EP0052598A1 - Dispositif de coulée continue horizontale - Google Patents
Dispositif de coulée continue horizontale Download PDFInfo
- Publication number
- EP0052598A1 EP0052598A1 EP81890169A EP81890169A EP0052598A1 EP 0052598 A1 EP0052598 A1 EP 0052598A1 EP 81890169 A EP81890169 A EP 81890169A EP 81890169 A EP81890169 A EP 81890169A EP 0052598 A1 EP0052598 A1 EP 0052598A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- motor
- strand
- rom
- microprocessor
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009749 continuous casting Methods 0.000 title claims description 8
- 101100087530 Caenorhabditis elegans rom-1 gene Proteins 0.000 claims description 2
- 101100305983 Mus musculus Rom1 gene Proteins 0.000 claims description 2
- 230000001419 dependent effect Effects 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 238000005266 casting Methods 0.000 abstract description 5
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/20—Controlling or regulating processes or operations for removing cast stock
Definitions
- the invention relates to a device for horizontal continuous casting with a fixed sliding mold, one or more pairs of gripper rollers driven by a DC motor, for gradually pulling the strand out of the mold.
- the strand that has not yet fully solidified is drawn off from a stationary or oscillating mold.
- the strand withdrawal takes place discontinuously, i.e. step by step, depending on the method, a pause is made between the individual steps or the strand is pushed back a little, whereby the pushing back should take into account the thermal expansion on the one hand and on the other hand should bring about a firm welding of the individual strand skin sections formed in the mold.
- the first arrangement consists of jaws which engage the strand and move it a little, the fixation of the jaws on the strand being released and these returning to the starting position and engaging the strand again, whereupon the movement process is repeated.
- This type of drive is inexact, because on the one hand large masses, etc. the jaws have to be moved, so that appropriately dimensioned gears are used which have a relatively large clearance, and there is also the difficulty that the jaws do not always grasp the strand at exactly the same point, so that further inaccuracy occurs when the strand is pulled off.
- a more precise control of the strand take-off can be achieved if gripper rollers directly engage the strand, since with this strand take-off there is constant contact between the strand and gripper rollers, which is a prerequisite for the exact strand take-off.
- a device for batchwise conveying of a metallic casting strand wherein a pair of conveyor rollers, which is driven by a gear, alternately acts on the strand and additionally executes a reciprocating movement along the strand axis.
- a clamping device for the strand is additionally provided. This device is of relatively complicated design and does not allow a completely exact movement sequence, so that the disadvantages already mentioned occur.
- a device for the step-by-step pulling of a strand from a horizontal continuous casting mold in which the pair of gripper rollers is driven by a step-by-step DC motor via a gear.
- the motor To control the motor, on the one hand its speed is determined analogously and the angle of rotation of the gripping rollers is determined digitally.
- the movement of the gripper rollers cannot be directly deduced from the speed of rotation of the motor, since that Power transmission system between the motor and gripping rollers has a game. With the digital determination of the gripper roller movement, the movement of the strand can be determined, which in turn serves to regulate the rotational speed of the motor.
- this device that a pause is maintained when a predetermined torque is exceeded, as a result of which detachment of the strand skin ring that is being formed from the mold is to be waited for.
- This device is thus of complex design and therefore extremely susceptible to malfunction, so that in many cases the required operational reliability is not provided.
- a device for horizontal continuous casting with a fixed sliding mold and a pair of gripping rollers driven by a DC motor for step-by-step pulling of the strand out of the mold is known, the DC motor being connected to a control unit and this in a program-dependent setting time and Sequence emits pulse trains, which are fed to the DC motor.
- the actual power transmission is not carried out by the DC motor, but by an electrohydraulic stepper motor.
- An electrohydraulic stepper motor is to be understood as a combination of a stepper motor and a hydraulic motor, the electric stepper motor driving a control valve which controls the pressure medium supply to the hydraulic motor, whereby regulation of the speed of the hydraulic motor can be achieved.
- the aim of the invention is to avoid these disadvantages and to propose a device of the type mentioned at the outset which is distinguished by a particularly simple structure and ensures an exact deduction.
- this is achieved in that at least one gripping roller is arranged on the axis of the motor or is coupled directly to it.
- This not only results in a very simple structure, but there is also a direct connection between the angle of rotation of the motor and the path of movement of the strand, which means that the latter can be monitored very easily and precisely and control interventions can be carried out very precisely or can be carried out always have a reproducible effect, making it very easy to achieve exact sequences of steps.
- a device in which the step-by-step direct current motor is connected to a control unit, which issues control commands in a duration and sequence which can be set as a function of the program, a pulse generator which digitally monitors the angle of rotation of the motor and an up / down counter connected downstream of this, is characterized by a further one Feature of the invention characterized in that the up-down counter is connected to a microprocessor, which in turn is connected to a ROM storing the pulses specified for each sub-step of the motor, and the signals corresponding to the difference between the counter reading and the specified pulses, preferably via a Digital-to-analog converter, controls a pulse-length modulating DC amplifier that supplies the DC motor.
- the pulses per unit of time change in such a way that there is a uniform change in the line speed, since each step is further broken down into sub-steps, so that the desired speed profile is reproducibly maintained in one step.
- An optimal strand surface can thus be obtained, in which no disruptive notches occur even in the region of the collision of the individual annular strand sections. Then there is the possibility that after each sub-step a correction of the withdrawal distance can be carried out with the next sub-step, with which each step corresponds exactly to the conditions set.
- the microprocessor is connected to a further ROM storing the sequence of steps of the start-up process.
- the microprocessor is further connected to a time interval generator serving to specify the withdrawal time via a timer .
- FIG. 1 shows a block diagram
- FIG. 2 shows a diagram of the speed sequence during a step.
- the strand 1 is gradually pulled out of the mold 2, which is firmly connected to the melt container 3. It attacks the pair of gripping rollers 4a and 4b directly on the strand.
- the gripping roller 4a sits on the axis of the DC motor 5.
- the motor is connected to an encoder E, which outputs 20,000 pulses per motor revolution to the up or down counter Z.
- the pulses specified for each individual step are transmitted via the interface I 1 and compared the microprocessor M with the ROM 1.
- the microprocessor reduces or increases the length of the pulses supplied to the motor 5 via the interface I 2 and the digital-to-analog converter K and the pulse-length modulating DC amplifier V.
- the microprocessor M is also connected to the time interval generator W via a timer T.
- the withdrawal time which is specified depending on the alloy to be processed, can be set by the time interval generator W.
- the exact movement sequence for the starting process is stored in ROM 2.
- the number of sub-steps required forwards and backwards per step is stored in RAM.
- the start-up takes place via the on-off switch S and the interface I 3 , the program being predetermined by the program selector P.
- the step-by-step DC motor does not have its own axis.
- the rotor which has the windings which are supplied with the current pulses via four brushes, has a cylindrical recess for the axis of the gripping roller 4a.
- the outside diameter of the rotor is approx. 27 inches (approx. 70 cm) and the inside diameter is 18 inches (approx. 50 cm). This design of the engine means that a high torque can be achieved even when the engine is starting up.
- the stator has the permanent magnet part.
- the diagram shown in Fig. 2 shows the change in speed of the strand withdrawal.
- the strand is slowly moved until a maximum speed is reached, whereupon the speed is slowly reduced and then the strand is pushed back.
- the entire step takes 1.1 seconds and the individual sub-steps are at least 1/20 seconds apart or less. Due to the constant change in the strand speed, a shock-like movement of the liquid metal in the strand shell, which is still very thin and therefore mechanically unstable, is avoided, so that a homogeneous structure of the strand can be achieved.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Moulding By Coating Moulds (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Forwarding And Storing Of Filamentary Material (AREA)
- Machine Translation (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT5651/80 | 1980-11-18 | ||
| AT0565180A AT381882B (de) | 1980-11-18 | 1980-11-18 | Vorrichtung zum horizontalen stranggiessen |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0052598A1 true EP0052598A1 (fr) | 1982-05-26 |
| EP0052598B1 EP0052598B1 (fr) | 1987-04-29 |
Family
ID=3578144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP81890169A Expired EP0052598B1 (fr) | 1980-11-18 | 1981-10-19 | Dispositif de coulée continue horizontale |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US4602669A (fr) |
| EP (1) | EP0052598B1 (fr) |
| JP (1) | JPS57109547A (fr) |
| AT (2) | AT381882B (fr) |
| BR (1) | BR8107428A (fr) |
| CA (1) | CA1171233A (fr) |
| DE (1) | DE3176144D1 (fr) |
| ES (1) | ES505708A0 (fr) |
| ZA (1) | ZA816631B (fr) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0077950A1 (fr) * | 1981-10-22 | 1983-05-04 | Alumax Inc. | Appareil et procédé pour la coulée de métal fondu |
| EP0171973A3 (en) * | 1984-08-09 | 1986-12-30 | Nippon Kokan Kabushiki Kaisha | Flow stop control method for casting withdrawal control of horizontal continuous casting machine |
| EP0174146A3 (en) * | 1984-09-05 | 1987-01-21 | Nippon Kokan Kabushiki Kaisha | Billet control method in a horizontal continuous casting system |
| EP0426501A1 (fr) * | 1989-11-03 | 1991-05-08 | Steel Casting Engineering, Ltd. | Système de commande du mouvement, par exemple pour un dispositif de coulée continue horizontale |
| EP0493790A3 (en) * | 1990-12-26 | 1992-08-05 | Kawasaki Jukogyo Kabushiki Kaisha | Method of and apparatus for withdrawing strand in horizontal continuous casting installation |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60148653A (ja) * | 1984-01-12 | 1985-08-05 | Kobe Steel Ltd | 水平連続鋳造設備における鋳型内面傷の防止方法 |
| DE3502703A1 (de) * | 1985-01-28 | 1986-07-31 | INRESA Schultheiss GmbH, 7543 Engelsbrand | Abzugsvorrichtung fuer eine stranggussmaschine |
| ES2759779T3 (es) * | 2011-07-08 | 2020-05-12 | Primetals Technologies Germany Gmbh | Procedimiento y aparato para la fabricación de productos metálicos largos en una colada continua |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH507039A (de) * | 1968-09-21 | 1971-05-15 | Siemens Ag | Einrichtung zum Ausziehen des Stranges aus der Kokille einer Stranggiessanlage |
| DE2110548B2 (de) * | 1971-03-05 | 1974-08-01 | Siemens Ag, 1000 Berlin U. 8000 Muenchen | Einrichtung zum Steuern des schrittweisen Ausziehens eines Stranges aus einer horizontalen Stranggießkokille |
| DE2340636C3 (de) * | 1973-08-10 | 1980-04-24 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | Einrichtung zum schrittweisen Ausziehen eines Stranges aus einer horizontalen Stranggießkokille |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2815551A (en) * | 1955-06-21 | 1957-12-10 | British Iron Steel Research | Method of and apparatus for the casting of metal |
| US3575230A (en) * | 1968-03-07 | 1971-04-20 | Albert Calderon | Method of making steel |
| GB1380582A (en) * | 1971-01-19 | 1975-01-15 | Davy Int Ltd | Method of continuously casting metal and apparatus therefor |
| US3726333A (en) * | 1971-07-07 | 1973-04-10 | Gen Motors Corp | Control of continuous casting operation |
| DE2511913A1 (de) * | 1975-03-19 | 1976-09-30 | Sack Gmbh Maschf | Stranggiessanlage fuer brammen |
| GB1524760A (en) * | 1976-08-02 | 1978-09-13 | Uss Eng & Consult | Multistrand continuouscasting machine |
| JPS5424224A (en) * | 1977-07-27 | 1979-02-23 | Ishikawajima Harima Heavy Ind | Intermittent and continuous driving apparatus in horizontal continuous casting machine |
-
1980
- 1980-11-18 AT AT0565180A patent/AT381882B/de not_active IP Right Cessation
-
1981
- 1981-09-23 ES ES505708A patent/ES505708A0/es active Granted
- 1981-09-24 ZA ZA816631A patent/ZA816631B/xx unknown
- 1981-10-19 AT AT81890169T patent/ATE26807T1/de not_active IP Right Cessation
- 1981-10-19 DE DE8181890169T patent/DE3176144D1/de not_active Expired
- 1981-10-19 EP EP81890169A patent/EP0052598B1/fr not_active Expired
- 1981-11-03 CA CA000389291A patent/CA1171233A/fr not_active Expired
- 1981-11-11 JP JP56179867A patent/JPS57109547A/ja active Granted
- 1981-11-16 BR BR8107428A patent/BR8107428A/pt not_active IP Right Cessation
-
1985
- 1985-02-26 US US06/705,838 patent/US4602669A/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH507039A (de) * | 1968-09-21 | 1971-05-15 | Siemens Ag | Einrichtung zum Ausziehen des Stranges aus der Kokille einer Stranggiessanlage |
| US3669176A (en) * | 1968-09-21 | 1972-06-13 | Siemens Ag | Drive system for continuous casting plants |
| DE1783032C3 (de) * | 1968-09-21 | 1974-01-03 | Siemens Ag, 1000 Berlin U. 8000 Muenchen | Einrichtung zum Steuern des schrittweisen Ausziehens eines Stranges aus einer horizontalen Stranggießkokille |
| DE2110548B2 (de) * | 1971-03-05 | 1974-08-01 | Siemens Ag, 1000 Berlin U. 8000 Muenchen | Einrichtung zum Steuern des schrittweisen Ausziehens eines Stranges aus einer horizontalen Stranggießkokille |
| DE2340636C3 (de) * | 1973-08-10 | 1980-04-24 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | Einrichtung zum schrittweisen Ausziehen eines Stranges aus einer horizontalen Stranggießkokille |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0077950A1 (fr) * | 1981-10-22 | 1983-05-04 | Alumax Inc. | Appareil et procédé pour la coulée de métal fondu |
| EP0171973A3 (en) * | 1984-08-09 | 1986-12-30 | Nippon Kokan Kabushiki Kaisha | Flow stop control method for casting withdrawal control of horizontal continuous casting machine |
| EP0174146A3 (en) * | 1984-09-05 | 1987-01-21 | Nippon Kokan Kabushiki Kaisha | Billet control method in a horizontal continuous casting system |
| EP0426501A1 (fr) * | 1989-11-03 | 1991-05-08 | Steel Casting Engineering, Ltd. | Système de commande du mouvement, par exemple pour un dispositif de coulée continue horizontale |
| EP0493790A3 (en) * | 1990-12-26 | 1992-08-05 | Kawasaki Jukogyo Kabushiki Kaisha | Method of and apparatus for withdrawing strand in horizontal continuous casting installation |
| EP0676252A3 (fr) * | 1990-12-26 | 1996-04-24 | Kawasaki Heavy Ind Ltd | Procédé et dispositif pour l'évacuation de la barre coulée d'une installation de coulée continue horizontale. |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0134707B2 (fr) | 1989-07-20 |
| ZA816631B (en) | 1983-02-23 |
| US4602669A (en) | 1986-07-29 |
| DE3176144D1 (en) | 1987-06-04 |
| BR8107428A (pt) | 1982-08-10 |
| AT381882B (de) | 1986-12-10 |
| CA1171233A (fr) | 1984-07-24 |
| EP0052598B1 (fr) | 1987-04-29 |
| ES8205599A1 (es) | 1982-06-16 |
| ATE26807T1 (de) | 1987-05-15 |
| ATA565180A (de) | 1986-05-15 |
| JPS57109547A (en) | 1982-07-08 |
| ES505708A0 (es) | 1982-06-16 |
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