EP0031049A2 - Transducteur acoustique - Google Patents
Transducteur acoustique Download PDFInfo
- Publication number
- EP0031049A2 EP0031049A2 EP80107438A EP80107438A EP0031049A2 EP 0031049 A2 EP0031049 A2 EP 0031049A2 EP 80107438 A EP80107438 A EP 80107438A EP 80107438 A EP80107438 A EP 80107438A EP 0031049 A2 EP0031049 A2 EP 0031049A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- following features
- sintered metal
- grain size
- acoustic transducer
- damping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/02—Mechanical acoustic impedances; Impedance matching, e.g. by horns; Acoustic resonators
Definitions
- the present invention relates to an acoustic transducer for transmitting and receiving sound, in particular ultrasound signals, consisting of a piezoelectric element, a lead section and a damping body.
- this acoustic transducer can be made entirely of metal and is therefore particularly suitable at high temperatures and / or with radioactive radiation. With these converters in opaque media such. B. liquid sodium, metallic materials tested or surfaces are scanned contactless.
- the so-called lead section protects the piezo-electric element from wear and tear or from contact with an aggressive medium and can change the direction of the sound if it is of the appropriate shape.
- plastic wedges are used as the lead sections, which have a wave resistance suitable for this purpose.
- the wave resistance of two adjacent media or bodies determines the reflection at the interface of these media and is in each case the product of the density and speed of sound of a medium.
- a lead section should have a wave resistance that lies between that of the two adjacent media.
- a leading section should have a characteristic impedance that is the geometric mean between the characteristic resistances of the two adjacent media represents.
- German Offenlegungsschrift 26 14 376 describes an ultrasonic transducer for high temperatures, for example for a nuclear reactor cooled with liquid metal.
- the coupling wedge proposed there consists of a multiplicity of thin metal plates which are held together under pressure and which have an optically smooth surface towards the piezoelectric element.
- a wedge made of numerous thin sheets of metal can only be produced with considerable effort and must be constantly pressed together with considerable pressure so that the liquid metal does not creep through the gaps and attack the piezoelectric element.
- such a wedge constructed from numerous thin sheets has the disadvantage that the transmission of the sound depends on the direction of these sheets.
- a damping body which can consist of a loose wire mesh or a mixture of rubber and tungsten powder. But rubber is neither temperature nor radiation resistant and the wire mesh is not mechanically strong.
- the object of the present invention is an acoustic transducer which avoids the disadvantages mentioned and is suitable for high temperatures and / or raioactive radiation exposure and in aggressive media.
- the pore dimensions are chosen to be smaller than the ultrasonic wavelengths, the sound attenuation caused by scattering becomes small compared to the material-related sound attenuation.
- the pore volume can be adjusted practically by the grain size of the metal powder.
- porous metallic bodies proposed in the second claim can be produced in different ways. Most useful z. B. porous body made of so-called sintered metal, as stated in the third claim. This sintered metal made of corrosion-resistant, heat-resistant material is produced under high pressure and high temperature from metal powder of small grain size. A homogeneous sintered metal according to the third claim conducts the sound equally well in all directions and is therefore suitable for acoustic lenses or wedges in which the sound waves are to propagate in different directions. Acoustic lenses are bodies in the form of lenses, which actually concentrate or disperse the sound in a manner similar to that of optical lenses.
- Alloys of iron, chrome and aluminum can be manufactured with a high specific damping capacity, which makes them suitable for use as damping material in acoustic transducers.
- a lead section made of such material does not need to be sealed and also meets the requirements for temperature behavior, radiation resistance and mechanical strength.
- the transducer proposed in the fifth claim avoids disturbing reflections within the lead section on the surfaces not used to pass the sound.
- the sintered metal body has essentially a small grain size, so that the sound is transmitted from one surface to the other with little attenuation.
- the sintered metal has a larger grain size and a correspondingly larger pore volume, so that the sound in this area is weakened more by higher absorption.
- the transducer proposed in claim six can be largely adapted to the adjacent materials or media on both sides.
- a larger wave size of approx. 50-100 ⁇ m allows a low wave resistance and on the side of the piezoelectric element a small size of approx. 20 ⁇ m is possible Set higher wave resistance.
- the reflections occurring at a boundary layer between two media are largely reduced and the performance of the converter is increased.
- the transducer proposed in the seventh claim is to be mechanically damped in order to achieve the shortest possible transmission pulses, so that the piezoelectric element can emit or record as little loss as possible not only on the side facing the object to be examined, ie without reflections, sound waves, but also on it damped back can absorb sound waves as far as possible and without reflections.
- damping body made of such a material would, however, have to have considerable dimensions in the direction of sound in order to achieve sufficient damping.
- the greatest attenuation with the least reflection is achieved in an attenuator in which the grain size of the sintered metal increases continuously in the direction from the piezoelectric element to the rear of the damping body. In practice, however, it appears sufficient to arrange two or three different grain sizes in one damping body.
- the largest grain size for damping bodies should be 0.3 mm 300 ⁇ m.
- porous metallic bodies proposed in the eighth, ninth and tenth claims are suitable for contact with such aggressive substances which are able to attack the piezoelectric element. It has been found that such a superficial sealing of a sintered metal body does not interfere with the desired acoustic properties.
- a galvanic coating or the application of solder to the surface has proven to be unsuitable because in the one case the galvanic liquid in the other case residual solder remains in the fine pores of the sintered metal and causes corrosion there.
- a stainless steel sintered metal can be sealed by grinding with a diamond tool. The numerous small protrusions of the sintered metal are pressed into the adjacent depressions and cavities and seal them. Also by boriding, i.e. H. Coating with a boron-containing material and subsequent long annealing at approx. 900 ° C can be used to treat and seal machined steel surfaces with iron boride that occurs during structural transformation.
- a body according to the eleventh claim with metallic foils as a seal has a better wave resistance adjustment when adhering to certain foil thicknesses (approximately 1/4 of the wavelength), since the foil has an effect comparable to an optical interference filter.
- metallic foils As a seal, aluminum, magnesium, stainless steel, etc. are considered as materials.
- Application by diffusion welding also avoids disadvantages that occur during soldering.
- the foils can be coated or coated with a noble metal, for example gold.
- the lead section 1 made of sintered metal or a metal with high specific damping consists of two separate wedge halves 1 a and 1 b.
- the angle ⁇ of the lead section is like this for material testing chosen that, depending on the speed of sound in the leading section of the wedge and in the material to be tested, the angle of incidence in the material has a fixed value which is between 45 ° and 70 °.
- Executed lead sections have wedge angles between 24 ° and 35 ° for longitudinal waves.
- the surfaces set up to accommodate the piezoelectric transducers 2 are lapped optically smooth to less than 1 micron ripple.
- the pressure device 3 made of stainless steel contains an adjustable pressure piece 4 for receiving disc springs 5 made of temperature-resistant material.
- the contact pressure is 40 - 60 kp / cm '.
- the pressing device 3 is fastened on the lead section 1 by a screw 6 and a bolt 7.
- the pressure force of the disc springs 5 is transmitted to a metallic damping body 8 with high specific damping. Due to the mechanically stable damping body 8, the compressive force is transmitted uniformly to the piezoelectric element 2.
- the contact surface of the damping body 8 is also machined by lapping to an accuracy of less than 1 micron.
- Foils made of gold or other ductile and temperature-resistant materials can be used to couple the piezoelectric element 2.
- the electrical contact is made via a signal conductor 9 connected to the metallic damping body 8 and via the lead section 1 to the ground connection.
- the two parts of the lead section 1 are fitted in a frame 10 made of stainless steel.
- the housing 11 is attached to the frame 10 and designed so that it can accommodate the coil 12 for the electrical balance for each piezo-electric element 2 and the connection sockets 13 for the measuring cable.
- FIG. 2 shows a cross section through the transducer according to the invention from FIG. 1.
- the inclination of the two half wedge halves 1 a and 1 b can be seen in order to be able to focus the piezoelectric elements 2 for material testing.
- the pressing device 3 for the defined application of the contact pressure contains a fine thread for receiving an adjusting screw 15.
- the adjusting screw 15 has a conical bearing surface for the pressure piece 4, which applies the pressure force to the damping body 8 via the plate springs 5 and the disk 16 consisting of insulating material .
- the pin 17 is also made of insulating material and is used to keep the damping body 2 in position during assembly.
- the defined contact pressure is applied to the pressure piece 4 from the outside. Then the set screw 15 is tightened tight. Since the pressure device 3 has no inherent elasticity due to a suitable shape, the force of the plate springs 5 can be supported on it. There is a gap between the two front wedge halves 1 a and 1 b, which prevents the sound waves from passing through
- the transducer consists of a housing 18, one side of which is designed as a sound membrane 19.
- the element 2 is applied to the inside of the sound membrane 19.
- the damping body 20 which consists of sintered metal or a metal with high specific damping, is connected to the rear side of the element 2.
- the connection technology is adapted to the respective operating temperatures.
- the plate springs 5 prevent the damping body 20 from being detached from the element 2 in the event of unfavorable vibrations.
- the damping Body 20 also serves as an electrical connector and is conductively connected to a temperature-resistant coaxial line 21.
- a galvanic separation between the damping body 20 and the housing 18 is achieved via the ceramic insulating parts 22 and 23.
- the housing 18 is sealed with the cover 24, which also serves as a counter bearing for the plate springs 5, which are centered by the bolt 25.
- FIG. 4 shows a schematic illustration of a wedge as a leading section of an ultrasonic transducer according to claim 5.
- the piezoelectric element 2 is applied to the top of the wedge.
- the wave fronts emanating from element 2 spread out as straight waves in a wedge.
- the surface A When the surface A is coupled to a body 26 to be tested, only part of the sound energy reaches this body, the other part of the sound energy is reflected at the interface in the direction of the surface B, the angle of reflection being equal to the angle of incidence of the sound waves.
- a metal powder of larger grain size e.g. B. grain size 200-300 microns arranged, which causes increased sound absorption.
- the other areas of the wedge contain a homogeneous material with metal powder of z. B. 100 - 200 micron grain size with constant and low sound attenuation.
- the transition surface between different grain sizes can be created at a defined angle to surface B.
- the transition from coarse-grained to fine-grained material through a mixing process during production is fluid, so that there is no sharply defined interface with disruptive reflection behavior.
- the lead section 27 is formed in the area of the piezoelectric element 2 with a homogeneous layer C of smaller grain size, the area D consists of material of coarser grain size and the area E is in turn characterized by a layer of even larger grain size.
- Figure 6 shows a damping body 28 made of sintered metal of different grain size according to claim 7.
- the grain size is selected so that a sound wave resistance is achieved which is matched to that of the piezo material as possible.
- the grain size of the sintered metal is chosen so large that a sufficiently high damping occurs and rear wall echoes from the surface H are practically no longer reflected to the piezoelectric element 2.
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Acoustics & Sound (AREA)
- Multimedia (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
- Transducers For Ultrasonic Waves (AREA)
- Electrophonic Musical Instruments (AREA)
- Surgical Instruments (AREA)
- Ultra Sonic Daignosis Equipment (AREA)
- Piezo-Electric Transducers For Audible Bands (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT80107438T ATE7429T1 (de) | 1979-12-19 | 1980-11-27 | Akustischer wandler. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE2951075A DE2951075C2 (de) | 1979-12-19 | 1979-12-19 | Akustischer Wandler mit piezoelektrischem Element |
| DE2951075 | 1979-12-19 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0031049A2 true EP0031049A2 (fr) | 1981-07-01 |
| EP0031049A3 EP0031049A3 (en) | 1981-07-15 |
| EP0031049B1 EP0031049B1 (fr) | 1984-05-09 |
Family
ID=6088896
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP80107438A Expired EP0031049B1 (fr) | 1979-12-19 | 1980-11-27 | Transducteur acoustique |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US4430593A (fr) |
| EP (1) | EP0031049B1 (fr) |
| JP (2) | JPS5698651A (fr) |
| AT (1) | ATE7429T1 (fr) |
| DE (2) | DE2951075C2 (fr) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0095619A3 (fr) * | 1982-05-24 | 1984-07-04 | INTERATOM Gesellschaft mit beschränkter Haftung | Milieu pour accouplage acoustique à températures élevées et procédé de l'application |
| EP0361757A3 (fr) * | 1988-09-29 | 1991-09-25 | British Gas plc | Dispositif d'adaptation |
| EP0590176A1 (fr) * | 1992-09-28 | 1994-04-06 | Siemens Aktiengesellschaft | Transducteur ultrasonore muni d'une couche d'adaptation acoustique |
| EP2034471A3 (fr) * | 2007-09-10 | 2014-06-18 | Krohne AG | Sonde à ultrasons |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4556813A (en) * | 1983-10-17 | 1985-12-03 | Joseph Baumoel | Cast metal sonic transducer housing |
| JPS6199860A (ja) * | 1984-10-19 | 1986-05-17 | Tokyo Keiki Co Ltd | 超音波探触子 |
| US4728844A (en) * | 1985-03-23 | 1988-03-01 | Cogent Limited | Piezoelectric transducer and components therefor |
| SE455538B (sv) * | 1985-12-06 | 1988-07-18 | Tekniska Roentgencentralen Ab | Ultraljudssond for provning av ett slitsat eller halforsett materialstycke |
| JP3926448B2 (ja) * | 1997-12-01 | 2007-06-06 | 株式会社日立メディコ | 超音波探触子及びこれを用いた超音波診断装置 |
| AUPQ615000A0 (en) * | 2000-03-09 | 2000-03-30 | Tele-Ip Limited | Acoustic sounding |
| US6788620B2 (en) * | 2002-05-15 | 2004-09-07 | Matsushita Electric Industrial Co Ltd | Acoustic matching member, ultrasound transducer, ultrasonic flowmeter and method for manufacturing the same |
| DE102006012114A1 (de) * | 2006-03-14 | 2007-09-20 | Endress + Hauser Flowtec Ag | Vorrichtung zur Bestimmung und/oder Überwachung des Volumen- oder des Massedurchflusses eines Mediums in einer Rohrleitung |
| US20080195003A1 (en) * | 2007-02-08 | 2008-08-14 | Sliwa John W | High intensity focused ultrasound transducer with acoustic lens |
| US9078063B2 (en) | 2012-08-10 | 2015-07-07 | Knowles Electronics, Llc | Microphone assembly with barrier to prevent contaminant infiltration |
| EP2979644B1 (fr) * | 2013-03-29 | 2017-09-13 | Fujifilm Corporation | Sonde ultrasonore pour aiguille de ponction et dispositif de diagnostic par ultrasons l'utilisant |
| FR3016045B1 (fr) * | 2014-01-02 | 2017-09-29 | Aircelle Sa | Dispositif et ensemble pour le controle non-destructif d’une piece composite, et procede de controle non-destructif d’une piece composite par ultrasons en transmission |
| GB2573305A (en) | 2018-05-01 | 2019-11-06 | Tribosonics Ltd | An ultrasonic transducer |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1648361U (de) | 1952-10-29 | 1952-12-24 | Hans-Georg Hannak | Nebenfelge fuer pneumatische fahrzeugreifen. |
| BE533571A (fr) * | 1954-10-27 | |||
| US3325781A (en) * | 1966-07-07 | 1967-06-13 | Branson Instr | Dual transducer probe for ultrasonic testing |
| BE757591A (fr) | 1969-11-25 | 1971-03-16 | Thomson Csf | Perfectionnements aux domes de systemes sonars et procede de leur fabrication |
| FR2097451A5 (fr) * | 1970-07-07 | 1972-03-03 | Commissariat Energie Atomique | |
| US3663842A (en) * | 1970-09-14 | 1972-05-16 | North American Rockwell | Elastomeric graded acoustic impedance coupling device |
| US3783967A (en) | 1972-02-24 | 1974-01-08 | Us Health | Focusing protective enclosure for ultrasonic transducer |
| US3989965A (en) * | 1973-07-27 | 1976-11-02 | Westinghouse Electric Corporation | Acoustic transducer with damping means |
| US3973152A (en) * | 1975-04-03 | 1976-08-03 | The United States Of America As Represented By The United States Energy Research And Development Administration | Ultrasonic transducer with laminated coupling wedge |
| JPS51140782A (en) * | 1975-05-30 | 1976-12-03 | Yokogawa Hewlett Packard Ltd | Wide band ultrasonic senser and manufacturing method |
| FR2417776A1 (fr) | 1978-02-16 | 1979-09-14 | Onera (Off Nat Aerospatiale) | Sonde a ultrasons pour la mesure dans les liquides a temperature et a pression elevees |
| JPS54155087A (en) * | 1978-05-26 | 1979-12-06 | Nippon Steel Corp | Metallic wedge for ultrasonic-wave high temperature skew angle flaw detection |
| US4313070A (en) | 1980-05-09 | 1982-01-26 | The United States Of America As Represented By The United States Department Of Energy | Single crystal metal wedges for surface acoustic wave propagation |
-
1979
- 1979-12-19 DE DE2951075A patent/DE2951075C2/de not_active Expired
-
1980
- 1980-11-27 DE DE8080107438T patent/DE3067783D1/de not_active Expired
- 1980-11-27 EP EP80107438A patent/EP0031049B1/fr not_active Expired
- 1980-11-27 AT AT80107438T patent/ATE7429T1/de not_active IP Right Cessation
- 1980-12-17 US US06/217,408 patent/US4430593A/en not_active Expired - Fee Related
- 1980-12-18 JP JP18030280A patent/JPS5698651A/ja active Pending
-
1988
- 1988-10-07 JP JP1988131718U patent/JPH0167562U/ja active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0095619A3 (fr) * | 1982-05-24 | 1984-07-04 | INTERATOM Gesellschaft mit beschränkter Haftung | Milieu pour accouplage acoustique à températures élevées et procédé de l'application |
| EP0361757A3 (fr) * | 1988-09-29 | 1991-09-25 | British Gas plc | Dispositif d'adaptation |
| GB2225426B (en) * | 1988-09-29 | 1993-05-26 | Michael John Gill | A transducer |
| EP0590176A1 (fr) * | 1992-09-28 | 1994-04-06 | Siemens Aktiengesellschaft | Transducteur ultrasonore muni d'une couche d'adaptation acoustique |
| US5418759A (en) * | 1992-09-28 | 1995-05-23 | Siemens Aktiengesellschaft | Ultrasound transducer arrangement having an acoustic matching layer |
| EP2034471A3 (fr) * | 2007-09-10 | 2014-06-18 | Krohne AG | Sonde à ultrasons |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5698651A (en) | 1981-08-08 |
| US4430593A (en) | 1984-02-07 |
| DE3067783D1 (en) | 1984-06-14 |
| DE2951075A1 (de) | 1981-07-02 |
| JPH0167562U (fr) | 1989-05-01 |
| DE2951075C2 (de) | 1982-04-15 |
| ATE7429T1 (de) | 1984-05-15 |
| EP0031049A3 (en) | 1981-07-15 |
| EP0031049B1 (fr) | 1984-05-09 |
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