EP1494323A1 - Verfahren zur Herstellung isolierter elektrisch leitender Teile eines sich drehenden Kollektors und ein sich drehender Kollektor mit den elektrisch leitenden Teilen - Google Patents

Verfahren zur Herstellung isolierter elektrisch leitender Teile eines sich drehenden Kollektors und ein sich drehender Kollektor mit den elektrisch leitenden Teilen Download PDF

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Publication number
EP1494323A1
EP1494323A1 EP04291564A EP04291564A EP1494323A1 EP 1494323 A1 EP1494323 A1 EP 1494323A1 EP 04291564 A EP04291564 A EP 04291564A EP 04291564 A EP04291564 A EP 04291564A EP 1494323 A1 EP1494323 A1 EP 1494323A1
Authority
EP
European Patent Office
Prior art keywords
zone
electrically conductive
enamel
collector
conductive elements
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP04291564A
Other languages
English (en)
French (fr)
Other versions
EP1494323B1 (de
Inventor
Vincent Barbet
Paul Billon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Thales SA
Original Assignee
Alcatel SA
Nokia Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alcatel SA, Nokia Inc filed Critical Alcatel SA
Publication of EP1494323A1 publication Critical patent/EP1494323A1/de
Application granted granted Critical
Publication of EP1494323B1 publication Critical patent/EP1494323B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R39/00—Rotary current collectors, distributors or interrupters
    • H01R39/02—Details for dynamo electric machines
    • H01R39/38—Brush holders
    • H01R39/39—Brush holders wherein the brush is fixedly mounted in the holder
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70—Insulation of connections
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49009—Dynamoelectric machine
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49169—Assembling electrical component directly to terminal or elongated conductor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49204—Contact or terminal manufacturing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49204—Contact or terminal manufacturing
    • Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
    • Y10T29/4921—Contact or terminal manufacturing by assembling plural parts with bonding
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49204—Contact or terminal manufacturing
    • Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
    • Y10T29/4921—Contact or terminal manufacturing by assembling plural parts with bonding
    • Y10T29/49211—Contact or terminal manufacturing by assembling plural parts with bonding of fused material

Definitions

  • the invention relates to a manufacturing method of insulated electrically conductive elements of collector rotating and a rotating collector for the field space comprising these electrically conductive elements.
  • Rotary manifolds are used to transfer electrical power or signals between parts moving relative to each other. They understand generally a fixed carrier structure, called a stator, supporting conductive wires called eyelashes, and a part rotating, the rotor, carrying a plurality of tracks cylindrical conductors on which the ends of the eyelashes are in electrical contact. Eyelashes on the one hand, tracks on the other hand, are connected to drivers electrical devices through which power or signals.
  • the conductive threads or eyelashes are generally in copper, gold, platinum, copper alloy, alloy gold or platinum alloy.
  • the power or electrical signals are transferred from the fixed part to the moving part by brushes rubbing with a track cylindrical or flat conductor. These brooms are mounted on flexible brush holders.
  • the eyelashes and the brush holders constitute electrically conductive elements within the meaning of this invention. Since they are drivers, they must be isolated from each other. This isolation is currently performed by spacing the eyelashes or Brush holders between them. This solution presents the disadvantage of being sensitive to pollution by particles or by a conductive plasma that can cause short circuits between eyelashes or brush holders neighbors. In the space domain to which the invention applies, such risks are not eligible given the required reliability.
  • DE-1,613,183 discloses elastic arms. At their end is brazed pad in rubbing contact on a conductive track.
  • the elastic element is constituted by the conductor itself which is surrounded by an insulating sheath of flexible synthetic material.
  • an insulating sheath of flexible synthetic material usually of the order of 100 .mu.m.
  • the present invention relates to a method of manufacture of insulated electrically conductive elements, particularly eyelashes and broom mounts collector and a rotating collector comprising these eyelashes and / or these brush holders that remedy this disadvantage.
  • an electrically conductive element for transferring a electrical current between two moving parts one by report to the other.
  • This electrically conductive element is covered with at least one layer of insulating enamel electrically, except for a zone of continuity electric.
  • the electrical continuity zone is a friction zone in contact with a track driver who moves in relation to him.
  • the electrical continuity zone is a zone for assembling the brushes, which are in contact with a conductive track that moves relative to them.
  • the electrically conductive elements are mounted on a carrier structure of the collector after the step (c) of treatment of the electrical continuity zone.
  • the electrically conductive elements are mounted on a carrier structure of the collector before the step (c) of treatment of the electrical continuity zone.
  • the enamel layer or layers are chosen in the group comprising polyvinyls, polyurethanes, polyesters, polyesterimides, polyamide imides, polyimides.
  • the electrically conductive element may comprise several layers of enamel of the same chemical nature or of different natures.
  • the invention also relates to a collector comprising a first part and a second part moving one by to the other, one of those parts supporting a plurality of electrically conductive elements made according to the method of the invention. Electrically elements conductors are covered with at least one layer of enamel electrically insulating with the exception of a zone zone electrical continuity.
  • the collector comprises a fixed support structure and a rotor comprising conductive tracks and rotatably mounted in the structure carrier, the supporting structure supporting a plurality of electrically conductive lashes each having a zone of contact applied on a rotor track.
  • the collector comprises a fixed support structure and a rotor comprising cylindrical or flat conductive tracks and mounted rotating in the supporting structure, the supporting structure supporting a plurality of brush holders electrically conductive having each a mounting zone brushes in contact on a rotor track.
  • the collector shown in FIGS. 1 and 2 comprises a fixed support structure 2 which supports two supports of eyelashes 8.
  • Eyelashes 14 comprise a flat portion 15 maintained in an eyelash holder 8 by a lid or by a resin filling and two free ends 20 disposed on either side of the flat part 15.
  • the eyelashes are copper or copper alloy, or other good metals drivers like gold, silver, platinum or any of their alloys.
  • the eyelashes 14 are in gold alloy and have a circular section. However, he is understood that in the context of the invention they may have another section, for example square, rectangular Or other.
  • Each eyelash holder 8 is fixed, for example by screws (not shown), on two flats of the structure carrier 2.
  • a rotor 24 is rotatably mounted inside the carrier structure 2.
  • the rotor 24 is guided in rotation to its ends in bearings (not shown). he has a span 28 on which are threaded a series of rings. Some of these rings, such as rings 32 and 34 (see Figure 3), are simple spacers.
  • other rings 37 have an L-shaped section in which conductive rings 33 are housed. Between the rings 34 and 37 made of an electrically insulation is provided a clearance 36.
  • a conductive ring 33 made for example of an alloy of copper, gold or gilded brass, is mounted on each ring 37.
  • the rings 33 have a semi-circular or other groove 35 form that receives an eyelash 14.
  • the ends 20 of the eyelashes have a curved portion 38 to facilitate their insertion into the grooves 35.
  • the eyelashes 14 are preloaded: this means that their free end 20 is applied on the slopes with a certain amount of support, called preload, so as to ensure good contact between eyelashes and the track on which they are applied.
  • the pre-charge is adjustable.
  • FIG. 4 shows an enlarged view of the end of an eyelash 14 in contact with a ring 33 of 24.
  • the surface of the wires which constitute the eyelashes 14 is covered with one or several layers of enamel 42 with the exception of an area 43 in frictional contact with the ring 33.
  • the eyelashes are glazed prior to their use in the collector. This avoids the pollution of the manifold. In addition, this allows their control before use.
  • the enameling operation can be performed according to a known method, in particular by soaking the eyelashes in a solution of an electrically insulating material and then by baking in an enameling furnace, such as for example described in EP-0 875 299.
  • the common thread enamelling scrolls continuously along an enameling line.
  • the enameling line generally comprises an applicator for depositing on the wire an oligomer solution or prepolymers, constituting the insulating material, in a solvent. Additives are usually added in the solution (catalyst, adhesion promoter, etc ).
  • This applicator is followed by an enameling furnace comprising a solvent evaporation zone (150 ° C-350 ° C) and a zone of polymerization and crosslinking of the insulating material electrically (350 ° C-550 ° C).
  • an enameling furnace comprising a solvent evaporation zone (150 ° C-350 ° C) and a zone of polymerization and crosslinking of the insulating material electrically (350 ° C-550 ° C).
  • the wire driver is then cut into sections to form the Eyelashes 14.
  • the electrical continuity zone is treated for remove enamel for example by soaking.
  • the operation removal of the enamel is preferably carried out after mounting the eyelashes 14 in the supporting structure 2.
  • FIG. 5 shows a second mode of realization of a collector according to the invention.
  • the fixed part comprises a support 54, for example in aluminum, consisting of two parts 56 and 58 clamped by a screw 60 and between which is arranged a support of broom 62 which constitutes an electrically conductive element within the meaning of the invention.
  • the broom support 62 is constituted by a flexible section electrically conductive blade flattened rectangular made, for example, of copper or a copper alloy. At her free end, she wears a or several brushes 64 of carbon or of another material driver. At the other end, it is connected to a wire electrical conductor 66 that ends with a pod 68 attached to the blade 62, for example by means of a rivet 70. insulation (not shown) is provided between the support 54 and the brush holder 62.
  • the moving part 52 is constituted by a disc 72 mobile in rotation about an axis 74.
  • the disc 72 comprises circular conductive tracks 76, made by example in silver.
  • the broom 64 rubs on the track 76.
  • the broom support 62 is pre-loaded in order to apply the broom 64 with a force given on runway 76.
  • the flexible blade 62 is electrically isolated by one or more layers of enamel (not shown) These layers of enamel can be likewise chemical nature or of different chemical natures. They are advantageously deposited in several layers successive of a few microns thick. We remove locally the enamel layer in the contact zone 65 between the broom 64 and the flexible blade 62 to ensure the continuity of the electric transmission. We remove also the enamel layer at the contact between the flexible blade 62 and the lug 68 of the electrical conductor 66.
  • the enamel used may be of the polyvinyl type, polyurethane, polyester, polyester imide, polyamide imide, polyimide or other.
  • the preload adjustment is done after the eyelashes or the broom supports were enamelled, so that the stiffness of the enamel is taken into account when setting the preload.
  • the enamel layer 42 Thanks to the presence of the enamel layer 42, it is possible to double insulation of eyelashes or brush holders in the power collector or signals.
  • eyelashes or brush holders are isolated by spacing them, but in addition they are isolated by the presence of an enamel layer on each two.
  • the preload is not disturbed by the presence of the enamel layer.
  • the temperature resistance is better than glue or sheath.
  • the invention does not apply not exclusively to rotating manifolds that come to be described but to all types of collectors in which conductive elements transmit signals or electric power by friction between a part fixed and a moving part, for example by friction on a track made on a record or on a turntable.
  • the invention also applies to a collector in which the tracks are fixed and the conductive elements are mounted on a rotating part with respect to the tracks.

Landscapes

  • Motor Or Generator Current Collectors (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Cell Electrode Carriers And Collectors (AREA)
  • Laminated Bodies (AREA)
  • Electrolytic Production Of Metals (AREA)
  • Insulating Bodies (AREA)
EP04291564A 2003-07-01 2004-06-21 Verfahren zur Herstellung isolierter elektrisch leitender Teile eines sich drehenden Kollektors und ein sich drehender Kollektor mit den elektrisch leitenden Teilen Expired - Lifetime EP1494323B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0307942 2003-07-01
FR0307942A FR2857169B1 (fr) 2003-07-01 2003-07-01 Procede de fabrication d'elements electriquement conducteurs isoles de collecteur tournant et collecteur tournant comportant ces elements electriquement conducteurs

Publications (2)

Publication Number Publication Date
EP1494323A1 true EP1494323A1 (de) 2005-01-05
EP1494323B1 EP1494323B1 (de) 2009-09-23

Family

ID=33427650

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Application Number Title Priority Date Filing Date
EP04291564A Expired - Lifetime EP1494323B1 (de) 2003-07-01 2004-06-21 Verfahren zur Herstellung isolierter elektrisch leitender Teile eines sich drehenden Kollektors und ein sich drehender Kollektor mit den elektrisch leitenden Teilen

Country Status (5)

Country Link
US (1) US7774935B2 (de)
EP (1) EP1494323B1 (de)
AT (1) ATE443934T1 (de)
DE (1) DE602004023255D1 (de)
FR (1) FR2857169B1 (de)

Families Citing this family (12)

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Publication number Priority date Publication date Assignee Title
FR2914277B1 (fr) * 2007-03-27 2009-09-18 Alcatel Lucent Sas Dispositif unique de deploiement et reploiement d'appendices spatiaux.
US7750493B2 (en) * 2007-08-14 2010-07-06 General Electric Company Wind turbine assemblies and slip ring assemblies for wind blade pitch control motors
DE102011006820A1 (de) * 2011-04-06 2012-10-11 Schleifring Und Apparatebau Gmbh Vibrationsfeste Schleifringanordnung
FR2980921B1 (fr) 2011-10-03 2013-10-11 Centre Nat Etd Spatiales Collecteur electrique a gaines tubulaires d'isolation mecaniquement independantes des cils.
DE102012204830A1 (de) * 2012-03-26 2013-09-26 Schleifring Und Apparatebau Gmbh Bürstenblock für eine Schleifringanordnung
EP2696450B1 (de) * 2012-08-06 2020-09-30 Schleifring GmbH Günstig herstellbare Bürste mit goldbeschichtetem Draht
DE102012217962A1 (de) * 2012-10-01 2013-09-19 Siemens Aktiengesellschaft Bürsteneinheit und Anordnung mit einer Bürsteneinheit zur Stromübertragung an einer Gleitfläche
EP2765660A1 (de) * 2013-02-07 2014-08-13 ABB Technology AG Schleifringanordnung
US9214777B2 (en) * 2014-03-24 2015-12-15 Goodrich Corporation Landing gear electrical swivel
US11449290B2 (en) 2017-07-14 2022-09-20 Georgia-Pacific Corrugated Llc Control plan for paper, sheet, and box manufacturing systems
US11485101B2 (en) 2017-07-14 2022-11-01 Georgia-Pacific Corrugated Llc Controls for paper, sheet, and box manufacturing systems
US20190016551A1 (en) 2017-07-14 2019-01-17 Georgia-Pacific Corrugated, LLC Reel editor for pre-print paper, sheet, and box manufacturing systems

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US2681564A (en) * 1953-04-23 1954-06-22 Jr James R Jeromson Painted slip ring structure and method of making same
DE1613183A1 (de) * 1967-08-25 1971-09-23 Helmut Kever Federnder Kontaktarm,Buerstenhalter,Stromabnehmer od.dgl.
FR2191330A1 (de) * 1972-07-05 1974-02-01 Sfim
WO1995018474A1 (en) * 1993-12-30 1995-07-06 Ab Volvo Surface cover for an electric coupling unit and a method for applying said surface cover

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US2835866A (en) * 1954-06-10 1958-05-20 Ward Leonard Electric Co Variable transformer
US2860215A (en) * 1955-04-15 1958-11-11 B & H Instr Company Inc Adjustable resistance device
US2927230A (en) * 1957-09-30 1960-03-01 Gen Electric Carbon brush
GB944657A (en) * 1960-02-02 1963-12-18 Sealectro Corp Improvements in electrical jack plugs
GB969265A (en) * 1962-03-15 1964-09-09 Sealectro Corp Improvements in electrical jack plugs
JPH0556609A (ja) 1991-08-08 1993-03-05 Hitachi Ltd 回転機口出線の自動接続装置
JPH06124615A (ja) 1992-08-31 1994-05-06 Furukawa Electric Co Ltd:The エナメル線屑の処理方法
FR2762860B1 (fr) 1997-05-02 1999-07-23 Alsthom Cge Alcatel Ligne d'emaillage d'un fil conducteur
JP4325280B2 (ja) 2003-06-02 2009-09-02 パナソニック株式会社 電子部品の処理方法

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2681564A (en) * 1953-04-23 1954-06-22 Jr James R Jeromson Painted slip ring structure and method of making same
DE1613183A1 (de) * 1967-08-25 1971-09-23 Helmut Kever Federnder Kontaktarm,Buerstenhalter,Stromabnehmer od.dgl.
FR2191330A1 (de) * 1972-07-05 1974-02-01 Sfim
WO1995018474A1 (en) * 1993-12-30 1995-07-06 Ab Volvo Surface cover for an electric coupling unit and a method for applying said surface cover

Also Published As

Publication number Publication date
DE602004023255D1 (de) 2009-11-05
EP1494323B1 (de) 2009-09-23
FR2857169B1 (fr) 2006-02-24
US20050000084A1 (en) 2005-01-06
FR2857169A1 (fr) 2005-01-07
US7774935B2 (en) 2010-08-17
ATE443934T1 (de) 2009-10-15

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