EP1551567B1 - Verfahren und vorrichtung zur kontinuierlichen beschichtung von mindestens einem substrat mit einem film - Google Patents
Verfahren und vorrichtung zur kontinuierlichen beschichtung von mindestens einem substrat mit einem film Download PDFInfo
- Publication number
- EP1551567B1 EP1551567B1 EP03798948A EP03798948A EP1551567B1 EP 1551567 B1 EP1551567 B1 EP 1551567B1 EP 03798948 A EP03798948 A EP 03798948A EP 03798948 A EP03798948 A EP 03798948A EP 1551567 B1 EP1551567 B1 EP 1551567B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roll
- substrate
- pick
- composition
- applicator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- 239000000203 mixture Substances 0.000 claims abstract description 85
- 239000006185 dispersion Substances 0.000 claims abstract description 13
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract 3
- 239000011707 mineral Substances 0.000 claims abstract 3
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 3
- 230000001174 ascending effect Effects 0.000 claims description 2
- 238000009472 formulation Methods 0.000 abstract description 70
- 239000000243 solution Substances 0.000 description 12
- 239000003973 paint Substances 0.000 description 11
- 229920000642 polymer Polymers 0.000 description 7
- 238000009434 installation Methods 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 230000007547 defect Effects 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
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- 239000000945 filler Substances 0.000 description 2
- -1 for example Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
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- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
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- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 238000004532 chromating Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
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- 239000004014 plasticizer Substances 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0856—Reverse coating rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0817—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for removing partially liquid or other fluent material from the roller, e.g. scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/086—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line a pool of coating material being formed between a roller, e.g. a dosing roller and an element cooperating therewith
- B05C1/0865—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line a pool of coating material being formed between a roller, e.g. a dosing roller and an element cooperating therewith the cooperating element being a roller, e.g. a coating roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2252/00—Sheets
- B05D2252/02—Sheets of indefinite length
Definitions
- the present invention relates to a method and a device for continuously coating, over a wide thickness range, at least one substrate with a film of an organic and / or inorganic formulation in the state of solution or dispersion and whose viscosity is between 0.001 and 100 Pa.s.
- This type of process is especially used to apply paints in the form of solutions or dispersions in an organic solvent on moving substrates, for example on metal strips.
- a roll coating technique which consists in introducing paint, by gravity, into the air gap of a metering roller and a takeup roller.
- a paint film of controlled thickness is first formed on an applicator roll in contact with the takeup roll on one side, and on the other side with the moving web, and then the whole or part of the coating.
- the applicator roll is a roll whose surface is deformable.
- Deformable surface rollers are generally formed of a metal core coated with an elastomer layer.
- the friction of the metal strip against the coating of the applicator roll eventually generates a notch in the periphery of the roll of the same width as the width of the strip.
- the operator is therefore forced to program the passage of cone strips of decreasing widths so as to pass the wider strips before the narrower strips;
- the wear of the coating of the applicator roll is too marked or when one reaches the end of the cone and one starts doing again If you want to scroll through large width strips, it is necessary to change the applicator roll to either correct it or refill it.
- the wear of the coating of the applicator roll generates particles of this coating which may cause coating defects by polluting the coating film.
- the direct transfer mode When the device is used in the direct transfer mode, ie when the applicator roll is rotated in the same direction as the running direction of the band, the friction between the applicator roll and the band is small. . It is then possible to deposit films with a very fluid formulation whose viscosity is less than 0.01 Pa.s, or films of very thin thickness, without observing excessive wear on the surface of the applicator roll.
- the direct transfer mode generates defects in the surface appearance of the coating deposited on the strip that is called stringing or lineage, defects all the more marked that the application is at high speed or thin .
- the coatings when using the device in reverse transfer mode (reverse in French), the coatings have a beautiful surface appearance.
- the applicator roll is rotated in the opposite direction to the running direction of the band, the friction between the applicator roll and the band is greater than in the direct transfer mode. It follows a significant wear of the coating of the applicator cylinder which will be more marked than the formulation is low viscosity and / or that the applied film is thin. To oppose the very high friction forces, it is often necessary to increase the motor power of the applicator roll. However, even by increasing the power of motorization, the application of coatings very thin or very low viscosity formulations is not always possible.
- the document FR 2,767,074 discloses a method of continuously coating a metal strip with a crosslinkable polymer fluid film, wherein a web of the polymer is formed on a hard surface gripper cylinder, and the web is transferred to a surface applicator roll dimensionally stable.
- the document WO 00/35593 also discloses a method of continuously coating a metal strip with a crosslinkable polymer fluid film, wherein a polymer web is formed not on a takeup cylinder, but directly on an applicator roll.
- the invention aims to implement an identical coating process for continuously coating a substrate with a film as well as conventional paints which may have a viscosity of between 0.01 and 100 Pa.s. at room temperature, only surface treatment solutions, such as aqueous chromate solutions, whose viscosity is of the order of 0.001 to 0.01 Pa.s.
- the formulations according to the invention have a viscosity of between 0.001 and 100 Pa.s at ambient temperature.
- Viscosity formulations of less than 0.001 Pa.s at room temperature could be used, ie formulations in which the solvent or the dispersant is a volatile organic solvent, such as, for example, ether.
- the solvent or the dispersant is a volatile organic solvent, such as, for example, ether.
- these would not be of great industrial interest because of the volatile nature of the solvent which would require a complete rollover of the coating plant, as well as severe safety instructions of the operating personnel.
- the use of this type of solvent is disadvised.
- formulation is intended to mean a formulation either based on at least one polymer or based on at least one inorganic compound, and the solvent or dispersant of which is either organic or aqueous.
- formulations based on at least one polymer in the form of a solution or dispersion in water or in an organic solvent means paints, varnishes or thin organic coatings (ROM).
- formulations based on at least one inorganic compound in the form of a solution or dispersion in water or in an organic solvent means solutions for treating metallic surfaces, such as, for example, chromating.
- Formulations in the form of solutions or dispersions in water or in an organic solvent may also contain, in the usual manner, fillers, pigments, catalysts, plasticizers, stabilizers or any other known additive.
- the invention applies not only to metal substrates, such as steel, aluminum or an aluminum alloy, but also to glass, plastic, plywood, or any other suitable material.
- the substrate may have been previously painted or covered with a coating on one or both sides.
- the thickness of the substrate is, for example, between 0.1 and 4 mm.
- the substrate is preferably in the form of a strip or sheet.
- FIG 1 there is shown a band B supported on at least one support 1 shown by a deformable surface support cylinder, and driven in the direction of the arrow F by drive means (not shown).
- the device according to the invention also comprises a gripper cylinder 2 with a deformable surface in contact on one side with an applicator roll 3 with a deformable surface, and on the other side with a metering roll 4 also with a deformable surface.
- the applicator roll 3 is kept in contact with the band B resting on the support roll 1.
- This figure represents a reverse transfer mode in which, according to the invention, the applicator roll 3 is rotated by appropriate means (not shown) in the direction of the arrow f1 which is the opposite direction of the running direction of the band B.
- the gripping cylinder 2 is rotated by appropriate means (not shown) in the direction of the arrow f2 which is the opposite direction of the direction of rotation of the applicator roll 3, while the metering roll 4 is rotated by appropriate means (no shown) in the direction of the arrow f3 which is the opposite direction of the direction of rotation of the gripper cylinder 2.
- the cylinders with a deformable surface are formed by rectified steel rolls which can be coated with a layer of ceramic or chromium.
- the cylinders with deformable surface (support cylinder 1 and gripper cylinder 4) are formed of a steel core coated with a layer or envelope of elastomer or polyurethane.
- an introduction device 6 by gravity, at a controlled flow rate and at a temperature, of a formulation 7 in this air gap 5
- the introduction device 6 of the formulation 7 comprises one or more nozzles arranged parallel to the width of the take-up and dosing cylinders 4.
- a continuous formulation feed device (not shown) is connected to the feed device 6 It is equipped with a heating device and a device for homogenizing the formulation.
- the installation also comprises a tray 8 placed under the take-up cylinder 2 and metering 4 which can be connected to the feeder.
- the formulation 7 is introduced, by gravity, into the gap 5 of the metering roll 4 and the takeup roll 2.
- the metering roll 4 being rotated in a direction opposite to the direction of rotation of the takeup roll 2, makes it possible to distribute the formulation 7 over the entire width of the gripper cylinder 2 and, on the take-up cylinder 2, form a uniform primary ply 9 of controlled width and thickness by adjusting the width of the air gap 5.
- the formulation 7 introduced in excess into the gap 5 flows into the tank 8, and can be re-injected into the feed device 6 where it will be rehomogenized and reheated.
- Part of the primary ply 9 of the gripper cylinder 2 is transferred onto the applicator roll 3 by compressing the primary ply 9 formed between the gripper cylinder 2 and the applicator roll 3.
- the primary ply 9 is divided, dividing it in a controlled manner when the primary ply 9 leaves the contact zone between the gripper 2 and applicator rolls 3, to obtain an intermediate ply 10 which is transferred onto the applicator roll 3.
- the other part of the primary ply 9 is driven by the 2.
- the gripper 2 and applicator rolls 3 are rotated in rotation, preferably at identical tangential speeds, and the clamping force is adjusted between the gripper 2 and applicator 3 rolls.
- a constant value chosen as a function of the final thickness of the film 11 that is to be deposited on the strip, and as a function of the viscosity of the formulation 7. This clamping force is between 100 and 1000 kg.ms -2 .
- the clamping force between the gripper 2 and applicator 3 rolls is less than 100 kg.ms -2 , then the rolls are not sufficiently compressed.
- the deformable envelope of the gripper cylinder 2 does not deform sufficiently, and it leaves its imprint on the primary sheet 9.
- a suitable diluent that is to say aqueous if the formulation 7 is an aqueous solution or dispersion. and organic if it is a solution or an organic dispersion, or by heating it at a temperature between 20 and 40 ° C.
- the formulation 7 is preferably used at room temperature, and not at a temperature above 40 ° C., so as to avoid any risk of the formulation being started to cook, or of evaporation of the solvent, which would not allow more to control the thickness of the plies 9, 10 and the film 11.
- the applicator roll 3 is transferred onto the band B by compressing the band B between the support roll 1 and the applicator roll 3 to obtain a film 11. controlled thickness.
- an overspeed is applied to the applicator roll 3 with respect to the speed of the band B, by adjusting the tangential speed of the applicator roll 3 in a ratio of between 1 and 2 times the speed of the band B.
- the tangential velocity of the applicator roll 3 is adjusted in a ratio lower than once the speed of the web B, then the transfer of the intermediate web 10 on the web B is not effected under optimum conditions, since the web B will tend to repel the tablecloth 10.
- the tangential velocity of the applicator roll 3 is adjusted in a ratio greater than 2 times the speed of the band B, then the transfer of the intermediate web 10 to the band B takes place without problems.
- certain types of paint such as, for example, latex paints
- the film 11 deposited on the strip B had a poor surface appearance, with in some cases the appearance of the rope or lineage defect. . This is why the overspeed is limited on the applicator roll 3 with respect to the speed of the band B in a ratio which does not exceed 2.
- this film 11 also depends on the roughness of the applicator roll 3, the more the latter is important, the thicker the film 11 is deposited. This roughness is chosen by the operator during the machining of the applicator roll 3 and degrades slightly during coating.
- the band B is thus coated with a film 11 of wet formulation with a thickness of between 1 and 250 microns.
- the film 11 is dried and / or hardened by physical and / or chemical means, known per se.
- the coated strip BR passes through a furnace (not shown) with hot air or induction, or under UV lamps or under a device that scatters electron beams (not shown), so as to dry and / or harden the film 11.
- the band BR is thus coated with a formulation film 7 having a thickness of between 1 and 240 ⁇ m, depending on the dry extract contained in the formulation 7.
- FIG. 1 shows a first embodiment in which the transfer mode between the gripper cylinder 2 and the applicator roll 3 is a direct transfer mode, in which only a part of the applicator roll 3 is transferred onto the applicator roll 3.
- the transfer mode between the gripper cylinder and the applicator roll can be reverse.
- the gripper cylinder is rotated in the same direction as the direction of rotation of the applicator roll.
- the metering cylinder being always rotated in the opposite direction of the direction of rotation of the gripping cylinder.
- a primary sheet is formed on the gripping cylinder.
- the entire primary web is transferred to the applicator roll, compressing the takeup roll against the applicator roll to obtain an intermediate web on the applicator roll.
- all of the intermediate web is transferred onto the web to obtain a film of controlled thickness.
- This embodiment gives the coated strip a very good surface appearance (good tension of the coating), and is mainly used to apply paint films comprising metallic fillers of the flake type which make it possible, for example, to obtain a grained appearance.
- the installation may not include a metering roll.
- the strip travels upwardly or horizontally, ie the strip is held by deflection rollers located upstream of the contact zone of the strip. and the applicator roll and downstream of the drying of the applied coating.
- the total transfer of the intermediate web of the applicator roll on the band is effected by compressing the applicator roll against the band.
- the band and the applicator roll are slightly nested so as to increase the contact area between the band and the applicator roll and thus favor the transfer of the intermediate sheet onto the band.
- the device for introducing the formulation is not necessary because the tank 8 'is filled with a bath 12' of the formulation 7 'fed continuously with this formulation 7 'by a feeding device (not shown).
- the lower part of the gripper cylinder 2 ' is immersed in the bath 12', and the rotational drive of the gripper cylinder 2 'makes it possible to form thereon a primary ply 9' of the formulation 7 ', the thickness of which is controlled by adapting the speed of rotation of the gripper cylinder 2 'and / or the clamping force between the gripper 2' and applicator 3 'rolls.
- the takeup roll 2 ' is rotated in the direction opposite to the direction of rotation of the applicator roll 3', the primary ply 9 'is transferred onto the applicator roll 3' in the same manner as in the first embodiment described. If, on the contrary, the gripping roll 2 'is rotated in the same direction of rotation as the direction of rotation of the applicator roll 3', the intermediate ply 10 'is transferred onto the applicator roll 3' in the same manner as in the second embodiment described.
- a system with at least three rolls, comprising a metering roll, a takeup roll and an applicator roll.
- the lower part of the metering roll is immersed in the bath, then the primary web is transferred to the takeup roll either in the reverse transfer mode or in the direct transfer mode in the respective directions of rotation of these two rolls. then we transfer the intermediate layer on the applicator cylinder as we saw previously.
- the speed of rotation of the metering roll is set to a low enough value to avoid splashing, and the speed of rotation of the taker roll is set higher so as not to slow down the speed of the line.
- the number of rolls placed between the contact between the applicator cylinder and the metering roll can vary, so as to gradually increase the transfer speed of the primary web. a cylinder with an adjacent cylinder. This guarantees a high line speed while avoiding splashing.
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Manufacturing Of Printed Circuit Boards (AREA)
Claims (18)
- Verfahren zum kontinuierlichen Beschichten mindestens eines Substrats (B) mit einer Folie (7, 7') mit organischer oder mineralischer Formulierung in gelöstem oder dispergiertem Zustand, wobei die Formulierung (7, 7') bei Raumtemperatur zwischen 0,001 und 100 Pa.s liegt, dadurch gekennzeichnet, dass es die folgenden Schritte aufweist:- kontinuierliches Ablaufenlassen des Substrats (B),- Antreiben einer Aufnahmewalze (2, 2') mit verformbarer Oberfläche,- Bilden einer gleichförmigen Hauptschicht (9, 9') der Formulierung (7, 7') mit gesteuerter Breite und Stärke auf der Aufnahmewalze (2, 2'),- Transferieren der ganzen oder eines Teils der Hauptschicht (9, 9') auf eine Auftragwalze (3, 3') mit unverformbarer Oberfläche, um eine Zwischenschicht (10, 10') zu bilden, wobei die Auftragwalze (3, 3') zwischen der Aufnahmewalze (2, 2') und dem Substrat (B) liegt und in Drehung in die zur Ablaufrichtung des Substrats (B) umgekehrte Richtung angetrieben wird, und- Ausführen des Transfers der ganzen Stärke der Zwischenschicht (10, 10') von der Auftragwalze (3, 3') auf das Substrat (B) unter Andrücken der Auftragwalze (3, 3') gegen das Substrat (B), um eine Folie (11, 11') der Beschichtung mit homogener Stärke zu erhalten.
- Beschichtungsverfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Viskosität der Formulierung (7, 7') zwischen 0,001 und 0,01 Pa.s liegt.
- Verfahren nach einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, dass man die ganze Hauptschicht (9, 9') auf die Auftragwalze (3, 3') überträgt, indem die Aufnahmewalze (2, 2') in die umgekehrte Richtung zu der Drehrichtung der Auftragwalze (3, 3') angetrieben wird.
- Verfahren nach einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, dass man einen Teil der Hauptschicht (9, 9') auf die Auftragwalze (3, 3') überträgt, indem man die Aufnahmewalze (2, 2') in die gleiche Drehrichtung wie die Drehrichtung der Auftragwalze (3, 3') antreibt.
- Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass man die Spannkraft zwischen der Aufnahmewalze (2, 2') und der Auftragwalze (3, 3') auf einen konstanten Wert einstellt, der zwischen 100 und 1000 kg.m.s-2 liegt und der in Abhängigkeit von der Endstärke der Folie (11, 11') und in Abhängigkeit von der Viskosität der Formulierung (7, 7') ausgewählt ist.
- Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass man die Tangentialgeschwindigkeit der Auftragwalze (3, 3') in einem Verhältnis zwischen 1 und 2 Mal der Ablaufgeschwindigkeit des Substrats (B) anpasst.
- Verfahren nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass die Auftragwalze (3, 3') und die Aufnahmewalze (2, 2') in Drehung mit gleicher Tangentialgeschwindigkeit angetrieben werden.
- Verfahren nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass das Substrat (B) auf mindestens einem Träger (1, 1') abläuft.
- Verfahren nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass das Substrat (B) als aufsteigender straffer Strang oder horizontal abläuft.
- Verfahren nach einem der Ansprüche 1 bis 9, dadurch gekennzeichnet, dass man zum Bilden der Hauptschicht (9') der Formulierung (7') auf der Aufnahmewalze (2') den unteren Teil der Aufnahmewalze (2') in ein Bad (12') der Formulierung (7') im flüssigen Zustand eintaucht, wobei das Antreiben der Aufnahmewalze (2') in Drehung das Bilden einer Hauptschicht (9') der Formulierung (7') auf dieser erlaubt.
- Verfahren nach einem der Ansprüche 1 bis 9, dadurch gekennzeichnet, dass man zum Bilden der Hauptschicht (9) der Formulierung (7) auf der Aufnahmewalze (2) eine Dosierwalze (4) mit der unverformbaren Oberfläche mit der Aufnahmewalze (2) in Berührung bringt, man die Dosierwalze (4) in die umgekehrte Richtung zur Drehrichtung der Aufnahmewalze (2) in Drehung antreibt und mit gesteuertem Durchsatz die Formulierung (7) im flüssigen Zustand auf der Ebene der Spalte (5) zwischen der Aufnahmewalze (2) und der Dosierwalze (4) einführt.
- Verfahren nach einem der Ansprüche 1 bis 11, dadurch gekennzeichnet, dass das Substrat (B) ein Metallband oder Metallblatt ist.
- Verfahren nach einem der Ansprüche 1 bis 12, dadurch gekennzeichnet, dass man das Substrat (B) auf einer oder auf beiden Seiten gleichzeitig oder nacheinander beschichtet.
- Verfahren nach einem der Ansprüche 1 bis 13, dadurch gekennzeichnet, dass man nach dem Transfer der Folie (11, 11') auf das Substrat (B) die Folie durch physikalische und/oder chemische Mittel trocknet und/oder härtet.
- Vorrichtung zum kontinuierlichen Beschichten mindestens eines Substrats (B) mit einer Folie (11, 11') aus einer organischen oder mineralischen Formulierung (7, 7') im dispergierten oder gelösten Zustand, wobei die Viskosität der Formulierung (7, 7') bei Raumtemperatur zwischen 0,001 und 100 Pa.s liegt, wobei die Vorrichtung zu dem Typ gehört, der Folgendes aufweist:- Mittel zum kontinuierlichen Antreiben des Substrats (B),- eine Auftragwalze (3, 3') auf einer Seite in Berührung mit einer Aufnahmewalze (2, 2') und auf der anderen Seite mit dem ablaufenden Substrat (B), dadurch gekennzeichnet, dass- die Auftragwalze (3, 3') eine Walze mit unverformbarer Oberfläche ist, die in Drehung in die zur Ablaufrichtung des Substrats (B) umgekehrte Richtung angetrieben werden kann, und- die Aufnahmewalze (2, 2') eine Walze mit verformbarer Oberfläche ist, die in Drehung entweder in die umgekehrte Richtung zu der Drehrichtung der Auftragwalze (3, 3') oder in die Drehrichtung der Auftragwalze angetrieben werden kann.
- Vorrichtung nach Anspruch 15, dadurch gekennzeichnet, dass sie Folgendes aufweist:- eine Dosierwalze (4) mit unverformbarer Oberfläche, die mit der Aufnahmewalze (2) in Berührung ist, wobei die Dosierwalze (4) in Drehung in die umgekehrte Richtung zu der Drehrichtung der Aufnahmewalze (2) angetrieben werden kann, und- eine Einführvorrichtung (6) zum Einführen der Formulierung mit gesteuerter Temperatur und gesteuertem Durchsatz, wobei die Vorrichtung über der Spalte (5) zwischen der Aufnahmewalze (2) und der Dosierwalze (4) angeordnet ist.
- Vorrichtung nach Anspruch 15, dadurch gekennzeichnet, dass der untere Teil der Aufnahmewalze (2') in ein Bad (12') der Formulierung (7') eingetaucht ist, wobei das Bad (12') in einem Behälter (8') enthalten ist, der kontinuierlich mit der Formulierung (7') versorgt wird.
- Vorrichtung nach einem der Ansprüche 15 bis 17, dadurch gekennzeichnet, dass sie mindestens einen Träger (1, 1') des Substrats (B) aufweist.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0212379A FR2845299B1 (fr) | 2002-10-04 | 2002-10-04 | Procede et dispositif de revetement en continu d'au moins un substrat par un film |
| FR0212379 | 2002-10-04 | ||
| PCT/FR2003/002816 WO2004030831A2 (fr) | 2002-10-04 | 2003-09-25 | Procede et dispositif de revetement en continu d'au moins un substrat par un film |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1551567A2 EP1551567A2 (de) | 2005-07-13 |
| EP1551567B1 true EP1551567B1 (de) | 2007-10-03 |
Family
ID=32011430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03798948A Expired - Lifetime EP1551567B1 (de) | 2002-10-04 | 2003-09-25 | Verfahren und vorrichtung zur kontinuierlichen beschichtung von mindestens einem substrat mit einem film |
Country Status (7)
| Country | Link |
|---|---|
| EP (1) | EP1551567B1 (de) |
| AT (1) | ATE374653T1 (de) |
| AU (1) | AU2003276371A1 (de) |
| DE (1) | DE60316710T2 (de) |
| ES (1) | ES2291742T3 (de) |
| FR (1) | FR2845299B1 (de) |
| WO (1) | WO2004030831A2 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4431191A1 (de) * | 2023-03-14 | 2024-09-18 | Volkswagen Ag | Verfahren zum betrieb einer walzvorrichtung für die herstellung einer elektrodenbahn sowie walzvorrichtung |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1679146A4 (de) * | 2003-10-20 | 2008-11-05 | Furukawa Sky Aluminum Corp | Überzugsvorrichtung für glied für einen wärmetauscher aus aluminiumlegierung und verfahren zur herstellung eines glieds für einen wärmetauscher sowie glied für einen wärmetauscher aus aluminiumlegierung |
| US7722922B2 (en) | 2003-10-20 | 2010-05-25 | Furukawa-Sky Aluminum Corp. | Coating apparatus for an aluminum alloy heat exchanger member, method of producing a heat exchanger member, and aluminum alloy heat exchanger member |
| DE102014207141A1 (de) | 2014-04-14 | 2015-10-15 | Tesa Se | Beschichtungsverfahren mit seitlichem Zulauf |
| CN107894680B (zh) * | 2017-12-19 | 2020-07-31 | 武汉华星光电技术有限公司 | 一种配向膜涂布方法及装置 |
| CN115207267B (zh) * | 2022-07-04 | 2025-09-02 | 惠州市赢合科技有限公司 | 一种极片成型设备 |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5814970A (ja) * | 1981-07-17 | 1983-01-28 | Nisshin Steel Co Ltd | 金属帯状材料の連続塗装方法 |
| EP0706833B1 (de) * | 1994-04-28 | 2001-12-19 | TAIYO TECHNO CO.,Ltd. | Kontinuierliches lackierverfahren |
| DE19542097C2 (de) * | 1995-11-11 | 1997-10-16 | Hans Josef May | Vorrichtung zum Beschichten von Metallbändern |
| FR2767074B1 (fr) * | 1997-08-08 | 1999-10-22 | Lorraine Laminage | Procede et dispositif de revetement en continu d'au moins une bande metallique par un film en polymere reticulable fluide |
| KR100598709B1 (ko) * | 1998-12-16 | 2006-07-10 | 쏠락 | 가교결합성 폴리머 유체막을 갖는 적어도 하나의 금속 스트립을 연속적으로 코팅하기 위한 방법 및 장치 |
-
2002
- 2002-10-04 FR FR0212379A patent/FR2845299B1/fr not_active Expired - Fee Related
-
2003
- 2003-09-25 DE DE60316710T patent/DE60316710T2/de not_active Expired - Lifetime
- 2003-09-25 AT AT03798948T patent/ATE374653T1/de active
- 2003-09-25 EP EP03798948A patent/EP1551567B1/de not_active Expired - Lifetime
- 2003-09-25 AU AU2003276371A patent/AU2003276371A1/en not_active Abandoned
- 2003-09-25 WO PCT/FR2003/002816 patent/WO2004030831A2/fr not_active Ceased
- 2003-09-25 ES ES03798948T patent/ES2291742T3/es not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4431191A1 (de) * | 2023-03-14 | 2024-09-18 | Volkswagen Ag | Verfahren zum betrieb einer walzvorrichtung für die herstellung einer elektrodenbahn sowie walzvorrichtung |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1551567A2 (de) | 2005-07-13 |
| AU2003276371A1 (en) | 2004-04-23 |
| WO2004030831A2 (fr) | 2004-04-15 |
| ES2291742T3 (es) | 2008-03-01 |
| ATE374653T1 (de) | 2007-10-15 |
| WO2004030831A3 (fr) | 2004-09-23 |
| DE60316710D1 (de) | 2007-11-15 |
| AU2003276371A8 (en) | 2004-04-23 |
| FR2845299A1 (fr) | 2004-04-09 |
| FR2845299B1 (fr) | 2004-12-03 |
| DE60316710T2 (de) | 2008-07-17 |
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