EP0452607B1 - Procédé pour la fabrication d'un article tricoté élastique présentant un effet de surface - Google Patents
Procédé pour la fabrication d'un article tricoté élastique présentant un effet de surface Download PDFInfo
- Publication number
- EP0452607B1 EP0452607B1 EP90830311A EP90830311A EP0452607B1 EP 0452607 B1 EP0452607 B1 EP 0452607B1 EP 90830311 A EP90830311 A EP 90830311A EP 90830311 A EP90830311 A EP 90830311A EP 0452607 B1 EP0452607 B1 EP 0452607B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fabric
- elastomeric
- fibrous component
- elastomeric fibrous
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims abstract description 28
- 230000002500 effect on skin Effects 0.000 title claims abstract description 11
- 238000009940 knitting Methods 0.000 claims abstract description 19
- 238000004043 dyeing Methods 0.000 claims description 7
- 238000010008 shearing Methods 0.000 claims description 6
- 229920001187 thermosetting polymer Polymers 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims 1
- 238000009981 jet dyeing Methods 0.000 claims 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920002334 Spandex Polymers 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
- D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
Definitions
- the present invention relates to a method for making skin-effect elastic pile fabrics as known, for instance, from DE-A-3 213 581. According to this known method elastomeric yarn and not elastic yarn are knitted in an opposite notation such that the yarns cross each other.
- pile knitted fabrics are usually made by raising operations, followed by a shearing operation of the raised yarns, or, alternatively, by grinding or lapping operations.
- This making method presents the drawback that only a given portion of the pile forming yarns is sheared and, accordingly, the formed fabric will contain pile yarns of an essentially discontinuous nature.
- the aim of the present invention is to overcome the above mentioned drawback, by providing a method for making skin effect elastic fabrics allowing very even pile fabric to be easily produced.
- a main object of the present invention is to provide such a skin-effect fabric making method which can be easily carried out on conventional systems and machines.
- Another object of the present invention is to provide such a fabric making method which allows an improved new type of fabric to be produced at a comparatively low cost.
- Figure 1 shows the full binding of the warp knitted fabric made by the subject method.
- the subject method provides for making, on a conventional knitting machine for making non-run fabrics, a resilient fabric having a first not-elastomeric fibrous component, a second elastomeric fibrous component and, optionally, at least a third not elastomeric fibrous component.
- At least a portion of the mentioned first fibrous component is introduced into the fabric by a long loose portion so as to cause the second elastomeric component to be contracted as the fabric is raised and sheared.
- the long loose portions of the first not elastomeric component are forced so as to be advantageously arranged with an arrangement suitable for raising and shearing, or grinding, to provide a skin-effect pile fabric.
- the subject method can be carried out on a conventional warp knitting machine having conventional latch needles or composite spring needles.
- the first not elastomeric fibrous component is knitted into the fabric by a long loose portion
- other components including long loose portions can be also knitted into the fabric by using suitable needle bars.
- lighter fabrics having a thinned out pile arrangement and an even aspect can also be produced by an even partial threading of the bar used for forming the pile; for example an alternate repeat of the pile bar would provide a pile having a half density.
- an elastomeric yarn 1 is knitted by fully threading it on the front bar, while a not elastomeric yarn 2 is fully threaded on the rear bar so as to provide long loose portions or floats on the surface of the reverse portion of the fabric.
- the elastomeric yarn will be knitted according to a 1-0/1-2 notation on the front bar, whereas the yarn on the rear bar will be knitted according to a 1-0/ 3-4 notation, or according to a notation from 1-0/2-3 to 1-0/9-10.
- the first fibrous component will be knitted into the fabric with a long loose portion or float.
- the fabric can be dyed and finished by conventional methods used for making resilient finished fabrics.
- the yarns of the first component in the knitted fabric are raised and sheared, or simply ground, in a conventional manner, so as to provide a skin-effect pile fabric.
- the raising and shearing, or griding, steps can be carried out at any suitable time in the method, for example immediately after the knitting or after a steam processing or after the dyeing.
- the second elastomeric component can comprise a natural material, it will usually comprise a synthetic elastomeric yarn, preferably of the bare type.
- a suitable yarn or filament decitex can be selected in the range from 10 to 200, but it is preferable that the resilient yarn has a decitex value from 22 to 56.
- the first not elastomeric component of the fabric that is the yarn provided for forming the skin-effect pile, in turn, can be either a natural or a synthetic yarn and, typically, it will have a decitex count from 22 to 100.
- the elastic characteristics of the second component can be reduced or removed during the processing of the fabric, for example by a high pressure dyeing or a hot thermosetting.
- the knitted fabric made by the subject method can be substantially used for a lot of end uses, in particular for making bath costumes, garnments in general, motor vehicle inner finishing fabrics and so on.
- This machine having slide needles, with a fineness of 32, and two bars, is loaded with 4000 yarns for bars, with an elastomeric filament yarn of 44 dtx (e.g. Lycra, of the Du Pont de Nemours), on the front bar, and with a glossy circular Nylon 6 yarn, of a 36 filament type, on the rear bar.
- 44 dtx e.g. Lycra, of the Du Pont de Nemours
- Said knitting machine is set according to the following conditions:
- the yarn "a”, on L1 comprises a 44/36 mmRK 2000 polyamide; the yarn “b” on L2 comprises a 44/1 mmRK 600 elastomer.
- the elastomeric yarn is contracted, so as to cause a corresponding contraction of the not elastomeric component knitted on the rear bar so as to arrange it to be subjected to four passages on a raising machine and a passage on a shearing machine,or, alternatively, to one or two passages on a grinding machine, so as to provide a skin effect pile.
- the fabric pieces have been washed in a continuous washing machine and then thermoset in a "rameuse" at 190°C so as to provide a fabric ready for the dyeing.
- the fabric pieces have been successively dyed at 95°C in a soft-flow yet dyeing apparatus by using auxiliary chemical dyeing products as conventionally used for synthetic elastic fabrics.
- the thus made dyed fabric has been dried at 140°C, with a width of 150 cm, the fabric having a weight of 200 grams by m with a tolerance weight of ⁇ 5%.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Laminated Bodies (AREA)
- Knitting Of Fabric (AREA)
- Treatment Of Fiber Materials (AREA)
Claims (5)
- Procédé pour la fabrication d'articles tricotés élastiques présentant un effet de surface comprenant un premier composant fibreux non élastomère (2), un deuxième composant fibreux en élastomère (1) et éventuellement au moins un troisième composant fibreux non élastomère sur un métier à tricoter chaîne comprenant au moins une barre avant de tricotage et une barre arrière de tricotage, ledit procédé comprenant l'étape d'introduire au moins une portion dudit premier composant fibreux non élastomère dans le tissu avec une longue portion lâche de sorte que, quand ledit tissu est enlevé dudit métier à tricoter, l'élasticité dudit deuxième composant fibreux en élastomère amène ce dernier à se contracter et par conséquent les longues portions lâches du premier composant non élastomère sont poussées à se disposer selon un arrangement convenable leur permettant d'être lainées, tondues ou ébarbées, de manière à fournir un article tricoté élastique présentant un effet de surface,- caractérisé en ce que le composant fibreux en élastomère est adapté sur ladite barre avant de tricotage et est tricoté sur cette dernière avec une notation de 1-0/1-2,- et en ce que ledit composant fibreux non élastomère est adapté sur ladite barre arrière de tricotage et est tricoté sur cette dernière avec une notation de 1-0/2-3 à 1-0/9-10.
- Procédé selon la revendication 1, caractérisé en ce qu'après l'enlèvement dudit tissu dudit métier à tricoter, ledit composant fibreux non élastomère est soumis à quatre passages de lainage sur une laineuse et a un passage de tondage sur une tondeuse.
- Procédé selon les revendications 1 et 2, caractérisé en ce qu'après l'enlèvement dudit tissu de ladite machine à tricoter ledit composant fibreux non élastomère est soumis à deux passages d'ébarbage sur une machine è ébarber.
- Procédé selon une ou plusieurs des revendications précédentes, caractérisé en ce que ledit procédé comporte en outre l'étape de laver ledit tissu dans une machine de lavage continuel et thermodurcir ledit tissu lavé dans une rameuse à 190°C de manière à fournir un tissu prêt à être teint.
- Procédé selon une ou plusieurs des revendications précédentes, caractérisé en ce que ledit procédé comporte en outre les étapes de teindre ledit tissu à 95°C dans un dispositif de coloration à jet, et de sécher ledit tissu à 140°C.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT2006990 | 1990-04-19 | ||
| IT20069A IT1239906B (it) | 1990-04-19 | 1990-04-19 | Metodo per la produzione di tessuti elastici ad effetto pelle e tessuti ottenuti mediante tale metodo |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0452607A2 EP0452607A2 (fr) | 1991-10-23 |
| EP0452607A3 EP0452607A3 (en) | 1992-02-12 |
| EP0452607B1 true EP0452607B1 (fr) | 1996-01-17 |
Family
ID=11163561
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP90830311A Expired - Lifetime EP0452607B1 (fr) | 1990-04-19 | 1990-07-06 | Procédé pour la fabrication d'un article tricoté élastique présentant un effet de surface |
Country Status (7)
| Country | Link |
|---|---|
| EP (1) | EP0452607B1 (fr) |
| AT (1) | ATE133213T1 (fr) |
| DE (1) | DE69024946T2 (fr) |
| DK (1) | DK0452607T3 (fr) |
| ES (1) | ES2081967T3 (fr) |
| GR (1) | GR3019215T3 (fr) |
| IT (1) | IT1239906B (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005320642A (ja) * | 2004-05-06 | 2005-11-17 | Wacoal Corp | 衣料 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITUD960165A1 (it) * | 1996-08-27 | 1996-11-27 | Piave Ind Tessuti Elastici Sp | Procedimento di fabbricazione di tessuto elastico e relativo tessuto |
| DE19859871A1 (de) * | 1998-12-23 | 2000-06-29 | Trevira Gmbh & Co Kg | Wildlederartiges textiles Flächengebilde |
| EP2123816A1 (fr) * | 2008-05-23 | 2009-11-25 | Eurojersey S.p.A. | Procédé de fabrication d'une étoffe élastique, indémaillable, tricotée en chaîne et étoffe ainsi obtenue |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD128498B1 (de) * | 1976-11-15 | 1980-11-26 | Helmut Irmscher | Flachstrickmaschine |
| GB2106153B (en) * | 1981-09-03 | 1985-04-11 | Ici Plc | Elastomeric knitted pile fabrics |
| ES2021412B3 (es) * | 1987-06-19 | 1991-11-01 | Schmidt Ursula Dorothea | Procedimiento para producir una tabla de genero de terciopelo. maquina tricotadora circular de varios sistemas de realizacion. |
-
1990
- 1990-04-19 IT IT20069A patent/IT1239906B/it active IP Right Grant
- 1990-07-06 DE DE69024946T patent/DE69024946T2/de not_active Expired - Lifetime
- 1990-07-06 AT AT90830311T patent/ATE133213T1/de not_active IP Right Cessation
- 1990-07-06 DK DK90830311.8T patent/DK0452607T3/da active
- 1990-07-06 EP EP90830311A patent/EP0452607B1/fr not_active Expired - Lifetime
- 1990-07-06 ES ES90830311T patent/ES2081967T3/es not_active Expired - Lifetime
-
1996
- 1996-03-05 GR GR960400621T patent/GR3019215T3/el unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005320642A (ja) * | 2004-05-06 | 2005-11-17 | Wacoal Corp | 衣料 |
Also Published As
| Publication number | Publication date |
|---|---|
| DE69024946D1 (de) | 1996-02-29 |
| ES2081967T3 (es) | 1996-03-16 |
| EP0452607A3 (en) | 1992-02-12 |
| GR3019215T3 (en) | 1996-06-30 |
| IT9020069A1 (it) | 1991-10-19 |
| IT1239906B (it) | 1993-11-23 |
| ATE133213T1 (de) | 1996-02-15 |
| DK0452607T3 (da) | 1996-05-20 |
| DE69024946T2 (de) | 1996-06-27 |
| IT9020069A0 (it) | 1990-04-19 |
| EP0452607A2 (fr) | 1991-10-23 |
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