EP1056576B1 - Verfahren zur behandlung von gefütterten korkplattern - Google Patents

Verfahren zur behandlung von gefütterten korkplattern Download PDF

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Publication number
EP1056576B1
EP1056576B1 EP98925919A EP98925919A EP1056576B1 EP 1056576 B1 EP1056576 B1 EP 1056576B1 EP 98925919 A EP98925919 A EP 98925919A EP 98925919 A EP98925919 A EP 98925919A EP 1056576 B1 EP1056576 B1 EP 1056576B1
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EP
European Patent Office
Prior art keywords
process according
linenized
emollient
sheet
cork
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP98925919A
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English (en)
French (fr)
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EP1056576A1 (de
Inventor
Anna Grindi
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Grindi Srl
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Grindi Srl
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/34—Organic impregnating agents
    • B27K3/36—Aliphatic compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/0095—Treating of wood not provided for in groups B27K1/00, B27K3/00 by employing wrappers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/02—Staining or dyeing wood; Bleaching wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K7/00—Chemical or physical treatment of cork
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2484—Coating or impregnation is water absorbency-increasing or hydrophilicity-increasing or hydrophilicity-imparting

Definitions

  • the present invention refers to a process for treating linenized cork sheets, improving its mechanical and tactile features.
  • cork is obtained from the bark of some trees, in particular the cork oak, without uprooting them. It has some interesting properties such as impermeability, imputrescibility, remarkable elasticity and it is also insulating.
  • cork can be used in several fields.
  • One of the most common is its reduction in thin sheets that adhere to an adhesive cloth, obtaining linenized cork sheets that can be employed, for example, as wallpaper, upholstery or for suitcases etc.
  • Some methods to soften cork, reducing its surface roughness by employing glycerol superficially applied thereto, are known. However, such systems cannot manufacture linenized cork sheets behaving substantially like fabric or leather.
  • Cork-based coatings are disclosed in JP 59 167208 A, US-A-1,608,243 and DE 42 44 250-A1.
  • the technical problem at the basis of the present invention is to provide a treating process to avoid the drawbacks cited with reference to the state of the art.
  • the main advantage of the process according to the present invention lies in the obtainment of crease-resisting linenized cork sheets that can be folded without showing marks or permanent creases. Furthermore, these sheets in their non linenized surface, are velvetlike and pleasant to the feel.
  • the cork sheets thereby obtained can be employed in dressmaking and leather, as well as in upholstery and wall coating, keeping also the qualities of cork in general intact.
  • the present treating process is bound to prepare linenized cork sheets to be employed in the common applications for said kind of sheets, i.e. as upholstery or fabric for dressmaking, or also as a leather replacement for the manufacturing of shoes, bags, suitcases, gloves etc., as well as wall paper or similar coatings.
  • cork suitable for these uses lie in its particular cell structure, which has a hexagonal-base prismatic cells, overlapping in lines and generating preferential planes of exfoliation.
  • cork Each one of these cells traps a certain amount of air conferring to cork its typical softness and elasticity. Furthermore, cork is waterproof and imputrescible, and for this reason is widespreadly used, for example for bottle corks and crown caps, as well as for upholstery and insulation coating.
  • the process according to the invention for treating the linenized sheets obtained thereby, includes a first step wherein an emollient agentcomprising surfactants is provided.
  • Such an emollient agent can be for example obtained by mixing a hair conditioner and a fabric softener in an appropriate proportion, because in particular the latter contains the desired quantity of surfactants.
  • these surfactants are cationic surfactants and said cationic surfactants are present in the emollient agent in a percentage of no more than 2%.
  • a proportion serving the purposes ranges from 5:1 to 1:1 and it is preferably equal to 3:1.
  • the emollient agent of the present process comprises preferably substances having a chemical affinity with cork, in particular glycerol and emollient lipids.
  • said emollient lipids are natural lipids having an animal or vegetal origin, and comprise, advantageously but not exclusively, vison oil, cocoa oil and aloe extract.
  • the above mentioned surfactants emollient agents are preferably of the emollient and/or softening type (Em type and Sp type).
  • the above described emollient is diluted with water, preferably with demineralized water having a hardness not greater than 0,5°F.
  • said proportion ranges from 12:1 to 8:1, in particular equal to 10:1, however it can vary with the use of concentrated emollient agents, where the proportion of volume between normal emollient agent, as available in retailing shops, and concentrated emollient agent is considered to be 4:1.
  • the treating process according to the invention includes a step wherein an absorbing sheet, i.e. a layer which is apt to be soaked with liquid and which is also flexible to be put in contact with the linenized sheet that is to be treated, is provided.
  • an absorbing sheet i.e. a layer which is apt to be soaked with liquid and which is also flexible to be put in contact with the linenized sheet that is to be treated.
  • the layer has adequate dimensions as to cover an entire sheet that is to be treated.
  • An absorbing layer serving this purpose is for example a fabric sheet, preferably a thick weft cotton cloth, of the type commonly used as dishcloth.
  • a layer can be obtained by the approaching and/or the overlapping of several fabric sheets.
  • the absorption of the emollient mixture in the absorbing layer is induced by immersion in a bath realized with said mixture.
  • the immersion period has a length greater than 1 hour, preferably equal to 2 hours.
  • the free surface 4 of the layer i.e. the surface opposite to the surface 5 put in contact with the linenized surface 3 of the sheet 2, is at least partially isolated by limiting the circulation of the atmospheric air thereto.
  • the isolation can occur by covering said surface 4 by a further layer which is at least partially air-and-water proof.
  • the isolation of the free surface 4 of the layer 1 is complete, limiting the circulation of air throughout the surface 4 of the layer 1, and keeping exposed to the atmospheric air only the edges 7 of the layer 1.
  • the non linenized surface 8 of the cork sheet 2 is advantageously put in contact with an absorbing layer, analogous to the previous one, soaked with diluted emollient mixture.
  • An advantageous system to isolate the free surface 4 and to treat at the same time the non linenized surface 8 in a single operation is that of rolling up the linenized sheet 2 and the layer forming a roll 9 (figure 2).
  • the winding direction of the roll is such as to keep the layer 1 completely covered, while its edges 7 are exposed at the top and at the bottom of the roll, as well as inside and outside the spire.
  • the layer 1 is to be kept in contact with the linenized cork sheet 2 for a period of time having a length greater than 24 hours.
  • the non linenized surface is treated with the soaked layer for the same amount of time and following the same procedure.
  • this period of time has such a length to allow the substantial drying of the absorbing layer by the evaporation of the diluted emollient mixture.
  • the roll 9 (figure 2) is vertically placed on top of a support 10 allowing the free circulation of the air and kept in this position in an environment having a relative humidity lower than 50% and at a temperature comprised between 18° and 23°C.
  • the roll can be unwound, with successive removal of the layer 1 than can be successively used again.
  • the linenized cork sheet obtained thereby can be substantially used as a fabric or a thin leather, e.g. like alcantara or chamois.
  • Such sheet can be obtained from any kind of cork and any kind of fabric or layer used as supporting cloth.
  • the sheet can be used as coating, wallpaper, upholstery or the like, as fabric, for the manufacturing of even complex and elaborated dresses, as leather, for the manufacturing of leather goods.
  • the sheet obtained thereby can undergo any type of textile process typical of fabrics and can even be cleaned in washing machines.
  • This measure allows the treating of the linenized and of the non linenized surface with different emollient agents and additives.
  • the evaporation of the emollient mixture can occur in a natural or in a forced way, by directing an air flow generated for instance by fans, against the roll. It is furthermore possible to condition the microclimate of the environment wherein the rolls under treating are stocked.
  • Another way to slow the evaporation of the emollient mixture is to place the linenized sheet and the layer/s in a highly humid environment.
  • a linenized cork sheet being 1.5 m high and 8 m long, underwent the treating process according to the invention.
  • the cork leaves and the supporting cloth are 0.15 mm thick each one. Before the process such sheet has physical features similar to those of linenized paper, therefore being subject to creasing if folded.
  • a hair conditioner and a not concentrated fabric softener both available in any retailing shop, in a 3:1 proportion are mixed, obtaining an emollient agent containing glycerol, vison oil, cocoa oil, mallow extract, aloe extract, pot-marigold extract and essential oils of officinal herbs, cationic surfactants in a percentage of no more than 2%.
  • This emollient agent is diluted with demineralized water in a dilution proportion of 10:1 (10 liters of water for 1 liter of emollient agent).
  • the emollient mixture thereby obtained is dipped in a bath wherein a cotton cloth, whose dimensions corresponds to those of the cork sheet to be treated, is immersed.
  • the cotton cloth is kept in immersion for 2 hours, and after made it adhere to the linenized surface of the cork sheet.
  • the whole is then rolled up forming a 1.5 meter tall roll which is placed vertically (figure 2) on a support allowing the passage of the air.
  • the roll is kept in a climatised environment, with a humidity lower than 50% and a temperature comprised between 18°C and 21°C.
  • the fabric sheet used as layer After three days, the fabric sheet used as layer, is completely dry and can be used again, while the cork sheet is fabric- or leather like: velvetlike on the non linenized surface and virtually crease-resisting even if folded several times.
  • the sheet was put in the washing machine and successively dried several times, and it maintained its features substantially unchanged.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Laminated Bodies (AREA)
  • Processing Of Solid Wastes (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Paper (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Treatments Of Macromolecular Shaped Articles (AREA)

Claims (24)

  1. Verfahren zum Behandeln von kaschierten Korkbahnen unter Verwendung eines oberflächenaktiven Erweichungsmittels, das die folgenden Schritte einschließt:
    Verdünnen des Erweichungsmittels mit Wasser, so dass ein verdünntes Erweichungsgemisch entsteht;
    Herstellen einer absorbierenden Bahn, die sich zum Tränken mit Flüssigkeit eignet und Auslösen der Absorption des Erweichungsgemischs in der Schicht durch Eintauchen der Schicht in ein Bad, das mit dem Erweichungsgemisch hergestellt wird; und
    Herstellen von Oberflächenkontakt der getränkten absorbierenden Bahn (1) mit einer kaschierten Korkbahn (2) an ihrer kaschierten Oberfläche (3), Aufrechterhalten dieses Kontakts über einen Zeitraum, der so lang ist, dass das Trocknen der absorbierenden Schicht durch das Verdampfen des verdünnten Erweichungsgemischs möglich ist, um die Übertragung eines Erweichungsmittels von der absorbierenden Bahn (1) auf die kaschierte Korkbahn (2) zu ermöglichen.
  2. Verfahren nach Anspruch 1, wobei die absorbierende Bahn (1) und die kaschierte Korkbahn (2) über einen Zeitraum in Oberflächenkontakt gehalten werden, der länger ist als 24 Stunden.
  3. Verfahren nach Anspruch 1, wobei das eingesetzte Wasser ein vollentsalztes Wasser mit einer Härte von nicht mehr als 0,5°F ist.
  4. Verfahren nach Anspruch 1, wobei die absorbierende Bahn eine Gewebebahn ist.
  5. Verfahren nach Anspruch 4, wobei die Gewebebahn aus Baumwollstoff mit dickem Schlussfaden hergestellt wird.
  6. Verfahren nach Anspruch 4, wobei die Absorption durch das Eintauchen der Gewebebahn in ein Bad des Erweichungsgemischs ausgelöst wird, wobei ein Eintauchzeitraum eine Länge von mehr als 1 Stunde hat.
  7. Verfahren nach Anspruch 6, wobei der Eintauchzeitraum eine Länge von 2 Stunden hat.
  8. Verfahren nach Anspruch 1, wobei der Kontakt über einen Zeitraum aufrechterhalten wird, der so lang ist, dass vollständiges Trocknen der absorbierenden Schicht durch die Verdampfung des verdünnten Erweichungsgemischs möglich ist.
  9. Verfahren nach Anspruch 1 oder 8, wobei während des Trocknens die freie Oberfläche (4) der getränkten absorbierenden Schicht (1) gegenüber ihrer Oberfläche (5), die in Oberflächenkontakt mit der kaschierten Oberfläche (3) der kaschierten Korkbahn (2) gebracht wird, wenigstens teilweise isoliert ist, so dass die Zirkulation der atmosphärischen Luft auf der freien Oberfläche (4) eingeschränkt ist.
  10. Verfahren nach einem der vorangehenden Ansprüche, wobei die nicht kaschierte Oberfläche (8) der kaschierten Korkbahn (2) gegenüber der kaschierten Oberfläche (3) ebenfalls in Oberflächenkontakt mit einer absorbierenden Bahn (1) gebracht wird, die mit dem verdünnten Erweichungsgemisch getränkt ist.
  11. Verfahren nach Anspruch 10, wobei die freie Oberfläche (4) isoliert wird, indem die kaschierte Korkbahn (2) und die getränkte absorbierende Bahn (1) aufgerollt werden, so dass eine Rolle (9) entsteht, und die nicht kaschierte Oberfläche (8) mit der getränkten absorbierenden Bahn (1) an der freien Oberfläche (4) in Kontakt gebracht wird, die daher isoliert ist.
  12. Verfahren nach Anspruch 11, wobei die Rolle (9) in einer im Wesentlichen vertikalen Position gehalten wird, bis die absorbierende Bahn (1) vollständig trocken ist.
  13. Verfahren nach Anspruch 11, wobei die Rolle (9) in einer Umgebung gehalten wird, die eine relative Luftfeuchtigkeit unter 50% und eine Temperatur hat, die zwischen 18 und 23°C liegt.
  14. Verfahren nach einem der Ansprüche 1 bis 13, wobei das Erweichungsmittel kationische oberflächenaktive Mittel umfasst.
  15. Verfahren nach Anspruch 14, wobei die kationischen oberflächenaktiven Mittel in dem Erweichungsmittel in einem Prozentsatz von nicht mehr als 2% vorhanden sind.
  16. Verfahren nach einem der Ansprüche 1 bis 15, wobei das Erweichungsmittel Glycerol umfasst.
  17. Verfahren nach einem der Ansprüche von 1 bis 15, wobei das Erweichungsmittel erweichende Lipide umfasst.
  18. Verfahren nach Anspruch 17, wobei die erweichenden Lipide natürliche Lipide pflanzlichen und/oder tierischen Ursprungs sind.
  19. Verfahren nach Anspruch 18, wobei die natürlichen Lipide Nerzöl umfassen.
  20. Verfahren nach Anspruch 18, wobei die natürlichen Lipide Kakaoöl umfassen.
  21. Verfahren nach Anspruch 18, wobei die natürlichen Lipide Aloeextrakt umfassen.
  22. Kaschierte Korkbahn, die mit einem Behandlungsverfahren nach einem der vorangehenden Ansprüche erzeugt wird.
  23. Einsatz einer oder mehrerer kaschierten Korkbahnen, die mit einem Behandlungsverfahren nach einem der Ansprüche von 1 bis 21 erzeugt werden, als Polstermaterial und/oder Tapete.
  24. Einsatz einer oder mehrerer kaschierter Korkbahnen, die mit einem Behandlungsverfahren nach einem der Ansprüche von 1 bis 21 erzeugt werden, bei der Produktion von Kleidung und/oder Lederwaren als Ersatz für Leder.
EP98925919A 1998-02-16 1998-05-26 Verfahren zur behandlung von gefütterten korkplattern Expired - Lifetime EP1056576B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ITSS980002U 1998-02-16
ITSS980002 ITSS980002U1 (it) 1998-02-16 1998-02-16 Tessuto di sughero per abbigliamento e calzature
PCT/IT1998/000133 WO1999041050A1 (en) 1998-02-16 1998-05-26 Process for treating linenized cork sheets

Publications (2)

Publication Number Publication Date
EP1056576A1 EP1056576A1 (de) 2000-12-06
EP1056576B1 true EP1056576B1 (de) 2003-07-09

Family

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Application Number Title Priority Date Filing Date
EP98925919A Expired - Lifetime EP1056576B1 (de) 1998-02-16 1998-05-26 Verfahren zur behandlung von gefütterten korkplattern

Country Status (13)

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US (2) US6419991B1 (de)
EP (1) EP1056576B1 (de)
JP (1) JP3851772B2 (de)
KR (1) KR100524436B1 (de)
CN (1) CN1108902C (de)
AT (1) ATE244624T1 (de)
AU (1) AU7787198A (de)
CA (1) CA2319645C (de)
DE (1) DE69816341T2 (de)
ES (1) ES2203967T3 (de)
IT (1) ITSS980002U1 (de)
PT (1) PT1056576E (de)
WO (1) WO1999041050A1 (de)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITRM20010016A1 (it) * 2001-01-15 2002-07-15 Grindi S R L Procedimento per la fabbricazione di un filato a base di sughero, filato e tessuto da esso ricavati.
CN104441158B (zh) * 2014-12-08 2016-05-18 阜南佳利工艺品有限公司 一种水杉皮的处理方法
BR102017010714A2 (pt) * 2017-05-22 2018-12-04 Nova Kaeru Industria De Couros S.A. processo para tratamento de matéria vegetal, bem como respectivo produto
IT202100005906A1 (it) 2021-03-12 2022-09-12 Lebiu S R L Articolo tessile a base di sughero e procedimento per la sua fabbricazione

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1608243A (en) * 1924-04-08 1926-11-23 New Process Cork Company Inc Fabricated cork sheet
US1750231A (en) * 1927-12-20 1930-03-11 Samuel H Lifton Leather composition
US4130685A (en) * 1974-09-20 1978-12-19 Tarullo John A Cork wall covering
JPS59167208A (ja) * 1983-03-15 1984-09-20 松下電工株式会社 コルクフロア材およびその製法
DE4244250C2 (de) * 1992-12-27 1997-05-22 Guenter Tesch Abriebfester, faserverstärkter Bodenbelag, Verfahren zu seiner Herstellung und seine Verwendung
US5557039A (en) * 1994-06-02 1996-09-17 University Of Georgia Research Foundation, Inc. Materials evaluator
US6254951B1 (en) * 1994-09-27 2001-07-03 Thomas A. Marmalich Flexible wood fabric and method of manufacture
DE4444250C2 (de) 1994-12-13 1999-02-04 Kaefer Isoliertechnik Ausbildung mehrfach gekrümmter Verkleidungselemente für Verkleidungen in Aufenthaltsräumen, vorzugsweise an Bord von Schiffen

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Publication number Publication date
KR100524436B1 (ko) 2005-10-26
US6419991B1 (en) 2002-07-16
EP1056576A1 (de) 2000-12-06
CA2319645A1 (en) 1999-08-19
ITSS980002U1 (it) 1999-08-16
CN1284907A (zh) 2001-02-21
ES2203967T3 (es) 2004-04-16
WO1999041050A1 (en) 1999-08-19
DE69816341T2 (de) 2004-06-09
CA2319645C (en) 2008-05-06
PT1056576E (pt) 2003-11-28
DE69816341D1 (de) 2003-08-14
US20020151237A1 (en) 2002-10-17
AU7787198A (en) 1999-08-30
JP2002502730A (ja) 2002-01-29
JP3851772B2 (ja) 2006-11-29
CN1108902C (zh) 2003-05-21
ATE244624T1 (de) 2003-07-15
KR20010040984A (ko) 2001-05-15

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