EP0482674A2 - Procédé de fabrication d'un matelas à ressorts comprenant un noyau à ressorts pourvu d'un cadre à sa partie supérieure et inférieure - Google Patents

Procédé de fabrication d'un matelas à ressorts comprenant un noyau à ressorts pourvu d'un cadre à sa partie supérieure et inférieure Download PDF

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Publication number
EP0482674A2
EP0482674A2 EP91121406A EP91121406A EP0482674A2 EP 0482674 A2 EP0482674 A2 EP 0482674A2 EP 91121406 A EP91121406 A EP 91121406A EP 91121406 A EP91121406 A EP 91121406A EP 0482674 A2 EP0482674 A2 EP 0482674A2
Authority
EP
European Patent Office
Prior art keywords
frame
spring core
spring
frames
clamp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP91121406A
Other languages
German (de)
English (en)
Other versions
EP0482674A3 (en
EP0482674B1 (fr
Inventor
Jakob Züger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Spuehl AG
Original Assignee
Spuehl AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Spuehl AG filed Critical Spuehl AG
Publication of EP0482674A2 publication Critical patent/EP0482674A2/fr
Publication of EP0482674A3 publication Critical patent/EP0482674A3/de
Application granted granted Critical
Publication of EP0482674B1 publication Critical patent/EP0482674B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F33/00—Tools or devices specially designed for handling or processing wire fabrics or the like
    • B21F33/02—Mounting of wire network on frames
    • B21F33/025—Mounting of mattress innersprings on borderframes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00—Bending rods, profiles, or tubes
    • B21D7/02—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
    • B21D7/022—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment over a stationary forming member only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F1/00—Bending wire other than coiling; Straightening wire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F33/00—Tools or devices specially designed for handling or processing wire fabrics or the like
    • B21F33/02—Mounting of wire network on frames
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/48—Upholstered article making
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/48—Upholstered article making
    • Y10T29/481—Method
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/53313—Means to interrelatedly feed plural work parts from plural sources without manual intervention
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/53313—Means to interrelatedly feed plural work parts from plural sources without manual intervention
    • Y10T29/53383—Means to interrelatedly feed plural work parts from plural sources without manual intervention and means to fasten work parts together

Definitions

  • the invention relates to an integration of an automatic frame bending machine in a production line and also to a method for producing spring cores for mattresses or upholstered furniture, wherein a spring core is provided which is provided with a frame on the top and bottom.
  • the previously known methods and devices also require a relatively large amount of manual work, in particular in the processing area, in order to connect the spring core to the frame parts.
  • the known devices and methods in particular do not allow rapid, cyclical work.
  • the essence of the method lies in the fact that the frames are produced and put down pointing in one direction, and that a spring core is put on from another direction. The removal then takes place in a further direction. Accordingly, a rapid processing cycle takes place in such a way that individual method steps for producing the spring mattress are arranged in the directions perpendicular to one another.
  • An advantageous embodiment of the method provides that two frames are provided for production at the same time for a faster cycle, a first frame being placed on the clamp table and clamped with a first spring core on the underside, and the first spring core with the first frame in the waiting position is moved in one direction, that a second spring core is clamped with a second frame on the clamp table and is moved in the waiting position in another direction, that the first spring core is turned and moved back and is clamped and transported on the clamp table with a third frame, and that the second innerspring is turned and moved back and is clamped and removed on the clamp table with another fourth frame.
  • a particularly rapid cycle can be achieved here in that the partially finished spring mattresses are moved back and forth in the area of the processing station in the manner of a waiting position, a new frame always being placed and processed. In this way, two spring mattresses can always be produced and ejected at the same time.
  • the device for producing spring mattresses relates to a spring core, which is provided with a frame on the top and bottom and in particular provides that a frame bending machine is provided in one direction at the beginning of a production line and a butt welding device or a clamp device, and in the further a feed unit with stacked arrangement of the frames and a further feed device to a staple table in a processing station, a turning and transport device being provided above the staple table that a transport device for spring cores is provided in relation to the staple table from another direction, that at the staple table four clamp heads are arranged, and that an additional table is provided in a further direction for removal via the turning and transport device.
  • the essence of the device is to first provide the processing and feeding stations for the manufacture of the frames in one direction of the production line.
  • the actual processing station is arranged in a different direction, the actual processing on the clamp table taking place approximately in the middle of the processing station at the end of the delivery for the frames.
  • the entire spring mattress can be manufactured on a single table, here on the clamp table, with long delivery routes being avoided in view of a fast cycle time.
  • the production line is provided in a T-shape with the bending station at one end, with feeding and depositing of the frames in one direction, and the arrangement of the processing station in another direction perpendicular to it, the processing station being the clamping table with the clamping heads and contains the turning and transporting device in the middle as well as the transporting device for spring cores and the transporting device for the removal.
  • the frame production and storage is provided in one direction, while the processing station is arranged perpendicular to it.
  • Fig. 1 it is shown how the frame bending machine according to the invention is integrated in an automatic production line.
  • the bending machine 14 at the beginning of the production line is controlled by certain process parameters from the operating unit 12, it being possible to generate any profiles with bends.
  • the microprocessor control of the frame bending machine in connection with the operating unit 12 can be used to generate, in particular, rectangular or arcuate profiles in the manner of frames, which either overlap at the joints or the joints are arranged bluntly to one another.
  • triangular profiles can also be bent.
  • a butt welding device 18 or a clamp device is optionally followed by a butt welding device 18 or a clamp device.
  • the frame bending machine can also use two frames at the same time, i. H. be bent in an overlying arrangement so that a faster manufacturing process is achieved in this way.
  • the strip steel is provided with two wires, in contrast to single-wire strip steel or round steel.
  • the frame bending machine 14 comprises in particular the electronic control on a microprocessor basis, so that simple program input can be achieved by means of dialogue (12 seconds), up to 100 different frame shapes being storable and retrievable by means of a code number (approx. 3 seconds).
  • the special wire straightening device 2a prevents the frames from being deformed, with wear-free working being achieved here. In this way, material loss through adjustment attempts is avoided, i.e. the correct shape is achieved from the first frame.
  • the frame bending machine 14 according to FIG. 1 can be easily integrated or linked to a production line in such a way that automation of the spring core production can be easily achieved here.
  • the frame bending machine 14 can be easily installed and, in particular, no conversion effort for other frame shapes is necessary, i. H. only the entry via a new code number is changed at the push of a button in order to be able to produce other frame shapes.
  • a hydraulic unit is advantageously already integrated in the frame bending machine, so that a compact design is achieved in this way.
  • the finished frame 15 is transported away from the bending machine 14 by two feeders 16 in the direction of the arrow 17 from the frame bending machine 14.
  • the frame 15 is transported to a butt welding device 18, where the frame joint 19 is either welded to the butt welding machine 18 or where a clamp 20 is placed on the frame joint 19, which closes the frame joint 19 in full and thus closes the frame .
  • butt welding machine 18 which welds the butt 19
  • a stapling machine is provided which wraps the clips 20 around the overlapping ends.
  • the completely connected frame 15 is fed to a feed unit 21, where a plurality of frames 15, 15a, 15b, 15c can be stacked on corresponding carriers 22.
  • the frame next to it is only used if you want to process two finished frame sizes without using a bending machine.
  • the two feed units 21 and the further feed unit standing to the left of the feed unit 21 would then move back and forth on the rails, in order then to come to a comparison with the further processing device.
  • the feed unit 21 is essential, on which frames 15, 15a, 15b, 15c of different sizes are stacked.
  • the frame 15 pointing in the processing direction requested by the subsequent machine is removed via a feed device 22a, with carriers 23 engaging in the feed unit 21 and picking up the requested frame there.
  • This feed unit 22a is moved in the direction of arrow 24 on the rails 25 and the requested frame reaches a processing station 26 arranged in the vertical direction.
  • the processing station initially consists of a centering and feed table 27, a clamp table 28 and a table 28a as a discharge station.
  • the processing station 26 further consists of a turning and transport device 29 and four clamp heads 30, 31, 32, 32a, the fourth clamp head 32a, which is arranged at the rear left corner of the clamp table 28, not being visible.
  • the frame 15, 15a, 15b, 15c is first placed horizontally on the clamp table 28 by the feed device 22a via the rails 25.
  • each underside of each spring is first connected to the frame abutting it by means of clamps, then the entire spring core clamped at the bottom is turned over with the turning device 29, and all the undersides of the springs are then clamped together again.
  • the finished innerspring is then transported onto the table 28a and transported away in the direction of the arrow 33.
  • a conveyor belt can also be used, where the finished innerspring mattresses are removed.
  • the individual processing steps are as follows: The spring cores without a frame are placed on the centering and feed table 27, the table 27 having stops, not shown, against which the spring core is aligned. After alignment, the spring core is gripped by the transport device 34, this transport device having clamp jaws 35 and the transport device 34 being movable in the direction of arrow 36 on the main frame 38 of the device.
  • the spring cores detected with the device 34 are thus brought onto the clamp table 28, where the frame 15 has already been inserted.
  • each spring 40 being clamped on its underside 41 to the corresponding frame 15 a via a clamp.
  • Each clip head can be moved in one side, the clip head 31 being movable in the arrow direction 42, the clip head 30 in the arrow direction 43, the clip head 32 in the arrow direction 44 and the clip head 32a counter to the arrow direction 42.
  • the turning device 29 comes into operation, turns the entire mattress over and the clamp heads now connect the upper sides 46 of the springs 40 (which now lie below) with the corresponding clamps other frame 15b.
  • the mattress is placed on the dispensing table 28a in the direction of arrow 49 by moving the turning and transport device 29 and a new spring core is placed on the transport device 34 placed on the clamp table 28, a further frame 15c having already been placed on the table by the feed station 22a.
  • the frame now turned is transported back with the device 29 and placed on the table 28.
  • the frame 15b now to be clamped is now at the bottom and is clamped via the described clamping stations 30, 31, 32, 32a, so that a frame 15a, 15b with the spring core in between is now clamped at the top and bottom.
  • the transport station 29 comes into operation again and transports the finished clamped frame with the internal spring core in the direction of arrow 49 onto the discharge table 28a or the conveyor belt located there.
  • the frame thus finished is moved with the device 29 to the left in the direction of arrow 49 over the table 28a and remains there in the waiting position.
  • a new frame 15a is placed on the table 28 by the feed station 22 and a further spring core is placed on this frame with the transport device 34, the frame 15a in turn being provided with the springs 40 on the underside 41 with clamps.
  • this second, manufactured frame is again picked up by the transport device 34 and transported over the feed table 27 and remains there in the waiting position.
  • the first frame which remained in the waiting position by the transport members 29 via the table 28a, moves forward again and placed in the turned position on the table 28 again, after which another frame 15b is placed by the feed station 22 and the clamping now takes place on the underside.
  • the spring core is now finished, is transported away and the frame which remains in the waiting position above the table 27 and is only connected to the springs on its underside is now turned around the pivot point 51 of the device 34 and is placed on the table 28 in the turned position , where another frame 15c is now placed and now the undersides (previous tops) are clamped.
  • All functions of the frame bending machine such as tape feed, bending and cutting, are carried out hydraulically and ensure trouble-free work.
  • the feed length of the strip material is controlled by measuring rollers and regulated by an encoder.
  • the frame bending radii are produced in a simple manner with different center disks, these disks being replaced manually.
  • the turning roller can be set or changed in a simple manner from the front without dismantling the surrounding parts.
  • a potentiometer is provided to control the frame length.
  • the desired frame length can be set by turning the potentiometer.
  • the length and width can also be entered via the control.
  • a separate drive with a brake can also be provided in the region of the reel 13 in order to prevent the inertia or the run-on of the plate.
  • the production line according to the invention with the arrangement of the frame bending machine ensures that spring mattresses can be produced automatically in a fast cycle, without this requiring any substantial manual intervention.
  • various round or strip steel sizes can be processed, with a high degree of length and angle accuracy being achieved in connection with program entry only via code numbers.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
EP91121406A 1987-09-09 1988-09-07 Procédé de fabrication d'un matelas à ressorts comprenant un noyau à ressorts pourvu d'un cadre à sa partie supérieure et inférieure Expired - Lifetime EP0482674B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
GR871408 1987-09-09
GR871408A GR871408B (en) 1987-09-09 1987-09-09 Machine for automatic manufacturing of wire frames made of circular or widend profile for spring matress
EP88202057A EP0307062A3 (fr) 1987-09-09 1988-09-07 Machine automatique à fabriquer des cadres par pliage de barres ou bandes en acier et procédé et appareil pour la fabrication de noyaux de ressorts pour des matelas ou des meubles de capilonnage

Related Parent Applications (2)

Application Number Title Priority Date Filing Date
EP88202057.1 Division 1988-09-07
EP88202057A Division EP0307062A3 (fr) 1987-09-09 1988-09-07 Machine automatique à fabriquer des cadres par pliage de barres ou bandes en acier et procédé et appareil pour la fabrication de noyaux de ressorts pour des matelas ou des meubles de capilonnage

Publications (3)

Publication Number Publication Date
EP0482674A2 true EP0482674A2 (fr) 1992-04-29
EP0482674A3 EP0482674A3 (en) 1992-06-03
EP0482674B1 EP0482674B1 (fr) 1994-08-31

Family

ID=10926585

Family Applications (3)

Application Number Title Priority Date Filing Date
EP91121406A Expired - Lifetime EP0482674B1 (fr) 1987-09-09 1988-09-07 Procédé de fabrication d'un matelas à ressorts comprenant un noyau à ressorts pourvu d'un cadre à sa partie supérieure et inférieure
EP88202057A Withdrawn EP0307062A3 (fr) 1987-09-09 1988-09-07 Machine automatique à fabriquer des cadres par pliage de barres ou bandes en acier et procédé et appareil pour la fabrication de noyaux de ressorts pour des matelas ou des meubles de capilonnage
EP88908188A Pending EP0343199A1 (fr) 1987-09-09 1988-09-07 Machine de pliage automatique de cadres, utile pour plier des barres ou des bandes en acier, procede et dispositif de fabrication de noyaux a ressorts pour matelas et meubles rembourres

Family Applications After (2)

Application Number Title Priority Date Filing Date
EP88202057A Withdrawn EP0307062A3 (fr) 1987-09-09 1988-09-07 Machine automatique à fabriquer des cadres par pliage de barres ou bandes en acier et procédé et appareil pour la fabrication de noyaux de ressorts pour des matelas ou des meubles de capilonnage
EP88908188A Pending EP0343199A1 (fr) 1987-09-09 1988-09-07 Machine de pliage automatique de cadres, utile pour plier des barres ou des bandes en acier, procede et dispositif de fabrication de noyaux a ressorts pour matelas et meubles rembourres

Country Status (8)

Country Link
US (1) US5054178A (fr)
EP (3) EP0482674B1 (fr)
JP (1) JPH0669593B2 (fr)
CA (1) CA1332805C (fr)
DE (1) DE3851342D1 (fr)
GR (1) GR871408B (fr)
MX (1) MX170669B (fr)
WO (1) WO1989002323A2 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
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CN110871251A (zh) * 2019-11-27 2020-03-10 广州彩虹五金弹簧有限公司 一种高精度五轴自动线成型机

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US5868383A (en) * 1997-03-27 1999-02-09 L&P Property Management Company Multiple rate coil spring assembly
US6155310A (en) * 1998-09-11 2000-12-05 Sealy Technology Llc Machinery for automated manufacture of formed wire innerspring assemblies
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US6935546B2 (en) * 2001-11-29 2005-08-30 Imaginal Systematics, Llc Box spring stapler apparatus
US7222402B1 (en) * 2001-11-29 2007-05-29 Imaginal Systematics, Llc Box spring stapler apparatus
US20050055815A1 (en) * 2003-09-16 2005-03-17 Scott Giett Method and apparatus for securing a border wire on a mattress inner spring
US7661181B1 (en) 2005-03-17 2010-02-16 Easy Furniture Assembly, LLC Method and apparatus for assembling furniture components
GR1007792B (el) * 2011-06-23 2013-01-03 Αντωνης Αναγνωστοπουλος Μεθοδος και συστημα παραγωγης μεταλλικων πλαισιων
CN105321772A (zh) * 2015-10-27 2016-02-10 苏州和瑞科自动化科技有限公司 一种继电器的折弯兼检测设备
CN105312449B (zh) * 2015-10-27 2017-09-22 苏州和瑞科自动化科技有限公司 一种设有装料机构的继电器折弯兼检测设备
CN106238626B (zh) * 2016-10-10 2017-12-05 莆田市天马机械制造有限公司 一种可调式数控板筋机
EP4249426A3 (fr) * 2017-06-07 2023-12-20 Spühl GmbH Procédé et appareil de fabrication d'une unité de ressort interne
CN108543889B (zh) * 2018-06-26 2024-10-01 佛山市均凯机械科技有限公司 一种床网边铁机及一种床网一体机
CN111168382B (zh) * 2020-01-21 2021-06-11 浙江巨力电机成套设备有限公司 转子加工的装配检测装置
CN111790842B (zh) * 2020-08-08 2022-06-10 江门市双凯自动化设备有限公司 一种全自动线材成型机
CN112122920A (zh) * 2020-09-15 2020-12-25 李树平 扭簧内置式导纱板自动生产工艺
CN120205712B (zh) * 2025-04-02 2025-11-21 滨州新大新机电科技有限公司 一种半导体元件引脚自动加工设备

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110871251A (zh) * 2019-11-27 2020-03-10 广州彩虹五金弹簧有限公司 一种高精度五轴自动线成型机

Also Published As

Publication number Publication date
GR871408B (en) 1987-09-17
CA1332805C (fr) 1994-11-01
JPH02501205A (ja) 1990-04-26
EP0482674A3 (en) 1992-06-03
EP0343199A1 (fr) 1989-11-29
EP0482674B1 (fr) 1994-08-31
DE3851342D1 (de) 1994-10-06
US5054178A (en) 1991-10-08
MX170669B (es) 1993-08-03
EP0307062A3 (fr) 1989-09-20
EP0307062A2 (fr) 1989-03-15
WO1989002323A2 (fr) 1989-03-23
JPH0669593B2 (ja) 1994-09-07
WO1989002323A3 (fr) 1989-05-18

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