EP0374677A2 - Procédé de préparation d'une lampe à décharge à haute pression à deux culots - Google Patents
Procédé de préparation d'une lampe à décharge à haute pression à deux culots Download PDFInfo
- Publication number
- EP0374677A2 EP0374677A2 EP89122831A EP89122831A EP0374677A2 EP 0374677 A2 EP0374677 A2 EP 0374677A2 EP 89122831 A EP89122831 A EP 89122831A EP 89122831 A EP89122831 A EP 89122831A EP 0374677 A2 EP0374677 A2 EP 0374677A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- discharge vessel
- tube
- operations
- lamp
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 238000000034 method Methods 0.000 claims abstract description 26
- 239000011261 inert gas Substances 0.000 claims abstract description 7
- 238000005086 pumping Methods 0.000 claims abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000007789 gas Substances 0.000 claims abstract description 5
- 239000000126 substance Substances 0.000 claims abstract description 5
- 239000010453 quartz Substances 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 claims abstract 2
- 238000005096 rolling process Methods 0.000 claims abstract 2
- 238000007789 sealing Methods 0.000 claims description 13
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 229910052786 argon Inorganic materials 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 240000007817 Olea europaea Species 0.000 claims description 2
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 239000002826 coolant Substances 0.000 claims 2
- 208000034656 Contusions Diseases 0.000 claims 1
- 239000003570 air Substances 0.000 claims 1
- 238000007664 blowing Methods 0.000 claims 1
- 239000000155 melt Substances 0.000 claims 1
- 229910001507 metal halide Inorganic materials 0.000 abstract description 7
- 150000005309 metal halides Chemical class 0.000 abstract description 7
- 238000000137 annealing Methods 0.000 abstract description 2
- 238000011010 flushing procedure Methods 0.000 abstract 2
- 238000010926 purge Methods 0.000 abstract 1
- 208000025962 Crush injury Diseases 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/24—Manufacture or joining of vessels, leading-in conductors or bases
- H01J9/245—Manufacture or joining of vessels, leading-in conductors or bases specially adapted for gas discharge tubes or lamps
- H01J9/247—Manufacture or joining of vessels, leading-in conductors or bases specially adapted for gas discharge tubes or lamps specially adapted for gas-discharge lamps
Definitions
- the invention relates to the manufacture of a lamp with the features specified in the main claim.
- the invention relates in particular to the production of metal halide high-pressure discharge lamps with an electrical power consumption of at most 50 W, as have recently been increasingly proposed for the purpose of general lighting or for use in motor vehicle headlights.
- Such lamps have hitherto been produced by first closing a quartz tube which is open on both sides and then forming the olive-shaped shape at the location of the future discharge vessel by collecting the quartz glass. Then the tube end, which was initially closed, is opened again in further work steps and a pump tube is attached to the center of the discharge vessel.
- this object is achieved by the sequence of work steps set out in the main claim. Further details for the production of the metal halide high-pressure discharge lamps can be found in the subclaims.
- the tube remains clamped in the pump head during the entire pumping, filling and squeezing process. The complicated insertion and removal is no longer necessary. A considerable reduction in the process time is achieved with the method of production described.
- the pump tube no longer exists on the discharge vessel, there are also no different wall thicknesses or inhomogeneities of any other type, as a result of which the radiation emission of the lamp takes place much more uniformly than in the known lamps with a pump tube.
- the lamp is therefore particularly suitable for use in optical systems, e.g. in motor vehicle headlights where extremely precise adjustment and arrangement of the light / dark boundary is important.
- FIG. 1a shows the tube 1 made of quartz glass cut to a length of approximately 150 mm.
- the outside diameter of the tube is approx. 4.5 mm, the inside diameter d is approx. 2 mm.
- both constrictions 4, 5 are at the same time placed at a defined distance from one another by means of the forming roll 3 (FIG. 1b).
- a nitrogen stream N2 with a quantity of about 10 l / h is passed through the tube 1 from one side.
- the future discharge vessel 6 (FIG. 1c) is precisely delimited in its length of approximately 7.5 mm.
- the constriction 4 has a smaller clear diameter than the constriction 5 arises between the two constrictions in the heated area of the future discharge vessel 6, a gas accumulation p of the nitrogen stream N 2, so that this area is somewhat inflated and assumes its olive shape with an outer diameter of approximately 5.5 mm.
- a prefabricated electrode system (FIG. 2b) is now introduced from below through the open pipe end, which consists of an electrode 8 made of tungsten, a sealing film 9 made of molybdenum and a power supply 10 made of molybdenum.
- the electrode 8 is provided with a ball 11 at its end arranged in the discharge vessel 6.
- the power supply line 10 is bent zigzag in the yz plane, the angle ⁇ by which the curved power supply line 10 deviates from the xz plane being less than 45 °, preferably approximately 20 ° -30 °.
- the height h that is the amount by which the kink or reversal point 12 of the curved power supply 10 deviates from the xz plane, is greater than half the inner diameter d of the tube 1. In practice, a ratio corresponding to h ⁇ 0 , 55 d proven.
- the sealing film 9 is aligned in the xz plane, that is to say perpendicular to the yz plane of the curved power supply 10.
- An electrode system shaped in this way is self-supporting within the tube 1 in that the kink or reversal points 12 of the power supply 10 are in clamping contact with the inner wall of the tube . Once adjusted to its predetermined position, the electrode system maintains it until it is finally fixed.
- At least three kink or reversal points 12 are attached to each power supply 10.
- a power supply 10 designed in this way centers itself on the axis of the tube 1.
- the electrode 8 in the discharge vessel 6 is also automatically centered in the x coordinate of the sealing film 9. Any possible decentering perpendicular to the plane of the sealing film 9, that is to say in the y coordinate, for example by bending the sealing film 9, is compensated for during the squeezing process.
- the tube 1 In the area of the sealing film 9, the tube 1 is brought to a temperature suitable for the deformation of above approximately 2200 ° C. At the same time, an argon stream Ar is passed through the preformed tube 1. After the pinch temperature is reached, the pinch jaws 13 are moved together and the first pinch 14 is produced. The pinch that is adjacent to the constriction 4 with the smaller diameter is first sealed. The tube 1, which is squeezed on one side, is now removed from the holding device and subjected to a high vacuum annealing at about 1200 ° C. for about 6 hours. The corresponding manufacturing stage of the lamp is shown in Figure 2c.
- the squeeze jaws 13 are already in preparation for the execution of the second squeeze 17.
- the discharge vessel 6 is in this by means of a rinsing-pump method Working position cleaned.
- the discharge vessel 6 and the area of the sealing film 9 are heated to at least 400 ° C. and the heated discharge vessel 6 is then first evacuated and then flooded with argon. This rinsing-pumping process is repeated four times with the discharge vessel 6 heated. Subsequently, the filling substances (FIG.
- the electrode system is, as before during the preparation for the first squeeze 14, adjusted self-retaining in position at its predetermined position, so that the electrode 8 within of the discharge vessel 6 is arranged and the distance between the balls 11 of the two electrodes 8 is given its intended value.
- These processes take place through the pump head 15, which for this purpose has a metering flap (not shown) to be opened, in an inert gas counterflow, so that no new contaminants get into the discharge vessel 6.
- the metering flap is then closed again, the discharge vessel 6 is evacuated and flooded with the final filling gas argon, the cold filling pressure being approximately 500 mbar and thus being less than the atmospheric pressure surrounding the discharge vessel 6.
- the area around the sealing film 9 of the second electrode system is heated to the pinch temperature of approximately 2200 ° C. and the lamp is sealed, by squeezing the second electrode system.
- the area of the discharge vessel 6 is cooled to 100 ° C. by means of nitrogen cooled to approximately -50 ° C. in order to prevent evaporation of the metal halide 18 and mercury 19.
- a finished metal halide high-pressure discharge lamp 20 is shown in FIG. 4.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)
- Vessels And Coating Films For Discharge Lamps (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3842772A DE3842772A1 (de) | 1988-12-19 | 1988-12-19 | Verfahren zur herstellung einer zweiseitigen hochdruckentladungslampe |
| DE3842772 | 1988-12-19 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0374677A2 true EP0374677A2 (fr) | 1990-06-27 |
| EP0374677A3 EP0374677A3 (fr) | 1991-05-08 |
| EP0374677B1 EP0374677B1 (fr) | 1995-03-29 |
Family
ID=6369560
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP89122831A Expired - Lifetime EP0374677B1 (fr) | 1988-12-19 | 1989-12-11 | Procédé de préparation d'une lampe à décharge à haute pression à deux culots |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0374677B1 (fr) |
| JP (1) | JP2831404B2 (fr) |
| DD (1) | DD290506A5 (fr) |
| DE (2) | DE3842772A1 (fr) |
| HU (1) | HU202674B (fr) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0591777A3 (fr) * | 1992-10-05 | 1995-05-24 | Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh | Méthode de fabrication d'une lampe à décharge à haute pression de faible puissance à pincement unique et lampes à décharge à haute pression. |
| EP1246221A1 (fr) * | 2001-03-26 | 2002-10-02 | General Electric Company | Procédés de production de tubes à arc à halogénures métalliques scellés par rétrécissement |
| WO2006077437A1 (fr) * | 2005-01-24 | 2006-07-27 | The University Of Bath | Ensemble optique comprenant une cellule a gaz constituee d'une fibre a coeur creux epissee a ses extremites et procedes de production de cet ensemble optique |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100350616B1 (ko) | 1998-03-16 | 2002-08-30 | 마츠시타 덴끼 산교 가부시키가이샤 | 방전램프의 제조방법 |
| JP4703405B2 (ja) * | 2006-01-12 | 2011-06-15 | 株式会社小糸製作所 | 放電ランプ装置用アークチューブの製造方法 |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3685880A (en) * | 1970-07-06 | 1972-08-22 | Gen Electric | Manufacture of lamps of the compact arc discharge type |
| US3689799A (en) * | 1970-09-14 | 1972-09-05 | Gen Electric | Method of dosing lamps |
| US4389201A (en) * | 1979-03-12 | 1983-06-21 | General Electric Company | Method of manufacturing a lamp |
| SE457033B (sv) * | 1985-05-23 | 1988-11-21 | Lumalampan Ab | Kompaktlysroer |
-
1988
- 1988-12-19 DE DE3842772A patent/DE3842772A1/de not_active Withdrawn
-
1989
- 1989-12-11 DE DE58909144T patent/DE58909144D1/de not_active Expired - Fee Related
- 1989-12-11 EP EP89122831A patent/EP0374677B1/fr not_active Expired - Lifetime
- 1989-12-18 DD DD89335847A patent/DD290506A5/de not_active IP Right Cessation
- 1989-12-18 HU HU896662A patent/HU202674B/hu not_active IP Right Cessation
- 1989-12-19 JP JP1327510A patent/JP2831404B2/ja not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0591777A3 (fr) * | 1992-10-05 | 1995-05-24 | Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh | Méthode de fabrication d'une lampe à décharge à haute pression de faible puissance à pincement unique et lampes à décharge à haute pression. |
| US5528101A (en) * | 1992-10-05 | 1996-06-18 | Patent-Treuhand-Gesellschaft F. Elektrische Gluehlampen Mbh | Single-ended low-power discharge lamp, and method of its manufacture |
| EP1246221A1 (fr) * | 2001-03-26 | 2002-10-02 | General Electric Company | Procédés de production de tubes à arc à halogénures métalliques scellés par rétrécissement |
| WO2006077437A1 (fr) * | 2005-01-24 | 2006-07-27 | The University Of Bath | Ensemble optique comprenant une cellule a gaz constituee d'une fibre a coeur creux epissee a ses extremites et procedes de production de cet ensemble optique |
| EP2309609A3 (fr) * | 2005-01-24 | 2011-07-27 | The University of Bath | Ensemble et procédé optique |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02220328A (ja) | 1990-09-03 |
| JP2831404B2 (ja) | 1998-12-02 |
| DE3842772A1 (de) | 1990-06-21 |
| HU896662D0 (en) | 1990-02-28 |
| HUT52895A (en) | 1990-08-28 |
| HU202674B (en) | 1991-03-28 |
| DE58909144D1 (de) | 1995-05-04 |
| EP0374677A3 (fr) | 1991-05-08 |
| DD290506A5 (de) | 1991-05-29 |
| EP0374677B1 (fr) | 1995-03-29 |
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