EP1924437A2 - Procede et dispositif d'estampage a chaud - Google Patents

Procede et dispositif d'estampage a chaud

Info

Publication number
EP1924437A2
EP1924437A2 EP06761272A EP06761272A EP1924437A2 EP 1924437 A2 EP1924437 A2 EP 1924437A2 EP 06761272 A EP06761272 A EP 06761272A EP 06761272 A EP06761272 A EP 06761272A EP 1924437 A2 EP1924437 A2 EP 1924437A2
Authority
EP
European Patent Office
Prior art keywords
embossing
cliché
stamping
hot
plane
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP06761272A
Other languages
German (de)
English (en)
Other versions
EP1924437B1 (fr
Inventor
Xaver Stöckli
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Madag Printing Systems AG
Original Assignee
Madag Printing Systems AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Madag Printing Systems AG filed Critical Madag Printing Systems AG
Publication of EP1924437A2 publication Critical patent/EP1924437A2/fr
Application granted granted Critical
Publication of EP1924437B1 publication Critical patent/EP1924437B1/fr
Anticipated expiration legal-status Critical
Active legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
    • B44B5/0076—Machines or apparatus for embossing decorations or marks, e.g. embossing coins having a series of embossing tools each of which can be brought into working position
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
    • B41F19/02—Apparatus or machines for carrying out printing operations combined with other operations with embossing
    • B41F19/06—Printing and embossing between a negative and a positive forme after inking and wiping the negative forme; Printing from an ink band treated with colour or "gold"
    • B41F19/062—Presses of the rotary type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
    • B44B5/02—Dies; Accessories
    • B44B5/028—Heated dies

Definitions

  • containers and their closures are colored and printed. This is applied e.g. for lipsticks, mascaras, cream tubes, shampoo bottles, etc.
  • the so-called hot stamping process is used for such imprints and, in particular, for metal-colored imprints.
  • a hot stamping foil is pressed by a heated plate for a certain time and with a predetermined pressure on a stamped embossed part.
  • a paint layer located on the film is transferred to the embossed part at the raised portions of the plate, which form the actual embossing mold.
  • the hot stamping clichés are used without embossing mold, which act on raised forms of the embossing part and transfer to this the color layer of the film.
  • flat or cylindrical clichés are used which are fixed or movable.
  • the present invention is a hot stamping method according to the features of the preamble of claim 1 and a hot stamping device according to the features of claim 7 and clichés according to the features of claim 19.
  • a special form of the hot stamping process is roll-off stamping.
  • a cylindrical, about its axis of rotation rotatably mounted cliché and a stamping part are fed to each other.
  • the embossing part and / or the cliché are fastened on translationally movable carriages and can be moved relative to one another on these carriages in a relatively translatory manner.
  • embossing part and cliché brought into position with each other so the actual embossing process can begin, in which the cylindrical plate rotates about its axis, so that by means of the embossing form of the cliché - or in a cliche without Embossing mold on a raised shape of the embossing part - the predetermined transfer of the color of the film on the embossed part takes place.
  • the unwinding speed of the plate, the embossing pressure and the temperature of the plate are matched to the embossing foil and the embossing part.
  • the embossing member may be a body that is to be embossed only on one side, so that for the rolling embossing the rotational movement of the plate about its axis is either combined with a translational movement, or the embossing member is like the cliché a rotationally symmetrical body and should be embossed on its entire circumference, so that the embossing part for the actual embossing process is also rotated and cliché and embossing roll in this way each other and the embossing is done in this way.
  • the surface speeds of the embossing part and the cliché are each matched.
  • An adaptation to the outer geometry of the embossed part can, if necessary, take place during the embossing process by a corresponding translational movement of the carriage of the embossing part or the carriage of the plate, so that the embossing always takes place with a constant embossing pressure.
  • the cliché Since the embossing temperature can be too long to destroy the film, after the embossing process for the period in which the embossed embossing part is removed and a next embossing part is positioned in position, the cliché must be removed from the embossing position in the immediate vicinity of the film. Therefore, after the embossing process, the feeders or the carriages of the plate and the embossing part are returned to their original position. Subsequently, a next embossing part and the embossing foil are prepared for a next embossing process and the process begins again.
  • the aim of the present invention is therefore to further develop the known devices and methods and to avoid the disadvantages mentioned. Another goal is to expand the possibilities of application and make it more flexible. The throughput numbers should be increased. Another object of the invention is to increase the service life and / or to reduce maintenance.
  • the hot embossing method according to the invention presented here and the hot embossing device according to the invention achieve these goals in that no abrupt change of direction occurs between the individual embossing processes cliché and embossing part at least in the region of a embossing axis but those surfaces of cliché and embossing part for embossing run on defined uniform trajectories simultaneously and relative to one another into and out of an approximately perpendicular to the embossing axis embossing plane in which they intersect the embossing axis during the embossing process.
  • the cliché moves in a closed, preferably approximately ellipsoidal or circular trajectory, during the entire cycle, that is, while it is brought into embossing position, during the embossing and also when it is returned to the starting position, the abrupt changes of direction in the area of the embossing axis and thus avoid vibrations and vibrations.
  • the embossing always takes place with a constant embossing pressure, if necessary, during the embossing process adaptation to the outer geometry of the embossing member by superimposing the movement of the cliché and / or the embossing on the respective closed, uniform trajectory with a translational movement along the embossing axis.
  • the circumference of the movement path is chosen to be greater than a length of the embossing surface of the cliché extending along the circumference. In this way, the time between bringing the cliché out of the embossing plane and reentering the cliche into the embossing plane can be used to introduce a next embossing part into the embossing plane and bring the embossing film into the required position.
  • n 1, 2, 3, ..., to, and is provided between the clichés depending on a cliché-free section, so a time period ti, in each case a cliché free Section passes through the embossing plane, are selected so that the time tl corresponds to a time period t2, in which a next embossed part of the embossing plane is supplied.
  • the rotational speed and position of, or the cliché are selectively adjustable at any time, as this increases the stamping accuracy. If the rotational speed, position and position of the embossed parts are adjustable at any time, this also has an effect on the embossing accuracy and embossing parts which are to be embossed only on part of their circumference or on the side facing the cliche can also be embossed using the unrolling hot stamping method according to the invention ,
  • the hot embossing process described can be carried out very advantageously on a hot embossing device according to the invention having a embossed part feed and at least one cliché.
  • the at least one cliché is movably mounted in a cliché holder or each embossing part in a receptacle of the embossing part feed with its respective surface intended for embossing in the device according to the invention such that the embossing part and cliché surfaces for embossing can be brought into operative connection with each other in an embossing plane ,
  • a stamping foil is arranged so that the Stelloniagende material during the operative connection with the help of the cliché on the embossing part can be impressed and a stamping force necessary for embossing in a standing approximately perpendicular to the embossing plane embossing axis acts.
  • the device has in each case one movement path which has a uniform defined course and in each case intersects the embossing axis approximately in the embossing plane.
  • embossed part and cliché on their respective movement paths coordinated with each other and movable relative to each other, that they are engageable with each other in the embossing plane in operative connection.
  • the trajectories of the hot stamping device according to the invention are free of abrupt changes in direction at least in the region of the embossing plane and are particularly advantageously designed as a closed, preferably ellipsoidal or circular curve. In this way, mass accelerations between the embossing processes and possibly resulting vibrations and vibrations are avoided.
  • the trajectory of the cliché is greater than a length of the embossing surface of the cliché extending along the trajectory.
  • the time between the removal of the cliché from the embossing plane and the re-feeding of the cliché in the embossing plane can be used to introduce a next embossing part in the embossing position in the embossing plane, allowing a higher throughput.
  • the device is particularly easy to implement when the cliché holder is designed as a rotatably mounted cylinder and the clichés are arranged on this cylinder.
  • either the or the clichés themselves can be designed to be heatable, or else the cylinder can be heated and the cliché (s) can be heated via the cylinder.
  • An indirect temperature control of the cliché for example, in a known manner by infrared radiators, is possible.
  • the or the clichés are provided with a drive and a controller, so that the rotational speed and the position of, or the cliché are adjustable at any time.
  • one or more sensors are provided along the trajectory of the clichés. These sensors can be designed in the form of light barriers, cameras, etc.
  • the embossing part supply is advantageously provided with at least one drive and a controller, so that the rotational speed, the position and the position of the embossed parts are always adjustable in their recordings.
  • This control is also preferably supplied with the information of one or more sensors installed along the path of movement of the embossed parts to be moved. These sensors can be designed in the form of light barriers, cameras, etc. But it can also be provided positioning, for example, cooperate with notches or projections of the embossed parts and thus allow positioning.
  • An advantageous embodiment of the embossing part supply is a Zu211revolver in which the recordings are designed in the form of thorns or clamps.
  • the design as Domen or clamp conveyor is advantageous.
  • the clamps or spikes are movable along the path of travel by means of a conveyor such as a drawstring or a chain. It is particularly advantageous if the distance between the spikes or clamps of the conveyor is flexibly adjustable, as irregularities in the delivery of embossed parts can be very easily compensated in this way. If the mandrels or clamps are rotatably mounted about their axis and can even be driven in a rotating manner, the exact positioning is particularly easy to realize.
  • the closed uniform movement path of the embossing plate and / or the embossing part in the region of the embossing axis can, if necessary, be superposed with a translatory movement.
  • either the cliché according to the outer geometry of the embossing part be designed as its development or the carriage on which the cliché is arranged with its cliché holder, performs such a translational movement.
  • FIG. 1 a shows a hot-stamping device according to the prior art
  • FIG. 3a shows an inventive hot stamping device
  • FIG. 3b shows the hot embossing device according to the invention from FIG. 3a during the embossing process
  • FIG. 3b shows the hot embossing device according to the invention from FIG. 3a during the embossing process
  • Fig. 6 shows another inventive hot stamping device.
  • a hot stamping device 1 which has a heatable, cylindrical plate 10, which is rotatably mounted in a plate holder 12.
  • the cliché holder 12 in Fig. 1 is connected to a carriage 14 which is movable in a machine frame 16 in a first translational direction Rl.
  • the cliché holder 12 is movably mounted in the carriage 14 in a second translational direction along the embossing axis B, wherein the embossing axis B in this example is perpendicular to the first translational direction Rl.
  • a stamping plane 24 spans.
  • a stamped film 28 stretched the embossing film 28 has on its side facing the embossing a foundedoniagendes material, which during the embossing process at a corresponding temperature of the plate 10th and transmits predetermined pressure on the embossing member 20.
  • the embossing member 20 is for the embossing process with its flat surface 30 parallel to the embossing plane 24 just below the stamping foil 28th or positioned in the stamping plane 24.
  • the heatable plate 10 and the embossing member 20 of FIG. 1 are shown schematically in miteinender active connection, wherein for the sake of simplicity, the embossing foil located between the two is not shown.
  • the cliché 10 has an embossing surface 32, which is formed elevated relative to a base surface 34 of the plate 10.
  • the cliché 10 for the embossing process from a start position (not shown) laterally offset to the embossing member 20 above the stamping foil 28 in an embossing position (indicated by dashed lines), in which the intended for embossing surface 32 of the plate 10 and a surface 30 for embossing of the embossing part 20 in the embossing plane 24 come into operative connection with one another, so that the material to be applied is embossed by the embossing film 28 onto the embossing part 20.
  • the heated plate 10 is this pressed with a predetermined constant pressure P in embossing direction B against the stamping foil 28 and the embossing member 20 and unrolled on the stamping foil 28 and the embossing member 20 in the direction RI
  • embossing member 20 and embossing film 28 held the cliché 10 at a certain temperature T and the movement speed in the translational direction RI and the unwinding speed of the cylindrical plate 10 on the embossing member 20 and the embossing P predetermines.
  • cliché 10 and embossing member 20 reach each other for a defined time ti with a defined, constant pressure P in operative connection.
  • the cliché 10 is moved in a first stroke translationally in the opposite direction to the applied embossing pressure P along the embossing axis B, to remove the cliché 10 from the embossing member 20 and the embossing film 28.
  • the cliché 10 is guided back into the starting position by a further translational movement in the direction R2 (not shown). Now with the imprint provided stamping member 20 is removed from the support 22 and a next embossing member 20 is positioned on the support 22.
  • FIGS. 2a, 2b show a further hot-stamping device 1 according to the prior art. It is constructed in principle the same as that of the Fig. I a 1 I b, only that which characterizes ropes 20 are rotationally symmetrical in this example, the body which, like the printing plate 10 with which they cooperate, are rotatably supported around their axis of rotation.
  • the plate 10 in this embodiment is brought from the start position, as shown in Fig. 2a, with a translational movement along the embossing axis B in the direction of the embossing P in the embossing position, as shown in Fig.
  • the cylindrical plate 10 is rotated by a motor (not shown), wherein the embossing member 20 either by friction or motor driven - by the same motor or a separate motor - at the same peripheral speed as the plate 10 to his Axis rotates.
  • the embossing foil 28 is moved simultaneously in the direction A at a speed corresponding to the circumferential speed between the embossing part 20 and the cliché 10 and wound up on the reeling device 19,
  • the cliché 10 Since the plate 10 is heated with temperatures T up to 300 ° C., there is the danger that, with only a minimal longer exposure time than is required for embossing, the embossing foil will be damaged by the high temperatures and possibly even rupture. In order to remove the embossing member 20, therefore, the cliché 10 must again by a translational Movement along the embossing axis B are brought to the start position. The distance to the cliché 10 must be chosen so large that the heat of the heated plate 10 does not endanger the embossing film 28. This of course also applies to the hot stamping device of the Fig. I a 1 I b.
  • the hot embossing devices 1 according to FIGS. 1a, 1b are today only used for embossing parts 20, which on their side facing the cliché 10 in the direction R1 on their entire length or in the hot embossing device according to FIG. 2a, 2b on their entire circumference to be given an impression.
  • this hot-stamping devices it is, as described above necessary, the printing plate 10 between the individual stamping operations by translational movement along the stamping axis B -.
  • the device according to Fig I a 1 I b also along the directions RI, R2 - to move, this takes time, whereby the possible throughput numbers of embossed parts 20, ie the number of embossed parts 20, which can be processed per unit time, is limited.
  • the translational movements lead to vibrations in the device, which adversely affect the accuracy of the embossing and on the life of the device, or various components of the device effect, which increases the maintenance.
  • the trajectories 36, 38 intersect the embossing axis B approximately in the embossing plane 24.
  • Cliché 10 and embossing member 20 are moved relative to each other so while their speed on the respective movement path 36, 38 matched to each other, so that they get in the embossing plane 24 in operative connection with each other and embossing of the embossing part 20 takes place.
  • the peripheral speeds of embossing 20 and cliché 10 and the speed of the stamping foil which is not shown here for the sake of clarity, synchronized.
  • the cliché 10 rolls with its intended for embossing surface 32 on the embossed surface 30 of the embossing part 20 and the embossing foil located between them, with a predetermined unwinding speed Va, which is preferably constant, and predetermined temperature T and predetermined constant embossing pressure P.
  • either the embossing member 20 may be formed with a corresponding elevation on which is embossed and the cliché 10 have a corresponding flat surface or vice versa.
  • Clichés 10 and embossed parts 20 with a flat surface can also be used, between which a so-called image film then passes.
  • the picture film has a colorless environment next to a colored lettering, logo or picture. It is embossed then the entire contact area between the cliché 10 and embossing 20 with coined but only the colored lettering, the logo or image are visible on the embossing 20 later.
  • the cliché holder 12 is designed as a cylinder 12 'and the movement path 36 of the cliché 10 or its embossed surface 32 corresponds to a closed circular path.
  • the cliché 10 is heated via the heated cylinder 12 'and covers only a part of the circumference of the cylinder 12' from. In the example shown here only the cliché 10 is heated. Denkbatr but is also the cylinder 12 'as a cliché holder 12 to make heated and to heat the plate 10 on the cylinder. It is also possible to heat the cliché 10 indirectly, for example with the help of a cliché holder associated, insulated heat chamber, for example, heat over infrared heaters, electric heating coils, gas burners, etc., the cylinder 12 'and the cliché 10.
  • the cylinder 12 ' is driven by a motor 40, by means of which the rotational movement and the rotational position of the cylinder 12' can be precisely defined.
  • a Zuzhourevolver is indicated in this example, which is equipped as receptacles 22 for the embossing parts 20 in a known manner with domes, depending on the embossing mold and terminals and / or facilities with suction and / or compressed air can be used as receptacles 22 .
  • the mandrels 22 and the cylinder 12 ' are each driven in rotation by means of a motor 40, 40'.
  • sensors 42 along the trajectories 36, 38 and a preferably learning controller 44 the vote and accurate positioning is guaranteed
  • the cliché 10 is delivered with the feed slide 14 (alternatively, the embossing member 20 can be delivered). Thereafter, the cliché 10 and embossing member 20 rotate so that the surface speed and rotation position are synchronized with each other. This is followed by pressure and temperature transfer from the cliché 10 to the film 28 and the embossing member 20 located underneath the embossing process. After completion of the embossing process, the embossing member 20 is stopped. The machined stamping 20 can be removed and a new fed. Alternatively, another receptacle 22 is brought into the embossing position by a suitable means.
  • the plate 10 rotates in the side facing away from the embossing member 20 side, and the embossed embossing member can be easily removed and fed to a next embossing part.
  • the surface speed and rotational position of embossed part and cliché synchronized with each other and carried out the next embossing.
  • the feed carriage 14 with the plate 10 is not reset.
  • the necessary clearance between the cliché 10 and embossing member 20 is achieved by the cliche 10 not covered portion 45 of the cylinder 12 'along the path of movement 36. Only with a complete standstill of the system of the feed carriage 14 is reset.
  • the speed of the cylinder 12 'between embossing process end and renewed embossing start is calculated and adjusted by the learning controller 44 on the basis of the average cycle time, so that the cylinder 12' can rotate as uniformly as possible.
  • non-cylindrical embossed parts 20 ', 20 " as shown in Fig. 4, the adaptation to the shape or outer geometry of the embossing part 20', 20" by a superposition of the movement of the plate 10 on its uniform trajectory 36 and the translational movement of the feed carriage 14 with the cliché holder 12/12 'and the cliché 10.
  • the embossing part must first accurately measure and the carriage then the exact movement can be prescribed, for example by an appropriate programming.
  • the cliché 10 instead of the cliché 10 also the embossing! 20 are superimposed on a translational movement.
  • FIG. 6 shows a further embodiment of the inventive hot stamping device I 1 which is constructed in principle, like the hot stamping device 1 from FIGS. 3 a, 3 b.
  • the embossing part feed instead of as a revolver in this example, is designed as a conveyor 48 with a conveying member 46, which in this special case is designed as a chain.
  • the cliché holder 12 is configured in this example as a cylinder 12 'with a very large diameter and on the cylinder circumference are equally spaced cliché-free sections 45 spaced apart cliches 10 arranged is also conceivable, the cliché 10 also by means of a conveyor, instead of on a cylinder move.
  • the clichés 10 are relatively flat and therefore individually heated.
  • the time ti which require cliché free sections 45 for passing through the embossing plane 24 in the intersection with the embossing axis B and the time t2, which is required for the supply of a next embossing part 20, are in turn tuned to each other by means of control (not shown) it is possible to keep the adjustable rotational speed of the plates 10 on its trajectory 36 almost constant.

Landscapes

  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Printing Methods (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)

Abstract

L'invention concerne un procédé et un dispositif pour estamper à chaud des pièces d'estampage (20), un cliché (10) et une pièce d'estampage (20) étant en liaison mutuelle active avec leurs surfaces (30, 32) destinées à l'estampage dans un plan d'estampage (24). Entre ces deux derniers éléments est disposée une feuille d'estampage (28) dotée d'une matière à estamper de manière que la matière à estamper, pendant la liaison active, est frappée au moyen du cliché (10) sur la pièce d'estampage (20), une force d'estampage (P) nécessaire agissant dans un axe (B) d'estampage sensiblement perpendiculaire au plan d'estampage (24). Les surfaces (30, 32) destinées à l'estampage du cliché (10) et de la pièce d'estampage (20) se déplacent selon ce procédé et dans ce dispositif sur des voies (36, 38) homogènes définies, simultanément et l'une par rapport à l'autre sur le plan d'estampage (24), dans des mouvements d'entrée et de sortie, au-delà de l'axe (B) d'estampage pendant l'estampage.
EP06761272A 2005-08-31 2006-08-10 Procede et dispositif d'estampage a chaud Active EP1924437B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH14252005 2005-08-31
PCT/CH2006/000421 WO2007025399A2 (fr) 2005-08-31 2006-08-10 Procede et dispositif d'estampage a chaud

Publications (2)

Publication Number Publication Date
EP1924437A2 true EP1924437A2 (fr) 2008-05-28
EP1924437B1 EP1924437B1 (fr) 2012-06-06

Family

ID=37809220

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06761272A Active EP1924437B1 (fr) 2005-08-31 2006-08-10 Procede et dispositif d'estampage a chaud

Country Status (6)

Country Link
US (1) US20080216678A1 (fr)
EP (1) EP1924437B1 (fr)
AU (1) AU2006287084B2 (fr)
RU (1) RU2412057C2 (fr)
UA (1) UA94423C2 (fr)
WO (1) WO2007025399A2 (fr)

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RU2412057C2 (ru) 2011-02-20
US20080216678A1 (en) 2008-09-11
EP1924437B1 (fr) 2012-06-06
WO2007025399A3 (fr) 2007-05-31
RU2008112133A (ru) 2009-10-10
AU2006287084A1 (en) 2007-03-08
UA94423C2 (ru) 2011-05-10
WO2007025399A2 (fr) 2007-03-08
AU2006287084B2 (en) 2012-08-16

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