, the corner reinforcement of the wallboard is realized, the anti-collision performance of the corner of the wall during assembly is effectively improved, and meanwhile, the moisture resistance and corrosion resistance of the corner during use are also improved.
2. The upper planes of the surface layer mould and the bottom mould are flattened at the same horizontal height, the surface layer and the bottom of the wall body are integrally poured, then the surface layer mould is horizontally adjusted to be vertical, the included angle between the upper planes of the surface layer mould and the bottom mould is adjusted to be 90 degrees by 180 degrees, the included angle space between the upper planes of the surface layer mould and the bottom mould is compressed, concrete originally paved in the included angle area is gradually piled up along with the compression of the included angle space, residual air bubbles remained at corners are fully extruded, and after solidification, the piled area is more compact than other pouring areas, so that the foot strengthening of the wall body is realized. The method for realizing reinforcement of the feet of the wall body by adopting the active stacking mode solves the problem that the corners are not easy to be compact due to foam stagnation caused by the traditional passive pouring mode, synchronously realizes reinforcement of the surface layer and the feet, and better improves the preparation efficiency of the assembled wall plate.
3. The outside of the corner area of the template is provided with the scrubbing brush and the template flusher, the template brush further plays a role in preventing grouting material from losing on one hand, on the other hand, the template flusher is matched to play a role in cleaning the surface of the template after demolding, and the arc area (the key position for realizing corner extrusion reinforcement) of the die is provided with the extrusion type of the die and the alternative type of cloth rolling, so that the template is suitable for different production requirements.
The details of the present invention can be found in the following description and the accompanying drawings.
Drawings
Fig. 1 shows a schematic view of a first embodiment of the prefabricated lightweight wall foot reinforced form system of the present invention.
Fig. 2 shows a schematic tiling of the embodiment of fig. 1.
Fig. 3 shows a schematic structural view of a second embodiment of the rotary die device of the present invention.
Fig. 4 shows a schematic diagram of the casting process in the present invention.
Fig. 5 is a schematic view showing a method for reinforcing the foot of the prefabricated lightweight wall according to the present invention.
Detailed Description
Referring to fig. 1 and 2, a first embodiment of the prefabricated lightweight wall foot reinforced form system of the present invention is shown.
In this embodiment, the prefabricated lightweight wall foot reinforced formwork system of the invention is a telescopic cloth rolling formwork system structure, which mainly comprises side molds 6, a bottom mold 2, a formwork rotating shaft 5, a telescopic cloth rolling structure and a formwork flusher 11 which are positioned at two sides, wherein the side molds 6 are used for surface layer casting, one end of the side molds 6 is provided with the formwork rotating shaft 5 so as to realize the movement between a horizontal position and a vertical position through the rotation of the formwork rotating shaft 5, the bottom mold 2 is positioned between the two side molds 6, the upper end of the bottom mold is used for forming a bottom frame 1 through advanced casting, the upper surface of the bottom frame 1 which is cast and molded is used as the casting bottom surface of a wall foot reinforced area during surface layer casting, the side molds can be adjusted to the vertical position from the horizontal position around the formwork rotating shaft, the telescopic cloth rolling structure is also provided with two side molds, and respectively comprises a cloth rolling 9 and a cloth rolling shaft 3, preferably, one end of the cloth rolling 9 is connected with a connecting area of the bottom mold 2, the other end of the cloth rolling cloth 9 is connected with a connecting area of the side molds 6, the rolling cloth shaft is connected with a spiral spring piece 6, the spiral spring piece is arranged between the side molds 6 and the spiral spring piece is gradually stacked at the two ends of the spiral mold 6 when the spiral mold is gradually turned to the spiral mold 6 is gradually stacked at the two ends of the spiral mold 6, the spiral mold is gradually stacked at the spiral mold position is gradually turned up to the spiral mold position is gradually stacked at the bottom surface of the bottom mold 6, and the spiral mold is gradually coiled up to the spiral mold is gradually and coiled, the reinforcing effect of the wallboard foot is formed.
The telescopic rolling cloth structure comprises a slurry plugging brush, wherein the slurry plugging brush consists of a high-density steel wire brush or a silica gel brush and can be arranged in a rolling cloth inlet and outlet 10 on a side die 6; along with the side mould is adjusted to vertical gesture by the horizontal gesture, the batching is the inside in-process of batching access & exit that rolls up gradually, probably remains pouring material on the batching, and thick liquid shutoff brush can strike off the residual pouring material on the entering batching access & exit batching this moment.
The template flusher 11 is connected with a water pump and a water pipe to further flush and clean the slurry plugging brush, the side template after demoulding and the surface of the poured rolled cloth.
The template system of the invention also comprises a control system, wherein the control system mainly comprises: the template center instruction control system A uniformly coordinates parameter control instructions among all systems according to the design requirements of the wallboard; the template posture control system B receives a template center control instruction and adjusts the template posture; the slip form grouting cooperative system C receives a template center control instruction in the panel pouring process, and moves the template at a constant speed, so that the pouring quantity and thickness are controlled; the pouring thickness detection system D is used for measuring the pouring thickness through laser ranging and feeding back to the template central command control system, and a slip form and grouting cooperative control system is used for sending a control command of the grouting speed and the grouting quantity through relevant parameter calculation to the template central command control system; the pouring temperature detection system E feeds back to the template central command control system through the environment temperature and the pouring material temperature, and the template central command control system sends out side mold rotation and demolding control commands through relevant parameter calculation; the self-cleaning system F for demoulding instructs the template posture control system to adjust the quality of the side mould by the template center after the wallboard reaches the demoulding requirement, and transfers away the formed wallboard component; and then the template center instructs the template self-cleaning system to start, the flushing and cleaning of the rolling cloth access and the template are completed, and a group of wallboard surface layers are prepared for pouring.
In this embodiment, referring to both fig. 4 and 5, the main workflow of the template system of the present invention is as follows:
the first step: the template central control system A sends a control command a to the template posture control system B, the template posture control system B starts the template rotating shaft 5 through the command B to drive the two side templates 6 to be positioned at the horizontal position, the cloth 9 on the cloth rolling shaft 3 is pulled out from the cloth rolling inlet and outlet 10 along with the flat arrangement of the side templates 6 (one end of the cloth rolling 9 is connected with the cloth rolling shaft 3, the other end of the cloth rolling is connected with a connecting area fixed on the bottom die 2, when the side templates 6 are flat arranged, a section of cloth rolling pouring area 13 in the cloth rolling 9 and a pouring area formed by the side dies 6 and the bottom frame 1 in the bottom die together), after the side templates 6 are flat arranged in place, an in-place command c is sent to the template posture control system B, the template rotating shaft 5 is stopped by the template posture control system B, and a stopped running command d is sent to the template central control system A.
And a second step of: the template center control system A sends a pouring instruction e to the slip-form grouting cooperative system C, the slip-form grouting cooperative system C sends a regulating instruction f, the pouring material 7 passes through the grouting opening 17, and meanwhile, the template system moves on the sliding rail 14, so that the pouring material 7 can be uniformly poured on the template system (particularly, a side template 6 at a horizontal position, a roll pouring area 13 and a pouring area on a bottom frame 1 in a pre-poured bottom mold, and a short three-dimensional fiber net 8 is inserted in the bottom frame 1 in advance to form an integral component), the moving speed of the template system on the sliding rail 14 (the template system can be selectively moved from right to left according to the position of the grouting opening or from left to right as shown in the drawing) is determined according to the grouting amount and the grouting speed (particularly, in the pouring process, a pouring thickness detection system D finishes a thickness detection work g from the pouring material 7, and the thickness detection information h is sent to the template center control system A by the pouring thickness detection system D).
And a third step of: and (3) moving the template system, and circularly carrying out template center control system A-running instruction e-slip form grouting cooperative system C-instruction f-template device-acquisition thickness detection work g-sending detection information h until pouring materials finish pouring of the whole pouring area.
Fourth step: after casting is finished, namely when the condition 1 is met, a temperature measurement instruction i is generated from the template central control system A to the casting temperature detection system E, and the casting temperature detection system E starts to measure the temperature j of the casting 7 and acquires temperature information k; transmitting back to the pouring temperature detection system E; and the pouring temperature detection system E transmits the temperature information back to the template central control system A in real time until the temperature of the pouring object meets the preset first pouring temperature, namely the condition 2 is met.
Fifth step: after the casting temperature meets the preset first casting temperature, a template center control system A sends a command m for adjusting the angle of the side mold to a template posture control system B; the template posture control system B starts the template rotating shaft 5 through the instruction n to drive the two side templates 6 to be adjusted from the horizontal position to the vertical position, the cloth rolling 9 on the cloth rolling shaft 3 is rolled back from the cloth rolling inlet and outlet 10 along with the adjustment of the templates 6 to the vertical position, the cloth rolling pouring area 13 is gradually reduced to disappear, pouring materials 7 on the cloth rolling pouring area 13 are gradually piled up and compacted in the foot area to form the foot strengthening area 4, after the side templates 6 reach the vertical position, an in-place instruction o is sent to the template posture control system B, namely, when the condition 3 is met, the template posture control system B stops the operation of the template rotating shaft 5, and sends a stopped operation instruction p to the template central control system A.
Sixth step: the template center control system A sends a temperature measurement instruction i to the pouring temperature detection system E, and the pouring temperature detection system E starts to measure the temperature j of the pouring object 7 and acquires temperature information k; transmitting back to the pouring temperature detection system E; the pouring temperature detection system E transmits temperature information back to the template central control system A in real time; and (3) until the casting temperature meets the preset second casting temperature, namely 'condition 4'.
Seventh step: after the casting temperature meets the preset second casting temperature, a template center control system A sends a command m for adjusting the angle of the side mold to a template posture control system B; the template attitude control system B starts the template rotating shaft 5 through the instruction n to drive the two side templates 6 to be adjusted from the vertical position to the horizontal position, and the cloth 9 on the cloth rolling shaft 3 is pulled out from the cloth rolling inlet and outlet 10 again along with the flat arrangement of the side templates 6; after the side template device is put in place, an in-place instruction o is sent to the template posture control system B, the template posture control system B stops the operation of the template device, and a stopped operation instruction p is sent to the template central control system A, namely 'condition 5' is met.
Eighth step: the template center control system A sends a cleaning command q to the self-cleaning system F, the self-cleaning system F starts a cleaner 11 to finish template cleaning work r at the rolling cloth entrance 10, after the cleaning work is finished, a cleaning finishing command s is sent to the self-cleaning system F, and a stopped cleaning command t is sent to the template center control system A, so that the first round of wallboard surface layer structure manufacturing is finished.
Ninth step: and (5) the first step to the eighth step are circulated to finish the subsequent wallboard surface layer structure preparation work.
As shown in fig. 3, a second embodiment of the prefabricated lightweight wall foot reinforced form system of the present invention is shown.
In the embodiment, the prefabricated lightweight wall foot reinforced formwork system is an arc slide plate type formwork system structure, and mainly comprises side molds 6, a bottom mold 2, a formwork rotating shaft 5, an arc slide plate 19, a slurry plugging brush 21 and a formwork flusher 11 which are positioned at two sides, wherein one end of the side mold 6 is provided with the formwork rotating shaft 5 so as to realize movement between a horizontal position and a vertical position through rotation of the formwork rotating shaft 5, the bottom mold 2 is positioned between the two side molds 6, the upper end of the bottom mold 2 forms a bottom frame 1 through preliminary pouring, the upper surface of the bottom frame 1 formed through pouring is used as a pouring bottom surface of a wall foot reinforced area during pouring of a surface layer, the formwork rotating shaft 5 is provided with a driving device, the side molds can be adjusted to the vertical position from the horizontal position around the formwork rotating shaft, the arc slide plate 19 extends integrally from the foot of the side mold, the arc slide plate is tangential to the edge of the bottom mold, the slurry plugging brush 21 is formed by a high-sealing steel wire brush or a silica gel plugging strip, the slurry plugging brush 21 is arranged at the lower side of the edge of the side mold 2 tangential to the edge of the bottom mold, when the side mold is poured, and the slurry plugging brush 21 is flattened, and the slurry plugging material is prevented from flowing from the edge tangential to the edge of the arc slide plate area when the bottom mold is poured; as the side mold is adjusted from the horizontal position to the vertical position, the arc-shaped slide plate rotates tangentially along the edge of the bottom mold, and during the rotation, the slurry plugging brush 21 scrapes off the casting material while continuing to plug the casting material, and the casting material may remain on the arc-shaped slide plate passing through the tangential edge.
The template flusher 11 is connected with a water pump and a water pipe to further flush and clean the slurry plugging brush 21, the tangent area between the bottom die 2 and the edge of the arc-shaped sliding plate 19 after demoulding and the surface of the arc-shaped sliding plate 19.
The template system of the invention also comprises a control system, wherein the control system mainly comprises: the template center instruction control system A uniformly coordinates parameter control instructions among all systems according to the design requirements of the wallboard; the template posture control system B receives a template center control instruction and adjusts the template posture; the slip form grouting cooperative system C receives a template center control instruction in the panel pouring process, and moves the template at a constant speed, so that the pouring quantity and thickness are controlled; the pouring thickness detection system D is used for measuring the pouring thickness through laser ranging and feeding back to the template central command control system, and a slip form and grouting cooperative control system is used for sending a control command of the grouting speed and the grouting quantity through relevant parameter calculation to the template central command control system; the pouring temperature detection system E feeds back to the template central command control system through the environment temperature and the pouring material temperature, and the template central command control system sends out side mold rotation and demolding control commands through relevant parameter calculation; the self-cleaning system F for demoulding instructs the template posture control system to adjust the quality of the side mould by the template center after the wallboard reaches the demoulding requirement, and transfers away the formed wallboard component; and then the template center instructs the template self-cleaning system to start, the flushing and cleaning of the arc-shaped sliding plate access and the template are completed, and the next group of wallboard surface layers are prepared for pouring.
In this embodiment, referring to both fig. 4 and 5, the main workflow of the template system of the present invention is as follows:
The first step: the template central control system A sends a control command a to the template posture control system B, the template posture control system B starts the template rotating shaft 5 through the command B to drive the two side templates 6 to be positioned at the horizontal position, the arc-shaped sliding plates 19 are gradually extended out along with the horizontal arrangement of the side templates 6, a pouring area is formed together with the side templates 6 and the bottom frame 1 in the bottom mold, after the side templates 6 are horizontally arranged in place, an in-place command c is sent to the template posture control system B, the template posture control system B stops the operation of the template rotating shaft 5, and a stopped operation command d is sent to the template central control system A.
And a second step of: the template center control system A sends a pouring instruction e to the slip-form grouting cooperative system C, the slip-form grouting cooperative system C sends a regulating instruction f, the pouring material 7 passes through the grouting opening 17, and meanwhile, the template system moves on the sliding rail 14, so that the pouring material 7 can be uniformly poured on the template system (particularly, a pouring area on a side template 6 at a horizontal position, an arc-shaped sliding plate 19 and a bottom frame 1 in a pre-poured bottom mold, and a short three-dimensional fiber net 8 is inserted in the bottom frame 1 in advance to form an integral component), the moving speed of the template system on the sliding rail 14 (the template system can be selectively moved from right to left according to the position of the grouting opening or from left to right as shown), the thickness detection system D is required to be determined according to the grouting amount and the grouting speed, and particularly, in the pouring process, the thickness detection system D completes thickness detection work g from the pouring object 7, and the thickness detection information h is sent to the template center control system A by the pouring thickness detection system D.
And a third step of: and (3) moving the template system, and circularly carrying out template center control system A-running instruction e-slip form grouting cooperative system C-instruction f-template device-acquisition thickness detection work g-sending detection information h until pouring materials finish pouring of the whole pouring area.
Fourth step: after casting is finished, namely when the condition 1 is met, a temperature measurement instruction i is generated from the template central control system A to the casting temperature detection system E, and the casting temperature detection system E starts to measure the temperature j of the casting 7 and acquires temperature information k; transmitting back to the pouring temperature detection system E; and the pouring temperature detection system E transmits the temperature information back to the template central control system A in real time until the temperature of the pouring object meets the preset first pouring temperature, namely the condition 2 is met.
Fifth step: after the casting temperature meets the preset first casting temperature, a template center control system A sends a command m for adjusting the angle of the side mold to a template posture control system B; the template posture control system B starts the template rotating shaft 5 through the instruction n to drive the two side templates 6 to be adjusted from the horizontal position to the vertical position, the pouring area of the arc-shaped sliding plate 19 gradually reduces to disappear along with the adjustment of the templates 6 to the vertical position 24, the pouring material 7 on the arc-shaped sliding plate 19 is gradually accumulated and compacted in the foot area to form the foot strengthening area 4, after the side mold 6 reaches the vertical position, an in-place instruction o is sent to the template posture control system B, namely, when the condition 3 is met, the template posture control system B stops the operation of the template rotating shaft 5, and sends a stopped operation instruction p to the template central control system A.
Sixth step: the template center control system A sends a temperature measurement instruction i to the pouring temperature detection system E, and the pouring temperature detection system E starts to measure the temperature j of the pouring object 7 and acquires temperature information k; transmitting back to the pouring temperature detection system E; the pouring temperature detection system E transmits temperature information back to the template central control system A in real time; and (3) until the casting temperature meets the preset second casting temperature, namely 'condition 4'.
Seventh step: after the casting temperature meets the preset second casting temperature, a template center control system A sends a command m for adjusting the angle of the side mold to a template posture control system B; the template attitude control system B starts the template rotating shaft 5 through the instruction n to drive the two side templates 6 to be adjusted from the vertical position to the horizontal position, and the arc-shaped sliding plate 19 is again displayed along with the side templates 6 being horizontally arranged; after the side template device is put in place, an in-place instruction o is sent to the template posture control system B, the template posture control system B stops the operation of the template device, and a stopped operation instruction p is sent to the template central control system A, namely 'condition 5' is met.
Eighth step: the template center control system A sends a cleaning instruction q to the self-cleaning system F, the self-cleaning system F starts the cleaner 11 to finish the template cleaning work r after the arc-shaped sliding plate is connected with the bottom die 2 in a tangent way, after the cleaning work is finished, the cleaning completion instruction s is sent to the self-cleaning system F, and the stopped cleaning instruction t is sent to the template center control system A, so that the first round of wallboard surface layer structure manufacturing is finished.
Ninth step: and (5) the first step to the eighth step are circulated to finish the subsequent wallboard surface layer structure preparation work.
Therefore, the core principle of the method is that the pouring materials poured in the area are formed into a stacked state by compressing the foot space of the wallboard die, so that residual air bubbles remained at corners are fully extruded, the pouring materials are solidified, and finally the reinforcement of feet is realized.
According to the invention, the upper planes of the surface layer mould and the bottom mould are flattened at the same horizontal height, so that the integral pouring of the surface layer and the bottom of the wall body is realized, then the surface layer mould is adjusted from horizontal to vertical, the included angle between the surface layer mould plane and the upper plane of the bottom mould is adjusted from 180 degrees to 90 degrees, the included angle space between the surface layer mould plane and the upper plane of the bottom mould is compressed, the concrete originally paved in the included angle area is gradually piled up along with the compression of the included angle space, residual air bubbles remained at corners are fully extruded, and after solidification, the piled area is more compact than other pouring areas, so that the foot strengthening of the wall body is realized. The method for realizing reinforcement of the feet of the wall body by adopting the active stacking mode solves the problem that the corners are not easy to be compact due to foam stagnation caused by the traditional passive pouring mode, synchronously realizes reinforcement of the surface layer and the feet, and better improves the preparation efficiency of the assembled wall plate.
It is to be clearly understood that the above description and illustration is made only by way of example and not as a limitation on the disclosure, application or use of the invention. Although embodiments have been described in the embodiments and illustrated in the accompanying drawings, the invention is not limited to the specific examples illustrated by the drawings and described in the embodiments as the best mode presently contemplated for carrying out the teachings of the invention, and the scope of the invention will include any embodiments falling within the foregoing specification and the appended claims.

Claims (7)

1.一种预制轻质墙体脚部强化的模板系统，其包含位于两侧的侧模具、底模具、模板转轴、伸缩卷布结构和模板冲洗器，其特征在于：1. A prefabricated lightweight wall foot reinforcement formwork system, comprising side molds, a bottom mold, a template rotating shaft, a telescopic cloth rolling structure and a template flusher located on both sides, characterized in that: 所述侧模具用于面层浇筑，其一端设有模板转轴，以通过模板转轴的转动实现在水平位置和竖直位置之间的移动，所述底模具位于两侧模具之间，其上端通过先期浇筑来形成底部边框，并在面层浇筑时将浇筑成型的底部边框的上表面作为墙体脚部强化区的浇筑底面，所述模板转轴设有驱动装置，其使侧模具能绕模板转轴由水平位置调整到竖直位置，所述伸缩卷布结构同样为两个，分别包含卷布和卷布轴，所述卷布轴的两端与侧模具之间设置有螺旋弹簧片结构，所述螺旋弹簧片结构包含螺旋弹簧，当侧模具位于水平位置时，螺旋弹簧片处于旋紧状态，使得卷布能被展平以覆盖住底模具和侧模具的交接区域，浇筑材料被浇筑在卷布之上后，将侧模具转动至竖直位置时，螺旋弹簧片逐渐松弛，同时卷布被逐渐收进，卷布面逐渐变小，卷布上的浇筑材料逐渐堆积在墙脚区域，形成墙板脚部强化的效果。The side mold is used for casting the surface layer, and one end of the side mold is provided with a template rotating shaft to realize movement between a horizontal position and a vertical position by rotating the template rotating shaft. The bottom mold is located between the two side molds, and its upper end is formed into a bottom frame by early casting, and when the surface layer is cast, the upper surface of the cast bottom frame is used as the casting bottom surface of the wall foot reinforcement area. The template rotating shaft is provided with a driving device, which enables the side mold to be adjusted from a horizontal position to a vertical position around the template rotating shaft. The telescopic cloth rolling structure also has two, which respectively include a cloth rolling and a cloth rolling A shaft, a spiral spring sheet structure is arranged between the two ends of the cloth rolling shaft and the side mold, the spiral spring sheet structure includes a spiral spring, when the side mold is in a horizontal position, the spiral spring sheet is in a tightened state, so that the cloth can be flattened to cover the junction area of the bottom mold and the side mold, after the casting material is cast on the cloth, when the side mold is rotated to a vertical position, the spiral spring sheet gradually relaxes, and the cloth is gradually retracted, the cloth rolling surface gradually becomes smaller, and the casting material on the cloth is gradually accumulated in the wall foot area, forming an effect of strengthening the wall panel foot. 2.如权利要求1所述的预制轻质墙体脚部强化的模板系统，其特征在于：所述伸缩卷布结构包含浆液封堵刷，其由高密钢丝刷或硅胶刷组成，设置在卷布出入口，当侧模具被展平，浇筑材料浇筑其上时，浆液封堵刷密封卷布出入口，防止浇筑时浇筑材料从卷布出入口处流失；随着侧模具由水平姿态调整至竖直姿态，卷布逐渐回卷布出入口内部过程中，卷布上残留浇筑材料，浆液封堵刷此时可对进入卷布出入口卷布上的残留浇筑材料进行刮除。2. The prefabricated lightweight wall foot reinforcement formwork system as described in claim 1 is characterized in that: the retractable cloth rolling structure includes a slurry sealing brush, which is composed of a high-density steel wire brush or a silicone brush and is arranged at the cloth rolling entrance and exit. When the side mold is flattened and the casting material is poured thereon, the slurry sealing brush seals the cloth rolling entrance and exit to prevent the casting material from flowing out of the cloth rolling entrance and exit during pouring; as the side mold is adjusted from a horizontal posture to a vertical posture, the cloth rolling gradually returns to the inside of the cloth rolling entrance and exit, and the casting material remains on the cloth rolling, and the slurry sealing brush can scrape off the residual casting material on the cloth rolling entering the cloth rolling entrance and exit. 3.如权利要求1所述的预制轻质墙体脚部强化的模板系统，其特征在于：还包含控制系统，所述控制系统主要包括：模板中枢指令控制系统，其根据墙板设计要求，统一协调各系统间参数控制指令；模板姿态控制系统，接受模板中枢控制指令，调整模板姿态；滑模注浆协同系统，在面板浇筑过程中，接受模板中枢控制指令，匀速移动模板，确保了浇筑量及厚度的控制；浇筑厚度检测系统，通过激光测距测量出浇筑厚度，反馈给模板中枢指令控制系统，待模板中枢指令控制系统通过相关参数计算，对滑模注浆协同系统发出喷浆速度和喷浆量的控制指令；浇筑温度检测系统，通过环境温度和浇筑材料温度，反馈给模板中枢指令控制系统，待模板中枢指令控制系统通过相关参数计算，对模板姿态控制系统发出侧模具转动和脱模控制指令；脱模自清洁系统，当墙板达到脱模要求后，模板中枢指令模板姿态控制系统调整侧模具姿态，并调运走成型的墙板构件；然后模板中枢指令模板自清洁系统开启，完成卷布出入口以及模板的冲洗清洁，准备下一组墙板面层浇筑。3. The prefabricated lightweight wall foot reinforcement formwork system as described in claim 1 is characterized in that it also includes a control system, which mainly includes: a formwork central command control system, which coordinates the parameter control commands between the systems according to the wall panel design requirements; a formwork attitude control system, which receives the formwork central control command and adjusts the formwork attitude; a slipform grouting coordination system, which receives the formwork central control command during the panel pouring process and moves the formwork at a uniform speed to ensure the control of the pouring amount and thickness; a pouring thickness detection system, which measures the pouring thickness through laser ranging and feeds back to the formwork central command control system, and waits for the formwork central command control system to pass the control. Through relevant parameter calculation, the control instructions of spraying speed and spraying amount are issued to the slipform grouting coordination system; the pouring temperature detection system feeds back to the template central command control system through the ambient temperature and the pouring material temperature, and the template central command control system calculates the relevant parameters and issues side mold rotation and demoulding control instructions to the template posture control system; demoulding self-cleaning system, when the wall panel meets the demoulding requirements, the template center instructs the template posture control system to adjust the side mold posture and transport the formed wall panel components away; then the template center instructs the template self-cleaning system to start, completes the cloth roll entrance and exit and the flushing and cleaning of the template, and prepares for the next set of wall panel surface pouring. 4.一种预制轻质墙体脚部强化的方法，其特征在于包含如下步骤：4. A method for strengthening the foot of a prefabricated lightweight wall, characterized by comprising the following steps: 第一步：模板中枢指令控制系统向模板姿态控制系统发出控制指令，模板姿态控制系统启动模板转轴，带动两个侧模具位于水平位置，随着侧模具平置，卷布轴上的卷布抽出，卷布中的一段卷布浇筑区与侧模具和底模具中底部边框共同形成的浇筑区；Step 1: The template central command control system sends a control command to the template posture control system. The template posture control system starts the template rotating shaft, driving the two side molds to a horizontal position. As the side molds are placed flat, the cloth on the cloth roll shaft is pulled out, and a section of the cloth roll casting area in the cloth roll and the side mold and the bottom frame in the bottom mold jointly form a casting area; 第二步：模板中枢指令控制系统将浇筑指令发送给滑模注浆协同系统，由滑模注浆协同系统发出调控指令，将浇筑材料通过注浆口，同时模板系统在滑轨上进行移动，使得浇筑材料能均衡浇筑于浇筑区，浇筑厚度检测系统从浇筑物中完成厚度检测工作，并由浇筑厚度检测系统将厚度检测信息发送给模板中枢指令控制系统；Step 2: The template central command control system sends the pouring command to the slipform grouting coordination system, which issues a control command to pass the pouring material through the grouting port. At the same time, the template system moves on the slide rail so that the pouring material can be evenly poured in the pouring area. The pouring thickness detection system completes the thickness detection work from the pouring material, and the pouring thickness detection system sends the thickness detection information to the template central command control system; 第三步：循环进行直至浇筑材料完成整个浇筑区的浇筑；Step 3: Continue the cycle until the pouring material completes the pouring of the entire pouring area; 第四步：浇筑完成后，模板中枢指令控制系统向浇筑温度检测系统发生测温指令，浇筑温度检测系统开始对浇筑物进行测温，直至浇筑物温度满足预设第一浇筑温度；Step 4: After pouring is completed, the template central command control system sends a temperature measurement command to the pouring temperature detection system, and the pouring temperature detection system starts to measure the temperature of the pouring until the temperature of the pouring meets the preset first pouring temperature; 第五步：浇筑物温度满足预设第一浇筑温度后，模板姿态控制系统通过指令启动模板转轴，带动两个侧模具由水平位置调整为竖直位置，随着模具调整为竖直位置，卷布轴上的卷布被卷回，卷布浇筑区逐渐减少至消失，卷布浇筑区上的浇筑材料被逐渐堆积挤密在脚部区域，形成脚部强化区，侧模具到达竖直位置后，到位指令发送给模板姿态控制系统，由模板姿态控制系统停止模板转轴运转，并将已停止运转指令发送给模板中枢指令控制系统；Step 5: After the temperature of the casting meets the preset first casting temperature, the template posture control system starts the template shaft through instructions, driving the two side molds to adjust from the horizontal position to the vertical position. As the mold is adjusted to the vertical position, the cloth on the cloth roll shaft is rolled back, and the cloth roll casting area gradually decreases to disappear. The casting material on the cloth roll casting area is gradually accumulated and compacted in the foot area to form a foot reinforcement area. After the side mold reaches the vertical position, the arrival instruction is sent to the template posture control system, and the template posture control system stops the template shaft operation, and sends the stopped operation instruction to the template central command control system; 第六步：模板中枢指令控制系统发送测温指令给浇筑温度检测系统， 浇筑温度检测系统开始对浇筑物进行测温，直至浇筑物温度满足预设第二浇筑温度；Step 6: The template central command control system sends a temperature measurement command to the pouring temperature detection system, and the pouring temperature detection system starts to measure the temperature of the pouring until the temperature of the pouring meets the preset second pouring temperature; 第七步：浇筑物温度满足预设第二浇筑温度后，模板姿态控制系统启动模板转轴，带动两个侧模具由竖直位置调整为水平位置，随着侧模具平置，卷布轴上的卷布再次从卷布出入口中被抽出；侧模具装置平置到位后，将到位指令发送给模板姿态控制系统，由模板姿态控制系统停止模板转轴运转，并将已停止运转指令发送给模板中枢指令控制系统；Step 7: After the temperature of the casting meets the preset second casting temperature, the template posture control system starts the template rotating shaft, driving the two side molds to adjust from the vertical position to the horizontal position. As the side molds are placed flat, the cloth on the cloth rolling shaft is pulled out from the cloth rolling inlet and outlet again; after the side mold device is placed flat in place, the in-place instruction is sent to the template posture control system, and the template posture control system stops the operation of the template rotating shaft, and sends the stopped operation instruction to the template central command control system; 第八步：模板中枢指令控制系统发出清洗指令给脱模自清洁系统，由脱模自清洁系统启动清洗器完成模板清洗工作。Step 8: The template central command control system sends a cleaning command to the demoulding self-cleaning system, and the demoulding self-cleaning system starts the cleaner to complete the template cleaning work. 5.一种预制轻质墙体脚部强化的模板系统，其包含位于两侧的侧模具、底模具、模板转轴、弧形滑板、浆液封堵刷和模板冲洗器，其特征在于：5. A prefabricated lightweight wall foot reinforcement formwork system, comprising side molds, a bottom mold, a template rotating shaft, an arc-shaped slide plate, a slurry plugging brush and a template flusher located on both sides, characterized in that: 所述侧模具用于面层浇筑，其一端设有模板转轴，以通过模板转轴的转动实现在水平位置和竖直位置之间的移动，所述底模具位于两侧模具之间，其上端通过先期浇筑来形成底部边框，并在面层浇筑时将浇筑成型的底部边框的上表面作为墙体脚部强化区的浇筑底面，所述模板转轴设有驱动装置，其使侧模具能绕模板转轴由水平位置调整到竖直位置，所述弧形滑板从侧模具脚部整体延伸，弧形滑板与底模具边缘相切，所述浆液封堵刷由高密钢丝刷或硅胶刷或硅胶封堵条组成，设置在底模具与弧形滑板相切边缘的下侧，当侧模具被展平，浇筑材料浇筑其上时，浆液封堵刷密封底模具与弧形滑板边缘相切区，防止浇筑时浇筑材料从边缘相切区流失；随着侧模具由水平位置调整至竖直位置，弧形滑板沿底模具边缘相切着转动，在转动过程中，浆液封堵刷一边继续封堵浇筑材料，一边刮除通过了相切边缘处的弧形滑板上残留浇筑材料。The side mold is used for casting the surface layer, and one end of the side mold is provided with a template rotating shaft, so as to realize the movement between the horizontal position and the vertical position by rotating the template rotating shaft. The bottom mold is located between the two side molds, and the upper end of the bottom mold is formed by pre-casting to form a bottom frame, and when casting the surface layer, the upper surface of the cast bottom frame is used as the casting bottom surface of the wall foot reinforcement area. The template rotating shaft is provided with a driving device, which enables the side mold to be adjusted from the horizontal position to the vertical position around the template rotating shaft. The arc slide extends from the foot of the side mold as a whole, and the arc slide is tangent to the edge of the bottom mold. The slurry sealing brush is composed of a high-density steel wire brush or a silicone brush or a silicone sealing strip, and is arranged on the lower side of the tangent edge between the bottom mold and the arc-shaped slide plate. When the side mold is flattened and the casting material is poured thereon, the slurry sealing brush seals the tangent area between the bottom mold and the edge of the arc-shaped slide plate to prevent the casting material from flowing out of the edge tangent area during casting; as the side mold is adjusted from a horizontal position to a vertical position, the arc-shaped slide plate rotates tangentially along the edge of the bottom mold. During the rotation process, the slurry sealing brush continues to seal the casting material while scraping off the residual casting material on the arc-shaped slide plate that has passed the tangent edge. 6.如权利要求5所述的预制轻质墙体脚部强化的模板系统，其特征在于：还包含控制系统，所述控制系统主要包括：模板中枢指令控制系统，其根据墙板设计要求，统一协调各系统间参数控制指令；模板姿态控制系统，接受模板中枢控制指令，调整模板姿态；滑模注浆协同系统，在面板浇筑过程中，接受模板中枢控制指令，匀速移动模板，确保了浇筑量及厚度的控制；浇筑厚度检测系统，通过激光测距测量出浇筑厚度，反馈给模板中枢指令控制系统，待模板中枢指令控制系统通过相关参数计算，对滑模注浆协同系统发出喷浆速度和喷浆量的控制指令；浇筑温度检测系统，通过环境温度和浇筑材料温度，反馈给模板中枢指令控制系统，待模板中枢指令控制系统通过相关参数计算，对模板姿态控制系统发出侧模具转动和脱模控制指令；脱模自清洁系统，当墙板达到脱模要求后，模板中枢指令模板姿态控制系统调整侧模具姿态，并调运走成型的墙板构件；然后模板中枢指令模板自清洁系统开启，完成弧形滑板出入口以及模板的冲洗清洁，准备下一组墙板面层浇筑。6. The prefabricated lightweight wall foot reinforcement formwork system as described in claim 5 is characterized in that it also includes a control system, which mainly includes: a formwork central command control system, which coordinates parameter control commands between various systems according to the wall panel design requirements; a formwork posture control system, which receives formwork central control commands and adjusts the formwork posture; a slipform grouting coordination system, which receives formwork central control commands during panel pouring and moves the formwork at a constant speed to ensure the control of pouring volume and thickness; a pouring thickness detection system, which measures the pouring thickness through laser ranging and feeds back to the formwork central command control system, and waits for the formwork central command control system to pass the control. Relevant parameters are calculated, and control instructions on spraying speed and spraying amount are issued to the slipform grouting coordination system; the pouring temperature detection system feeds back to the formwork central command control system through the ambient temperature and the pouring material temperature, and the formwork central command control system calculates the relevant parameters and issues side mold rotation and demoulding control instructions to the formwork posture control system; demoulding self-cleaning system, when the wall panel meets the demoulding requirements, the formwork center instructs the formwork posture control system to adjust the side mold posture and transport the formed wall panel components away; then the formwork center instructs the formwork self-cleaning system to start, complete the flushing and cleaning of the arc slide entrance and exit and the formwork, and prepare for the next set of wall panel surface pouring. 7.一种预制轻质墙体脚部强化的方法，其特征在于包含如下步骤：7. A method for strengthening the foot of a prefabricated lightweight wall, characterized by comprising the following steps: 第一步：模板中枢指令控制系统向模板姿态控制系统发出控制指令，模板姿态控制系统启动模板转轴，带动两个侧模具位于水平位置，随着侧模具平置，弧形滑板区逐步被延展出，与侧模具和底模具中底部边框共同形成的浇筑区；Step 1: The template central command control system sends a control command to the template posture control system. The template posture control system starts the template rotation axis, driving the two side molds to a horizontal position. As the side molds are placed flat, the arc-shaped slide area is gradually extended to form a casting area together with the side molds and the bottom frame of the bottom mold; 第二步：模板中枢指令控制系统将浇筑指令发送给滑模注浆协同系统，由滑模注浆协同系统发出调控指令，将浇筑材料通过注浆口，同时模板系统在滑轨上进行移动，使得浇筑材料能均衡浇筑于浇筑区，浇筑厚度检测系统从浇筑物中完成厚度检测工作，并由浇筑厚度检测系统将厚度检测信息发送给模板中枢指令控制系统；Step 2: The template central command control system sends the pouring command to the slipform grouting coordination system, which issues a control command to pass the pouring material through the grouting port. At the same time, the template system moves on the slide rail so that the pouring material can be evenly poured in the pouring area. The pouring thickness detection system completes the thickness detection work from the pouring material, and the pouring thickness detection system sends the thickness detection information to the template central command control system; 第三步：循环进行直至浇筑材料完成整个浇筑区的浇筑；Step 3: Continue the cycle until the pouring material completes the pouring of the entire pouring area; 第四步：浇筑完成后，模板中枢指令控制系统向浇筑温度检测系统发生测温指令，浇筑温度检测系统开始对浇筑物进行测温，直至浇筑物温度满足预设第一浇筑温度；Step 4: After pouring is completed, the template central command control system sends a temperature measurement command to the pouring temperature detection system, and the pouring temperature detection system starts to measure the temperature of the pouring until the temperature of the pouring meets the preset first pouring temperature; 第五步：浇筑物温度满足预设第一浇筑温度后，模板姿态控制系统通过指令启动模板转轴，带动两个侧模具由水平位置调整为竖直位置，随着模具调整为竖直位置，弧形滑板的浇筑区逐渐减少至消失，弧形滑板上的浇筑材料被逐渐堆积挤密在脚部区域，形成脚部强化区，侧模具到达竖直位置后，到位指令发送给模板姿态控制系统，由模板姿态控制系统停止模板转轴运转，并将已停止运转指令发送给模板中枢指令控制系统；Step 5: After the temperature of the cast material meets the preset first casting temperature, the template posture control system starts the template shaft through instructions, driving the two side molds to adjust from a horizontal position to a vertical position. As the molds are adjusted to a vertical position, the casting area of the arc slide gradually decreases to disappear, and the casting materials on the arc slide are gradually accumulated and compacted in the foot area to form a foot reinforcement area. After the side mold reaches the vertical position, the arrival instruction is sent to the template posture control system, which stops the template shaft operation and sends the stopped operation instruction to the template central command control system; 第六步：模板中枢指令控制系统发送测温指令给浇筑温度检测系统， 浇筑温度检测系统开始对浇筑物进行测温，直至浇筑物温度满足预设第二浇筑温度；Step 6: The template central command control system sends a temperature measurement command to the pouring temperature detection system, and the pouring temperature detection system starts to measure the temperature of the pouring until the temperature of the pouring meets the preset second pouring temperature; 第七步：浇筑物温度满足预设第二浇筑温度后，模板姿态控制系统启动模板转轴，带动两个侧模具由竖直位置调整为水平位置，随着侧模具平置，侧模具装置平置到位后，将到位指令发送给模板姿态控制系统，由模板姿态控制系统停止模板转轴运转，并将已停止运转指令发送给模板中枢指令控制系统；Step 7: After the temperature of the casting meets the preset second casting temperature, the template posture control system starts the template shaft, driving the two side molds to adjust from a vertical position to a horizontal position. As the side molds are placed flat, the side mold device is placed in place, and the in-place instruction is sent to the template posture control system, which stops the template shaft operation and sends the stopped operation instruction to the template central command control system; 第八步：模板中枢指令控制系统发出清洗指令给脱模自清洁系统，由脱模自清洁系统启动清洗器完成模板清洗工作。Step 8: The template central command control system sends a cleaning command to the demoulding self-cleaning system, and the demoulding self-cleaning system starts the cleaner to complete the template cleaning work.
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