EP0651046A1 - Procédé de fractionnement à sec de matières grasses - Google Patents
Procédé de fractionnement à sec de matières grasses Download PDFInfo
- Publication number
- EP0651046A1 EP0651046A1 EP94116973A EP94116973A EP0651046A1 EP 0651046 A1 EP0651046 A1 EP 0651046A1 EP 94116973 A EP94116973 A EP 94116973A EP 94116973 A EP94116973 A EP 94116973A EP 0651046 A1 EP0651046 A1 EP 0651046A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- oil
- fat
- dry
- composition
- fractionation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 56
- 238000005194 fractionation Methods 0.000 title claims description 33
- 239000000126 substance Substances 0.000 title 1
- 239000003925 fat Substances 0.000 claims abstract description 68
- 239000003921 oil Substances 0.000 claims abstract description 66
- 239000013078 crystal Substances 0.000 claims abstract description 43
- 239000000203 mixture Substances 0.000 claims abstract description 28
- 230000012010 growth Effects 0.000 claims abstract description 19
- 239000007787 solid Substances 0.000 claims abstract description 19
- 238000000926 separation method Methods 0.000 claims abstract description 14
- 235000014593 oils and fats Nutrition 0.000 claims abstract description 9
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000010899 nucleation Methods 0.000 claims abstract description 7
- 230000006911 nucleation Effects 0.000 claims abstract description 5
- PHYFQTYBJUILEZ-IUPFWZBJSA-N triolein Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(OC(=O)CCCCCCC\C=C/CCCCCCCC)COC(=O)CCCCCCC\C=C/CCCCCCCC PHYFQTYBJUILEZ-IUPFWZBJSA-N 0.000 claims description 33
- 239000007788 liquid Substances 0.000 claims description 19
- 238000002425 crystallisation Methods 0.000 claims description 15
- 150000003626 triacylglycerols Chemical class 0.000 claims description 10
- 230000008025 crystallization Effects 0.000 claims description 9
- 235000019197 fats Nutrition 0.000 description 49
- 235000019198 oils Nutrition 0.000 description 45
- DCXXMTOCNZCJGO-UHFFFAOYSA-N tristearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC DCXXMTOCNZCJGO-UHFFFAOYSA-N 0.000 description 38
- 238000002844 melting Methods 0.000 description 23
- 230000008018 melting Effects 0.000 description 23
- 238000001914 filtration Methods 0.000 description 14
- 235000019482 Palm oil Nutrition 0.000 description 13
- 239000002540 palm oil Substances 0.000 description 13
- 238000012986 modification Methods 0.000 description 8
- 230000004048 modification Effects 0.000 description 8
- 239000000725 suspension Substances 0.000 description 7
- 239000000523 sample Substances 0.000 description 6
- PVNIQBQSYATKKL-UHFFFAOYSA-N tripalmitin Chemical compound CCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCC PVNIQBQSYATKKL-UHFFFAOYSA-N 0.000 description 6
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000012065 filter cake Substances 0.000 description 5
- 229910052740 iodine Inorganic materials 0.000 description 5
- 239000011630 iodine Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 235000014121 butter Nutrition 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 229960001947 tripalmitin Drugs 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 125000005456 glyceride group Chemical group 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000011085 pressure filtration Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000011343 solid material Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000019483 Peanut oil Nutrition 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 230000003698 anagen phase Effects 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 235000005687 corn oil Nutrition 0.000 description 1
- 239000002285 corn oil Substances 0.000 description 1
- 235000012343 cottonseed oil Nutrition 0.000 description 1
- 239000002385 cottonseed oil Substances 0.000 description 1
- 239000002178 crystalline material Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 125000005313 fatty acid group Chemical group 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 239000010699 lard oil Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000312 peanut oil Substances 0.000 description 1
- 230000002572 peristaltic effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000013074 reference sample Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 235000019871 vegetable fat Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000010698 whale oil Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B7/00—Separation of mixtures of fats or fatty oils into their constituents, e.g. saturated oils from unsaturated oils
- C11B7/0075—Separation of mixtures of fats or fatty oils into their constituents, e.g. saturated oils from unsaturated oils by differences of melting or solidifying points
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B7/00—Separation of mixtures of fats or fatty oils into their constituents, e.g. saturated oils from unsaturated oils
- C11B7/0083—Separation of mixtures of fats or fatty oils into their constituents, e.g. saturated oils from unsaturated oils with addition of auxiliary substances, e.g. cristallisation promotors, filter aids, melting point depressors
Definitions
- Natural glyceride oils and fats comprise many different triglycerides, the physical properties of which to a large extent are determined by chain lengths and degree of unsaturation of the fatty acid moieties. To make natural glyceride oils and fats more suitable for particular applications it is often required to separate them into fractions which are more homogenous with respect to melting behaviour.
- a method for filtering a suspension comprising fat crystals of a paste-like consistency comprises introducing the fatty material in a fluid state into a filter chamber of a filter apparatus having pressing means, maintaining the fatty material therein at crystallization conditions to crystallize the higher melting compounds and actuating the pressing means to squeeze out the liquid oil.
- the filter chamber is initially coated with a fat layer, solidified by cooling this layer to far below its melting point, to prevent the liquid oil to be dry fractionated to percolate through the filter cloth before the crystallisation stage is completed.
- EP-A 399 597 Another method to increase the efficiency and yield of the dry fractionation is disclosed in EP-A 399 597. According to this method the olein fraction obtained after dry fractionation of the starting fatty material and separation by membrane filter pressing is subjected to a similar dry fractionation at a lower crystallization temperature and the stearin fraction obtained is recycled to the fatty material to be dry fractioned in the first dry fractionation treatment. This method allows an effective separation between the higher melting point components and the lower melting point components, but it requires more time and effort to achieve the fractionation.
- the amount of oil or fat added to the oil being dry fractionated and its rate of addition may be determined experimentally. They depend strongly upon the oil or fat being fractionated but we have also found that they can be varied between rather wide limits without seriously affecting the filtration characteristics and olein properties. In general, it has been found advantageous to add the triglyceride oil or fat having a composition other than the oil or fat being dry fractionated gradually and over an extended period of time. It has been found that adding more during the early part of the crystal growth stage hardly diminishes the amount that has to be added during later parts of the crystallisation stage.
- the start of the addition of oil or fat of a composition other than the oil or fat being dry fractionated is preferably postponed as much as possible.
- the process according to the invention can effectively overcome this drawback if the oil being added during the crystal growth stage is the olein fraction resulting from the ongoing fractionation process.
- the fat or oil to be fractionated is allowed to crystallize to such an extent that it can still be agitated, at which point in time filtration is started and stearin and olein are collected, whereby the olein is recycled to the crystallizer as to dilute the crystal slurry. Crystallization is allowed to continue until the olein has the properties aimed for, at which point in time the olein resulting from the separation stage is collected and no longer recirculated.
- the addition of a fat containing higher melting triglycerides and recycling of the olein isolated from the ongoing fractionation are combined. If then the rate of stearin removal is about the same as the rate of addition of the fat containing the higher melting triglycerides, the volume of the batch being processed hardly changes, leading to maximum crystallizer utilisation. In addition, a single step process achieves what otherwise requires several steps.
- a 7 l laboratory crystallizer was used. It consisted of a cylindrical glass vessel provided with a water jacket connected to a thermostat that can heat as well as cool, and with a helical agitator. An amount of 3075 g palm olein was introduced into the vessel, heated to a temperature of 60°C, kept at this temperature for 1 hour and then cooled to a temperature of 16°C. When crystallisation was observed to start, a mixture of 1300 g of the same palm olein and 625 g palm oil, that was maintained at a temperature of 25-30°C and therefore remained liquid was added to the crystallizer by means of a peristaltic pump at a rate of addition of on average 76 g/hour.
- the palm oil content in the crystallizer was 12.5 wt%.
- a sample was taken when the solid fat content as measured by pulse-NMR had reached 23.0 % and this sample was separated in an olein and a stearin fraction using a filter press.
- a further amount of the mixture of palm olein and palm oil was added to the crystallizer to raise its palm oil content to 13.4 % and the solids content of the crystallizer was allowed to increase to 24.4 wt% when again a sample was subjected to pressure filtration.
- the solids content of the filter cake was found to be 65.5 wt% as measured by pulse-NMR.
- the difference in solids content of the filter cake is also reflected in their content of mono-unsaturated triglycerides (MUT) as determined by high pressure liquid chromatography.
- MUT mono-unsaturated triglycerides
- butter fat was dry fractionated and the oil added during the crystal growth phase was the olein fraction resulting from the ongoing fractionation.
- the same laboratory crystallizer was used as in example 1.
- About 5.6 kg of butter fat was heated to 60°C, kept at this temperature for about one hour and then slowly cooled to about 25°C.
- a portion of the crystallized fat was subjected to filtration over a laboratory basket centrifuge, the stearin fraction was collected and the olein fraction was recycled into the crystallizer.
- the fat mixture in the crystallizer was then progressively cooled to 20°C, 19°C, 15°C and 13°C, and the same procedure was repeated at each of these temperatures.
- the operation conditions are illustrated in the following table 1.
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Fats And Perfumes (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP94116973A EP0651046A1 (fr) | 1993-11-02 | 1994-10-27 | Procédé de fractionnement à sec de matières grasses |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP93117664 | 1993-11-02 | ||
| EP93117664 | 1993-11-02 | ||
| EP94116973A EP0651046A1 (fr) | 1993-11-02 | 1994-10-27 | Procédé de fractionnement à sec de matières grasses |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0651046A1 true EP0651046A1 (fr) | 1995-05-03 |
Family
ID=26133498
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP94116973A Withdrawn EP0651046A1 (fr) | 1993-11-02 | 1994-10-27 | Procédé de fractionnement à sec de matières grasses |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP0651046A1 (fr) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0806146A1 (fr) * | 1996-05-08 | 1997-11-12 | Unilever N.V. | Matière grasse de friture |
| US6475548B2 (en) * | 2000-06-15 | 2002-11-05 | Lipton, Division Of Conopco, Inc. | Preparation of a blend of triglycerides |
| WO2005063952A1 (fr) | 2003-12-26 | 2005-07-14 | Fuji Oil Company, Limited | Procede de fraction a sec de corps gras ou d'huile |
| WO2011080530A1 (fr) * | 2009-12-29 | 2011-07-07 | Aceites Y Grasas Vegetales S.A. | Fractions d'huile de palme à faible teneur en constituants saturés et leur procédé d'obtention |
| WO2017009874A1 (fr) * | 2015-05-13 | 2017-01-19 | Margildi Ehf. | Frigélisation d'huile de poisson |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3549386A (en) * | 1968-08-19 | 1970-12-22 | Procter & Gamble | Process for providing winterized mixtures of soybean oil and cottonseed oil |
| JPS5515785A (en) * | 1978-07-24 | 1980-02-04 | Asahi Denka Kogyo Kk | Preparation of hard butter |
| FR2455080A1 (fr) * | 1979-04-24 | 1980-11-21 | Rau Lebensmittelwerke | Procede pour recuperer des triglycerides ou melanges de triglycerides d'acides gras superieurs sous forme cristallisee a partir de graisses et d'huiles naturelles |
| EP0249282A1 (fr) * | 1986-06-04 | 1987-12-16 | Unilever N.V. | Fractionnement de mélanges de graisses |
| EP0399597A2 (fr) * | 1989-05-23 | 1990-11-28 | Unilever N.V. | Fractionnement à sec, à contre-courant par cristallisation |
| EP0457401A1 (fr) * | 1990-05-17 | 1991-11-21 | Unilever N.V. | Production d'une fraction intermédiaire par cristallisation fractionnée avec recyclage des fractions de stéarine et d'oléine vers interestérification |
-
1994
- 1994-10-27 EP EP94116973A patent/EP0651046A1/fr not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3549386A (en) * | 1968-08-19 | 1970-12-22 | Procter & Gamble | Process for providing winterized mixtures of soybean oil and cottonseed oil |
| JPS5515785A (en) * | 1978-07-24 | 1980-02-04 | Asahi Denka Kogyo Kk | Preparation of hard butter |
| FR2455080A1 (fr) * | 1979-04-24 | 1980-11-21 | Rau Lebensmittelwerke | Procede pour recuperer des triglycerides ou melanges de triglycerides d'acides gras superieurs sous forme cristallisee a partir de graisses et d'huiles naturelles |
| EP0249282A1 (fr) * | 1986-06-04 | 1987-12-16 | Unilever N.V. | Fractionnement de mélanges de graisses |
| EP0399597A2 (fr) * | 1989-05-23 | 1990-11-28 | Unilever N.V. | Fractionnement à sec, à contre-courant par cristallisation |
| EP0457401A1 (fr) * | 1990-05-17 | 1991-11-21 | Unilever N.V. | Production d'une fraction intermédiaire par cristallisation fractionnée avec recyclage des fractions de stéarine et d'oléine vers interestérification |
Non-Patent Citations (2)
| Title |
|---|
| HOFFMANN G.: "The Chemistry and Technology of Edible Oils and Fats and their High Fat Products", 1989, ACADEMIC PRESS, LONDON, GB * |
| PATENT ABSTRACTS OF JAPAN vol. 4, no. 42 (C - 005) 3 April 1980 (1980-04-03) * |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0806146A1 (fr) * | 1996-05-08 | 1997-11-12 | Unilever N.V. | Matière grasse de friture |
| US6475548B2 (en) * | 2000-06-15 | 2002-11-05 | Lipton, Division Of Conopco, Inc. | Preparation of a blend of triglycerides |
| WO2005063952A1 (fr) | 2003-12-26 | 2005-07-14 | Fuji Oil Company, Limited | Procede de fraction a sec de corps gras ou d'huile |
| EP1698683A4 (fr) * | 2003-12-26 | 2008-06-04 | Fuji Oil Co Ltd | Procede de fraction a sec de corps gras ou d'huile |
| US7727569B2 (en) | 2003-12-26 | 2010-06-01 | Fuji Oil Company, Limited | Method of dry fractionation of fat or oil |
| WO2011080530A1 (fr) * | 2009-12-29 | 2011-07-07 | Aceites Y Grasas Vegetales S.A. | Fractions d'huile de palme à faible teneur en constituants saturés et leur procédé d'obtention |
| WO2017009874A1 (fr) * | 2015-05-13 | 2017-01-19 | Margildi Ehf. | Frigélisation d'huile de poisson |
| EP3294851B1 (fr) | 2015-05-13 | 2021-02-17 | Margildi EHF. | Frigélisation d'huile de poisson |
| US11732213B2 (en) | 2015-05-13 | 2023-08-22 | Margildi Ehf | Winterization of fish oil |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): BE DE DK ES FR GB IT NL SE |
|
| 17P | Request for examination filed |
Effective date: 19950714 |
|
| 17Q | First examination report despatched |
Effective date: 19971222 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 19981128 |