CS204740B1 - Method of preparation of the colagenous raw material for making the gelatine - Google Patents
Method of preparation of the colagenous raw material for making the gelatine Download PDFInfo
- Publication number
- CS204740B1 CS204740B1 CS794991A CS499179A CS204740B1 CS 204740 B1 CS204740 B1 CS 204740B1 CS 794991 A CS794991 A CS 794991A CS 499179 A CS499179 A CS 499179A CS 204740 B1 CS204740 B1 CS 204740B1
- Authority
- CS
- Czechoslovakia
- Prior art keywords
- raw material
- preparation
- feet
- gelatine
- water
- Prior art date
Links
- 239000002994 raw material Substances 0.000 title claims description 23
- 238000000034 method Methods 0.000 title claims description 16
- 229920000159 gelatin Polymers 0.000 title claims description 12
- 235000019322 gelatine Nutrition 0.000 title claims description 12
- 238000002360 preparation method Methods 0.000 title claims description 9
- 239000001828 Gelatine Substances 0.000 title description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 102000008186 Collagen Human genes 0.000 claims description 8
- 108010035532 Collagen Proteins 0.000 claims description 8
- 108010010803 Gelatin Proteins 0.000 claims description 8
- 229920001436 collagen Polymers 0.000 claims description 8
- 239000008273 gelatin Substances 0.000 claims description 8
- 235000011852 gelatine desserts Nutrition 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- 230000002378 acidificating effect Effects 0.000 claims description 4
- 239000008280 blood Substances 0.000 claims description 4
- 210000004369 blood Anatomy 0.000 claims description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 3
- 238000005554 pickling Methods 0.000 claims 1
- 244000144977 poultry Species 0.000 description 12
- 238000003860 storage Methods 0.000 description 5
- 239000003292 glue Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 210000000988 bone and bone Anatomy 0.000 description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 241000283690 Bos taurus Species 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 241000976924 Inca Species 0.000 description 1
- 241000282941 Rangifer tarandus Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- OQZCSNDVOWYALR-UHFFFAOYSA-N flurochloridone Chemical group FC(F)(F)C1=CC=CC(N2C(C(Cl)C(CCl)C2)=O)=C1 OQZCSNDVOWYALR-UHFFFAOYSA-N 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 238000003018 immunoassay Methods 0.000 description 1
- 238000004900 laundering Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- HVFSJXUIRWUHRG-UHFFFAOYSA-N oic acid Natural products C1CC2C3CC=C4CC(OC5C(C(O)C(O)C(CO)O5)O)CC(O)C4(C)C3CCC2(C)C1C(C)C(O)CC(C)=C(C)C(=O)OC1OC(COC(C)=O)C(O)C(O)C1OC(C(C1O)O)OC(COC(C)=O)C1OC1OC(CO)C(O)C(O)C1O HVFSJXUIRWUHRG-UHFFFAOYSA-N 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000003307 slaughter Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Landscapes
- Meat, Egg Or Seafood Products (AREA)
Description
Vynéález aa týká · spSsobu · přípravy kolagénnej suroviny pře výrobu želatiny alebo gleja* najma želatiny pře· . potravinářsky priem sel.The present invention relates to a process for preparing a collagen raw material for the production of gelatin or glue, in particular gelatin. Food Industry
tfčelom vyn&ezu je príprava kolagénnej suroviny z·behákov hydiny - odpadu velkokapacitních· liniek·na jatočné opracovanie hydiny - za úšelom.rozžírenia zdrojov kvalitnej suroviny· pre extrakciu želatíny ·ι gleja, pri nižCej·potrebe chemlckých činidiel* energie - ' i · technologickej vody pre výrobu i zj ectaoduženom technologickom postupe výroby.tfčelom Inv & Cutting is preparing to ola gee NNEJIA materials from · legs of poultry - waste mass storage · routes · the dressing poultry - for úšelom.rozžírenia source of quality raw materials · for extracting gelatin · ι glue at low- · the need for chemical classes of agents * Energy - 'i · Technological water for production and simplified technological process of production.
Tento účel spíňa sposob prípravyt pri ktorom sa beháky na jatočnej lbke rozdala, potom sa přepráním čistou vodou zbavia krvi a iných vyplaviteiniých súčasti. maacrujú v kyslom · prostředí a nakoniec sa přepráním vodou zbavia zbytkov m ceněného činidla.This purpose the end faces of the p I Na Sat P r t íp raves wherein the feet on the slaughter lbke distributed, then by washing with pure water freed of blood and other components vyplaviteiniých. they become acidic and eventually wash with water to remove the residual value of the reagent.
204 740 . ?»4 . . 740204 740. ? »4. . 740
Vyn&ez rieži spdsob přípravy kolagénnej . suroviny - z behákov hydiny pre výrobu želatiny alebo gleja.It also discloses a method for preparing collagen. raw materials - from poultry feet for the production of gelatine or sizing.
Želatina a glej sa z behákov hydiny doteraz nehraba. Používanou surovinou a . sú ' kosil a koža, prevažne z hovadzieho dobytka a ošípanýoh. Technologický postup'přípravy kolagénnej suroviny pre výrobu želatiny . z týchto surovin je . poměrně, zdíhavý a .prácny''a na přípravu kolagénnej suroviny ' z behákov hydiny nevhodný· Předpřipravené kosti a koža . áa v priebehu výroby ob^kle vápnia' roztokem - hytooxůu : vápenatého 5 .až - 14 týžtóov· Sjaaostétnou Imunologickou operáciou pri pří pravé kolagénnej suroviny, najmá z kostí, je pomeme - . zlo žitý postup . extrakcie tuku pomocou rozpúšťacliel alebo- . vodnej páry. Surovina sa počas . přípravy na eXtrakciu želatiny - alebo gleja miuí vela rázy prepierať - vodou za . účelem vyluhovania nežiadúcich obsalíov· Příprava kolagénnej suroviny sa preto vyznačuje velkou spotřebou vodty hydroxidu vápenatého alebo inýoh chemických činidiel a velkým podi^lom vápenatých alebo iných nežiadúcich odpadových vod. Znečkodnenie odpadových v8d si vyžaduje velké možetvo chejmkkálí- ha neuuralizáčiu· Pre neppreržitú výrobu je . potřebná obvrkle až trojmesačná zásoba spracúvanej suroviny a . tomu zodpo-^(^<^i^;júce rozsiahle skladovací©- a mnipulačné priestcry a zariadenia.So far, gelatin and glue have not been digging off the poultry feet. Raw material used and. are mowed and skin, predominantly bovine and porcine. Technological process for the preparation of collagen raw material for gelatin production. of these raw materials is. Relatively, staggering and 'laundering' and for the preparation of collagen raw materials from poultry feet. Unprepared bones and skin. ? A in the course of production, E ^ s taking AP Nia 'solution - hytooxůu: eh and the foam in a 5 .az - 14 · týžtóov Sjaaostétnou Immunoassay of operation for rights of collagenous material, in particular of the bones is relatively -. difficult procedure. extracting the fat with solvents or. water vapor. Raw material during. preparation for gelatine extraction - or gleja has many washes - with water. The preparation of collagen feedstock is therefore characterized by a large consumption of calcium hydroxide water or other chemical agents and a large proportion of calcium or other undesirable waste water. Destruction of wastewater requires a great deal of chemi- cal and non-naturalization. a necessary up to three - month supply of processed material; and. correspondingly large storage and handling spaces and equipment.
VySSie . uvedená nedostat^ v pexlstatnéj miere odstraňuje sposob prípravy - kolagénnej suroviny z behákov hydiny podlá - vyniáLezu. . Jeho podstatou je, že sa . beháky- najprv- rozdrvia, prepráníta čistou vodou sa zbavia krví a iných vyplaviteHých súččssí, potom sa mac^jú v kyslom prostředí a nakoniec sa přepráni vodou zbavia zbytkov raceračného činidla·Higher . said not to get ^ pexlstatnéj the extent of the removed al bp Sri raves p - olagénnej the material of the legs of poultry by - vyniáLezu. . Its essence is that it. The feet are first crushed, washed with clean water, free of blood and other washable parts, then grinded in an acidic environment and finally washed with water to remove racer residue.
Spdsob přípravy kolagénnej. suroviny z behákov hydiny . podlá vynálezu . je značné . rychlejší a menej prácny ako sposoby -používané - pri doterajSíoh surovinách·.Method of preparation of collagen. raw materials from poultry feet. according to the invention. is considerable. faster and less laborious than methods - used - in the current raw materials.
Beháky možno kontinuálně - drvit v - drviči . umést ne nom priamo v meate - ich vyvesenia zo stmeňov závěsného dopravníka jatočnej lilky na prvotné opracovame hodiny. Rozdrvené beháky možno automdcky, napr. hydrauickk^m alebo pneumtickým za^adením, dopravovat k městu áalšieho opracovanla. . Z výrobného . procesu sú oproti dOberejším - spssobom. vylúčené niektoré technologické - oprácie, např. extrakoia tuku, surovina/sa - počas výroby nemusí vápnUt a obmedzí sa počet potřebných prepiedí. Spotřeba tethloldgickeO vody - sa obmeezťením . počtu - technologických oprácH a potřebných přepínaní zníži o 10 až 50 .%· N opracovanie suroviny třeba relativné menUe mužstvo 'ohdmokýoh- činidiel. - Zimení sa - objem odpadových v8d a náklady na ich úpravu a Čistenle. Znnži sa SppcOfioká - spotřeba . energie.na.The feet can be continuously crushed in the crusher. place them directly in the city - hanging them from the shackles of the hanging conveyor of a carcass for the first working hours. Crushed feet can be automobile, eg. hydrauic or pneumatic equipment, transport to the city of further processing. . From production. of the process are in contrast to the more modern methods. excluded some technological - ops, eg. Extraction of fat, raw material / sa - it does not need lime during production and the number of necessary throughputs is limited. Tethloldgic water consumption - with a limitation. The number of technological processes and the required switching is reduced by 10 to 50%. - Wintering - volume of waste and treatment costs and Čistenle. SppcOfioká - consumption is reduced. energie.na.
• * * .• * *.
přípravu suroviny a samotné opracovanis. Poddtatné sa znížia- nároky na pri-estory . a - zariadenia pre skladovaní©, ^^ριΠ^^ sp surovinami a samotné opracovanie· Pouuitie - behákov hydiny, předpřipravených priamo na meste ich - získa^ia, umocní - ' znřžeňie sťrát - pri skladovaní a dopravě suroviny a zvýženie stojrna mee^mzádie a auttmct^l^áι^:Le . výroby, pričdm značnú část technologického postupu výroby možno - kdnlilualiztvať. UmožnL· - savy^s^cko^e^(^]^^:ívne zužitkovanie behákov hydiny· odpadovej suroviny z veTktkapacitlýeh Hrnek na jatočhé opracovanie hydiny, ktorá sa doteraz - používli na výrobu mCзokotsЬný0h . raúčok alebo stornoval!· Želatina vyrotoná z bdnákov h^iny· opraoovanýon spfoobom- . podTá vynálezu, m--v. - priemeere relativné vyššiu a I^dvndm^e^J^ι^jSiu kvaltu, ako želatina vyrobená . doteraz používaným zp^sobm z doslal používaných surovin. ’ ' - ·'. - ’preparation of the raw material and the processing itself. Substantial are reduced space requirements. and - storage facilities ©, ριΠ ^^ ^^ sp raw materials and the actual machining · Pouuitie - legs of poultry, canned directly to the city - gives ^ ia, enhance - 'znřžeňie loss - during storage and transport crude or n y and zvýženie stojrna mee ^ mzádie and au t t ct ctl l ^ áι ^: Le. production, while a significant part of the technological process of production can - kdnlilualiztvat. UmožnL; - the juice ^ p ^ CCA ^ e ^ (^] ^^: inst the utilization of the legs of poultry · raw material of veTktkapacitlýeh mug jatočhé treating poultry to date - for the production používli mCзokotsЬný0h. Raúčok or Cancel? · Gelatin vyrotoná of b d n n that case h ^ ins · n opraoovanýo spfoobom-., Come invention --in m. - p riemeere relatively higher and I ^ dvndm ^ e ^ J ^ ι ^ jSiu kvaltu as gelatin produced. hitherto used cr ^ received at the reindeer of raw materials used. '' - · '. -'
Příklady pouužtia . apSeobu přípravy kolagénej suroviny z b-ehákov hydiny podlá vynálezu:Examples of use. and Process for the preparation of collagen raw material from poultry b-aces according to the invention:
Příklad . 1 ¥ ·Example . 1 ¥ ·
Beháky sa kontinuálně drvia v drviči umestnencm pod závěsným dopravníkem. OatdčldO Inky na opracovante hydiny v meste ich vyvesovania zo stmeňov závěsného dopra vínka. Rozdrvené beháky sa automticky dopravujú - ' - pneumtickým dopravným - zarladenzm do zásobné j nádrže. Rozdrvené beháky sa 5 krát preperú čistou vodou v hmotnostním .po^c^ere behákov a vody 1 : 3, - čím sa zbavia krvi a - iných vy plavíte Iných neHad^ich prímeěí. Po přepraní sa mecrujú v kyslom prostředí, s výhodou napr. 2 až 4 % rozriedenou kyselinou chlorovodíkovou po dobu cca 6 až 10 hodin, v - ' pomere behákov a maderačného činidla 1 : 2, - až do ' úplnéj demnldalizacid k^fi^stL. Potom . sa mceračné činidlo odčerpá a .jeho - zbytky sa - zo - su2The feet are continuously crushed in the crusher to the workers under the suspension conveyor. OatdèldO Incas on the processing of poultry in the city by hanging them from shackles. The crushed feet are automatically transported by pneumatic conveying equipment to a storage tank. The crushed feet are washed 5 times with clean water at a weight of 1: 3 by weight of the feet and water, thus removing the blood and others you swim at the other side. After washing, they are mecrated in an acidic environment, preferably e.g. 2 to 4% dilute hydrochloric acid over a period of about 6 to 10 hours, in a ratio of 1: 2 of the treads and the cross-linking agent, until complete demalization is achieved. Then. the mcerating agent is drained and its residues are separated
204 740 roviny vyplavte přepráním čistou vodou v poměr· behákov a vody 1 t 3, celková 3 až 4 krát alebo kontinuálna na 3*0 až 4»0 pH suroviny.Rinse 204 740 planes by washing with clean water at a ratio of 1 foot to 3 foot, total 3 to 4 times or continuous to 3 * 0 to 4 »0 pH of the raw material.
Příklad 2Example 2
Postupuje sa ako v příklade 1, s tým. že před mooráoiou sa kojnserviuJe surovina konaarračíýfa činidlom, napr. 1 % roztokem hydroxidu vápenatého - alebo 2 až. 3 % kyselkou, siřičitou alebo 2 až 3 % kyselinou ootovou a pod. Konzervovaná'surovina sa skladuje alebo dopraví na mieato fa^ieho opraoovani.a, napr. výrobně Platiny alebo gLuja. Přepřením čistou vodou se - zo suroviny odstráni konzervačně činidlo a pokračuje sa.spdsobom ako v příklade 1· ·The procedure is as in Example 1, with this. that the feedstock is conjugated with an agent, e.g. 1% calcium hydroxide solution - or 2 to. 3% acid, sulfur or 2 to 3% oic acid and the like. The canned raw material is stored or shipped to a moderate degree of processing, e.g. Platinum or gLuja. Washing with clean water removes the preservative from the raw material and proceeds as in Example 1.
Příklad -3Example -3
Postupuje ' sa ako v - příklade 1, s tým, že po odčerpaní raoeračného' činidla sa surovina v macerovanom stave skladuje alebo sa dopraví na město áal^eho opraoovani.a, napr. výrobně želatiny alebo gleja. íalej sa postupuje spčsobom ako v příklade 1.The procedure is as in Example 1, except that after the draining agent has been pumped off, the raw material is stored in a macerated state or transported to the city for further processing, e.g. gelatine or glues. The procedure is as in Example 1.
Claims (1)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CS794991A CS204740B1 (en) | 1979-07-17 | 1979-07-17 | Method of preparation of the colagenous raw material for making the gelatine |
| SU807771274A SU969705A1 (en) | 1979-07-17 | 1980-06-26 | Method for preparing collagen raw material from fowl legs for producing gelatin or glue |
| DD80222312A DD156112A3 (en) | 1979-07-17 | 1980-06-30 | METHOD FOR PREPARING COLLAGEN RAW MATERIAL FOR THE PRODUCTION OF GELATINE OR ADHESIVE |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CS794991A CS204740B1 (en) | 1979-07-17 | 1979-07-17 | Method of preparation of the colagenous raw material for making the gelatine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CS204740B1 true CS204740B1 (en) | 1981-04-30 |
Family
ID=5393882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CS794991A CS204740B1 (en) | 1979-07-17 | 1979-07-17 | Method of preparation of the colagenous raw material for making the gelatine |
Country Status (3)
| Country | Link |
|---|---|
| CS (1) | CS204740B1 (en) |
| DD (1) | DD156112A3 (en) |
| SU (1) | SU969705A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CZ307331B6 (en) * | 2009-05-21 | 2018-06-13 | Výzkumný ústav potravinářský Praha, v.v.i. | Gelatine and a method of its production |
-
1979
- 1979-07-17 CS CS794991A patent/CS204740B1/en unknown
-
1980
- 1980-06-26 SU SU807771274A patent/SU969705A1/en active
- 1980-06-30 DD DD80222312A patent/DD156112A3/en not_active IP Right Cessation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CZ307331B6 (en) * | 2009-05-21 | 2018-06-13 | Výzkumný ústav potravinářský Praha, v.v.i. | Gelatine and a method of its production |
Also Published As
| Publication number | Publication date |
|---|---|
| DD156112A3 (en) | 1982-08-04 |
| SU969705A1 (en) | 1982-10-30 |
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