EP1272534A2 - Polyvinyl butyrals reticules de masse moleculaire elevee, leur procede de preparation et leur utilisation - Google Patents

Polyvinyl butyrals reticules de masse moleculaire elevee, leur procede de preparation et leur utilisation

Info

Publication number
EP1272534A2
EP1272534A2 EP01940327A EP01940327A EP1272534A2 EP 1272534 A2 EP1272534 A2 EP 1272534A2 EP 01940327 A EP01940327 A EP 01940327A EP 01940327 A EP01940327 A EP 01940327A EP 1272534 A2 EP1272534 A2 EP 1272534A2
Authority
EP
European Patent Office
Prior art keywords
polyvinyl
crosslinking
polyvinyl butyral
polyvinyl butyrals
butyrals
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP01940327A
Other languages
German (de)
English (en)
Inventor
Bernd Papenfuhs
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kuraray Europe GmbH
Original Assignee
Kuraray Specialities Europe GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kuraray Specialities Europe GmbH filed Critical Kuraray Specialities Europe GmbH
Publication of EP1272534A2 publication Critical patent/EP1272534A2/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10761Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/14Esterification
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/11Esters; Ether-esters of acyclic polycarboxylic acids

Definitions

  • the present invention relates to new, high molecular weight, crosslinked polyvinyl butyrals, processes for their preparation and their use.
  • EP-A-0 211 818 proposed to crosslink polyvinyl butyrals by means of stable intermolecular diacetal linkages.
  • the crosslinking is carried out by aldehydes with at least two aldehyde groups.
  • the crosslinking agent is added before or during the acetalization of the polyvinyl alcohols with butyraldehyde.
  • the present invention was therefore based on the object of making available polyvinyl butyrals which have a higher mechanical strength than non-crosslinked products and which, moreover, can be produced reproducibly. Surprisingly, it was found that high molecular weight polyvinyl butyrals can be produced reproducibly by crosslinking with di- and / or polycarboxylic acids or their esters.
  • the present invention thus relates to high molecular weight, crosslinked polyvinyl butyrals obtainable by crosslinking a polyvinyl butyral with at least one di- and / or polycarboxylic acid or its derivatives, preferably its esters, as a crosslinking reagent.
  • Preferred crosslinking reagents are oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, maleic acid, fumaric acid, itaconic acid, phthalic acid, terephthalic acid and their esters.
  • crosslinking reagents are aliphatic diesters of the formula (I)
  • Diethyl and / or dimethyl oxalate are used in particular.
  • crosslinked polyvinyl butyrals thus have the following structural units:
  • the polyvinyl butyrals according to the invention are notable for a marked increase in mechanical strength compared to conventional products.
  • polyvinyl butyrals known to the person skilled in the art can be used as starting materials, ie the starting polyvinyl butyrals are in terms of Molecular weight in no way limited. However, polyvinyl butyrals with a molecular weight of at least 50,000 g / mol are preferably used.
  • the polyvinyl alcohol contents of the polyvinyl butyrals used as starting materials are preferably between 10 and 25% by weight, and particularly preferably between 16 and 23% by weight.
  • the polyvinyl acetate contents of the polyvinyl butyrals used as starting materials are preferably between 0 and 20% by weight.
  • the high molecular weight, crosslinked polyvinyl butyrals produced according to the invention contain plasticizers or plasticizer mixtures. All plasticizers known to the person skilled in the art can be used as plasticizers, in particular esters of polyvalent acids, polyhydric alcohols or oligoether glycols. Preferred plasticizers are e.g. Diesters of aliphatic diols and of aliphatic polyether diols or of polyether polyols, with aliphatic
  • Carboxylic acids preferably diesters of polyalkylene oxides, especially diesters of di-, tri- and tetraethylene glycol with aliphatic (C-6 to C ⁇ o) carboxylic acids, further diesters of aliphatic or aromatic (C 2 to C-i8) dicarboxylic acids with aliphatic (C to C ⁇ 2 ) alcohols, preferably dihexyl adipate and mixtures of the esters mentioned.
  • the plasticizer is used in the usual amounts known to those skilled in the art, the plasticizer content preferably being between 25 and 60 parts by weight based on 100 parts by weight of PVB.
  • the present application therefore also relates to a process for the preparation of the polyvinyl butyrals according to the invention, which is characterized in that the crosslinking reagent and, if appropriate, the plasticizer are added to the polyvinyl butyral, the mixture is optionally homogenized and thermally crosslinked at temperatures in the range from 80 to 280.degree becomes.
  • the crosslinking is catalyzed by adding alkaline or acidic additives.
  • alkaline and / or alkaline earth metal hydroxides, alkanoates, carboxylates, sulfates, chlorides, nitrates, phosphates or free organic and / or inorganic acids and amines, for example, can be used as alkaline or acid additives.
  • the crosslinking reagent can, for example, be added to the polyvinyl butyral dissolved in the plasticizer and the mixture can then be homogenized.
  • the concentration of the crosslinking reagent is preferably in the range from 0.01 to 10% by weight, particularly preferably in the range from 0.1 to 3% by weight and in particular in the range from 0.1 to 1% by weight, in each case based on polyvinyl butyral.
  • the thermal crosslinking can be carried out in all heatable units known to the person skilled in the art, e.g. Kneaders or autoclaves. However, the crosslinking is preferably carried out in the extruder, preferably at melt temperatures in the range from 80 to 280.degree.
  • the crosslinking reaction is favored by the alkalinity of the polymer, which is usually adjusted to stabilize the polyvinyl butyral.
  • the present application also relates to a molding composition containing the high molecular weight, crosslinked polyvinyl butyral according to the invention.
  • the polyvinyl butyral according to the invention can also be processed directly into a film with the aid of a slot die.
  • Processes for the production of polyvinyl butyral films are well known to the person skilled in the art.
  • Films from the inventive High molecular weight, crosslinked polyvinyl butyrals can also contain other conventional additives, such as, for example, oxidation stabilizers, UV stabilizers, dyes, pigments and non-stick agents.
  • the present application therefore also relates to a film comprising the high molecular weight, crosslinked polyvinyl butyral according to the invention.
  • the films are characterized by increased tear strength, which is particularly advantageous for the production of safety laminated glass, the main area of application for the films.
  • Another object of the present invention is thus the use of the films according to the invention for the production of safety laminated glasses.
  • the PVB is acetylated with an excess of acetic anhydride in pyridine. After the reaction, the excess acetic anhydride is hydrolyzed with water and the resulting sodium hydroxide solution is titrated potentiometrically. The PVOH content is calculated based on the consumption of sodium hydroxide solution.
  • the PVB is dissolved in a benzyl alcohol / ethanol mixture.
  • the acetyl groups are saponified with an excess of alcoholic potassium hydroxide solution.
  • the excess potassium hydroxide solution is titrated back with hydrochloric acid.
  • Polyvinyl acetate content is calculated based on the consumption of hydrochloric acid.
  • the molecular weights of the polyvinyl butyrals contained in the molding compositions are determined by means of gel permeation chromatography (GPC) in glacial acetic acid using RI detectors.
  • the detectors are calibrated using PVB calibration standards, the absolute values of which are determined by means of static light scattering.
  • the PVB is dissolved in ethanol and titrated with 0.01 molar hydrochloric acid until the color changes from green to violet.
  • a mixture of methylene blue and neutral red is used as an indicator.
  • the alkali titer is calculated based on the consumption of hydrochloric acid.
  • the films are air-conditioned for 24 hours at 23 ° C and a relative humidity of 50%.
  • the tensile strength is measured using a tensile and compressive strength testing machine (manufacturer: Cadis GbR, type: BRP 201) in accordance with DIN 53455.
  • the films are air-conditioned at 23 ° C and a relative humidity of 50% for 24 hours.
  • the films are measured with a melt index tester (manufacturer: Göttfert, type: MP-D) at 190 ° C with a load of 2.16 kg using a 2 mm nozzle in accordance with ISO 1133.
  • the moisture of the PVB film is measured on laminated safety glass using an infrared photometer (manufacturer: Pier-Electronic GmbH, Wallau).
  • the measuring device is calibrated beforehand with appropriate calibration standards.
  • the test specimens for the pummel test are produced as follows: The foils are air-conditioned at a climate of 23 ° C / 30% relative air humidity for 24 hours. Laying is carried out on 2 mm float glass in F / F and Sn / Sn orientation of the film to the glass surface. The glass is washed with demineralized water before filling.
  • the laminated glass panes are produced by pressing the composites in the pre-composite furnace with calender rolls at temperatures between 40 and 100 ° C, followed by pressing the composites in an autoclave at a pressure of 12 bar and a temperature of 140 ° C for 30 minutes.
  • Test specimens with a size of 10 x 30 cm are cut from the laminated safety glasses produced in this way to carry out the pummel test.
  • the test specimens are tempered for 4 hours at -18 ° C.
  • the test specimens are then placed on a support inclined at 45 ° and with an automatic
  • the extrusion is carried out on a twin-screw extruder with counter-rotating screws (manufacturer: Haake), equipped with a melt pump and a slot die, at a melt temperature of 190 ° C.
  • Comparative Example 3 Mixing and extrusion are carried out analogously to Comparative Example 1. However, 374.5 g of the polyvinyl butyral from Comparative Example 1 are used. Instead of the plasticizer (3G7) used in Comparative Example 1, 125.5 g of dihexyl adipate (DHA) are used.
  • 3G7 plasticizer
  • DHA dihexyl adipate
  • Extrusion The extrusion takes place on a twin-screw extruder with co-rotating screws (manufacturer: Leistritz), equipped with a melt pump and a slot die, at a melt temperature of 200 ° C.
  • Example 4a Mixing and extrusion are carried out analogously to Comparative Example 4.
  • 6.74 g of diethyl oxalate are additionally dissolved in the plasticizer as crosslinking reagent.
  • Example 4b Mixing and extrusion is carried out analogously to Comparative Example 4.
  • 5.3 g of dimethyl oxalate are additionally dissolved in the plasticizer as crosslinking reagent.
  • Example 4c Mixing is carried out analogously to example 4b and extrusion analogously
  • the extrusion is carried out on a twin-screw extruder with co-rotating screws (manufacturer: Leistritz), equipped with a melt pump and a slot die, at a melt temperature of 200 ° C.
  • polyvinyl butyral can be thermally crosslinked with derivatives of dicarboxylic acids.
  • the increase in the molecular weight due to the action of the crosslinking reagents can be recognized from the increase in the molecular weights Mw and Mn and from the decrease in the melt index values.
  • the crosslinking reaction is promoted by the increasing alkali titer of the polyvinyl butyral used (cf. Comparative Example 4, Examples 4b and 4c) and by the increasing concentration of the crosslinker (cf. Comparative Example 4, Examples 4c and 4d).
  • the crosslinking reaction improves the mechanical properties of films made from the molding compositions, recognizable by the increase in tear strength.
  • the glass adhesion of the films remains essentially unaffected by the crosslinking reaction, recognizable by the Pummel values, which is an important prerequisite for the use of the films in laminated safety glass.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Joining Of Glass To Other Materials (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)

Abstract

La présente invention concerne des polyvinyl butyrals réticulés de masse moléculaire élevée, pouvant être obtenus par réticulation d'un polyvinyl butyral avec au moins un acide dicarboxylique et/ou polycarboxylique ou avec leurs dérivés, en tant que réactif de réticulation. Cette invention concerne également un procédé permettant leur préparation ainsi que leur utilisation.
EP01940327A 2000-04-13 2001-04-12 Polyvinyl butyrals reticules de masse moleculaire elevee, leur procede de preparation et leur utilisation Withdrawn EP1272534A2 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10018517 2000-04-13
DE10018517A DE10018517A1 (de) 2000-04-13 2000-04-13 Hochmolekulare, vernetzte Polyvinylbutyrale, Verfahren zu deren Herstellung sowie deren Verwendung
PCT/EP2001/004259 WO2001079305A2 (fr) 2000-04-13 2001-04-12 Polyvinyl butyrals reticules de masse moleculaire elevee, leur procede de preparation et leur utilisation

Publications (1)

Publication Number Publication Date
EP1272534A2 true EP1272534A2 (fr) 2003-01-08

Family

ID=7638737

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01940327A Withdrawn EP1272534A2 (fr) 2000-04-13 2001-04-12 Polyvinyl butyrals reticules de masse moleculaire elevee, leur procede de preparation et leur utilisation

Country Status (11)

Country Link
US (1) US6835784B2 (fr)
EP (1) EP1272534A2 (fr)
JP (1) JP2003531226A (fr)
KR (1) KR20020091196A (fr)
CN (1) CN1464884A (fr)
CZ (1) CZ20023398A3 (fr)
DE (1) DE10018517A1 (fr)
MX (1) MXPA02010036A (fr)
RU (1) RU2261255C2 (fr)
TW (1) TWI236485B (fr)
WO (1) WO2001079305A2 (fr)

Cited By (1)

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RU2784736C1 (ru) * 2022-05-26 2022-11-29 Общество с ограниченной ответственностью "Научно-исследовательский центр "Современные полимерные материалы" Термопластичная эластомерная композиция с демпфирующими свойствами и способ ее применения

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EP1437369A1 (fr) * 2003-01-07 2004-07-14 Clariant GmbH Alcool polyvinylique partiellement réticulé
WO2005019278A1 (fr) * 2003-08-19 2005-03-03 Kuraray Specialities Europe Gmbh Polyacetal de vinyle a couleur stable, son procede de production et son utilisation
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DE102008001512A1 (de) * 2008-04-30 2009-11-05 Kuraray Europe Gmbh Dünnschicht-Solarmodul als Verbundsicherheitsglas
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CN101967249B (zh) * 2010-09-29 2011-12-21 广州市奥吉斯新材料有限公司 一种增韧聚苯乙烯及其制备方法与应用
CN102174238A (zh) * 2011-03-04 2011-09-07 浙江德斯泰塑胶有限公司 一种制备高强度pvb片材的配方
KR20140039190A (ko) 2011-04-15 2014-04-01 쌩-고벵 글래스 프랑스 발광 입자를 함유하는 필름의 제조 방법
US9922621B2 (en) 2011-08-29 2018-03-20 Sekisui Chemical Co., Ltd. Device for generating a display image on a composite glass pane
CN104844739A (zh) * 2015-05-15 2015-08-19 亿帆鑫富药业股份有限公司 可交联pvb及其生产方法、利用该可交联pvb生产可交联pvb胶片的方法
US10293517B2 (en) * 2015-08-30 2019-05-21 Kuraray Europe Gmbh Process for extrusion of plasticized PVB film with reduced plate-out of adhesion control agent residues
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Also Published As

Publication number Publication date
TWI236485B (en) 2005-07-21
WO2001079305A2 (fr) 2001-10-25
MXPA02010036A (es) 2004-08-19
KR20020091196A (ko) 2002-12-05
DE10018517A1 (de) 2001-10-18
US20030166788A1 (en) 2003-09-04
CZ20023398A3 (cs) 2003-02-12
WO2001079305A3 (fr) 2002-02-14
CN1464884A (zh) 2003-12-31
RU2261255C2 (ru) 2005-09-27
US6835784B2 (en) 2004-12-28
JP2003531226A (ja) 2003-10-21

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