EP0093741A4 - Procede de fabrication de materiaux d'enrobage, de remplissage et de boulettes alimentaires. - Google Patents

Procede de fabrication de materiaux d'enrobage, de remplissage et de boulettes alimentaires.

Info

Publication number
EP0093741A4
EP0093741A4 EP19820903297 EP82903297A EP0093741A4 EP 0093741 A4 EP0093741 A4 EP 0093741A4 EP 19820903297 EP19820903297 EP 19820903297 EP 82903297 A EP82903297 A EP 82903297A EP 0093741 A4 EP0093741 A4 EP 0093741A4
Authority
EP
European Patent Office
Prior art keywords
ingredients
extruder
fillers
moisture content
mass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP19820903297
Other languages
German (de)
English (en)
Other versions
EP0093741A1 (fr
Inventor
William Dougall David Cameron
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
D & S Manufacturing Pty Ltd
Original Assignee
D & S Manufacturing Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by D & S Manufacturing Pty Ltd filed Critical D & S Manufacturing Pty Ltd
Publication of EP0093741A1 publication Critical patent/EP0093741A1/fr
Publication of EP0093741A4 publication Critical patent/EP0093741A4/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/157—Farinaceous granules for dressing meat, fish or the like
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20—Extruding
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/30—Puffing or expanding
    • A23P30/32—Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment
    • A23P30/34—Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment by extrusion-expansion

Definitions

  • This invention relates to a method for manufacturing a dry coating used in such products as crumbed fish fingers, chicken pieces, etc., fillers used in smallgoods, such as sausages, and food ingredients, such as a component of muesli and food pellets.
  • BACKGROUND ART Breadcrumbs used domestically are usually manufactured from reprocessed, stale bread and vary widely in terms of colour, flavour, grain size, hardness, absorption, moisture content and general properties which affect their ability to adhere to trie basic food item comprising poultry, fish or meat.
  • the conventional method for manufacturing coating crumbs involves the following operations - making dough (moisture content approximately 30%), fermentation, baking a loaf (moisture content approximately 18-20%), slicing, drying to 7-10% moisture, milling and screening.
  • a particular type of filler commonly referred to as yeastless rusk, is made from lean biscuit dough having a moisture content over 18% which is not fermented but normally aerated using a combination of sodium bicarbonate and acid phosphate and/or ammonium bicarbonate.
  • the biscuit After baking, the biscuit is subject to controlled drying which reduces the moisture to approximately 2% without charring or serious discolouration.
  • the rusk is them milled and screened to a range of particle sizes dependant on application and end use.
  • a particular feature of the new invention is that ingredient materials are mixed in a dry state with a moisture content of less than about 14% and then directly extruded, thus avoiding the necessity to make a dough or to remove moisture after extrusion. Following extrusion, the product has only to be ground and screened into appropriate sizes for use as .coating crumbs or fillers with a finished moisture content of 4-10%.
  • a further advantage of the new process is that a wide range of crumb textures can be produced which satisfy varying specifications of products - e.g. fish fingers which must be cooked, frozen, thawed and then reheated require a harder crumb than does a product which is crumbed and cooked for immediate eating.
  • the new process handles a wide range of ingredient materials, such as semolina, whole grains such as wheat, peas, lentils, as distinct from the other process for manufacturing crumbs which traditionally use wheaten flour. This facilitates blending of materials to achieve finished products with desired characteristics of hardness, textures, flavours, water absorbency, etc.
  • ingredient materials used in this specification and claims is defined as whole grains, pulses and the like and derivatives thereof.
  • This invention in one broad form comprises a method of manufacturing food coatings, fillers or pellets comprising the steps of feeding the ingredients into an extruder, said ingredients having an average moisture content of about 8-14% (preferably 9-12%), processing the * ingredients through the extruder at a * temperature and pressure which cause the starches present to gelatinise to form a dense elastic-like mass and extruding this mass having 4-10% (preferably 5-9%) residual moisture.
  • the ingredients may be preground to obtain even size which improves even distribution of the ingredients and their characteristics, such as colour, taste, etc.
  • the ingredients are mixed or blended to obtain a uniform consistency either in a ground or whole form.
  • Figure 1 is a sectional view of part of the extruder.
  • Figure 2 is a view along- section line II-II of Figure 1.
  • the ingredients are mixed in a dry state according to the fermentation which will produce the desired end product.
  • the ingredients are then fed into the extruder 1 and the auger or screw 2 applies friction and shear as the ingredients are forced towards the die 3.
  • the length to diameter ratio of the auger can be 2 to 1 to 4 to 1.
  • the internal wall of the extruder may take the form of a female auger 4 whose spiral curves in the opposite direction to the spiral on the male auger 2. This gives improved friction and shear.
  • a number of combinations of extruder design, speed of auger and residence time can produce a satisfactory product.
  • auger speeds of 350-400 RPM internal temperature at the end of the extruder of 160oC to 230oC and residence time of 8 seconds have been found to give satisfactory results.
  • Internal pressures in front of the die-plate of 2000-2500 psi have been noted under these conditions.
  • Operation includes the ability to control the auger speed and to control temperature along the length of " the extruder.
  • the extrudate undergoes comminution to provide products of the required size range. These are then separated by screening. Because of the low moisture content there is no appreciable expansion of the extrudate.
  • ingredients products which include fat and emulsifiers. This can be achieved by incorporating approximately 2-5% of full fat soya flour which contributes fat and lecithin in the required proportions.
  • Texture, flavour and colour is varied according to requirements of the end product.
  • Rusk - Conventional rusk is made from a yeastless biscuit so that it has longer shelf-life and is dried to minimum moisture level to enhance moisture absorbency as well as improving shelf-life.
  • the new process facilitates production of hard, low moisture granules which retain their individuality when incorporated with sausage mixes, etc. and have very high water absorbency - over 3:1 compared with flour of, say, less than 1:1 and conventional rusk of say, 2.5:1.
  • crumb with a decided nutty flavour results which can be enhanced by addition of a nut flavour to the grain being fed into the system.
  • the resulting product can be marketed as a nut replacer or extender for application to the outside of ice cream, in cake recipes, sweet confectionery, etc.
  • split peas and soya beans can be extruded to give characteristic flavoured coatings.
  • Croutons - The new process will extrude shapes simulating conventional croutons - a coating of fat and/or flavour being applied by continuous spray onto the hot extrudate. Apart from quality advantages arising from use of * the new process, there are substantial savings in energy consumption both in the extrusion operation and in the absence of drying equipment. Capital expenditure and floor space requirements are also considerably lower than for the previously accepted processes.
  • the flexibility of the new process facilitates production of a high density crumb when required. This results in a thinner layer of crumbs on the outside of a finished product for the same weight application - often allowing the manufacturer to apply crumbs with a single enrobing process, compared with the double operation necessary when crumbs of lower density are applied.
  • the process facilitates production of a crumb with particularly high water absorbency properties. Consequently, smallgoods can be manufactured with a higher meat/cereal ratio than with a conventional rusk type binder.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Zoology (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Grain Derivatives (AREA)
EP19820903297 1981-11-18 1982-11-18 Procede de fabrication de materiaux d'enrobage, de remplissage et de boulettes alimentaires. Withdrawn EP0093741A4 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU1610/81 1981-11-18
AUPF161081 1981-11-18

Publications (2)

Publication Number Publication Date
EP0093741A1 EP0093741A1 (fr) 1983-11-16
EP0093741A4 true EP0093741A4 (fr) 1984-04-27

Family

ID=3769269

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19820903297 Withdrawn EP0093741A4 (fr) 1981-11-18 1982-11-18 Procede de fabrication de materiaux d'enrobage, de remplissage et de boulettes alimentaires.

Country Status (3)

Country Link
EP (1) EP0093741A4 (fr)
NZ (1) NZ202544A (fr)
WO (1) WO1983001729A1 (fr)

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3408971A1 (de) * 1984-03-12 1985-09-19 Milupa Ag, 6382 Friedrichsdorf Verfahren zur herstellung keimarmer lebensmittelpraeparate
GB8719090D0 (en) * 1987-08-12 1987-09-16 Unilever Plc Starch product
CH680925A5 (fr) * 1990-09-03 1992-12-15 Buehler Ag
FR2669194A1 (fr) * 1990-11-16 1992-05-22 Inotec International Procede de traitement d'un produit, notamment de graines oleagineuses par extrusion et cuisson sous pression, et dispositif pour la mise en óoeuvre de ce procede.
ATE166767T1 (de) * 1993-04-07 1998-06-15 Nestle Sa Verfahren zur herstellung von panierbeschichtung und damit hergestelltes produkt
ATE217150T1 (de) * 1996-03-26 2002-05-15 Nestle Sa Kontinuierlisches strangpressen von schokoladedenmassen
GB2311481A (en) * 1996-03-26 1997-10-01 Nestle Sa Continuous extrusion of chocolate
US6592353B1 (en) * 1999-01-25 2003-07-15 Meiji Seika Kaisha, Ltd. Dough distribution device of extruder
EP1120109A3 (fr) * 2000-01-24 2002-07-10 Pfizer Products Inc. Formes posologiques solides à désintégration et dissolution rapide
US20030039735A1 (en) * 2000-09-27 2003-02-27 Kazuaki Morii Gelatinized potato starch breading composition and process for manufacture
US6645541B2 (en) 2000-09-27 2003-11-11 Wynn Starr Flavors, Inc. Enhancing puffable food products and for production thereof
EP3622988B1 (fr) 2012-05-30 2022-12-14 Sanofi-Aventis Deutschland GmbH Arrangement de tige de piston et dispositif d'administration de médicament comprenant un tel arrangement
US11102998B1 (en) 2017-08-25 2021-08-31 The Hershey Company Binders and methods of making and using the same
CN111904017B (zh) * 2020-08-14 2022-09-16 湖南想呱呱食品有限公司 一种用于糍粑自动挤出机

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3480442A (en) * 1966-06-22 1969-11-25 Archer Daniels Midland Co Process for preparing a high protein snack
FR2119681A5 (fr) * 1970-12-24 1972-08-04 Ralston Purina Co
GB1293453A (en) * 1970-03-05 1972-10-18 Nat Biscuit Co Novel breakfast foods
FR2256728A1 (fr) * 1974-01-08 1975-08-01 Trouw Et Co Nv
GB1561190A (en) * 1977-12-20 1980-02-13 Weetabix Ltd Process for cooking and extruding food mixtures
FR2458227A1 (fr) * 1979-06-13 1981-01-02 Paris Gds Moulins Procede et dispositif de fabrication de chapelure

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1163133A (fr) * 1981-03-25 1984-03-06 Kenneth S. Darley Preparation de produits de chapelure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3480442A (en) * 1966-06-22 1969-11-25 Archer Daniels Midland Co Process for preparing a high protein snack
GB1293453A (en) * 1970-03-05 1972-10-18 Nat Biscuit Co Novel breakfast foods
FR2119681A5 (fr) * 1970-12-24 1972-08-04 Ralston Purina Co
FR2256728A1 (fr) * 1974-01-08 1975-08-01 Trouw Et Co Nv
GB1561190A (en) * 1977-12-20 1980-02-13 Weetabix Ltd Process for cooking and extruding food mixtures
FR2458227A1 (fr) * 1979-06-13 1981-01-02 Paris Gds Moulins Procede et dispositif de fabrication de chapelure

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
FOOD TECHNOLOGY, vol. 23, no. 4, April 1969 *
See also references of WO8301729A1 *

Also Published As

Publication number Publication date
EP0093741A1 (fr) 1983-11-16
WO1983001729A1 (fr) 1983-05-26
NZ202544A (en) 1985-02-28

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PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

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17P Request for examination filed

Effective date: 19830718

AK Designated contracting states

Designated state(s): DE FR GB

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN

18D Application deemed to be withdrawn

Effective date: 19850430

RIN1 Information on inventor provided before grant (corrected)

Inventor name: CAMERON, WILLIAM DOUGALL DAVID