EP0240413A1 - Kathode für Elektrolyse und Verfahren zur Herstellung einer solchen Kathode - Google Patents
Kathode für Elektrolyse und Verfahren zur Herstellung einer solchen Kathode Download PDFInfo
- Publication number
- EP0240413A1 EP0240413A1 EP87400662A EP87400662A EP0240413A1 EP 0240413 A1 EP0240413 A1 EP 0240413A1 EP 87400662 A EP87400662 A EP 87400662A EP 87400662 A EP87400662 A EP 87400662A EP 0240413 A1 EP0240413 A1 EP 0240413A1
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- EP
- European Patent Office
- Prior art keywords
- nickel
- cathode
- layer
- substrate
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005868 electrolysis reaction Methods 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000000034 method Methods 0.000 title abstract description 19
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 146
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 67
- 239000000758 substrate Substances 0.000 claims abstract description 58
- 239000011248 coating agent Substances 0.000 claims abstract description 41
- 238000000576 coating method Methods 0.000 claims abstract description 41
- 229910052751 metal Inorganic materials 0.000 claims abstract description 29
- 239000002184 metal Substances 0.000 claims abstract description 29
- 239000010970 precious metal Substances 0.000 claims abstract description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000010941 cobalt Substances 0.000 claims abstract description 12
- 239000007864 aqueous solution Substances 0.000 claims abstract description 11
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 11
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 8
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims abstract description 8
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000003792 electrolyte Substances 0.000 claims abstract description 6
- 229910052742 iron Inorganic materials 0.000 claims abstract description 6
- 239000010936 titanium Substances 0.000 claims abstract description 6
- 229910001508 alkali metal halide Inorganic materials 0.000 claims abstract description 4
- 150000008045 alkali metal halides Chemical class 0.000 claims abstract description 4
- 229910052735 hafnium Inorganic materials 0.000 claims abstract description 4
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims abstract description 4
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 4
- 239000000470 constituent Substances 0.000 claims abstract description 3
- 239000010955 niobium Substances 0.000 claims abstract 2
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims abstract 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 20
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 13
- 150000001875 compounds Chemical class 0.000 claims description 12
- 229910045601 alloy Inorganic materials 0.000 claims description 8
- 239000000956 alloy Substances 0.000 claims description 8
- 238000000151 deposition Methods 0.000 claims description 8
- 239000010948 rhodium Substances 0.000 claims description 8
- 229910052707 ruthenium Inorganic materials 0.000 claims description 8
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 7
- 229910052698 phosphorus Inorganic materials 0.000 claims description 7
- 239000011574 phosphorus Substances 0.000 claims description 7
- 229910052741 iridium Inorganic materials 0.000 claims description 6
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims description 6
- 150000002739 metals Chemical class 0.000 claims description 6
- 229910052697 platinum Inorganic materials 0.000 claims description 6
- 229910052703 rhodium Inorganic materials 0.000 claims description 6
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 5
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical class [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 3
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 2
- 229910052796 boron Inorganic materials 0.000 claims description 2
- 229910000480 nickel oxide Inorganic materials 0.000 claims description 2
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical class [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 claims description 2
- 239000011593 sulfur Substances 0.000 claims description 2
- 229910052717 sulfur Inorganic materials 0.000 claims description 2
- 229910001936 tantalum oxide Inorganic materials 0.000 claims description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 2
- ROZSPJBPUVWBHW-UHFFFAOYSA-N [Ru]=O Chemical class [Ru]=O ROZSPJBPUVWBHW-UHFFFAOYSA-N 0.000 claims 1
- 229910000484 niobium oxide Inorganic materials 0.000 claims 1
- 229910001925 ruthenium oxide Inorganic materials 0.000 claims 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052726 zirconium Inorganic materials 0.000 abstract description 2
- 229910052758 niobium Inorganic materials 0.000 abstract 1
- 229910052715 tantalum Inorganic materials 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 68
- 239000010410 layer Substances 0.000 description 42
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 21
- 239000002243 precursor Substances 0.000 description 18
- 238000010438 heat treatment Methods 0.000 description 15
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 13
- 229910000990 Ni alloy Inorganic materials 0.000 description 11
- 229910001096 P alloy Inorganic materials 0.000 description 10
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 9
- 150000002815 nickel Chemical class 0.000 description 8
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000010025 steaming Methods 0.000 description 5
- 238000004381 surface treatment Methods 0.000 description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 230000008021 deposition Effects 0.000 description 4
- -1 niobrium Chemical compound 0.000 description 4
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052763 palladium Inorganic materials 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 2
- 206010070834 Sensitisation Diseases 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003085 diluting agent Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229910052762 osmium Inorganic materials 0.000 description 2
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- 238000005554 pickling Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- YBCAZPLXEGKKFM-UHFFFAOYSA-K ruthenium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Ru+3] YBCAZPLXEGKKFM-UHFFFAOYSA-K 0.000 description 2
- 230000008313 sensitization Effects 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000001509 sodium citrate Substances 0.000 description 2
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 1
- 229910000531 Co alloy Inorganic materials 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910017974 NH40H Inorganic materials 0.000 description 1
- 229910018104 Ni-P Inorganic materials 0.000 description 1
- 229910018536 Ni—P Inorganic materials 0.000 description 1
- 229910001252 Pd alloy Inorganic materials 0.000 description 1
- 229910019891 RuCl3 Inorganic materials 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 125000005595 acetylacetonate group Chemical group 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 229910001514 alkali metal chloride Inorganic materials 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 150000001868 cobalt Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- ZOMNIUBKTOKEHS-UHFFFAOYSA-L dimercury dichloride Chemical class Cl[Hg][Hg]Cl ZOMNIUBKTOKEHS-UHFFFAOYSA-L 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000007590 electrostatic spraying Methods 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 150000002736 metal compounds Chemical group 0.000 description 1
- 239000012702 metal oxide precursor Substances 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- BSIDXUHWUKTRQL-UHFFFAOYSA-N nickel palladium Chemical compound [Ni].[Pd] BSIDXUHWUKTRQL-UHFFFAOYSA-N 0.000 description 1
- DEPMYWCZAIMWCR-UHFFFAOYSA-N nickel ruthenium Chemical compound [Ni].[Ru] DEPMYWCZAIMWCR-UHFFFAOYSA-N 0.000 description 1
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 1
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(II) nitrate Inorganic materials [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- GPNDARIEYHPYAY-UHFFFAOYSA-N palladium(ii) nitrate Chemical compound [Pd+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O GPNDARIEYHPYAY-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- SONJTKJMTWTJCT-UHFFFAOYSA-K rhodium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Rh+3] SONJTKJMTWTJCT-UHFFFAOYSA-K 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B11/00—Electrodes; Manufacture thereof not otherwise provided for
- C25B11/04—Electrodes; Manufacture thereof not otherwise provided for characterised by the material
- C25B11/051—Electrodes formed of electrocatalysts on a substrate or carrier
- C25B11/073—Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material
- C25B11/091—Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material consisting of at least one catalytic element and at least one catalytic compound; consisting of two or more catalytic elements or catalytic compounds
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B11/00—Electrodes; Manufacture thereof not otherwise provided for
Definitions
- the present invention relates to a new cathode usable in electrolysis. It also relates to a method of manufacturing this cathode. It relates very particularly to a cathode which can be used in the electrolysis of aqueous alkali metal halide solution which is remarkable in particular for the low value of its working potential and for the stability over time of its electrochemical performance.
- This cathode belongs to the family of metallic cathodes, activated, obtained by coating a cathode substrate by means of various activation materials, the aim being essentially to reduce the hydrogen overvoltage in an alkaline medium.
- European patent application 0129374 describes cathodes carrying a coating consisting of a mixture of at least one platinum group metal and at least one oxide of a platinum group metal, the platinum group metal representing 2 to 30 % of the weight of said mixture.
- Japanese patent application published under No. 57-13189 describes a nickel or nickel alloy cathode carrying a coating consisting of a platinum group metal or an oxide of said metal.
- British patent 1,511,719 describes a cathode comprising a metal substrate, a cobalt coating and a second ruthenium coating.
- Japanese patent application published under the number 54-090080 describes a technique for manufacturing a cathode consisting of treating a ferrous substrate with perchloric acid and then coating this cathode by sintering active substances including ruthenium, iridium , iron and nickel in metallic or metal compound form.
- a deposition technique on a substrate, for example made of nickel, of a coating made of a nickel-palladium alloy is also described in American patent 3,216,919 according to this patent, an alloy layer is applied to the substrate. powder form and then sintering said alloy powder.
- Japanese patent application published under the number 54-110983 (US Patent No. 4,465,580) describes a cathode carrying a coating consisting of a dispersion of particles of nickel or a nickel alloy and an activator consisting of platinum , ruthenium, iridium, rhodium, palladium or osmium or an oxide of these metals.
- Japanese patent application published under number 53-010036 describes a cathode having a valve metal substrate and a coating of an alloy of at least one platinum group metal and a valve metal and, optionally a surface coating d '' at least one platinum group metal.
- European patent application 0129734 describes a technique for manufacturing a cathode, by depositing on a electroconductive substrate a coating solution comprising a metal oxide precursor and necessarily a pickling agent in order to dissolve the most soluble parts of the substrate and / or a coating layer already deposited, this technique further comprising an operation of removing the most volatile part of the coating solution, said part containing solubilized fractions of the substrate (op. cit. p. 14).
- precious metals denotes ruthenium, rhodium, palladium, osmium, iridium and platinum.
- the expression “covering power” designates the ratio (R) between the projected surface of the layer b and the projected surface of the substrate.
- strong covering metal designates an R ratio greater than 95%.
- metals corresponding to this definition By way of illustration of metals corresponding to this definition, mention will in particular be made of nickel, cobalt, iron and their alloys or alloys of the preceding containing less than 15 atomic% of phosphorus, boron or sulfur.
- the cathodes in accordance with the invention must comprise a layer a in contact with the substrate and a layer b in contact with the electrolyte and with a layer a, which means that they may have only one single layer a and single layer b or a succession of layers a and b, starting from the substrate, and ending with a layer b.
- the layer a consists of at least one compound chosen from the group consisting of platinum, ruthenium, rhodium, oxides of ruthenium, of iridium, of rhodium, of platinum, the mixtures of the abovementioned oxides and of titanium or nickel oxides, and in which the layer b consists of nickel or cobalt.
- the compound (s) constituting the layer a in contact with the substrate is (are) advantageously deposited (s) in an amount representing from 0.2 to 5 mg / cm 2 .
- the compound (s) constituting layer b in contact with the electrolyte is (are) deposited in an amount representing 1 to 15 mg / cm 2 .
- the quantities of compounds which can constitute the any intermediate layers a and b are not critical but, in such a case, it is recommended to respect the respective values mentioned above.
- the material constituting the substrate can be chosen from electrically conductive materials. It will advantageously be chosen from the group consisting of nickel, stainless steel and mild steel without this list being limiting.
- the substrate may be in the form of a plate, sheet, lattice, wire mesh or expanded metal, grids, said materials being able to have a planar, cylindrical shape or any other shape depending on the technology employed.
- the invention also relates to a method of manufacturing these cathodes.
- This process essentially consists in depositing on the substrate, possibly subjected to an appropriate preliminary treatment, the layers of one or more compounds leading to the metals or compounds constituting the layers a and b (hereinafter precursors) and then subjecting the assembly to a treatment leading to the desired chemical form (metal, oxide).
- the preliminary treatment of the substrate advantageously consists of a degreasing - if necessary - followed by a pickling, mechanical and / or chemical, according to techniques now well known.
- the aforementioned precursors are deposited in the form of a solution or suspension.
- a solvent or diluent such as water, a mineral or organic acid or an organic solvent.
- An organic solvent is preferably used such as dimethylformamide, an alcohol and in particular ethanol, 2-propanol or ethyl - ..: -2 hexanol.
- the atomic concentration of metal is between 3.10-2 and 3 moles / liter and preferably between 1 and 2 moles / liter.
- the precursors which can be used in the invention generally consist of mineral or organic salts of metals, such as, for example, halides, nitrates, carbonates, sulfates, or even acetates, acetylacetonates.
- the above-mentioned precursor layers can be deposited using conventional techniques: immersion of the substrates in the solution (s), coating with a brush, brush or the like, electrostatic spraying. Layers a and b can also be deposited galvanically. In the hypothesis of a deposition of layer b by chemical means, it may be advantageous to carry out sensitization of the layer a previously deposited. This treatment, which comprises a succession of sensitization / rinsing phases, is described for example in Modern Electroplating by F. LOWENHEIM - John Wiley & Sons 1974 pp. 644 to 646.
- the preparation of solutions and the deposition of said solutions are generally carried out at ambient temperature and in air. Naturally, it is possible, if necessary, to raise the temperature in particular to facilitate the dissolution of certain precursors, and / or to work under an atmosphere of nitrogen or other inert gas with respect to the precursors.
- the transformation of the precursors of the layer a is generally done by heat treatment.
- This treatment is advantageously preceded by an air drying intended to totally or partially remove the solvent or diluent.
- This steaming can be done at a temperature of up to 200 ° C, the temperature range from 100 to 150 ° C being particularly recommended.
- the duration of this treatment is a few tens of minutes.
- the actual treatment is generally carried out in air at a temperature varying, depending on the precursors used, between 200 and 1000 ° C. Preferably, one operates at a temperature between 400 and 750 ° C.
- the duration of this heat treatment is generally between 15 min and 1 h per layer. This heat treatment can be carried out after each baking or after the last baking in the case of the deposition of several layers.
- the cathode of the invention is suitable for use in electrolysis cells with production of hydrogen in basic medium.
- the cathode is particularly suitable for the electrolysis of aqueous solutions of alkali metal chlorides and in particular aqueous solutions of sodium chloride and for the electrolysis of water, for example in the electrolysis of aqueous solutions of potassium hydroxide .
- microporous diaphragms can be used as separators, but the cathodes according to the invention are of particular interest in membrane technology.
- the substrate consists of a nickel plate of 200 x 10 x 1 mm.
- a surface treatment is carried out using corundum (average equivalent grain diameter: 250 ⁇ m)
- the nickel plate is coated with this solution.
- the nickel plate coated according to a is successively immersed in solution A at room temperature for 1 min, in solution B at the temperature of 30 ° C for 1 min, then in 200 cm 3 of solution C maintained at 30 ° C for 60 min.
- a deposit of 2.29 mg / cm 2 of Ni is thus obtained in the form of a nickel / phosphorus alloy with less than 15 atomic% of phosphorus.
- This cathode tested in sodium hydroxide at 450 g / 1, at 85 ° C and under 50 A / dm 2 has a working potential of -1220 mV compared to the saturated calomel electrode (ECS).
- a nickel substrate is used which has undergone a surface treatment under the conditions of Example 1.
- This double-coated cathode has a working potential of -1310 mV compared to E.C.S. (test in soda of example 1).
- a nickel substrate treated as in Example 1 is used.
- a coating of the nickel plate is carried out using a Pd (NO 3 ) 2 solution , containing approximately 16% by weight of palladium metal.
- a deposit of 3.4 mg / cm 2 of nickel is obtained in the form of a nickel / phosphorus alloy.
- This double-coated cathode has a working potential of -1235 mV compared to E.C.S. (test in soda of example 1).
- a nickel substrate treated as in Example 1 is used.
- a deposit of 4.85 mg / cm 2 of nickel is obtained in the form of a nickel / phosphorus alloy.
- This cathode, carrying a double coating, has a working potential of -1290 mV compared to E.C.S. (test in soda of example 1).
- a nickel substrate treated as in Example 1 is used.
- a layer of this solution is deposited on the nickel substrate, according to the coating / baking / heat treatment sequence of Example 1.
- a deposit of 1.4 mg / cm 2 of RuO 2 and TiO 2 is obtained.
- a deposit of 2.55 mg / cm 2 of nickel is obtained in the form of a nickel / phosphorus alloy.
- This cathode, carrying a double coating, has a working potential of -1230 mV compared to E.C.S. (test in soda of example 1).
- a nickel substrate is used which has undergone a surface treatment under the conditions of Example 1.
- a layer of solution D is deposited on the nickel substrate first (coating / baking / heat treatment sequence of example 1), then after cooling 2 layers of solution E (also coating, steaming, heat treatment sequence of Example 1).
- a deposit of 1.94 mg / cm 2 of Ru0 2 and NiO is obtained (weight ratio 1/1 of oxide).
- a deposit of 2.4 mg / cm 2 of nickel is obtained in the form of a nickel / phosphorus alloy.
- This cathode, carrying a triple coating, has a working potential of -1225 mV compared to E.C.S. (test in the soda of Example 1).
- a nickel substrate treated as in Example 1 is used.
- a deposit of 2.9 mg / cm 2 of nickel is obtained in the form of a nickel / phosphorus alloy.
- This cathode, carrying a double coating, has a working potential of -1300 mV compared to E.C.S. (test in the soda of Example 1).
- a nickel substrate treated as in Example 1 is used.
- a ruthenium metal deposition is carried out on the nickel substrate by electrolysis of solution F at a temperature of 30 ° C under a current density of 15 A / dm 2 for 60 min.
- This cathode, carrying a double coating, has a working potential of -1200 mV compared to E.C.S. (test in soda of example 1).
- a nickel substrate treated as in Example 1 is used.
- a layer of this solution is deposited on the nickel substrate according to the coating / baking / heat treatment sequence of Example 1.
- a solution G containing 30 g / l of CoCl 2 , 6H 2 O is prepared at 23 ° C; 20 g / 1 of Na H 2 P0 2 , H 2 0; 29.6 g / 1 sodium citrate; 50.0 g / 1 NH 4 Cl; 30 cm 3/1 NH 4 OH 20% by weight.
- the nickel plate coated according to a is successively immersed in solution A (of Example 1) at room temperature for 1 min, in solution B (of Example 1) at the temperature of 30 ° C for 1 min , then in 200 cm 3 of solution G maintained at 80 ° C for 20 min.
- a deposit of 2 mg / cm 2 of cobalt is obtained in the form of a cobalt / phosphorus alloy with less than 15 atomic% of phosphorus.
- a nickel substrate is used which has undergone a surface treatment under the conditions of Example 1.
- a deposition of galvanic Ni is carried out on the substrate coated according to a, by electrolysis of an aqueous solution of nickel chloride 300 g / 1 + H 3 B0 3 38 g / 1 at a temperature of 60 ° C at a density of current of 5A / dm 2 for 30 min (volume of the solution: 400 cm 3 ).
- a deposit of 4.3 mg / cm 2 of nickel metal is obtained.
- This cathode, carrying a double coating, has a working potential of -1200 mV compared to E.C.S. (test in soda of example 1).
- Example 1 The test of Example 1 is repeated using in the solution C 30 cm 3 / l of IIH 4 OH, 20% by weight.
- Example 1 c The working potential measured under the conditions of Example 1 c is - 1240 mV relative to E.C.S.
- Example 1 The test of Example 1 is repeated by replacing the nickel substrate with a mild steel substrate, treated as in this Example 1.
- a layer of this solution is deposited on the mild steel substrate according to the coating / baking / heat treatment sequence of Example 1.
- a deposit of 3.2 mg / cm 2 of nickel is obtained in the form of an Ni-P alloy with less than 15 atomic% of phosphorus.
- This double-coated cathode has a working potential of -1240 mV compared to E.C.S. (test in soda of example 1).
- a nickel substrate is used which has undergone a surface treatment under the conditions of Example 1.
- a layer of this solution is deposited on the nickel substrate according to the coating / steaming / heat treatment sequence of Example 1.
- This double-coated cathode has a working potential of -1200 mV compared to E.C.S. (test in soda of example 1).
- Example 1 On the nickel substrate surface-treated according to Example 1, a deposit of 2.2 mg / cm 2 of nickel is carried out according to the procedure described in Example 1-b.
- This cathode tested in the soda of example 1, has a working potential of ⁇ 1490 mV compared to E.C.S.
- This cathode tested in the soda of Example 1, has a working potential of ⁇ 1480 mV compared to E.C.S.
- Example 10 On the nickel substrate surface-treated according to Example 1, a deposit of 5 mg / cm 2 of nickel is carried out according to the procedure described in Example 10-b.
- This cathode tested in the soda of Example 1, has a working potential of -1640 mV compared to E.C.S.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Engineering & Computer Science (AREA)
- Electrodes For Compound Or Non-Metal Manufacture (AREA)
- Electroplating And Plating Baths Therefor (AREA)
- Electrolytic Production Of Metals (AREA)
- Chemically Coating (AREA)
- Battery Electrode And Active Subsutance (AREA)
- Inert Electrodes (AREA)
- Electroplating Methods And Accessories (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT87400662T ATE56757T1 (de) | 1986-04-03 | 1987-03-25 | Kathode fuer elektrolyse und verfahren zur herstellung einer solchen kathode. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR8604767 | 1986-04-03 | ||
| FR8604767A FR2596776B1 (fr) | 1986-04-03 | 1986-04-03 | Cathode pour electrolyse et un procede de fabrication de ladite cathode |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0240413A1 true EP0240413A1 (de) | 1987-10-07 |
| EP0240413B1 EP0240413B1 (de) | 1990-09-19 |
Family
ID=9333848
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP87400662A Expired - Lifetime EP0240413B1 (de) | 1986-04-03 | 1987-03-25 | Kathode für Elektrolyse und Verfahren zur Herstellung einer solchen Kathode |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US4798662A (de) |
| EP (1) | EP0240413B1 (de) |
| JP (1) | JPS62238385A (de) |
| KR (1) | KR890002699B1 (de) |
| CN (1) | CN1010234B (de) |
| AT (1) | ATE56757T1 (de) |
| CA (1) | CA1285903C (de) |
| DE (1) | DE3764989D1 (de) |
| FR (1) | FR2596776B1 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2775486A1 (fr) * | 1998-03-02 | 1999-09-03 | Atochem Elf Sa | Cathode specifique, utilisable pour la preparation d'un chlorate de metal alcalin et son procede de fabrication |
Families Citing this family (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0726240B2 (ja) * | 1989-10-27 | 1995-03-22 | ペルメレック電極株式会社 | 鋼板の電解酸洗又は電解脱脂方法 |
| US5227030A (en) * | 1990-05-29 | 1993-07-13 | The Dow Chemical Company | Electrocatalytic cathodes and methods of preparation |
| US5035789A (en) * | 1990-05-29 | 1991-07-30 | The Dow Chemical Company | Electrocatalytic cathodes and methods of preparation |
| JP3628756B2 (ja) * | 1995-04-28 | 2005-03-16 | ペルメレック電極株式会社 | ガス拡散電極 |
| US5645930A (en) * | 1995-08-11 | 1997-07-08 | The Dow Chemical Company | Durable electrode coatings |
| AU4644097A (en) * | 1996-07-09 | 1998-02-10 | James A. Patterson | Nuclear transmuted elements having unnatural isotopic distributions by electrolysis and method of production |
| US5676816A (en) * | 1996-07-12 | 1997-10-14 | Patterson; James A. | Catalytic particles electrolytic cell system and method for producing heat |
| AU4427997A (en) * | 1997-09-19 | 1999-04-12 | James A. Patterson | Catalytic ceramic particles, electrolytic production of heat |
| US6315880B1 (en) * | 1997-10-16 | 2001-11-13 | Mary R. Reidmeyer | Chemical plating method, electrolytic cell and automotive oxygen sensor using it |
| EP0935265A3 (de) | 1998-02-09 | 2002-06-12 | Wilson Greatbatch Ltd. | Durch thermische Zerstäubung beschichtetes Substrat zur Verwendung in einer elektrischen Energiespeicheranordnung und Herstellungsverfahren |
| FR2852973B1 (fr) * | 2003-03-28 | 2006-05-26 | Atofina | Procede de formation d'un revetement d'oxydes metalliques sur un substrat electroconducteur; cathode activee en resultant et son utilisation pour l'electrolyse de solutions acqueuses de chorures de meteaux alcalins. |
| ITMI20041006A1 (it) * | 2004-05-20 | 2004-08-20 | De Nora Elettrodi Spa | Anodo per sviluppo ossigeno |
| EP2085501A1 (de) * | 2008-01-31 | 2009-08-05 | Casale Chemicals S.A. | Hochleistungskathoden für Wasserelektrolyseure |
| ITMI20090880A1 (it) * | 2009-05-19 | 2010-11-20 | Industrie De Nora Spa | Catodo per processi elettrolitici |
| US9145615B2 (en) | 2010-09-24 | 2015-09-29 | Yumei Zhai | Method and apparatus for the electrochemical reduction of carbon dioxide |
| JP2013166994A (ja) * | 2012-02-15 | 2013-08-29 | Asahi Kasei Chemicals Corp | 電解用電極、電解槽及び電解用電極の製造方法 |
| WO2017048773A1 (en) * | 2015-09-14 | 2017-03-23 | President And Fellows Of Harvard College | Carbon fixation systems and methods |
| JP6972038B2 (ja) | 2016-07-06 | 2021-11-24 | プレジデント アンド フェローズ オブ ハーバード カレッジ | アンモニア合成法及びシステム |
| CN109894130B (zh) * | 2019-04-01 | 2022-01-14 | 国能南京电力试验研究有限公司 | 一种脱汞催化剂及其制备方法 |
| JP7786869B2 (ja) * | 2020-03-30 | 2025-12-16 | 旭化成株式会社 | 水素発生用陰極 |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2265454A2 (en) * | 1974-03-26 | 1975-10-24 | Uhde Gmbh Friedrich | Polyether-polycarbonate block copolymer films - esp for haemodialysis made by casting from soln |
| FR2311108A1 (fr) * | 1975-05-12 | 1976-12-10 | Hodogaya Chemical Co Ltd | Cathode activee pour electrolyse |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2113676C2 (de) * | 1971-03-20 | 1985-09-12 | Conradty GmbH & Co Metallelektroden KG, 8505 Röthenbach | Elektrode für elektrochemische Prozesse |
| US3941675A (en) * | 1971-09-28 | 1976-03-02 | Friedrich Uhde Gmbh | Bipolar multiple electrolytic cell comprising a diaphragm and electrode for same |
| GB2083837B (en) * | 1980-08-18 | 1984-06-27 | Diamond Shamrock Corp | Manufacture of electrode with manganese dioxide coating valve metal base intermediate semiconducting layer |
| JPS6021232B2 (ja) * | 1981-05-19 | 1985-05-25 | ペルメレツク電極株式会社 | 耐久性を有する電解用電極及びその製造方法 |
| JPS59100280A (ja) * | 1982-12-01 | 1984-06-09 | Toagosei Chem Ind Co Ltd | 水素発生用陰極 |
| US4530742A (en) * | 1983-01-26 | 1985-07-23 | Ppg Industries, Inc. | Electrode and method of preparing same |
| DE3322169A1 (de) * | 1983-06-21 | 1985-01-10 | Sigri Elektrographit Gmbh, 8901 Meitingen | Kathode fuer waesserige elektrolysen |
-
1986
- 1986-04-03 FR FR8604767A patent/FR2596776B1/fr not_active Expired
-
1987
- 1987-03-25 EP EP87400662A patent/EP0240413B1/de not_active Expired - Lifetime
- 1987-03-25 DE DE8787400662T patent/DE3764989D1/de not_active Expired - Fee Related
- 1987-03-25 AT AT87400662T patent/ATE56757T1/de not_active IP Right Cessation
- 1987-03-26 US US07/031,086 patent/US4798662A/en not_active Expired - Fee Related
- 1987-03-31 CA CA000533485A patent/CA1285903C/fr not_active Expired - Lifetime
- 1987-04-03 CN CN87102588A patent/CN1010234B/zh not_active Expired
- 1987-04-03 KR KR1019870003189A patent/KR890002699B1/ko not_active Expired
- 1987-04-03 JP JP62082799A patent/JPS62238385A/ja active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2265454A2 (en) * | 1974-03-26 | 1975-10-24 | Uhde Gmbh Friedrich | Polyether-polycarbonate block copolymer films - esp for haemodialysis made by casting from soln |
| FR2311108A1 (fr) * | 1975-05-12 | 1976-12-10 | Hodogaya Chemical Co Ltd | Cathode activee pour electrolyse |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2775486A1 (fr) * | 1998-03-02 | 1999-09-03 | Atochem Elf Sa | Cathode specifique, utilisable pour la preparation d'un chlorate de metal alcalin et son procede de fabrication |
| WO1999045175A1 (fr) * | 1998-03-02 | 1999-09-10 | Atofina | Cathode specifique, utilisable pour la preparation d'un chlorate de metal alcalin, et son procede de fabrication |
Also Published As
| Publication number | Publication date |
|---|---|
| CA1285903C (fr) | 1991-07-09 |
| JPS62238385A (ja) | 1987-10-19 |
| KR890002699B1 (ko) | 1989-07-24 |
| KR870010220A (ko) | 1987-11-30 |
| FR2596776B1 (fr) | 1988-06-03 |
| DE3764989D1 (de) | 1990-10-25 |
| FR2596776A1 (fr) | 1987-10-09 |
| US4798662A (en) | 1989-01-17 |
| ATE56757T1 (de) | 1990-10-15 |
| EP0240413B1 (de) | 1990-09-19 |
| CN87102588A (zh) | 1987-10-14 |
| JPH021918B2 (de) | 1990-01-16 |
| CN1010234B (zh) | 1990-10-31 |
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