EP0593379A1 - Kompakte Zentrale für die Herstellung von Beton - Google Patents
Kompakte Zentrale für die Herstellung von Beton Download PDFInfo
- Publication number
- EP0593379A1 EP0593379A1 EP93440085A EP93440085A EP0593379A1 EP 0593379 A1 EP0593379 A1 EP 0593379A1 EP 93440085 A EP93440085 A EP 93440085A EP 93440085 A EP93440085 A EP 93440085A EP 0593379 A1 EP0593379 A1 EP 0593379A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mixing station
- aggregate
- silo
- plant
- cement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004568 cement Substances 0.000 claims abstract description 28
- 238000005253 cladding Methods 0.000 claims abstract description 22
- 238000005303 weighing Methods 0.000 claims abstract description 8
- 238000009413 insulation Methods 0.000 claims abstract description 4
- 238000005070 sampling Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000008187 granular material Substances 0.000 abstract 4
- 238000010276 construction Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000254032 Acrididae Species 0.000 description 1
- 239000012615 aggregate Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
Definitions
- the present invention relates to a concrete manufacturing plant comprising a mixing station provided with a concrete mixer and an outlet hopper supplied by the mixer, a group of cement silos which supply the mixing station by conveyors with cement, a buffer stock of aggregates provided with sampling means, means for weighing the aggregates collected in the buffer stock, and an aggregate conveyor extending between the sampling means and the mixing station.
- the present invention relates to a concrete plant arranged as compactly as possible, in order to avoid the drawbacks mentioned above and to be able to be coated with exterior cladding which does not require an excessively costly framework.
- the invention relates to a plant of the type indicated above, characterized in that the group of cement silos is arranged between the buffer stock of aggregates and the mixing station, in that the mixing station, and in particular its outlet hopper, are at least partially cantilevered above a passage for vehicles receiving concrete, in that the aggregate buffer stock is contained in an aggregate silo with several cells having sampling ports which are grouped above a common hopper, and in that the aggregate conveyor passes through the area occupied by the group of cement silos and the cement conveyors.
- the mixing station and the cement silos can advantageously be mounted on a common support structure where the overhang of the mixing station is balanced by the cement silos.
- the assembly formed by the mixing station, the cement silos, the aggregate silo and the structures supporting them is wrapped in external cladding, the framework of which includes beams fixed to said structures supporting the mixing station.
- Said common hopper can be a weighing hopper.
- the aggregate silo has a circular arrangement around a vertical axis and has radial walls delimiting said cells, and a rotating chute is placed at the top of the aggregate silo and arranged to receive aggregates from a feed conveyor and direct them to a selected cell in the silo.
- the feed conveyor is pivoted around the axis of the aggregate silo.
- the cladding has a semi-cylindrical shape at one end of the plant, around the aggregate silo. This cladding can also have a semi-cylindrical shape at the other end of the plant, near the mixing station.
- the cladding can advantageously constitute a thermal and / or sound insulation enclosure.
- the plant can include heating and / or cooling means, arranged to maintain the elements of the plant located inside said enclosure at a uniform uniform temperature.
- the main elements of the concrete plant shown include a mixing station 1, four cement silos 2, 3, 4 and 5, an aggregate silo 6 constituting a buffer stock, a hopper 8 of weighing of aggregates and an aggregate conveyor 9 going from the hopper 8 to the mixing station 1.
- a feed conveyor 10 brings the aggregates to the silo 6.
- the mixing station 1 comprises a mixer 11 with vertical axis, emptying into an outlet hopper 12 which can pour concrete into a bucket or a vehicle located in a passage 13 located below it.
- the mixer 1 receives the aggregates directly from the belt conveyor 9.
- the cement is delivered to the mixer by a weighing hopper 14 which is fed by screw conveyors 15 to 18 coming respectively from the silos 2 to 5.
- each of the conveyors 15 to 18 is represented simply by a dashed line in order to clarify the drawing.
- these cement conveyors are higher than the aggregate conveyor 9 and can therefore pass over it. This is in particular the case of the conveyor 18 shown in FIG. 2. Thanks to this arrangement, the aggregate conveyor 9 passes directly through the horizontal grip of the group of cement silos.
- the mixing station 1 and the cement silos 2 to 5 are all mounted on a common support structure, comprising a metal frame 20 on a foundation such that a slab 21 resting on a horizontal ground 22.
- Each silo 2 to 5 rests on the chassis 20 by means of respective legs 23, 24.
- the mixing station 1 is mounted on the chassis 20 so as to be largely in overhang over passage 13, which is therefore clear and easily accessible to vehicles on three sides.
- the plant operator can be installed in this station and enjoy good visibility of the vehicles to be loaded.
- the aggregate buffer stock preferably consists of a circular storage in the silo 6, which is subdivided for example into four cells by radial walls 26, 27, 28 and 29 shown diagrammatically in FIG. 2.
- the aggregates brought in by the conveyor feed 10 are selectively discharged into one or other of these cells, thanks to a rotating chute 30 installed at the top of the silo 6.
- the base of each cell is provided with a sampling hatch 31 located above of the weighing hopper 8. In known manner, the latter can receive and weigh successively each of the four components of the aggregates, then pour the whole onto the conveyor 9 for each batch of the mixer 11.
- the four cement silos 2 to 5 with capacities of 60 to 80 tonnes respectively, have a rectangular plan layout, but any other compact arrangement is possible, in particular with a silo placed in the center above of the aggregate conveyor 9.
- the aggregate silo 6 is supported by a separate structure 33 resting on foundations 34.
- a buffer stock As a buffer stock, it has a relatively limited capacity, for example 250 m 3, covering only a few hours of plant production. Thanks to this limited volume of the aggregate silo and thanks to the compact arrangement of the elements described above, all of them occupy a relatively modest volume, which can be wrapped in external cladding 35 (shown schematically in lines interrupted in Figures 1 and 2), which may consist in particular of blades profiled in aluminum or insulating strips in sandwich construction, fixed on cladding beams which are supported by an appropriate framework.
- the cladding 35 also includes a roof.
- An advantage of the compact construction described above is that a large part of the cladding beams can be fixed directly to the structures of the elements of the plant, in particular to the frame 20, to the frame of the mixing station 1, to the legs 23 and 24 from the cement silos, to the support structure 33 of the aggregate silo 6 and to this silo itself.
- it has a cylindrical shape at its ends 36 and 37, which reduces to a minimum the thrust of the wind and the total surface of the cladding, while presenting an advantageous aesthetic.
- the cantilevered arrangement of the mixing station 1 also allows a reduction in the total volume, since the passage 13 of the vehicles is outside the building and part of the station 1 can be prominent relative to the exterior of the cladding 35.
- the enclosure formed by the cladding 35 around all of the main elements of the compact power plant not only has the effect of concealing these from the view of the neighborhood, under a covering which can be integrated if necessary. surrounding architecture, but it also performs a function of sound insulation and containment of any dust emissions.
- it when it is thermally insulating, it can play a very important role in the quality of concrete produced in regions with a particularly cold or hot climate, since the setting time of concrete is strongly influenced by its temperature and therefore by those of its components (aggregates, cement, water).
- the compact unit can easily be equipped with a heating and / or cooling block 38 (FIG. 1) which finds a place inside the enclosure to cool it, in order to maintain a uniform temperature. the aggregate buffer stock and the cement stock, as well as a water reserve if necessary.
- the feed conveyor 10 is located on a mobile walkway or grasshopper 40 which crosses the cladding 35 through an opening 41 to arrive above the center of the aggregate silo 6 (FIG. 1).
- the conveyor 10 can pivot around the vertical axis 42 of this silo to feed it from any number of positions in an external stock of aggregates, distributed over an arc of a circle around the power plant.
- the pivoting angle A of the conveyor 10 can extend over 240 °, that is to say that the external stock can be very large.
- the opening 41 can be closed by sliding doors thanks to the circular shape of the cladding 35.
- the lower end of the conveyor 10 rests on a track in an arc of a circle 43 thanks to legs 44 provided with wheels, which makes it possible to place it successively under different loading hoppers 45, each of these hoppers being fed by machines placed on an access ramp 46. Thanks to this arrangement and to the relatively small silo 6 of the buffer stock, it is possible to have a power station with a large hourly flow rate whose envelope 35 is relatively small, light and inexpensive.
- the ribbon supply conveyor 10 can be replaced by any other means of supplying the aggregates, for example a bucket elevator or an elevator with one or more tipping or skipping buckets.
Landscapes
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Artificial Fish Reefs (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Fertilizers (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9212628 | 1992-10-16 | ||
| FR9212628A FR2696972B1 (fr) | 1992-10-16 | 1992-10-16 | Centrale compacte de fabrication de béton. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0593379A1 true EP0593379A1 (de) | 1994-04-20 |
| EP0593379B1 EP0593379B1 (de) | 1997-01-22 |
Family
ID=9434762
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP93440085A Expired - Lifetime EP0593379B1 (de) | 1992-10-16 | 1993-10-14 | Kompakte Zentrale für die Herstellung von Beton |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0593379B1 (de) |
| AT (1) | ATE148018T1 (de) |
| DE (1) | DE69307646T2 (de) |
| FR (1) | FR2696972B1 (de) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2195397C1 (ru) * | 2001-04-26 | 2002-12-27 | Гордилов Олег Григорьевич | Мобильная установка для приготовления пенобетона |
| RU2267401C1 (ru) * | 2004-07-19 | 2006-01-10 | Военно-технический университет при Федеральной службе специального строительства Российской Федерации | Передвижная бетонорастворная установка |
| CN108162196A (zh) * | 2018-03-05 | 2018-06-15 | 长沙远大住宅工业集团股份有限公司 | 搅拌站及预制构件生产线 |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322811B (zh) * | 2017-08-01 | 2019-06-14 | 陕西宏基混凝土构件有限责任公司 | 一种便于比例调和的混凝土制造设备 |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3325151A (en) * | 1964-01-31 | 1967-06-13 | Portasil Ltd | Concrete mixing and batching plant |
| US3812889A (en) * | 1972-08-14 | 1974-05-28 | Rexnord Inc | Dust control system utilizing temporarily stored aggregates |
| US4427297A (en) * | 1982-04-16 | 1984-01-24 | Cemen-Tech, Inc. | Concrete ingredient metering device |
| CH664923A5 (en) * | 1984-08-16 | 1988-04-15 | Automation Ag | Concrete production facility - is entirely in cylindrical concrete building divided into storage and machinery areas |
-
1992
- 1992-10-16 FR FR9212628A patent/FR2696972B1/fr not_active Expired - Fee Related
-
1993
- 1993-10-14 EP EP93440085A patent/EP0593379B1/de not_active Expired - Lifetime
- 1993-10-14 DE DE69307646T patent/DE69307646T2/de not_active Expired - Fee Related
- 1993-10-14 AT AT93440085T patent/ATE148018T1/de not_active IP Right Cessation
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3325151A (en) * | 1964-01-31 | 1967-06-13 | Portasil Ltd | Concrete mixing and batching plant |
| US3812889A (en) * | 1972-08-14 | 1974-05-28 | Rexnord Inc | Dust control system utilizing temporarily stored aggregates |
| US4427297A (en) * | 1982-04-16 | 1984-01-24 | Cemen-Tech, Inc. | Concrete ingredient metering device |
| CH664923A5 (en) * | 1984-08-16 | 1988-04-15 | Automation Ag | Concrete production facility - is entirely in cylindrical concrete building divided into storage and machinery areas |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2195397C1 (ru) * | 2001-04-26 | 2002-12-27 | Гордилов Олег Григорьевич | Мобильная установка для приготовления пенобетона |
| RU2267401C1 (ru) * | 2004-07-19 | 2006-01-10 | Военно-технический университет при Федеральной службе специального строительства Российской Федерации | Передвижная бетонорастворная установка |
| CN108162196A (zh) * | 2018-03-05 | 2018-06-15 | 长沙远大住宅工业集团股份有限公司 | 搅拌站及预制构件生产线 |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2696972A1 (fr) | 1994-04-22 |
| FR2696972B1 (fr) | 1995-01-13 |
| DE69307646D1 (de) | 1997-03-06 |
| ATE148018T1 (de) | 1997-02-15 |
| EP0593379B1 (de) | 1997-01-22 |
| DE69307646T2 (de) | 1997-08-21 |
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