EP0456020B1 - Dispositif pour la réalisation machinale de maçonnerie - Google Patents

Dispositif pour la réalisation machinale de maçonnerie Download PDF

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Publication number
EP0456020B1
EP0456020B1 EP91106303A EP91106303A EP0456020B1 EP 0456020 B1 EP0456020 B1 EP 0456020B1 EP 91106303 A EP91106303 A EP 91106303A EP 91106303 A EP91106303 A EP 91106303A EP 0456020 B1 EP0456020 B1 EP 0456020B1
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EP
European Patent Office
Prior art keywords
conveyor belt
building blocks
turning
wall
turning device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91106303A
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German (de)
English (en)
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EP0456020A1 (fr
Inventor
Markus Anliker
Franz Anliker
Jürgen Anliker
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Individual
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Individual
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Publication date
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Publication of EP0456020A1 publication Critical patent/EP0456020A1/fr
Application granted granted Critical
Publication of EP0456020B1 publication Critical patent/EP0456020B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/041—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material
    • E04C2/042—Apparatus for handling the smaller elements or the hardenable material; bricklaying machines for prefabricated panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14—Conveying or assembling building elements
    • E04G21/16—Tools or apparatus
    • E04G21/22—Tools or apparatus for setting building elements with mortar, e.g. bricklaying machines

Definitions

  • the invention relates to a system for mechanical masonry production with a turning device, which picks up several blocks intended for arrangement within a block layer, taking mutual distances into account, holds together, pivots around a horizontal axis running parallel to the wall to be produced, and moves the top downwards .
  • a turning device of this type is known from German patent DE-A-35 20 788.
  • This single device is essentially loaded by hand. The worker takes the building blocks individually from the supplied pallet using a special lifting device and thus assembles the building block row on the turning table that serves as a turning device. If masonry openings have to be provided, the distances between the stones are measured. Other stones are made using a Stone saw cut.
  • the disadvantage here is that the turntable must stand still during the time the block layer is being joined; the time to move a row of blocks is thus added up from the assembly time and the turning and traversing time.
  • German patent DE-A-35 23 924 shows, in the context of a device for producing prefabricated wall elements, a device for assembling the building blocks in layers with a conveyor belt which is program-controlled in steps. Stones of different lengths are fed via a separate magazine belt to a cross conveyor, which places them on the conveyor belt in the same order as they follow each other in the stone layer to be set.
  • this known device uses a gripper that can be moved vertically and transversely to the direction of the conveyor belt. Furthermore, according to an alternative, the stone layer provided should be recorded in its entirety and moved as a complete layer.
  • the invention has for its object to accelerate and further automate the manufacture of masonry panels using a turning device.
  • a stationary device for assembling the block layer which comprises a conveyor belt controlled by steps and a stone layer which picks up the blocks one after the other from a supply and in the same position always places the same place on the conveyor belt, and that a transfer device is provided for jointly shifting the prepared block layer onto the turning device, which is designed as a further turning device equipped with clamping devices and picks up, pivots and deposits the prepared block layer on the first turning device.
  • the prepared building block layer can be quickly implemented, the mutual position of the individual stones being maintained with high accuracy.
  • the joining of the rows of stones and the movement are decoupled in time, i. H. the corresponding devices can work at least partially at the same time, which increases the degree of utilization and increases the performance of the system:
  • the automatically working stone layer interacts with the conveyor belt, which moves a stone length each time a stone is placed on it until the planned block layer is complete. If masonry openings are to be formed, the belt moves on by corresponding additional lengths.
  • the axis of the second turning device extends in a parallel plane to the wall to be produced, which, however, is further away from this wall than the axis of the first turning device.
  • the turning devices are controlled in such a way that they assume positions assigned to one another according to the swivel angle and height, in which the transfer of the block layer can take place.
  • a stone saw that can be moved in program-controlled manner is provided in order to shorten a building block placed on the conveyor belt if necessary.
  • the building block to be shortened can be conveyed from the conveyor belt to the stone saw and back again by means of a turning device, the sawn-off and unnecessary part of the building block being ejected laterally. All of these processes can be controlled with the aid of drive devices known per se according to an individual program which is set up in the course of work preparation on the basis of the construction plan.
  • a further decisive rationalization step in this individually planned prefabricated construction method is that the wall disks are created on transport wagons that can be transported in a circular course through several expansion stations. It is advantageous if the trolleys can be rotated carousel-like by 180 °, so that two parallel walls can be created on them by means of a stationary wall machine. In a first expansion station, the walls should be equipped with the necessary transport scaffolding or suspension reinforcement. In the further expansion stations one has to think of the individual building trades, e.g. B. the insertion of the windows, the installation of parts of the electrical and water installation, the plastering of the wall surfaces, the installation of the shutters u. The like. Substantial savings in working time are achieved because the mechanics do not have to drive to changing workplaces.
  • the material transport is omitted, since the material stores are provided along the circular route of the transport wagons.
  • the working conditions are much better since there is no heavy physical work, the risk of accidents is reduced and the environmental conditions (heated hall) can be better.
  • the proposed individual system can maintain the previous individual building system, ie the individual planning and the use of different wall thicknesses and building blocks.
  • Fig. 1 shows on the left a started wall disc 1 in front view and on the right thereof two double pillars 2 and 3, which belong to two portal scaffolds, in which the horizontal shafts 4 and 5 of two turning tables 6 and 7 are vertically movable and rotatably received. The individual travel and swivel drives of the turning tables are not shown. Between the double pillars 2 and 3 and in terms of height below the wall support surface 8, which can be designed as a transport trolley according to FIG. 4, there is a horizontal conveyor belt 9 which, like the shafts 4 and 5, extends parallel to the wall disk 1.
  • the turning tables 6 and 7 have schematically indicated clamping devices, each consisting of a stop bar 10 fastened to the turning table and radially movable clamping bars 11, which hold a number of blocks 12 placed one behind the other, which form a block layer to be moved together, lying or hanging on the relevant turning table.
  • FIG. 1 also shows a mortar dispenser 13 moving back and forth at the desired height above the wall crown.
  • FIGS. 2 and 3 show in particular the assembly device for the block layer.
  • the conveyor belt on the end face of the wall disk 1, there is the parking space of a pallet 14, from which the delivered blocks are removed by means of a gripper 15 and placed individually on the conveyor belt 9 at the front.
  • the gripper works like a robot with fully automatic electronic control, which is possible insofar as each pallet contains the same number of building blocks in the same arrangement.
  • These are preferably perforated bricks which have at least one larger opening 16 in the direction of extrusion into which the gripper pushes and goes spreads.
  • the module is then turned by 90 ° by the gripper and placed on the conveyor belt 9 with the opening 16 facing upwards.
  • the pallet lies on a lifting table 16a which, after clearing off one block layer, moves up one block height.
  • the full pallets are conveyed to one side and the empty pallets are removed at right angles to them.
  • a smaller turning device with a turning table 17 and a horizontal shaft 18 running transversely to the conveyor belt 9.
  • This turning device serves, if provided according to the construction plan, to remove a component from the placement point at the beginning of the conveyor belt and after that To turn by 180 ° in the area of a stone saw 19, the saw blade of which is designated 20.
  • the direction of advance of the stone saw when sawing is transverse to the conveyor belt.
  • the entire saw can be adjusted on a corresponding slide in the direction of the conveyor belt in a program-controlled manner by precisely definable lengths.
  • the clamping devices, not shown, on the turning table 17 move transversely to the conveyor belt, that is to say in the direction of the turning shaft 18.
  • the shortened stone remaining after the sawing process can be securely held regardless of its length and put back on the conveyor belt 9.
  • the block must also be held on the turning table 17 in such a way that the saw blade is not hindered.
  • the above-mentioned clamping device must dip down. Another device, not shown, pushes the separated and unnecessary part of the module from the turning table 17 and conveys it away.
  • the first block layer assembled on the conveyor belt 9 is picked up by the turning table 7 by pivoting to the left and lying on the block layer, after which its clamping device 10, 11 closes. Thereafter, the turning table 7 pivots so far to the right and moves so far up that the turning table 6 can pivot into its right position, in which its receiving surface is turned upward, and can possibly move a bit downwards.
  • the conveyor belt 9 is, however, loaded again immediately after reaching its unloading position. When the turning table 6 has reached the position shown in solid lines and the turning table 7 is next to it by one block height, the transfer can take place.
  • the turning table 7 pivots to the left and places the block layer on the turning table 6.
  • the clamping device of the turning table 6 closes and that of the turning table 7 opens.
  • the turning table 6 swivels 180 ° to the left and moves so far down that the hanging block layer is placed on the support surface 8.
  • a mortar bed has previously been prepared on this by means of the mortar dispenser 13.
  • the turning table 6 then swivels back again by 180 ° and moves so far up that the turning table 7, which has meanwhile been moved downwards, becomes the next, now unimpeded can pick up assembled block layer. This is shifted layer by layer until the wall disc 1 is finished and can be removed.
  • a precise program control of the individual motion sequences ensures their timing coordination and ensures uninterrupted work of all components, which ultimately leads to an extraordinarily high production speed.
  • the program also determines the height at which the transfer of the building block layer from the turning table 7 to the turning table 6 is to take place. This can be an unchanged position at medium height, as indicated in FIG. 1.
  • the transfer can also take place at different heights, so that after the transfer of the turning table 6 to move the row of blocks on the wall, no longer has to travel a great height.
  • the expanded production system according to FIG. 4 has a rectangular track system 21, which individual transport carriages 22 preferably travel in the direction of the arrow in the circulation.
  • the wheels of the transport trolleys can be swiveled around vertical axes and are swiveled by 90 ° during the transition from the narrow sides of the rectangle to the long sides or vice versa.
  • the support tables of the transport carriages 22 can be swiveled carousel-like on the base frames between two opposite positions. In this way, it is possible to create two wall disks on a transport carriage 22 by means of the wall production plant, which is designated 23 in this figure.
  • the transport carriage 22 Since this system is stationary, the transport carriage 22 is moved away a little after the completion of the first wall disk and is moved back to the system after rotating the table by 180 °.
  • the subsequent track section with a large track width serves as Storage space for several transport trolleys with finished wall panels.
  • a first station 24 vertical reinforcing bars are introduced and poured with concrete, which ensure the transportability of the wall pane and z. B. provide attachment points for the crane eyes.
  • stationary work scaffolds 25 can be provided in order to enable comfortable work.
  • the concrete straps required for some wall washers are applied.
  • the bearing for the formwork required for this is designated 27.
  • windows are used and, if necessary, electrical and sanitary installations are attached.
  • a window bearing is designated 28.
  • the wall surfaces are plastered, in particular plastered, for which purpose the wall pane is advantageously brought into a horizontal position.
  • the receiving and swiveling tables required for this can be provided in this station.
  • a gypsum store is designated 30.
  • the roller shutters are finally installed in a fifth station 31.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Pretreatment Of Seeds And Plants (AREA)
  • Specific Conveyance Elements (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Attitude Control For Articles On Conveyors (AREA)

Claims (4)

  1. Installation pour la réalisation mécanique d'un ouvrage de maçonnerie, comportant un dispositif de manipulation (6), qui reçoit, maintient, fait pivoter ensemble autour d'un axe horizontal s'étendant à une distance parallèlement au mur (1) à fabriquer, et déplace avec le dessus vers le bas plusieurs blocs de construction (12) déterminés pour être agencés à l'intérieur d'une couche de blocs de construction, en tenant compte d'écartements mutuels,
    caractérisée en ce qu'un dispositif fixe pour assembler la couche de blocs de construction est prévu, lequel dispositif comporte un tapis roulant (9) commandé de façon programmée pas à pas et un poseur de blocs (15) qui reçoit les blocs de construction (12) l'un après l'autre d'une réserve (14) et les dépose en un même emplacement à toujours la même position sur le tapis roulant (9), et en ce qu'un dispositif de transfert pour déposer ensemble la couche de blocs de construction préparée sur le dispositif de manipulation (6) est prévu, dispositif de transfert qui est réalisé comme un autre dispositif de manipulation (7) muni de dispositifs de serrage et reçoit la couche de blocs de construction préparée, la fait pivoter et la dépose sur le premier dispositif de manipulation (6).
  2. Installation selon la revendication 1,
    caractérisée en ce qu'une scie (19), déplaçable de façon programmée dans la direction longitudinale des blocs de construction, est prévue pour raccourcir, si nécessaire, un bloc de construction (12) déposé sur le tapis roulant (9).
  3. Installation selon la revendication 2,
    caractérisée en ce qu'un dispositif de manipulation comportant une table (17) et un arbre horizontal (18) est prévu, lequel amène un bloc de construction à raccourcir du tapis roulant (9) à la scie (19) et inversement.
  4. Installation selon la revendication 1,
    caractérisée en ce que les pans de mur (1) sont réalisés sur des chariots de transport (22), qui peuvent être transportés sur un circuit fermé (21) à travers plusieurs postes de travail (24,26,27,29,30).
EP91106303A 1990-05-07 1991-04-19 Dispositif pour la réalisation machinale de maçonnerie Expired - Lifetime EP0456020B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4014615A DE4014615A1 (de) 1990-05-07 1990-05-07 Anlage zur maschinellen mauerwerksfertigung
DE4014615 1990-05-07

Publications (2)

Publication Number Publication Date
EP0456020A1 EP0456020A1 (fr) 1991-11-13
EP0456020B1 true EP0456020B1 (fr) 1995-01-25

Family

ID=6405880

Family Applications (1)

Application Number Title Priority Date Filing Date
EP91106303A Expired - Lifetime EP0456020B1 (fr) 1990-05-07 1991-04-19 Dispositif pour la réalisation machinale de maçonnerie

Country Status (5)

Country Link
US (1) US5199412A (fr)
EP (1) EP0456020B1 (fr)
AT (1) ATE117760T1 (fr)
DE (2) DE4014615A1 (fr)
RU (1) RU2019655C1 (fr)

Families Citing this family (19)

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AT409395B (de) 1997-04-14 2002-07-25 Augustin Dipl Ing Heuberger Verfahren zur herstellung mehrschaliger mauerscheiben
ES2296556B1 (es) * 2007-07-16 2009-08-18 Pablo Germade Castiñeiras Maquina automatica para la formacion de muros de fabrica por hiladas.
CN102162302B (zh) * 2011-04-08 2012-07-04 浙江东南网架股份有限公司 一种大型钢构件加工制作的翻身装置
RU2464392C1 (ru) * 2011-05-25 2012-10-20 Виктор Михайлович Бельфор Способ возведения стен, установка для автоматизированного возведения стен из строительных модулей и комплект оборудования для механизированного возведения стен из строительных модулей
RU2606886C1 (ru) * 2015-12-14 2017-01-10 Павел Степанович Тигунцев Автоматизированный способ возведения зданий из строительных блоков
CN106917512A (zh) * 2015-12-28 2017-07-04 天津亚斯德瑞科技发展有限公司 一种多用建材循环轨道
ES2899585T3 (es) 2016-07-15 2022-03-14 Fastbrick Ip Pty Ltd Pluma para transporte de material
JP7061119B2 (ja) 2016-07-15 2022-04-27 ファストブリック・アイピー・プロプライエタリー・リミテッド 車両に組み込まれた煉瓦／ブロック敷設機
CN111095355B (zh) 2017-07-05 2023-10-20 快砖知识产权私人有限公司 实时定位和定向跟踪器
US11958193B2 (en) 2017-08-17 2024-04-16 Fastbrick Ip Pty Ltd Communication system for an interaction system
CN111212799B (zh) 2017-10-11 2023-04-14 快砖知识产权私人有限公司 用于传送物体的机器以及与其一起使用的多隔间转盘
CN108086700B (zh) * 2017-12-19 2019-11-19 湖北麻一建设有限公司 一种用于建筑施工的自动砌砖墙装置
US12311546B2 (en) 2018-07-16 2025-05-27 Fastbrick Ip Pty Ltd Active damping system
WO2020014737A1 (fr) 2018-07-16 2020-01-23 Fastbrick Ip Pty Ltd Suivi de sauvegarde pour système d'interactions
ES2831111A1 (es) * 2019-12-05 2021-06-07 Martos Maria Dolores Marin Sistema automatizado de tratamiento de materia prima
CN115443363A (zh) 2020-04-22 2022-12-06 快砖知识产权私人有限公司 块传送装置及用于与其一起使用的改进的夹紧组件
AU2021304545B2 (en) 2020-07-08 2025-12-04 Fastbrick Ip Pty Ltd Adhesive application system
CN113073865B (zh) * 2021-03-18 2025-02-07 安徽金煌建设集团有限公司 一种建筑填充墙砌块砌筑设备
CN117226982B (zh) * 2023-10-19 2024-06-14 绍兴绿展环保有限公司 一种墙板部品的孔槽面修整生产线及其修整工艺

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Also Published As

Publication number Publication date
US5199412A (en) 1993-04-06
EP0456020A1 (fr) 1991-11-13
DE59104360D1 (de) 1995-03-09
DE4014615A1 (de) 1991-11-14
RU2019655C1 (ru) 1994-09-15
ATE117760T1 (de) 1995-02-15

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