EP1466712A2 - Procédé pour fabriquer des moyens pour la fabrication de décoration en relief sur des carreaux en céramique - Google Patents

Procédé pour fabriquer des moyens pour la fabrication de décoration en relief sur des carreaux en céramique Download PDF

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Publication number
EP1466712A2
EP1466712A2 EP04007084A EP04007084A EP1466712A2 EP 1466712 A2 EP1466712 A2 EP 1466712A2 EP 04007084 A EP04007084 A EP 04007084A EP 04007084 A EP04007084 A EP 04007084A EP 1466712 A2 EP1466712 A2 EP 1466712A2
Authority
EP
European Patent Office
Prior art keywords
plate
press
punch
decoration pattern
tiles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP04007084A
Other languages
German (de)
English (en)
Other versions
EP1466712A3 (fr
EP1466712B1 (fr
Inventor
Sergio Tosi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TOSI SpA
Original Assignee
SERIGRAFICA TOSI Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SERIGRAFICA TOSI Srl filed Critical SERIGRAFICA TOSI Srl
Publication of EP1466712A2 publication Critical patent/EP1466712A2/fr
Publication of EP1466712A3 publication Critical patent/EP1466712A3/fr
Application granted granted Critical
Publication of EP1466712B1 publication Critical patent/EP1466712B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/36Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article
    • B28B7/364Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article of plastic material or rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/34Moulds, cores, or mandrels of special material, e.g. destructible materials
    • B28B7/346Manufacture of moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/36Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article
    • B28B7/366Replaceable lining plates for press mould

Definitions

  • the invention relates to manufacturing means for making embossed decoration patterns on ceramic tiles.
  • the ceramic industry produces tiles having different decorative embossed patterns, for example drawings or geometrical figures, or tiles with particular surface roughness or other means for obtaining the desired aesthetic effect.
  • the embossed decorations are obtained on the tiles during press-forming, by a press die having a pattern to be reproduced in reverse.
  • the production of the production die is preceded by an experimental step which includes:
  • the production die can be produced, otherwise, if the judgment is negative, the whole procedure is repeated, beginning from a new aluminum plate.
  • the aluminum plate is used to transfer the pattern impression to the production die, by a known technique called "heat gumming", which includes substantially applying layers of gummy material to the surface, which is intended to push against the tile. Such layers are obviously complementary to embossment made on the aluminium plate.
  • the machining of the aluminum plates is slow and its difficulty increases together with the complexity of the decoration to be obtained. Moreover, the material removal by the mechanical tools reduces the possible definition which can be obtained on the decoration pattern.
  • the gum parts of the die wear out, therefore, they must be reconstructed at preset times, in order to maintain the tiles within the fixed quality standards.
  • the aluminum plate with the final pattern is put away, so that it can be re-used when the gum parts of the die must be reconstructed.
  • the object of the present invention is to propose a method, which allows to accelerate the above described experimental step, to obtain the final pattern to be produced.
  • Another object of the method is to obtain even very complicated decorations with definition characteristics superior with respect to the ones obtained normally.
  • a further object of the method is to facilitate the storage and handling of the plates for re-gumming of the dies.
  • the method being subject of the present invention allows to prepare a die 40 of a press 4 for obtaining embossed decorations on ceramic tiles 1 ( Figure 7).
  • the method includes a first step, during which the final decoration pattern, to be embossed in the tiles later on, is designed.
  • the first operation of the above mentioned first step includes etching the decoration pattern in reverse on a test plate of gum material, synthetic or natural, by using a laser beam controlled by a electronic processor (not shown), in which the decoration pattern to be obtained is stored in digital form.
  • the second operation is mounting (by removable fastening) the plate of gummy material on a punch of a press, with the decoration in reverse turned toward the upper surface 1a of a tile 1, onto which the punch is intended to push.
  • the above mentioned press can be the sampling press, mentioned in the introductory note, as well as the production press ( Figure 7).
  • the next operation is press-forming a series of sample tiles 1 and evaluating the obtained result.
  • the second step of the method can start, otherwise, if the result is not satisfying, the digital pattern stored in the electronic processor is modified and then, the operations described above are repeated, until the desired result is obtained.
  • the above mentioned laser beam piloted by the electronic processor, is used to etch a die M, with the final decoration in positive, on a plate 3, which has definite flexibility and which can resist to temperatures about 120°, without any change in its characteristics.
  • the thickness of the plate 3 is limited and obviously, it must have a surface, which can be treated with the laser.
  • Figure 1 shows by way of non limiting example, a possible embodiment of the plate 3, according to which a layer 30 of gummy material, synthetic or natural, aimed at being machined, is coupled with a support 31, which gives the desired global flexibility.
  • the layer 30 is preferably made of a synthetic material, normally available, already used in the field, which maintains its physical-mechanical characteristics up to about 160°, that is widely beyond the required temperature.
  • the plate 3 can be arranged flat or applied around a drum 13, with the laser 15 arranged radially ( Figure 2).
  • the around-applied configuration possible due to the plate 3 flexibility, is advantageous for the reduction of time necessary for etching.
  • the plate 3 is removably fastened to a rigid plate 6, with the die M turned outwards ( Figure 4).
  • the punch 40 of the production press 4 is hot-gummed, which includes, as it has been already said in the introductory note, the application of layers R of gummy material onto the surface 40a of the punch 40 aimed at pushing against the tile 1, with the layers R reproducing the desired decoration in reverse.
  • the punch 40 in order to be gummed, the punch 40 must be removed from the press 4 and its surface 40a must be covered with suitable material, softened by heating, aimed at forming the above mentioned layers R ( Figure 6).
  • the surface 40a of the punch 40 is brought to touch the die M embossed in the plate 3, fastened to the rigid plate 6, and then the die M is pressed in order to shape the gummy material of the layers R ( Figure 7).
  • the punch 40 can be remounted onto the press 4 and the production of the tiles 1 can start.
  • the plate 3 is separated from the rigid plate 6 and stored to be used when needed.
  • the just described method has many advantages; first of all, the slow and expensive processing of the aluminum plates is avoided, due to the use of test plates, which can be etched with laser.
  • the laser technique for etching the gummy material allows complicated patterns of high definition to be obtained without noticeable cost increase.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Laser Beam Processing (AREA)
  • Finishing Walls (AREA)
  • Printing Methods (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
EP04007084A 2003-03-28 2004-03-24 Procédé pour fabriquer des moyens pour la fabrication de décoration en relief sur des carreaux en céramique Expired - Lifetime EP1466712B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITBO20030176 2003-03-28
IT000176A ITBO20030176A1 (it) 2003-03-28 2003-03-28 Metodo per la preparazione di stampi per piastrelle

Publications (3)

Publication Number Publication Date
EP1466712A2 true EP1466712A2 (fr) 2004-10-13
EP1466712A3 EP1466712A3 (fr) 2005-07-20
EP1466712B1 EP1466712B1 (fr) 2006-12-27

Family

ID=32866037

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04007084A Expired - Lifetime EP1466712B1 (fr) 2003-03-28 2004-03-24 Procédé pour fabriquer des moyens pour la fabrication de décoration en relief sur des carreaux en céramique

Country Status (6)

Country Link
EP (1) EP1466712B1 (fr)
AT (1) ATE349307T1 (fr)
DE (1) DE602004003850T2 (fr)
ES (1) ES2279247T3 (fr)
IT (1) ITBO20030176A1 (fr)
PT (1) PT1466712E (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100551653C (zh) * 2006-09-11 2009-10-21 黄建平 一种艺术瓷砖的制作工艺方法
ES2803083A1 (es) * 2019-07-22 2021-01-22 Nutrilife Int S L Dispositivo de asistencia al engomado de troqueles
CN116568471A (zh) * 2020-12-09 2023-08-08 格拉夫产业股份公司 用于制造具有纹路效果的陶瓷板的工艺,特别是用于表面涂覆的工艺

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5922260A (en) * 1995-03-22 1999-07-13 Rossi; Pellegrino Method of making die set for forming ceramic tiles
ITMO20010067A1 (it) * 2001-04-12 2002-10-12 Tecno Europa Srl Metodo per produrre mezzi a schermo

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100551653C (zh) * 2006-09-11 2009-10-21 黄建平 一种艺术瓷砖的制作工艺方法
ES2803083A1 (es) * 2019-07-22 2021-01-22 Nutrilife Int S L Dispositivo de asistencia al engomado de troqueles
CN116568471A (zh) * 2020-12-09 2023-08-08 格拉夫产业股份公司 用于制造具有纹路效果的陶瓷板的工艺,特别是用于表面涂覆的工艺

Also Published As

Publication number Publication date
ATE349307T1 (de) 2007-01-15
ITBO20030176A1 (it) 2004-09-29
DE602004003850D1 (de) 2007-02-08
DE602004003850T2 (de) 2007-08-30
EP1466712A3 (fr) 2005-07-20
EP1466712B1 (fr) 2006-12-27
ES2279247T3 (es) 2007-08-16
PT1466712E (pt) 2007-04-30

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