EP0307403B1 - Tete d'ecriture a l'encre avec membrane a excitation piezoelectrique - Google Patents
Tete d'ecriture a l'encre avec membrane a excitation piezoelectrique Download PDFInfo
- Publication number
- EP0307403B1 EP0307403B1 EP87903243A EP87903243A EP0307403B1 EP 0307403 B1 EP0307403 B1 EP 0307403B1 EP 87903243 A EP87903243 A EP 87903243A EP 87903243 A EP87903243 A EP 87903243A EP 0307403 B1 EP0307403 B1 EP 0307403B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- membrane
- ink
- layer
- writing head
- channel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000012528 membrane Substances 0.000 title claims abstract description 64
- 230000002093 peripheral effect Effects 0.000 claims abstract description 12
- 230000008602 contraction Effects 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims description 13
- 229910052751 metal Inorganic materials 0.000 claims description 13
- 239000000758 substrate Substances 0.000 claims description 13
- 230000003068 static effect Effects 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 10
- 229920002120 photoresistant polymer Polymers 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 6
- 230000005684 electric field Effects 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000004544 sputter deposition Methods 0.000 claims description 2
- 238000000151 deposition Methods 0.000 claims 1
- 230000010339 dilation Effects 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 5
- 210000004379 membrane Anatomy 0.000 description 40
- 239000000919 ceramic Substances 0.000 description 8
- 208000000260 Warts Diseases 0.000 description 7
- 201000010153 skin papilloma Diseases 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 238000005086 pumping Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 230000010287 polarization Effects 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 206010054786 Skin burning sensation Diseases 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 230000005281 excited state Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14201—Structure of print heads with piezoelectric elements
- B41J2/14233—Structure of print heads with piezoelectric elements of film type, deformed by bending and disposed on a diaphragm
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/04—Pumps having electric drive
- F04B43/043—Micropumps
- F04B43/046—Micropumps with piezoelectric drive
Definitions
- the invention relates to an ink writing head and a method for producing an ink writing head according to the preamble of claims 1 and 13.
- Piezoelectric drive elements in ink pens are generally known.
- DE-A-21 64 614 describes an arrangement in writing mechanisms for writing with colored liquid on paper, in which a liquid located in an ink chamber is ejected from a writing nozzle via a piezoelectrically operated drive element.
- the change in volume in the chamber is brought about by an electrically controlled piezoceramic which sits on a metal plate and which bulges into the chamber.
- the piezo drive element used consists of a continuously polarized piezoceramic layer which is arranged on a metal plate, the metal plate serving as a counter electrode.
- a suitable voltage pulse is applied, the piezoceramic contracts. Since the ceramic is attached to a metal plate, a bending moment affects this plate. As a result, the central part of the plate bulges into the liquid chamber.
- the changes in length that can be generated directly piezoelectrically are negligibly small. They are also limited by the electric field strengths that can be applied to the ceramic without causing breakdowns or arcing. Furthermore, the field strengths created must not lead to a polarization reversal, they must also be switchable via appropriate control circuits.
- the field strength should be less than 1 V / gm in the opposite direction to the polarization.
- the distances between electrodes in air should also not be less than 1 pmN.
- the direct change in length that can be achieved in this way is thus around 1%. or about 0.2 ⁇ m at 200 pm layer density, provided the ceramic is thoroughly active and not partially inactive through a burning skin.
- the drive elements be they piezo tubes or piezo plates, are necessary for a whole range of functions.
- the object of the invention is therefore to design an ink head of the type mentioned in such a way that it can be easily produced on the one hand in a galvanoplastic process and on the other hand it has a high degree of efficiency.
- the membrane has a piezoelectrically excitable peripheral region and a piezoelectrically excitable central region, which are controlled in such a way that the membrane in its peripheral region is shortened by transverse contraction and lengthened in its central region to produce a membrane deflection, results in a particularly large one Stroke.
- This stroke is the result of the exploitation of two effects, namely the exploitation of the transverse contraction in the ceramic itself and the curvature of the bond between adjacent layers, which expand differently.
- the cross-contraction can increase the stroke of the membrane by reducing the layer thickness and increasing the length dimensions.
- a particularly advantageous force effect results if the membrane regions are arranged concentrically with one another, so that they bulge out like warts when excited.
- This wart-like bulge represents the smallest and most compact geometric shape, which starts from a flat layer and widens and closes a cavity. It is rotationally symmetrical about a surface normal and leaves the plane in a toroidal fillet which merges into a lenticular spherical section. The required state of curvature changes at the transition line.
- the electrodes are accordingly arranged or the corresponding membrane regions are polarized and controlled via the electrodes in such a way that the peripheral region (circular ring) is shortened, but the central region is lengthened.
- the edge of the membrane does not change its inclination when deflected, which is why it can be firmly clamped.
- the bending line essentially corresponds to a deflection under internal pressure.
- a plurality of membranes which can be activated individually and independently of one another are arranged on a common substrate surface, the control lines for the individual membrane regions leading over unpolarized regions of the substrate surface, so that no undesired piezoelectric effects occur when these control lines are activated.
- a further piezoelectrically excitable layer can be arranged instead of the support layer, which is polarized in the opposite direction to the first piezoelectrically excitable layer. This almost doubles the stroke.
- a particularly simple, reliably operating ink writing head can be formed in that each ink channel is assigned three membranes which are connected to one another via a pump channel for the writing liquid and form a static pump with two controllable locking slides and a variable cavity.
- the first membrane area is connected on the one hand to the ink supply system via a supply channel, and on the other hand to the variable cavity and serves as an inlet valve.
- the second membrane area is associated with the variable cavity and a third membrane area is located between the cavity and the ink channel as an outlet valve.
- the pump channel connecting the membranes has separating webs in the region of the membranes designed as valves, which cooperate with the membrane surfaces in such a way that the pump channel opens after the membrane surfaces have been deflected via the separating webs and the pump channel in the region of the separating webs via the Membrane surfaces in the undeflected state of the membrane surfaces is interrupted.
- the separating webs can be designed as continuous webs or as collar-shaped elevations with outlet openings or inlet openings in between.
- the ink can be filtered considerably better, thus preventing the penetration of dirt into the ink channels.
- the separator can be cleaned immediately with ultrasound and contaminations on the separator can be ground.
- the transducer elements keep the ink channels closed as long as the transducer elements are not activated, a mechanical closure of the nozzles between the print head and paper is not necessary and the drive of such a closure can be dispensed with. This makes it possible to reduce the paper gap very much, so that the typeface is less affected by the dispersion of the airspeed and the direction of flight of the drops. Since the pressure on the nozzle can be applied statically, the flight speed can be increased. Crosstalk between the nozzles is eliminated since there is no flow connection when spraying.
- the spray frequency is not limited by reflections in the channel and not by crosstalk from neighboring nozzles, but only by the eigenvalues of the individual transducer elements. An individual adjustment of the transducer elements can be omitted, since the transducer is coupled to the ink in a much more direct and uniform manner.
- the ink supply system according to the invention is independent of static negative pressure, it becomes substantially less sensitive, which also means that the acceleration sensitivity of the ink writing head disappears.
- Static pumping removes air bubbles from the ink channel. Empty channels can be filled electrically controlled.
- the ink reservoir can be accommodated stationary in the printer without difficulty. Pressure waves from the moving supply hose have no effect on the drop formation.
- the monitoring of the ink supply is no longer tied to the narrow limits of a static pressure in the reservoir.
- the entire print head can be produced in a particularly simple manner using planar techniques.
- the critical part, namely the piezoceramic, can be checked before the actual assembly.
- a planar transducer made of piezoceramic consists of a piezoelectrically excitable layer 1 made of piezoceramic which is polarized in one direction and a support layer 2, for example made of Nikkel, which is firmly connected to this excitable layer.
- This electrically controllable membrane thus formed is controlled via corresponding electrodes 3, 4, the support layer 2 serving as a continuous ground electrode and the actual control electrodes consisting of a peripheral control electrode 3 and a central control electrode 4.
- These control electrodes 3 and 4 define membrane regions arranged concentrically to one another in the form of circular surfaces or circular ring surfaces.
- the drive electrodes 3 and 4 are now designed according to the invention in connection with the piezoelectrically excitable layer 1 and the support layer 2, which serves as a ground electrode, in such a way that this ideal shape approximately results during the deflection.
- the circular outer electrode 3 is arranged in the outer region of curvature of the membrane and is subjected to an electrical field such that the piezoelectric layer contracts in this region of curvature.
- the inner electrode 4, which is arranged concentrically thereto, is in turn subjected to a field such that the central region of the piezoceramic layer 1 expands.
- the ratio of the electrode areas to one another is now dimensioned such that the desired approximation of the course in FIG. 1a results. This results in an inclination in accordance with FIG. 1b with the associated curvature in FIG. 1c (right side in FIG. 1).
- a static pump consisting of two controllable gate valves SE and SA and a variable cavity H can be formed.
- three membrane areas for SE, H, SA are formed in a ceramic substrate.
- a pump channel P is formed in a carrier layer T carrying the substrate 1 with its associated support layer 2. This pump channel P is connected to a fluid supply V (FIG. 4).
- a transverse rib Q is formed in the pump channel in the area of the inlet valve SE, against which the membrane made of piezoceramic 1 and support layer 2 is applied in the unexcited state and thus closes the channel. In the excited state according to FIG. 2, the membrane lifts off in a wart-like manner and thus opens the channel P.
- the pump channel can also be designed in a different way. It is also possible to replace the transverse ribs Q by walls of round inlet and outlet openings A which protrude into the pump channels. The membrane surface then lies in the unexcited state in a manner analogous to that on the transverse rib on this collar and thus closes the inlet or outlet.
- an ink writing head can be constructed in which e.g. nine writing nozzles S1 to S9 are arranged. Each of these writing nozzles consists of an inlet valve SE, a variable cavity H and an outlet valve SA. The writing nozzles S1 to S9 are connected to the storage area V. In order to be able to form a write head with a larger number of nozzles, it is also possible to pack several substrates 1 with write nozzles one above the other.
- the writing nozzles S1 to S9 are functionally completely separated from the ink supply V.
- a mechanical closure of the nozzles between the write head and the paper arranged in front of it and the drive of this closure can thus be dispensed with, since the ink channels are closed by the outlet valves SA as long as these outlet valves SA are not actuated.
- Crosstalk between the nozzles is eliminated, since the actual one Spraying process there is no flow connection.
- the spraying processes are not limited by the reflection in the spray channel and not by the crosstalk from neighboring nozzles, but only by the eigenvalues of the individual writing nozzles S1 to S9.
- Static pumping removes air bubbles from ink channel P and refills empty channels.
- the ink write head according to the invention can be produced particularly simply using planar technology.
- a substrate 1 consisting of piezoceramic with a thickness of approximately 200 ⁇ m is first polarized and tested. Then the piezoceramic 1 is metallized on both sides by vacuum evaporation or sputtering (e.g. 50 nm Ti and 500 nm Cu).
- the support layer 2 is galvanically deposited over the entire surface.
- the peripheral and central control electrodes 3 and 4 together with supply lines L e.g. 100 ⁇ m Ni
- supply lines L e.g. 100 ⁇ m Ni
- a thin intermediate layer Z e.g. 0.2 mm Al or Cu
- Z e.g. 0.2 mm Al or Cu
- It is vapor-deposited or sputtered and structured using photolithography and etching technology.
- the channels P can be formed by electrodeposition of a metal layer W between a photoresist structure (e.g. 50 ⁇ m Ni). After a metallic conductive layer has been applied over the non-conductive photoresist, the support layer T is then galvanically deposited over the entire surface (e.g. 100 ⁇ m Ni). However, the channel walls W can also be produced together with the carrier layer T in one step. For this purpose, a structure K made of photoresite or metal (e.g. Cu) of the shape of the later channels and cavities is produced on the support layer 2. If photoresite is used, then its surface must be made conductive with another thin metal layer. If metal is used, the channel wall support layer metal can be electrodeposited directly on the structure K and the remaining exposed substrate surface 2 (e.g. 100 pm Ni), FIG. 11.
- a photoresist structure e.g. 50 ⁇ m Ni
- the support layer T is then galvanically deposited over the entire surface (e.g. 100 ⁇ m Ni).
- the channel walls W can also be
- the structure K made of photoresite or metal is then selectively removed from the overall structure and finally the crossbar Q is separated from the wart by removing the intermediate layer.
- the etchable filler is then removed and the auxiliary layer (Z) is also removed so that the transverse ribs Q can detach from the support layer 2 when the substrate 1 bulges.
- openings can be provided which are later closed again.
- a further support layer SS can be applied outside the electrodes on the back of the ceramic layer 1. It is also possible to produce the lines L for the electrodes 3 and 4 (FIG. 10) simultaneously with the support layer, ie from the same material and with the same thickness.
- the transverse rib Q it is also possible according to FIG. 12 to design the transverse rib in a circular manner, with the axis of the outlet nozzle A then having a direction perpendicular to the substrate surface 1. It is therefore possible to construct the ink writing head so that the outlet nozzles A are arranged on the end face of the substrate or in such a way that they are arranged on the substrate surface. Which is the more advantageous arrangement depends on the intended use. As also shown in FIG. 14, to increase the division view between the raster line RZ the ink writing head can be inclined at an angle to the raster line.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Particle Formation And Scattering Control In Inkjet Printers (AREA)
Abstract
Claims (19)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19863618107 DE3618107A1 (de) | 1986-05-30 | 1986-05-30 | Tintenschreibkopf mit piezoelektrisch anregbarer membran |
| DE3618107 | 1986-05-30 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0307403A1 EP0307403A1 (fr) | 1989-03-22 |
| EP0307403B1 true EP0307403B1 (fr) | 1990-08-01 |
Family
ID=6301882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP87903243A Expired - Lifetime EP0307403B1 (fr) | 1986-05-30 | 1987-05-19 | Tete d'ecriture a l'encre avec membrane a excitation piezoelectrique |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US4888598A (fr) |
| EP (1) | EP0307403B1 (fr) |
| JP (1) | JPH01500891A (fr) |
| DE (2) | DE3618107A1 (fr) |
| WO (1) | WO1987007217A1 (fr) |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0355150A1 (fr) * | 1988-02-05 | 1990-02-28 | Debiopharm S.A. | Pompe |
| DE3814150A1 (de) * | 1988-04-27 | 1989-11-09 | Draegerwerk Ag | Ventilanordnung aus mikrostrukturierten komponenten |
| US5255016A (en) * | 1989-09-05 | 1993-10-19 | Seiko Epson Corporation | Ink jet printer recording head |
| JP3139511B2 (ja) * | 1990-11-09 | 2001-03-05 | セイコーエプソン株式会社 | インクジェット記録ヘッド |
| US6601949B1 (en) * | 1992-08-26 | 2003-08-05 | Seiko Epson Corporation | Actuator unit for ink jet recording head |
| GB2286157B (en) * | 1994-01-31 | 1998-01-14 | Neopost Ltd | Ink jet printing device |
| JPH08108533A (ja) * | 1994-10-06 | 1996-04-30 | Sharp Corp | インクジェットヘッド、その使用方法およびその製造方法 |
| US5894316A (en) * | 1995-04-20 | 1999-04-13 | Seiko Epson Corporation | Ink jet head with diaphragm having varying compliance or stepped opposing wall |
| US6000785A (en) * | 1995-04-20 | 1999-12-14 | Seiko Epson Corporation | Ink jet head, a printing apparatus using the ink jet head, and a control method therefor |
| JP3439570B2 (ja) * | 1995-05-08 | 2003-08-25 | 日本碍子株式会社 | ダイヤフラム構造体 |
| EP0755793B1 (fr) * | 1995-07-26 | 2001-04-04 | Sony Corporation | Imprimante et sa méthode de fabrication |
| DE19724240C2 (de) * | 1997-06-09 | 2003-06-05 | Sascha Bechtel | Förderpumpe, insbesondere Mikroförderpumpe |
| AU755025B2 (en) * | 1997-11-28 | 2002-11-28 | Sony Corporation | Apparatus and method for driving recording head for ink-jet printer |
| US6222304B1 (en) * | 1999-07-28 | 2001-04-24 | The Charles Stark Draper Laboratory | Micro-shell transducer |
| US6712455B2 (en) | 2001-03-30 | 2004-03-30 | Philip Morris Incorporated | Piezoelectrically driven printhead array |
| US7832429B2 (en) * | 2004-10-13 | 2010-11-16 | Rheonix, Inc. | Microfluidic pump and valve structures and fabrication methods |
| DE102009002631B4 (de) | 2009-04-24 | 2015-08-20 | Michael Förg | Piezoelektrischer Antrieb und Mikroventil mit einem solchen |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1065880B (fr) * | 1959-09-24 | |||
| DE1165667B (de) * | 1962-06-28 | 1964-03-19 | Siemens Ag | Piezoelektrischer Biegeschwinger |
| DE1287135B (de) * | 1967-06-16 | 1969-01-16 | Telefunken Patent | Elektroakustischer Wandler mit einer Schicht aus Halbleitermaterial bedeckten Membran |
| JPS58112747A (ja) * | 1981-12-26 | 1983-07-05 | Fujitsu Ltd | インクジエツト記録装置 |
| EP0095911B1 (fr) * | 1982-05-28 | 1989-01-18 | Xerox Corporation | Disposition d'éjection de gouttelettes par onde de pression et ensemble |
| DE3320443C2 (de) * | 1983-06-06 | 1994-08-18 | Siemens Ag | Flüssigkeitspumpe |
| DE3320441A1 (de) * | 1983-06-06 | 1984-12-06 | Siemens AG, 1000 Berlin und 8000 München | Mit fluessigkeitstroepfchen arbeitendes schreibgeraet mit an beiden enden starr mit einer duesenplatte verbundenen stabfoermigen piezoelektrischen wandlern |
| DE3342844A1 (de) * | 1983-11-26 | 1985-06-05 | Philips Patentverwaltung Gmbh, 2000 Hamburg | Mikroplanarer tintenstrahldruckkopf |
| JPS61106259A (ja) * | 1984-10-31 | 1986-05-24 | Hitachi Ltd | インク滴噴出装置 |
-
1986
- 1986-05-30 DE DE19863618107 patent/DE3618107A1/de not_active Withdrawn
-
1987
- 1987-05-19 DE DE8787903243T patent/DE3764094D1/de not_active Expired - Lifetime
- 1987-05-19 EP EP87903243A patent/EP0307403B1/fr not_active Expired - Lifetime
- 1987-05-19 JP JP62503023A patent/JPH01500891A/ja active Pending
- 1987-05-19 WO PCT/DE1987/000229 patent/WO1987007217A1/fr not_active Ceased
-
1988
- 1988-10-11 US US07/272,984 patent/US4888598A/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| EP0307403A1 (fr) | 1989-03-22 |
| US4888598A (en) | 1989-12-19 |
| DE3764094D1 (de) | 1990-09-06 |
| JPH01500891A (ja) | 1989-03-30 |
| DE3618107A1 (de) | 1987-12-03 |
| WO1987007217A1 (fr) | 1987-12-03 |
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