EP0334007A1 - Procédé pour diminuer l'usure d'électrodes en graphite - Google Patents
Procédé pour diminuer l'usure d'électrodes en graphite Download PDFInfo
- Publication number
- EP0334007A1 EP0334007A1 EP89102063A EP89102063A EP0334007A1 EP 0334007 A1 EP0334007 A1 EP 0334007A1 EP 89102063 A EP89102063 A EP 89102063A EP 89102063 A EP89102063 A EP 89102063A EP 0334007 A1 EP0334007 A1 EP 0334007A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- electrode
- lateral surface
- electrodes
- coating
- graphite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 21
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 17
- 239000010439 graphite Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000011248 coating agent Substances 0.000 claims abstract description 19
- 238000000576 coating method Methods 0.000 claims abstract description 18
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 claims abstract description 10
- 239000007864 aqueous solution Substances 0.000 claims abstract description 6
- 238000010891 electric arc Methods 0.000 claims abstract description 5
- 239000000243 solution Substances 0.000 claims description 14
- 239000011241 protective layer Substances 0.000 claims description 11
- 230000003647 oxidation Effects 0.000 claims description 9
- 238000007254 oxidation reaction Methods 0.000 claims description 9
- 150000003839 salts Chemical class 0.000 abstract description 8
- 230000001681 protective effect Effects 0.000 abstract description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052760 oxygen Inorganic materials 0.000 abstract description 3
- 239000001301 oxygen Substances 0.000 abstract description 3
- 239000007800 oxidant agent Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 229910052799 carbon Inorganic materials 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000003628 erosive effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical class [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- RAOSIAYCXKBGFE-UHFFFAOYSA-K [Cu+3].[O-]P([O-])([O-])=O Chemical compound [Cu+3].[O-]P([O-])([O-])=O RAOSIAYCXKBGFE-UHFFFAOYSA-K 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- -1 and to form a closed Chemical compound 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229910002090 carbon oxide Inorganic materials 0.000 description 1
- 239000013068 control sample Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 229910000398 iron phosphate Inorganic materials 0.000 description 1
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 1
- GVALZJMUIHGIMD-UHFFFAOYSA-H magnesium phosphate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GVALZJMUIHGIMD-UHFFFAOYSA-H 0.000 description 1
- 229910000157 magnesium phosphate Inorganic materials 0.000 description 1
- 239000004137 magnesium phosphate Substances 0.000 description 1
- 229960002261 magnesium phosphate Drugs 0.000 description 1
- 235000010994 magnesium phosphates Nutrition 0.000 description 1
- BECVLEVEVXAFSH-UHFFFAOYSA-K manganese(3+);phosphate Chemical group [Mn+3].[O-]P([O-])([O-])=O BECVLEVEVXAFSH-UHFFFAOYSA-K 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 238000007750 plasma spraying Methods 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B7/00—Heating by electric discharge
- H05B7/02—Details
- H05B7/06—Electrodes
- H05B7/08—Electrodes non-consumable
- H05B7/085—Electrodes non-consumable mainly consisting of carbon
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B7/00—Heating by electric discharge
- H05B7/02—Details
- H05B7/12—Arrangements for cooling, sealing or protecting electrodes
Definitions
- the invention relates to a method for reducing the burn-up of graphite electrodes in their use in an electric arc furnace by coating the lateral surface with an oxidation-resistant protective layer.
- the graphite electrodes used in arc furnaces, particularly for the production of steel, suspended above the furnace lid on a supporting device, are heated to temperatures at which carbon with the oxygen of the surrounding air is heated by the heat energy generated in the arc and the development of Joule heat inside the electrodes Carbon oxides reacts.
- the reactions which are referred to simply as burn-up, are not limited to the lateral surface of the cylindrical electrode, but extend below about 1000 ° C. almost over the entire volume of the electrode accessible through the pore system.
- the burning of the lateral surface causes a reduction in the diameter of the electrode, the burning in the interior of the electrode also a substantial disruption of the structure, whereby smaller structural elements are loosened and splintered.
- Electrode consumption could be reduced by up to 15% through the cooling process in some furnaces, in other furnaces the consumption reduction was much lower, in some cases even the amount of mantle erosion increased.
- causes of the different results are probably instabilities of the water films and steam mantles, triggered for example by thermal convection currents, and the adsorption of water in the pore system of the graphite electrode. The adsorbed water reacts with the carbon at higher temperatures and produces the sponge-like soft zones typical of wet electrodes.
- the invention has for its object to produce on the lateral surface of graphite electrodes by simple technical means an oxidation-resistant protective layer, which protects the electrode under all loads in the electric arc furnace effectively against the attack of atmospheric oxygen.
- the object is achieved by a method of the type mentioned above in that the aqueous solution of at least one, at elevated temperature glassy films forming salt is sprayed onto the lateral surface of the electrode below the contact jaws.
- Graphite electrodes are at room temperature in the solution immersed one or more salts or the solution is applied by brushing or spraying on the lateral surface. The electrodes are then dried and heated to about 500 to 600 ° C, the heating rate is about 60 to 600 K / h. This forms a water-insoluble, firmly anchored in the pores oxidation resistant film.
- the coating solution to the lateral surface, it is expedient to use one or more nozzle rings, which are fastened to the electrode holder underneath the contact jaws and enclose the electrode strand. After each of the above-described displacement of the electrode strand in the axial direction, the free portion of the electrode is sprayed between the contact shoe and furnace cover with the coating solution, wherein the duration of the coating depends on the growth of the protective layer.
- Suitable coating agents are in principle all salts which are soluble in water and, after evaporation of the solvent at elevated temperatures, form closed films which are resistant to oxidation and impermeable to fluids.
- suitable salts are the abovementioned phosphates, borates and silicates.
- the aqueous coating solution should contain about 15 to 25% monoaluminum phosphate, and to form a closed, graphite electrode protective layer it is desirable to use 300 to 500 g / m2 of monoaluminum phosphate, which corresponds to about 1 to 3 liters / m2 of coating solution.
- the method enables the coating of graphite electrodes with simple means, as used in the water cooling of the electrode sheath, and the production of layers, which have a much better protective effect than the "water layers".
- the application of the method is not limited to graphite electrodes, but also extends to carbon electrodes, which are mainly used in thermal reduction furnaces.
- the sprayed amount of monoaluminum phosphate was about 400 g / m2.
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Discharge Heating (AREA)
- Coating By Spraying Or Casting (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3809361A DE3809361A1 (de) | 1988-03-19 | 1988-03-19 | Verfahren zur verringerung des abbrands von graphitelektroden |
| DE3809361 | 1988-03-19 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0334007A1 true EP0334007A1 (fr) | 1989-09-27 |
| EP0334007B1 EP0334007B1 (fr) | 1991-04-10 |
Family
ID=6350232
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP89102063A Expired - Lifetime EP0334007B1 (fr) | 1988-03-19 | 1989-02-07 | Procédé pour diminuer l'usure d'électrodes en graphite |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0334007B1 (fr) |
| DE (2) | DE3809361A1 (fr) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5407290A (en) * | 1992-06-18 | 1995-04-18 | Societe Des Electrodes Et | Connecting joint for electric furnace electrodes |
| WO2020081155A1 (fr) | 2018-10-15 | 2020-04-23 | Chemtreat, Inc. | Procédés de protection d'électrodes de four avec un liquide de refroidissement qui contient un additif |
| US11979968B2 (en) | 2018-10-15 | 2024-05-07 | Chemtreat, Inc. | Spray cooling furnace electrodes with a cooling liquid that contains surfactants |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB891273A (en) * | 1960-05-30 | 1962-03-14 | United Steel Companies Ltd | Improvements relating to electric arc furnaces |
| DE3315975A1 (de) * | 1982-06-07 | 1983-12-08 | VEB Elektrokohle Lichtenberg, DDR 1130 Berlin | Verfahren zur herstellung schutzbeschichteter graphitelektroden |
| FR2531301A1 (fr) * | 1982-08-02 | 1984-02-03 | Nalco Chemical Co | Electrode consommable electriquement conductrice, composition utile pour former un revetement dielectrique sur les electrodes en carbone et en graphite et procede de protection d'electrodes en carbone et en graphite |
| JPS5951496A (ja) * | 1982-09-18 | 1984-03-24 | 松下電器産業株式会社 | カ−トリツジヒ−タの製造方法 |
| EP0223205A1 (fr) * | 1985-11-13 | 1987-05-27 | Union Carbide Corporation | Electrode en graphite ou en carbone à oxydation retardée et procédé de fabrication de l'électrode |
| WO1988007315A1 (fr) * | 1987-03-17 | 1988-09-22 | Nippon Carbon Co., Ltd. | Procede de fusion et de raffinage de metaux, et dispositif de refroidissement des electrodes utilisees a cet effet |
-
1988
- 1988-03-19 DE DE3809361A patent/DE3809361A1/de not_active Withdrawn
-
1989
- 1989-02-07 EP EP89102063A patent/EP0334007B1/fr not_active Expired - Lifetime
- 1989-02-07 DE DE8989102063T patent/DE58900079D1/de not_active Expired - Lifetime
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB891273A (en) * | 1960-05-30 | 1962-03-14 | United Steel Companies Ltd | Improvements relating to electric arc furnaces |
| DE3315975A1 (de) * | 1982-06-07 | 1983-12-08 | VEB Elektrokohle Lichtenberg, DDR 1130 Berlin | Verfahren zur herstellung schutzbeschichteter graphitelektroden |
| FR2531301A1 (fr) * | 1982-08-02 | 1984-02-03 | Nalco Chemical Co | Electrode consommable electriquement conductrice, composition utile pour former un revetement dielectrique sur les electrodes en carbone et en graphite et procede de protection d'electrodes en carbone et en graphite |
| JPS5951496A (ja) * | 1982-09-18 | 1984-03-24 | 松下電器産業株式会社 | カ−トリツジヒ−タの製造方法 |
| EP0223205A1 (fr) * | 1985-11-13 | 1987-05-27 | Union Carbide Corporation | Electrode en graphite ou en carbone à oxydation retardée et procédé de fabrication de l'électrode |
| WO1988007315A1 (fr) * | 1987-03-17 | 1988-09-22 | Nippon Carbon Co., Ltd. | Procede de fusion et de raffinage de metaux, et dispositif de refroidissement des electrodes utilisees a cet effet |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5407290A (en) * | 1992-06-18 | 1995-04-18 | Societe Des Electrodes Et | Connecting joint for electric furnace electrodes |
| WO2020081155A1 (fr) | 2018-10-15 | 2020-04-23 | Chemtreat, Inc. | Procédés de protection d'électrodes de four avec un liquide de refroidissement qui contient un additif |
| US20200196404A1 (en) * | 2018-10-15 | 2020-06-18 | Chemtreat, Inc. | Methods of protecting furnace electrodes with cooling liquid that contains an additive |
| US10694592B1 (en) * | 2018-10-15 | 2020-06-23 | Chemtreat, Inc. | Methods of protecting furnace electrodes with cooling liquid that contains an additive |
| US11140755B2 (en) | 2018-10-15 | 2021-10-05 | Chemtreat, Inc. | Methods of protecting furnace electrodes with cooling liquid that contains an additive |
| EP3815465A4 (fr) * | 2018-10-15 | 2022-01-05 | Chemtreat, Inc. | Procédés de protection d'électrodes de four avec un liquide de refroidissement qui contient un additif |
| US11653426B2 (en) | 2018-10-15 | 2023-05-16 | Chemtreat, Inc. | Methods of protecting furnace electrodes with cooling liquid that contains an additive |
| EP4216672A1 (fr) | 2018-10-15 | 2023-07-26 | Chemtreat, Inc. | Procédés de protection d'électrodes de four avec un liquide de refroidissement qui contient un additif |
| US11979968B2 (en) | 2018-10-15 | 2024-05-07 | Chemtreat, Inc. | Spray cooling furnace electrodes with a cooling liquid that contains surfactants |
| US12150230B2 (en) | 2018-10-15 | 2024-11-19 | Chemtreat, Inc. | Methods of protecting furnace electrodes with cooling liquid that contains an additive |
| US20250040003A1 (en) * | 2018-10-15 | 2025-01-30 | Chemtreat, Inc. | Methods of protecting furnace electrodes with cooling liquid that contains an additive |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0334007B1 (fr) | 1991-04-10 |
| DE58900079D1 (de) | 1991-05-16 |
| DE3809361A1 (de) | 1989-09-28 |
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