EP2025823A1 - Großformatige Sandwichwandplatte aus Fibrolit und Herstellungsverfahren dafür - Google Patents
Großformatige Sandwichwandplatte aus Fibrolit und Herstellungsverfahren dafür Download PDFInfo
- Publication number
- EP2025823A1 EP2025823A1 EP08162217A EP08162217A EP2025823A1 EP 2025823 A1 EP2025823 A1 EP 2025823A1 EP 08162217 A EP08162217 A EP 08162217A EP 08162217 A EP08162217 A EP 08162217A EP 2025823 A1 EP2025823 A1 EP 2025823A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fibrolite
- density
- layers
- panel
- low
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/16—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
Definitions
- the invention generally relates to the field of low-rise large-panel building construction.
- Panel disclosed herein is prefabricated and is used as a structural element of inner and outer walls in low-rise construction.
- fibrolite Various designs of wall panels using cement bonded wood chip and wood wool materials, hereafter referred to as fibrolite, are currently in use in construction industry. Set forth in this application is system and method for fabrication of prefabricated large-size load-bearing sandwich wall panels of fibrolite materials.
- Fibrolite is fabricated in the world starting from the beginning of the last century and is made of mineralized wood chips (wool) and of cement or magnesite binding material. Fibrolite slabs have high grade of fire protection, biological protection, they are ecologically clean and durable.
- Low-density fibrolite serving the purpose of heat insulation is fabricated having density from 200kg/m 3 .
- the density of constructional fibrolite reaches the quantity of 1200kg/m 3 , wherein the maximum thickness of fabricated slabs is not more, than 25mm [1].
- Cast in situ sandwich wall panels formed in moulds at construction site, comprise support layer of heavy or light concrete, heat insulation layer of wood-cement material of uniform density and concrete or sand-cement outer protective layer[6]. Noted is the resulting low process efficiency, increased man-hours and dependence on weather conditions. Compaction of the fresh fibrolite mass is performed with hand vibrators, which does not provide uniformity of panel properties throughout its volume.
- the closest analogue of the claimed invention is a full-size monolayer wall panel of cement fibrolite, having density from 200 to 300 kg/m 3 , patented by Ydre Traullsvaggar AB, Sweden [7].
- Panels of this type are fabricated and set in moulds in shop till they achieve the required strength. Their mechanical properties are uniform throughout the entire volume.
- the monolayer wall panels have high thermal and noise insulation characteristics.
- the carrying capacity and deformability of the panels is limited with the volume of working vertical load. Particularly this is shown at points, where concentric loads are applied, for example loads from roof beams and trusses. This problem is resolved in situ by casting the reinforced concrete band at the upper face of the panels and by fabricating vertical concrete posts between the panels. Stiffening of concrete band increases construction time.
- the object of this invention is to arrange for flexible variations of thermophysical properties and carrying capacity of the panel as well as to minimize operations on site, thus enabling to accelerate construction operations and to achieve high quality of construction.
- This is achieved by the way of factory prefabrication of the sandwich wall panel, which is configured for uniform distribution of the vertical compressive force carrying capacity along the length and the width of the panel made with alternating the parallel layers of fibrolite, having density from 200kg/m 3 to 1200kg/m 3 along the height of the panel. Therefore one or more layers of high-density fibrolite are located between the low-density layers to bear the structural design compressive load.
- the low-density layers of fibrolite provide for the compressive stability of the high-density layers of fibrolite, carrying the load resulting from elastic deformation of the entire panel and providing thermal and noise insulation.
- High-density layers may be made either along the entire length of the panel or at the load concentration points (in the zones of ceiling beams, window and door openings). Thickness of panel number and thickness of layers and their arrangement is specified by requirements to heat insulation and load. Uniformity of materials used and technique of fabrication employed provide good bond of layers in the panel and the required physical and mechanical properties of the final product.
- the wall panel is fabricated in mould having sized like the panel. Fibrolite pulp is placed in the mould and compacted layer by layer until it reaches the predetermined density. High-density fibrolite slabs prefabricated on in-line system are then laid on the compacted layer.
- the high-density fibrolite slabs are laid with vertical gaps, the gaps are to be filled with low-density fibrolite when the next layer of high-density fibrolite is placed.
- the outer surface of the panel maybe fabricated using decorative coating made of high-density fibrolite slabs. Setting of cement binding material during the first day takes place in closed mold.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
- Panels For Use In Building Construction (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| RU2007131064/03A RU2352734C1 (ru) | 2007-08-15 | 2007-08-15 | Крупноформатная многослойная стеновая панель из фибролита |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2025823A1 true EP2025823A1 (de) | 2009-02-18 |
Family
ID=39941471
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08162217A Withdrawn EP2025823A1 (de) | 2007-08-15 | 2008-08-12 | Großformatige Sandwichwandplatte aus Fibrolit und Herstellungsverfahren dafür |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP2025823A1 (de) |
| RU (1) | RU2352734C1 (de) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102146705A (zh) * | 2011-03-04 | 2011-08-10 | 上海交通大学 | 通风预制组合墙板结构 |
| CN103031893A (zh) * | 2013-01-06 | 2013-04-10 | 河南天丰节能板材科技股份有限公司 | 墙体与楼板的连接方法及其专用的连接结构及快装房 |
| EP2966235A1 (de) | 2014-07-11 | 2016-01-13 | Marstein, Vidar | Baustein für wandkonstruktion |
| WO2021229088A1 (fr) | 2020-05-13 | 2021-11-18 | Constructions Composites Bois | Panneau pour plancher ou paroi et procédé de fabrication d'un tel panneau |
| US20210372144A1 (en) * | 2020-05-26 | 2021-12-02 | Champion Link International Corporation | Panel and Method for Producing a Panel |
| CN113756475A (zh) * | 2021-07-30 | 2021-12-07 | 嘉兴恒创电力设计研究院有限公司 | 一种降噪防水的墙板模块及其安装结构 |
| US12371379B2 (en) | 2020-05-26 | 2025-07-29 | Champion Link International Corporation | Panel and method for producing a panel |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2473756C2 (ru) * | 2010-05-05 | 2013-01-27 | Николай Якимович Игнатьев | Армированный технопрофиль многослойный и способ его изготовления |
| RU2515491C1 (ru) * | 2012-12-04 | 2014-05-10 | Дахир Курманбиевич Семенов | Способ изготовления многослойных панелей, многослойная панель, раскладная опалубка для изготовления многослойных панелей, технологическая линия по изготовлению многослойных панелей, способ возведения монолитно-каркасного здания из многослойных панелей с декоративной наружной отделкой |
| RU2643055C1 (ru) * | 2016-11-02 | 2018-01-30 | Экокон Технолоджис ДМСС | Способ изготовления несущих трехслойных панелей |
| RU209392U1 (ru) * | 2021-06-25 | 2022-03-16 | Александр Леонидович Компанион | Самонесущая панель |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE7413718U (de) * | 1974-08-29 | Deutsche Novopan Gmbh | Zementgebundene mehrschichtige Holzspanplatte | |
| GB1440201A (en) * | 1973-08-10 | 1976-06-23 | Okutani K | Structural board |
| US5034085A (en) | 1985-05-03 | 1991-07-23 | Brauchl-Fertighaus Vertriebsgesellschaft M.B.H. & Co. Kg | Method of making a composite wall structure and a building prefabricated therewith |
| US5188889A (en) * | 1990-01-23 | 1993-02-23 | Nichiha Corporation | Inorganic board and method of manufacture thereof |
| WO1998021422A1 (en) | 1996-11-14 | 1998-05-22 | Natalridge Ltd. | Building system comprising building elements of cement-bound wood wool |
| GB2346626A (en) | 1999-02-11 | 2000-08-16 | Schal International Management | A building panel |
| WO2004005643A1 (en) | 2002-07-03 | 2004-01-15 | Gerrit Jan Van Elten | Wood strand board |
| WO2006106844A1 (ja) | 2005-03-31 | 2006-10-12 | Toppan Printing Co., Ltd. | 太陽電池用裏面保護シートおよびそれを用いた太陽電池モジュール |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU850829A1 (ru) * | 1979-10-31 | 1981-07-30 | За витель и Н. Н. Балагуров Л. ,,,,. | Строительна панель |
| RU2052037C1 (ru) * | 1992-10-22 | 1996-01-10 | Иосиф Генрихович Ладыженский | Деревянный щит для сборки домов |
| RU240U1 (ru) * | 1993-09-22 | 1995-01-16 | Братищенко Игорь Петрович | Стеновая панель |
| RU32515U1 (ru) * | 2003-05-12 | 2003-09-20 | Заигралов Юрий Александрович | Строительная панель |
-
2007
- 2007-08-15 RU RU2007131064/03A patent/RU2352734C1/ru not_active IP Right Cessation
-
2008
- 2008-08-12 EP EP08162217A patent/EP2025823A1/de not_active Withdrawn
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE7413718U (de) * | 1974-08-29 | Deutsche Novopan Gmbh | Zementgebundene mehrschichtige Holzspanplatte | |
| GB1440201A (en) * | 1973-08-10 | 1976-06-23 | Okutani K | Structural board |
| US5034085A (en) | 1985-05-03 | 1991-07-23 | Brauchl-Fertighaus Vertriebsgesellschaft M.B.H. & Co. Kg | Method of making a composite wall structure and a building prefabricated therewith |
| US5188889A (en) * | 1990-01-23 | 1993-02-23 | Nichiha Corporation | Inorganic board and method of manufacture thereof |
| WO1998021422A1 (en) | 1996-11-14 | 1998-05-22 | Natalridge Ltd. | Building system comprising building elements of cement-bound wood wool |
| GB2346626A (en) | 1999-02-11 | 2000-08-16 | Schal International Management | A building panel |
| WO2004005643A1 (en) | 2002-07-03 | 2004-01-15 | Gerrit Jan Van Elten | Wood strand board |
| WO2006106844A1 (ja) | 2005-03-31 | 2006-10-12 | Toppan Printing Co., Ltd. | 太陽電池用裏面保護シートおよびそれを用いた太陽電池モジュール |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102146705A (zh) * | 2011-03-04 | 2011-08-10 | 上海交通大学 | 通风预制组合墙板结构 |
| CN102146705B (zh) * | 2011-03-04 | 2013-06-19 | 上海交通大学 | 通风预制组合墙板结构 |
| CN103031893A (zh) * | 2013-01-06 | 2013-04-10 | 河南天丰节能板材科技股份有限公司 | 墙体与楼板的连接方法及其专用的连接结构及快装房 |
| EP2966235A1 (de) | 2014-07-11 | 2016-01-13 | Marstein, Vidar | Baustein für wandkonstruktion |
| US9551147B2 (en) | 2014-07-11 | 2017-01-24 | Vidar Marstein | Building block for wall construction |
| WO2021229088A1 (fr) | 2020-05-13 | 2021-11-18 | Constructions Composites Bois | Panneau pour plancher ou paroi et procédé de fabrication d'un tel panneau |
| FR3110186A1 (fr) | 2020-05-13 | 2021-11-19 | Constructions Composites Bois | Panneau pour plancher ou paroi et procédé de fabrication d’un tel panneau |
| US12359429B2 (en) | 2020-05-13 | 2025-07-15 | Carbon Capture Buildings Greentech | Panel for a floor or wall and method for manufacturing one such panel |
| US20210372144A1 (en) * | 2020-05-26 | 2021-12-02 | Champion Link International Corporation | Panel and Method for Producing a Panel |
| US11624192B2 (en) * | 2020-05-26 | 2023-04-11 | Champion Link International Corporation | Panel and method for producing a panel |
| US12371379B2 (en) | 2020-05-26 | 2025-07-29 | Champion Link International Corporation | Panel and method for producing a panel |
| CN113756475A (zh) * | 2021-07-30 | 2021-12-07 | 嘉兴恒创电力设计研究院有限公司 | 一种降噪防水的墙板模块及其安装结构 |
Also Published As
| Publication number | Publication date |
|---|---|
| RU2352734C1 (ru) | 2009-04-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP2025823A1 (de) | Großformatige Sandwichwandplatte aus Fibrolit und Herstellungsverfahren dafür | |
| CN104005502B (zh) | 一种预制轻质楼盖板及工业化建筑房屋楼层板结构 | |
| EP3115523B1 (de) | Betonplatte, insbesondere für verbundböden, und ein verbundboden | |
| CZ288558B6 (cs) | Lehký konstrukční prvek ve tvaru panelu, zejména pro stavbu budov a způsob vytváření staveb z těchto prvků | |
| CN1159844A (zh) | 多排的多孔形墙壁构件 | |
| EP4481129A1 (de) | Vorgefertigtes baukit, verfahren zur herstellung dieses kits und verfahren zur konstruktion eines gebäudes mit diesem baukit | |
| CN106273802A (zh) | 一种新型装配式复合夹层楼板及其制备方法 | |
| NL2006783C2 (nl) | Werkwijze voor het construeren van een gebouw uit wandelementen en een met de werkwijze geconstrueerd gebouw. | |
| CN101649655A (zh) | 一种墙体及其制造方法 | |
| CN107975165B (zh) | 叠合墙体结构及其制作方法 | |
| EP3594425B1 (de) | Lasttragende wandstruktur | |
| CN107938891B (zh) | 叠合墙体结构及其制作方法 | |
| CN212001599U (zh) | 一种大跨度可变空间的装配式建筑 | |
| EP3719229B1 (de) | Betonbodenplatte, herstellungsverfahren für diese platte und boden bestehend aus dieser platte | |
| US20100050555A1 (en) | Building Component and Method | |
| US20190203468A1 (en) | Method for assembling building elements and building thus produced | |
| US20070051061A1 (en) | Wall element | |
| EP1736609A1 (de) | System zum bau mit vorgefertigten platten und vorgefertigte platte | |
| WO2016051258A1 (en) | Prefabricated monobloc panel | |
| CN112031238A (zh) | 一种组合楼板及其施工方法 | |
| Gupta | Study on prefabrication construction | |
| CZ2009113A3 (cs) | Konstrukcní kompozitní prvek, zejména pro stavbu budov | |
| WO2013090455A1 (en) | Concrete building panel | |
| RU199770U1 (ru) | Многослойная стеновая панель | |
| RU2449091C2 (ru) | Трехслойная панель повышенной прочности и способ ее изготовления |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MT NL NO PL PT RO SE SI SK TR |
|
| AX | Request for extension of the european patent |
Extension state: AL BA MK RS |
|
| 17P | Request for examination filed |
Effective date: 20090618 |
|
| 17Q | First examination report despatched |
Effective date: 20090803 |
|
| AKX | Designation fees paid |
Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MT NL NO PL PT RO SE SI SK TR |
|
| AXX | Extension fees paid |
Extension state: RS Payment date: 20080812 Extension state: MK Payment date: 20080812 Extension state: BA Payment date: 20080812 Extension state: AL Payment date: 20080812 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 20091215 |