EP0957718A1 - Meuble rembourre et procede de fabrication correspondant - Google Patents

Meuble rembourre et procede de fabrication correspondant

Info

Publication number
EP0957718A1
EP0957718A1 EP96934577A EP96934577A EP0957718A1 EP 0957718 A1 EP0957718 A1 EP 0957718A1 EP 96934577 A EP96934577 A EP 96934577A EP 96934577 A EP96934577 A EP 96934577A EP 0957718 A1 EP0957718 A1 EP 0957718A1
Authority
EP
European Patent Office
Prior art keywords
upholstered furniture
support frame
cover
upholstered
furniture according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP96934577A
Other languages
German (de)
English (en)
Inventor
Gerd Kruse
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
REPOSA POLSTERMOEBELWERK GmbH
Original Assignee
Salta Design Kollektion & Co KG GmbH
Salta Design Kollektion & Co KG GmbH
Salta Design Kollektion & GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE29516179U external-priority patent/DE29516179U1/de
Application filed by Salta Design Kollektion & Co KG GmbH, Salta Design Kollektion & Co KG GmbH, Salta Design Kollektion & GmbH filed Critical Salta Design Kollektion & Co KG GmbH
Publication of EP0957718A1 publication Critical patent/EP0957718A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C4/00—Foldable, collapsible or dismountable chairs
    • A47C4/02—Dismountable chairs
    • A47C4/028—Upholstered chairs, e.g. metal, plastic or wooden chairs
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C4/00—Foldable, collapsible or dismountable chairs
    • A47C4/02—Dismountable chairs
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C7/00—Parts, details, or accessories of chairs or stools
    • A47C7/36—Supports for the head or the back
    • A47C7/40—Supports for the head or the back for the back
    • A47C7/42—Supports for the head or the back for the back of detachable or loose type
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C7/00—Parts, details, or accessories of chairs or stools
    • A47C7/54—Supports for the arms
    • A47C7/546—Supports for the arms of detachable type

Definitions

  • the invention relates to an upholstered furniture, consisting essentially of several detachably connected pieces of upholstered furniture, and a method for producing an upholstered furniture, consisting of several pieces of upholstered furniture, such as seat, backrests, armrests, and the like.
  • layer material consisting of wood and glue.
  • layer material consisting of wood and glue.
  • stable glued wood or solid wood is relatively expensive, often only a frame is made from this wood, which is then reinforced and reinforced by cheaper chipboard material and the like
  • ORIGINAL DOCUMENTS is stiffened.
  • Metal fasteners are often used to secure the cores of the back or armrests to the base frame.
  • Foam is usually glued or nailed or clamped (stapled) to the cores to pad the cores. Then a cover fabric is pulled over the padded core and also, e.g. B. attached by means of metal clips on the base or on the core.
  • Such upholstered furniture consists of a large number of different materials which are firmly connected to one another and, if at all, can be separated from one another again only with very great expenditure of time and money.
  • the upholstered furniture consists of several pieces of upholstered furniture which are detachably connected to one another. These upholstered furniture parts each consist of essentially three components, each with largely only one material.
  • the first component is a metal core made of a stabilizing support frame made of metal, preferably steel, with or arranged thereon
  • These can be extremely strong metal springs, which accordingly also ensure a long service life and a high level of seating comfort for the upholstered furniture, since the metal support frame is stable enough to absorb the forces generated by the metal springs.
  • the support frame is made entirely of steel, it can be built relatively thin, in contrast to a wooden frame, so that the metal frame or the metal core as a whole is still considerably lighter than a conventional wooden frame.
  • a rubber-elastic textile wide fabric can be used instead of the NOZZAG® springs for covering.
  • This cotton laex fabric is mechanically stretched onto the metal support frame in the form of a prefabricated tube.
  • the material is e.g. B. commercially under the name "telastika®”.
  • This covering is automatically double-sided, ie on both sides of the support frame, and very thin. It is particularly suitable where the outer design requires a thin covering, ie in particular for backrest and armrest parts.
  • the elastic textile hose must have recesses for the connecting elements of the upholstered furniture parts at the corresponding points.
  • the second component is a shaping foam part serving as padding, which is arranged without connection on and / or on and / or around the metal core.
  • the third and last individual part according to the invention is a cover made of any cover material that accommodates the metal core with the foam part, firmly encloses on all sides and presses into shape.
  • the cover and / or the foam part have corresponding recesses for the connecting elements at the connection points between two pieces of upholstered furniture.
  • the mentioned components, metal core, foam part and cover are each in parallel Pre-made work steps.
  • This production can be carried out directly in various suppliers, ie the metal cores are manufactured in metal processing companies, the foam cuts in foam processing companies and the cover sleeves in sewing rooms according to specified dimensions.
  • the individual pieces of upholstered furniture are then assembled in a subsequent work step from their constituents without connecting means by introducing the metal core with the foam part or foam parts placed on and / or on and / or around the metal core.
  • the various pieces of upholstered furniture are connected to one another for the final assembly of the upholstered furniture.
  • This manufacturing process is characterized by low manufacturing costs. No specialist personnel are required to assemble the upholstered furniture parts at a central location.
  • the final assembly of the upholstered furniture from the upholstered furniture parts can also be carried out by a layperson.
  • the upholstered furniture according to the invention is therefore particularly suitable for sale as a kit in which the seat, backrest, armrests, feet and the like can be bought individually and put together as desired; Likewise, different types of upholstery and covers in different decorations, e.g. B. fabric, leather, or the like. Selected. The warehousing costs of the intermediate and retail trade are therefore relatively low, even with a large furniture collection.
  • the connecting elements between the upholstered furniture parts are plug-in connections, which consist of plug sockets arranged in one of the two support frames of the upholstered furniture parts to be connected and on the other support frame at the corresponding points, plug-in and releasably fixable connecting pins which can be inserted into the plug-in sockets.
  • the connecting pins preferably snap into place automatically when plugged into the sockets and have to be loosened again for disassembly.
  • the connecting elements are arranged in a fixed, predetermined grid dimension on or in the support frame, so that the upholstered furniture parts can be interchanged in a modular manner.
  • the meandering metal springs (NOZZAG® springs) are hung with their ends under tension in fastening elements such as eyelets, hooks, holes or the like arranged on the support frame.
  • fastening elements such as eyelets, hooks, holes or the like arranged on the support frame.
  • adjacent, parallel, parallel wave springs are preferably braced against one another by elastic bands, such as rubber bands or plastic bands or rubber or plastic rings.
  • the metal core is loosely inserted in a protective cover made of non-woven fabric, which has corresponding recesses for the connecting elements, and the foam part is arranged without a connection to and / or on and / or around the metal core with the covered protective cover is.
  • This non-woven fabric can advantageously consist of recycled textile materials.
  • This is also another prefabricated component of the upholstered furniture parts, the can also be sewn in a separate supplier.
  • the support frame is preferably subjected to an anti-corrosion treatment, e.g. B. provided with a protective lacquer or nitrided.
  • an anti-corrosion treatment e.g. B. provided with a protective lacquer or nitrided.
  • the metal core is even resistant to salt water.
  • the elastic fabric is prefabricated as a suitable tube material and then mechanically drawn onto the supporting frame.
  • the shaping foam parts serving as padding can be individual foam parts with a corresponding cut. However, several individual foam parts of different or the same hardness can also be cut from raw foam blocks. These foam individual parts can then be connected to one another by means of water-soluble glue to form a foam part. Of course, the same foam material is always used here, so that a separation before disposal or recycling is not absolutely necessary.
  • a foam consisting of MDI and polyol is preferably used, the hardness of the foam being adjustable via the MDI / polyol mixing ratio with the same density of the material. Such a foam is fully recyclable.
  • the outer, press-fit cover can be made from any cover material. With relatively expensive upholstery fabrics or leather, it is also possible, for. B. to make the invisible surfaces from the same non-woven fabric as the protective coating. This increases the proportion of recycled material, is extremely inexpensive and, on the other hand, does not increase the total number of different materials in the upholstered furniture.
  • the cover is facing Advantageously, a zipper, Velcro straps, snap fasteners, or the like, in order to close the cover cover after the covering of the metal core covered with the foam parts without further tools or devices or, if necessary, to remove the cover cover again in order to clean it or exchange for a new cover.
  • the cover fabric is also preferably made of recyclable material.
  • the cover fabric should have a non-slip inside. H. have a rough surface so that the cover material cannot slip on the foam parts.
  • a thin layer of non-slip material is sewn into the cover. This can be, for. B. act a thin layer of the foam material used anyway. Since this layer is also sewn in when the cover is sewn, no additional work step is required, apart from cutting the inner layer. Before disposal or recycling, the cover is generally opened anyway, so that this layer is also automatically separated from the cover material.
  • the upholstered furniture can of course also have upholstered furniture parts which do not contain a metal core.
  • Velcro, press studs or the like are suitable for detachable attachment of the cushion.
  • the upholstered furniture according to the invention thus consists of a maximum of four different materials (metal, non-woven fabric, one type of foam, upholstery fabric), which are completely separate during disassembly and are preferably fully recyclable or can in part be directly reused.
  • metal, non-woven fabric, one type of foam, upholstery fabric which are completely separate during disassembly and are preferably fully recyclable or can in part be directly reused.
  • other materials for the decor such as. B. Solid wood legs to use.
  • these parts should also be detachable, e.g. B. can also be attached to the upholstered furniture via plug connections with one of the metal cores of the upholstered furniture parts.
  • FIG. 1 is a perspective view of an upholstered furniture according to the invention
  • FIG. 2 shows a side view of the upholstered furniture from FIG. 1, with the armrest disassembled (from the view side from the front),
  • FIG. 3 shows a front view of the upholstered furniture from FIG. 1,
  • Fig. 4 is an exploded view of the metal cores of the
  • FIG. 5 shows a plan view of the seat surface metal core from FIG. 4 (the position of the meandering metal springs is partially shown only by dash-dotted lines),
  • FIG. 6 shows a longitudinal section through a seat part of the upholstered furniture from FIGS. 1 to 4 with the metal core according to FIG. 5, a cushion layer and a cover,
  • FIG. 7 shows a section through the seat support frame according to FIG. 5 in the transverse direction with an enlarged representation of the front and rear longitudinal struts and the clamping of the wave springs
  • FIG. 8 shows a side view of the backrest metal core according to FIG. 4 with a covering with metal springs to the front
  • 9 is a side view of the backrest metal core as in FIG. 8 in a second embodiment with an additional rear spring covering
  • FIG. 10 is an enlarged view of the upper end of the backrest metal core of FIG. 8 in section
  • FIG. 11 is an illustration as in FIG. 10, but for an embodiment of FIG. 9,
  • FIG. 13 shows a section through the upper end of a backrest, in this case a backrest covered with springs on the front and rear side according to FIGS. 9 and 11,
  • Fig. 14 is a view as in Fig. 13, but in one
  • FIG. 15 is a section like FIG. 14, but with a thin padding
  • Fig. 16 is a schematic exploded view of an embodiment of a locking of the connecting pins in the sockets.
  • Fig. 1 shows an upholstered furniture (1) according to the invention, which consists of several releasably connected
  • Upholstered furniture parts (2, 3, 4, 5, 6), in the present case from a seat (2), a backrest (3) and two Armrests (4) with integrated step-shaped legs (5) and seat cushions (6).
  • This is a two-seat sofa.
  • the upholstered furniture according to the invention as an armchair, multi-seater or as upholstered furniture with a differently shaped backrest, e.g. B. one-sided sloping backrest with differently shaped armrests (4), with separate feet, z. B. wooden feet, with only one armrest, without armrests or, for. B. as a kind of upholstered bench without backrest and without armrests.
  • the seat part (2), the backrest part (3) and the armrest parts (4) each have a metal core (20, 30, 40) made of a stabilizing support frame (21 , 31, 41) made of metal.
  • the support frames (21, 31, 41) are each spanned by meandering metal springs (60, 60V, 60H, 601, 60A), so-called NOZZAG® springs. These are suspended with their ends under tension in fastening elements (61, 62) arranged on the support frame (21, 31, 41), such as eyelets, hooks (62), holes (61) or the like.
  • the individual support frames (21, 31, 41) can be connected to one another via connecting elements (50, 51). These are plug connections (50, 51), in one of the two support frames (21) of the upholstered furniture parts to be connected (2, 3, 4) sockets (50) and on the other support frame (31, 41) at the corresponding points in the sockets are inserted and releasably fixable connecting pins (51) are arranged.
  • the seat part (2) has a substantially rectangular, substantially horizontal seat support frame (21) with a front and a rear longitudinal bar (25V, 25H), which are connected to one another at the ends via cross bars (26).
  • These longitudinal spars (25V, 25H) and the transverse spars (26) are made from profile tubes, in the present case from U-profiles that are open towards the center.
  • stabilizing plates (27) are attached between the ends of the U-legs at various points along the longitudinal bars (25V, 25H) and / or the transverse bars (26).
  • the longitudinal and cross bars (25V, 25H, 26) can of course also be made from a closed square tube.
  • the U-profiles are particularly light if the required stability is maintained.
  • the NOZZAG® springs (60) which extend between the front and rear longitudinal spars (25V, 25H), are clamped on the top of the seat support frame (21).
  • the NOZZAG® springs (60) are hooked into holes (61) on the rear longitudinal bar (25H) and in hooks (62) on the front longitudinal bar (25V). Due to the stable structure of the support frame made of steel U-profiles, the use of extremely strong and therefore also stable and durable NOZZAG® springs (60) is possible.
  • This backrest support frame (31) has a tube bent into a U-shaped bracket that is open at the bottom, the ends (31E) of which are designed as connecting pins (51).
  • a stabilizing strut (35) is located between the U-legs, at a distance from the bow (31B) just above the connecting pins (51).
  • curved vertical wave springs 60V (see FIGS. 8 to 11 and 13 to 15).
  • the springs are pulled over the bow base (31B) at the top and attached to the bow (31B) on the back.
  • FIGS. 9, 11 and 13 there are also on the rear side between the bow (31B) and the stabilizing strut (35) of the backrest support arm
  • (31) is angled diagonally upwards and backwards from the connecting pins (51) which are perpendicular to the seat support frame (21), forming a backrest inclination.
  • the backrest support frame (31) also has a vertical stabilizing strut (36), which also carries at its lower end a connecting pin (51) which into the middle socket (50) in the rear longitudinal beam ( 25H) of the seat support frame (21) engages.
  • This vertical stabilizing strut (36) is optional, ie this stabilizing strut does not need to be installed on smaller sofas. In the case of longer sofas, several vertical connecting struts (36) can also be installed in the backrest support frame (31). These can also be connected to one another via connecting pins (51) and sockets (50).
  • the stabilizing struts (36) at their lower end simply have a U-profile which is open at the bottom and extends parallel to the rear longitudinal spar (25H) and which has the rear longitudinal spar (25H) of the seat support frame (21 ) overlaps.
  • the connection pins (51) are connected in the sockets (50) via a locking bar (52) which is arranged in the seat support frame (21). This locking bar (52) passes through the sockets (50) with the connecting pins (51) inserted thereon.
  • the sockets (50) are made of round tubing and have transverse recesses (BA) with a narrow extension (AA) in the direction of insertion.
  • the connecting pins (51) have plug slots (SS) which end in the plug recesses (SA).
  • the locking bar (52) has flattened areas in the sections passing through the sockets (50) to form a locking bar (53).
  • the narrow web width (STW) of the locking webs (53) corresponds in a loose fit to the width (SW) of the plug slot (SS) and the width (AAW) of the extension (AA).
  • the larger web width (STB) of the locking web (53) corresponds in loose fit to the width of the transverse recess (BA) and the plug recess (SA).
  • the connector recess (SA) and the transverse recess (BA) are round and the extension (AA) runs radially to the transverse recess (BA) against the direction of insertion.
  • the connector slot (SS) runs radially to the connector recess (SA) in the direction of insertion.
  • the locking bar (52) is rotated so that the locking bars (53) with their narrow bar side (STW) are in the direction of insertion so that the connecting pins (51) with their connector slots over the locking bars (53 ) can be pushed.
  • the locking bar (52) can be rotated about its own longitudinal axis via a locking handle (54) arranged radially on the locking bar (52) , so that subsequently the larger web width (STB) is transverse to the direction of insertion and thus the connecting pins (51) in the sockets (50) are blocked.
  • the latch handle (54) is preferably under hidden from the seat cushion and arranged accessible from below. It can also be arranged inside the cushion and from the outside, e.g. B. accessible through an incision in the cover and the cushion.
  • the locking bar (52) is advantageously held in the locking position by a return spring or the like (not shown), so that unintentional loosening of the connecting pins (51) from the sockets (50) is not possible.
  • each socket can be assigned its own locking bar, which is each provided with its own locking handle (54), with the aid of which the respective locking bar (52) or the locking bar (53) can be rotated.
  • the armrest parts (4) each have an armrest support frame (41) made of a tube bent into a U-shaped bracket open at the bottom and a stabilizing strut (46) running between the U-legs at a distance from the bracket bow (41B).
  • (46) is located approximately at the level of the seat support frame
  • the U-legs are extended downwards to form legs (5) for the upholstered furniture (1) via the lateral connecting pins (51) and the ends (41E) of the U-legs are then formed to form skid-shaped legs (45) Angled from the floor towards the seat surface angled upwards again under the seat support frame (21).
  • the metal cores (20, 30, 40) are first loosely inserted into a protective covering made of non-woven fabric (32), which has corresponding recesses for the connecting elements (50, 51). Furthermore, foam parts (23, 33, 43) are placed or attached to the metal cores (20, 30, 40) without any connecting means.
  • a continuous foam mat (23) is simply loosely placed on the seat metal core (20).
  • the backrest metal core (30) is in each case made of a foam part (33) or a plurality of connected foam parts (33A, 33B) which, for. B. can be glued together by means of water-soluble glue.
  • These foam parts (33A, 33B) are also not with the metal core (30) or with the over the metal core (30) lying protective cover (32) connected.
  • the side rest parts (4) are padded with foam parts, with foam parts also extending around the lower curves (45) in the present exemplary embodiment.
  • Cover sleeves (24, 34, 44) are coated over the metal cores (20, 30, 40) with the foam parts (23, 33, 43), which cover the metal cores (20, 30, 40) with the foam part (23, 33, 43) pass and hold firmly on all sides and press into shape.
  • These cover sleeves (24, 34, 44) also have cutouts for the connecting elements (50, 51) and can be opened by closing means in the form of zippers for pulling off the cover sleeve (24, 34, 44).
  • Additional cushion cushions (6) are loosely placed on the seat surface (2), each of which is located in a cover that holds the same fit and holds all around and presses into shape.
  • Such cushion (6) can of course also lean against the backrest (3) or the armrests (4) and also, for. B. by means of Velcro straps, push buttons, or the like., Releasably connected to the seat part (2), the backrest part (3) or the armrest parts (4).
  • the cover (44) of the armrest parts (4) is shaped in such a way that the runners (45) are also included, and this results in padded feet (5).
  • an upholstered furniture prefabricated parts are first produced in parallel for the individual upholstered furniture parts (2, 3, 4) Components (20, 30, 40, 23, 33, 43, 24, 34, 44) manufactured in different suppliers.
  • a steel frame is used to manufacture a metal frame made of stainless steel, or a steel frame is manufactured and subjected to an anti-corrosion treatment.
  • This metal support frame (20, 30, 40) can then be covered with the meandering metal wave springs on site or in another operation.
  • the individual foam parts 23, 33A, 33B, 33,
  • the cover (24, 34, 44) can be made in a sewing shop at the same time; the protective covers (32) can also be made from the recycled non-woven fabric here. Of course, all of these work steps can also be carried out in one company in different departments.
  • the individual prefabricated components (20, 30, 40, 23, 33, 43, 24, 34, 44) then come together at a central location and are connected there without a connection by inserting the metal core (20, 30, 40) with the protective coating (32 ) and the respective foam parts (23, 33, 43) in the cover (24, 34,
  • the various pieces of upholstered furniture (2, 3, 4) are finally connected to one another and the seat cushions (6) are placed on them for the final assembly of the upholstered furniture (1).
  • This final assembly can advantageously be done directly in the home of the end user by the end user himself. In this way, even bulky upholstered furniture (1) can be brought to the desired apartment easily, even through narrow stairwells and corridors.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Abstract

Ce meuble rembourré (1) est constitué essentiellement de plusieurs éléments (2,3,4,5,6) assemblés de façon amovible. Lesdits éléments (2,3,4,5,6) présentent respectivement une âme métallique (20,30,40) constituée d'un cadre support (21,31,41) de stabilisation en métal, sur ou dans lequel sont disposés des éléments de liaison (50,51) métalliques, une garniture recouvrant le cadre support (21,31,41), donnant la forme d'ensemble et servant de rembourrage inférieur, au moins un produit alvéolaire donnant la forme et servant de rembourrage, ledit élément étant disposé sans lien contre et/ou sur et/ou autour de l'âme métallique (20,30,40) et une housse en tissu d'ameublement recouvrant l'âme métallique (20,30,40) et le produit alvéolaire, en les comprimant fermement de tous côtés et en donnant la forme. La housse et/ou le produit alvéolaire présentent aux points de liaison entre deux éléments (2,3,4) des évidements correspondants pour les éléments de liaison (50,51). Il n'existe aucune liaison permanente entre l'âme métallique (20,30,40), le produit alvéolaire et la housse.
EP96934577A 1995-10-12 1996-10-08 Meuble rembourre et procede de fabrication correspondant Withdrawn EP0957718A1 (fr)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE29516179U DE29516179U1 (de) 1995-10-12 1995-10-12 Sitzmöbel mit steckbarer Lehne
DE29516179U 1995-10-12
DE19632722 1996-08-14
DE19632722A DE19632722C2 (de) 1995-10-12 1996-08-14 Polstermöbel und Verfahren zur Herstellung eines Polstermöbels
PCT/EP1996/004363 WO1997013434A1 (fr) 1995-10-12 1996-10-08 Meuble rembourre et procede de fabrication correspondant

Publications (1)

Publication Number Publication Date
EP0957718A1 true EP0957718A1 (fr) 1999-11-24

Family

ID=26028394

Family Applications (1)

Application Number Title Priority Date Filing Date
EP96934577A Withdrawn EP0957718A1 (fr) 1995-10-12 1996-10-08 Meuble rembourre et procede de fabrication correspondant

Country Status (2)

Country Link
EP (1) EP0957718A1 (fr)
WO (1) WO1997013434A1 (fr)

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1237204A (fr) * 1984-12-14 1988-05-24 Max Magder Mobilier rembourre

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO9713434A1 *

Also Published As

Publication number Publication date
WO1997013434A1 (fr) 1997-04-17

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