EP1222061B1 - Procede et dispositif pour desagreger des materiaux derives du bois - Google Patents
Procede et dispositif pour desagreger des materiaux derives du bois Download PDFInfo
- Publication number
- EP1222061B1 EP1222061B1 EP00942095A EP00942095A EP1222061B1 EP 1222061 B1 EP1222061 B1 EP 1222061B1 EP 00942095 A EP00942095 A EP 00942095A EP 00942095 A EP00942095 A EP 00942095A EP 1222061 B1 EP1222061 B1 EP 1222061B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- packing
- screws
- steam
- screw
- opening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 25
- 239000002245 particle Substances 0.000 claims abstract description 9
- 229920002678 cellulose Polymers 0.000 claims abstract 2
- 239000001913 cellulose Substances 0.000 claims abstract 2
- 239000000463 material Substances 0.000 claims description 28
- 239000011093 chipboard Substances 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims 20
- 238000000605 extraction Methods 0.000 claims 1
- 239000002699 waste material Substances 0.000 claims 1
- 239000011094 fiberboard Substances 0.000 abstract 1
- 230000029087 digestion Effects 0.000 description 30
- 241000237858 Gastropoda Species 0.000 description 16
- 239000002023 wood Substances 0.000 description 14
- 230000008569 process Effects 0.000 description 12
- 230000032258 transport Effects 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000006460 hydrolysis reaction Methods 0.000 description 5
- 230000007062 hydrolysis Effects 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000010793 Steam injection (oil industry) Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000007073 chemical hydrolysis Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000005549 size reduction Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/007—Manufacture of substantially flat articles, e.g. boards, from particles or fibres and at least partly composed of recycled material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
Definitions
- the present invention relates to a device for the digestion of wood-based materials according to the Preamble of the main claim as well as a procedure its implementation.
- Such a generic device is known (US-A-3,741,863).
- A serves in this device trained as at least one stuffing screw Transport device for transporting the Digestion material, this one in a Outer jacket arranged discharge opening radially is transported. Furthermore, the feed opening the first stuffing auger as Inlet opening (77) used for steam.
- the disadvantage of this known device Need besides the stuffing augers Seals in the form of a rotary valve (72) in front of the Provide feed opening of the first stuffing screw and in the form of a cyclone separator after the last one To provide a stuffing screw, creating such facilities are expensive.
- the object of the present invention is a Generic device and a method create a continuous and therefore simple and economical digestion of Enable wood-based materials.
- the device can that is, both economically and ecologically Respect to be operated optimally.
- digestion pressures from 2 to 11 bar Maintain overpressure, preferably in Range from 2 to 8 bar and especially in the range from 3 to 6 bar overpressure.
- the digestion process from the filling with the crushed chipboard fragments up to completely digested, moist wood mass is done with several, at least three in a row switched snails.
- This pressure tight Darning augers perform several functions: both the transportation as well as the continuous Crushing and hydrolysis of the pre-swollen Mass of wood on the one hand due to the friction of the particles to each other, and on the other hand the actual one takes place Digestion process by water, steam and Heat absorption within the pipe screw system.
- a modular construction is possible, whereby several identical screws and also drive systems can be used, making the cost crucial reduced.
- the first has proven to be useful Darning screw into which the material to be digested is introduced with preheated water fill.
- a water temperature of approx. 20 ° C to 95 ° C can be used.
- the screw transport within the plant enables a homogenization of the wood mass and about the constant rubbing together during the Transports a good and continuous Size reduction, which is a good surface wetting causes. This can cause the enthalpy of the steam to over the entire pipe length can be fully used, because the rubbing against each other always Detach loosened layers mechanically and underneath expose lying, not yet solved layers that then easily caught by the steam. About The process can process higher process pressures again be accelerated.
- the exhaust gas heat can be used almost completely and is compared to discontinuous operation not lost according to the state of the art.
- the heat the moist, open wood mass can can also be used by after leaving from the last screw conveyor shortest way into the dryer. Thereby heat loss and drying effort minimized.
- stuffing snails are thus used, which make it possible during the Material transport a pressure in too build up transporting material.
- Such Snails also known as stuffing snails are, for example, one-sided Snails, the outlet opening of which runs axially. she can be a progressive or degressive slope have, that is, the distances between the coils increase or decrease per turn.
- the transport speed through the stuffing augers is different, it can depend on the Vary the number of stuffing screws used. at a larger number of stuffing screws can Throughput speed can be increased at a smaller number, it must be reduced in order to dwell time necessary for the digestion guarantee.
- the digestion can generally follow a Residence time approx. 30 min, preferably 20 min are completely effected so that when using more than three stuffing screws the dwell time per Darning screw is only a few minutes. Across from conventional discontinuous digestion processes this means a significant shortening of the Digestion time.
- the water temperatures can be 20 to 95 ° C.
- the water causes in Interaction with the abandoned wood materials an additional seal for the digestion overpressure used compared to Outside atmosphere.
- the first stuffing screw is advantageously turned on the feed side of the material with a high pressure lock equipped. On the exit side is one Pressure control is not absolutely necessary since here the pressure can drop to ambient pressure.
- the stuffing snails all had one 400 mm in diameter and 2.5 m in length. The It was driven by an electric motor uniform power of 10 kW. The first Darning screw was with a high pressure lock Fill level indicator provided.
- Chipboard material which had been comminuted to a particle size of approximately 8x8x20 cm 3 was introduced into the first stuffing screw.
- the screw was filled with preheated water, which had a temperature of approx. 90 ° C.
- the feed speed of the stuffing augers was like this controlled that a dwell time of approx. 5 min. resulted in each stuffing screw.
- the third stuffing screw became saturated steam with a Pressure of 4 bar overpressure metered in.
- the device shown in Figure 1 contains five in a row arranged augers 1, 2, 3, 4 and 5, which are driven by drive motors 6.
- the axial exit area of each screw is axial Direction perpendicular to the entrance area of the flanged subsequent stuffing screw, whereby pressure-tight connections are used.
- the Darning screw 3 contains a steam supply 7, the is connected to a saturated steam source (not shown).
- the stuffing screw 1 contains a feed device 8 for entering the digestion material.
- At the The end of the last screw 5 is either one Vapor suction device or a spring cover 9 arranged.
- the device shown in Fig. 1 has overall five pressure or so-called stuffing screws 1, 2, 3, 4, 5, each by drive motors 6 are driven. At the first snail the supply of those that have preferably already broken Wood material pieces as material feed. At the last snail 5 is an end Dispensing opening provided with a spring cover.
- the five stuffing screws are arranged one behind the other and serve both as a digestion container and as Transport device for the wood-based material pieces.
- Each stuffing screw has a housing-fixed Outer jacket 10 and an arranged therein drivable shaft 11 arranged around it Coils 12 of a predeterminable slope. Between the gears of the spirals on the one hand and between the (inner) shaft and the (outer) outer jacket the particles are transported.
- the stuffing snails 2, 3, 4, and 5 indicate when reproduced Embodiment the same, each other but possibly different slopes of the Spirals up.
- the stuffing screw 1 has coils 13 changing diameter or pitch.
- the pressure screw and the stuffing screw 3 are each arranged horizontally.
- stuffing screws 2 and 4 are angled, preferably arranged vertically.
- the individual stuffing augers are like this connected in series that the Wood material pieces in the axial direction (Transport direction) 14 of the stuffing screw from the Feed opening 15 in the outer jacket 10 to one frontal discharge opening 16 in the axial direction are transported, being between the Feed opening and the discharge opening in the outer jacket 10 in the stuffing screw 3, the inlet opening 7 for Steam is provided.
- the stuffing screw 2 can with an inlet opening 17 for water, preferably Be equipped with hot water. All stuffing snails, or at least part of it can be heated be designed.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Processing Of Solid Wastes (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Disintegrating Or Milling (AREA)
- Debarking, Splitting, And Disintegration Of Timber (AREA)
- Heat Treatment Of Steel (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
- Screw Conveyors (AREA)
Claims (13)
- Dispositif de traitement de pièces en matériau à base de bois, en matériaux cellulosiques ou contenant de la lignocellulose, notamment des panneaux de particules ou des panneaux de fibre à densité moyenne et analogues, avec un dispositif de transport et au moins un conteneur de traitement, le conteneur de traitement et le dispositif de transport étant conçus au moins en tant qu'une vis de gavage commune (1, 2, 3, 4, 5) avec une enveloppe externe (10) fixe par rapport au carter, à l'intérieur de laquelle est disposé un arbre (11) pouvant être motorisé, avec des hélices (12) présentant un certain pas et prévues sur ce dernier, les pièces en matériau à base de bois étant transportées dans la vis de gavage (1, 2, 3, 4, 5), d'un orifice d'alimentation (15) ménagé dans l'enveloppe externe (10) vers un orifice de distribution (16) en direction axiale (sens de transport 14), caractérisé en ce que l'orifice de distribution (16) est disposé côté frontal, en ce qu'entre l'orifice d'alimentation (15) et l'orifice de distribution (16) dans l'enveloppe externe (10) de la vis de gavage commune, seul un orifice d'introduction (7) de vapeur est prévu, en ce que trois vis de gavage (1, 2, 3, 4, 5) sont prévues ou plus, en ce que le seul orifice d'introduction de vapeur (7) est prévu sur l'une des vis de gavage (1, 2, 3, 4, 5), entre la première ou la dernière vis de gavage (1 ou 5) dans le sens de transport (14) et en ce que les plusieurs vis de gavage (1, 2, 3, 4, 5), sont respectivement disposées perpendiculairement les unes par rapport aux autres, dans leur alignement axial.
- Dispositif selon la revendication 1, caractérisé en ce que l'orifice d'introduction (7) est conçu sous forme d'orifice pour de la vapeur sous pression.
- Dispositif selon l'une quelconque des revendications 1 ou 2, caractérisé en ce que l'orifice de distribution (16) de la dernière vis de gavage (5) dans le sens de transport (14) est muni d'un dispositif d'aspiration des buées ou d'un diaphragme à ressort.
- Dispositif selon l'une quelconque des revendications 1 à 3, caractérisé en ce qu'un total de cinq vis de gavage (1, 2, 3, 4, 5), disposées les unes derrière les autres est prévu.
- Dispositif selon l'une quelconque des revendications 1 à 4, caractérisé en ce que les vis de gavage (1, 2, 3, 4, 5), sont disposées partiellement à l'horizontale et partiellement à la verticale, dans le sens de transport (14).
- Dispositif selon l'une quelconque des revendications 1 à 5, caractérisé en ce qu'au moins l'une des vis de gavage (1, 2, 3, 4, 5), est conçue de façon à pouvoir être chauffée et/ou en ce que dans au moins l'une des vis de gavage, le pas de l'hélice n'est pas constant, mais s'agrandit ou s'amenuise dans le sens de transport (14).
- Procédé de traitement de pièces en matériau à base de bois, en matériaux cellulosiques ou contenant de la lignocellulose, notamment des panneaux de particules ou des panneaux de fibre à densité moyenne ou d'autres substances résiduelles et déchets à base de matériaux contenant de la lignocellulose, par utilisation d'un dispositif selon la revendication 1, les matériaux à base de bois étant transportés en continu à travers les orifices de distribution (16) frontaux d'au moins trois vis de gavage (1, 2, 3, 4, 5) disposées les unes derrière les autres de façon étanche à la pression, tout en étant soumis à cet effet à l'action des forces de cisaillement et des forces de frottement survenant dans la vis de gavage et de la vapeur étant refoulée dans au moins l'une des vis de gavage (1, 2, 3, 4, 5) qui n'est pas la première, ni la dernière d'entre les vis de gavage.
- Procédé selon la revendication 7, caractérisé en ce que la vapeur est refoulée avec une surpression d'au moins 2 bar.
- Procédé selon l'une quelconque des revendications 7 ou 8, caractérisé en ce que dans une configuration d'un nombre impair de vis de gavage transporteuses (1, 2, 3, 4, 5), la vapeur est refoulée dans la vis de gavage centrale.
- Procédé selon l'une quelconque des revendications 7 ou 8, caractérisé en ce que dans une configuration d'un nombre pair de vis de gavage transporteuses (1, 2, 3, 4, 5), la vapeur est refoulée dans l'une des vis de gavage centrales.
- Procédé selon l'une quelconque des revendications 7 à 10, caractérisé en ce que la vapeur présente une surpression comprise entre 2 et 11 bar.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'avant leur traitement, les matériaux à base de bois sont fragmentés en particules d'une dimension minimale de 5 x 5 cm.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que les vis de gavage sont chauffées en supplément.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19945466 | 1999-09-22 | ||
| DE19945466A DE19945466B4 (de) | 1999-09-22 | 1999-09-22 | Vorrichtung und Verfahren zum Aufschluss von Holzwerkstoffen |
| PCT/EP2000/005612 WO2001021368A1 (fr) | 1999-09-22 | 2000-06-17 | Procede et dispositif pour desagreger des materiaux derives du bois |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1222061A1 EP1222061A1 (fr) | 2002-07-17 |
| EP1222061B1 true EP1222061B1 (fr) | 2004-09-29 |
Family
ID=7922938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP00942095A Expired - Lifetime EP1222061B1 (fr) | 1999-09-22 | 2000-06-17 | Procede et dispositif pour desagreger des materiaux derives du bois |
Country Status (7)
| Country | Link |
|---|---|
| EP (1) | EP1222061B1 (fr) |
| JP (1) | JP2003519581A (fr) |
| AT (1) | ATE277727T1 (fr) |
| AU (1) | AU5683300A (fr) |
| DE (2) | DE19945466B4 (fr) |
| ES (1) | ES2226867T3 (fr) |
| WO (1) | WO2001021368A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021176326A1 (fr) | 2020-03-03 | 2021-09-10 | Unilin, Bv | Procédé de production d'un panneau de particules ou d'un panneau de fibres de bois |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006334463A (ja) * | 2005-05-31 | 2006-12-14 | Sasaki Corporation | 生物系物質の爆砕膨軟化装置 |
| FI126796B (fi) * | 2006-10-19 | 2017-05-31 | Upm Kymmene Corp | Puukomposiittimateriaali ja menetelmä sen valmistamiseksi |
| JP2011152679A (ja) * | 2010-01-26 | 2011-08-11 | Panasonic Electric Works Co Ltd | 木質ボードの製造方法及び木質ボード |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3741863A (en) * | 1971-08-27 | 1973-06-26 | Rust Eng Co | Method of recycling waste cellulosic materials |
| EP0697941B2 (fr) * | 1994-03-15 | 2002-07-17 | Fraunhofer-Gesellschaft Zur Förderung Der Angewandten Forschung E.V. | Procede de recuperation de copeaux et de fibres par desagregation de residus de materiaux derives du bois, de vieux meubles, de residus de production, de dechets et d'autres materiaux contenant des materiaux derives du bois |
| PL184356B1 (pl) * | 1996-04-12 | 2002-10-31 | Marlit Ltd | Sposób wytwarzania lignocelulozowych materiałów złożonych |
| GB9625068D0 (en) * | 1996-12-02 | 1997-01-22 | Marlit Ltd | Method for production of lignocellulosic composite materials |
| DE19819988A1 (de) * | 1997-05-16 | 1999-04-01 | Fraunhofer Ges Forschung | Anlage zum kontinuierlichen Aufschluß von Holzwerkstoffen |
-
1999
- 1999-09-22 DE DE19945466A patent/DE19945466B4/de not_active Expired - Fee Related
-
2000
- 2000-06-17 DE DE50008025T patent/DE50008025D1/de not_active Expired - Lifetime
- 2000-06-17 AU AU56833/00A patent/AU5683300A/en not_active Abandoned
- 2000-06-17 ES ES00942095T patent/ES2226867T3/es not_active Expired - Lifetime
- 2000-06-17 AT AT00942095T patent/ATE277727T1/de active
- 2000-06-17 EP EP00942095A patent/EP1222061B1/fr not_active Expired - Lifetime
- 2000-06-17 WO PCT/EP2000/005612 patent/WO2001021368A1/fr not_active Ceased
- 2000-06-17 JP JP2001524775A patent/JP2003519581A/ja active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021176326A1 (fr) | 2020-03-03 | 2021-09-10 | Unilin, Bv | Procédé de production d'un panneau de particules ou d'un panneau de fibres de bois |
Also Published As
| Publication number | Publication date |
|---|---|
| AU5683300A (en) | 2001-04-24 |
| DE19945466B4 (de) | 2004-09-23 |
| ATE277727T1 (de) | 2004-10-15 |
| DE50008025D1 (de) | 2004-11-04 |
| EP1222061A1 (fr) | 2002-07-17 |
| DE19945466A1 (de) | 2002-10-24 |
| ES2226867T3 (es) | 2005-04-01 |
| JP2003519581A (ja) | 2003-06-24 |
| WO2001021368A1 (fr) | 2001-03-29 |
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